Decorative film coating grain scraping device
By introducing a curved trajectory groove and a limiting vertical rod drive mechanism into the decorative film coating scraping device, combined with motor and air pump control, customized and uniform scraping of complex textures on the decorative film is achieved, overcoming the limitations of single textures and improving ease of use and product quality.
Patent Information
- Application Number
- CN202511187805.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2025-11-11
AI Technical Summary
Existing decorative film coating scraping devices can only scrape out a single texture, which is not convenient to use.
By using a curved trajectory groove and drive mechanism set on the lifting plate, combined with a limit rod and motor drive, the scraper can move along a complex path, and the lifting and lowering of the scraper is controlled by an air pump to achieve customized texture and uniformity.
It enables the customization of complex textures on decorative films, such as waves and curves, improving the uniformity and adaptability of scratches and reducing the defect rate.
Smart Images

Figure CN120921844A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of decorative film technology, specifically to a decorative film coating scraping device. Background Technology
[0002] Decorative film is a new type of decorative material made from high molecular polymers, with the addition of various additives, through calendering and compounding. It can be compounded with substrates such as wood, plastic boards, aluminum plates and iron plates to make multi-purpose decorative materials, which are widely used in household appliances, audio equipment, interiors, airplanes, ships and trains.
[0003] According to Chinese Patent No. CN201910513665.5, a decorative film fish scale pattern scraping device is provided. The document includes an outer shell, a coating device and a scraping device fixed inside the outer shell and moved up and down by a first cylinder and a second cylinder respectively, and a control device electrically connected to the coating device and the scraping device. The coating device includes a support plate, a scraper fixed to one side of the support plate, and several paint bottles. The paint bottles are located on the scraper, and the outlet end of the bottom discharge pipe of the paint bottle contacts the upper side of the scraper. The lower end of the scraper is bent towards the support plate. The scraping device includes a support frame, pulleys, a scraper comb, a motor, a drive wheel, and a synchronous belt. The pulleys and the drive wheel are rotatably fixed inside the support frame by a rotating shaft, and the synchronous belt is wound around their outer sides. The pulleys are arranged in two parallel rows, and the pulleys in the front and rear rows are staggered. The first fixing rod on the bottom side of the pulley extends out of the support frame and is connected to one end of the scraper comb. The motor is fixed to the top surface of the top plate of the support frame, and its output shaft is connected to the drive wheel.
[0004] However, the decorative film fish scale pattern scraping device proposed in the document can only scrape out a single texture on the coating layer, which is not convenient to use. Summary of the Invention
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this invention provides a decorative film coating scraping device, which solves the problems mentioned in the background section.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: a decorative film coating scraping device, comprising a lifting plate and a scraping comb, wherein the lifting plate is provided with a track groove, and the lifting plate is provided with a driving mechanism for driving the scraping comb to move along the track groove.
[0009] Preferably, the trajectory groove is set as a curve and is opened along the length direction of the lifting plate.
[0010] Preferably, an electric push rod is fixedly connected to the top of the lifting plate, and the electric push rod is mounted on the frame.
[0011] Preferably, the driving mechanism includes a screw, a slide bar, a mounting plate, a motor, a crossbar, a sliding sleeve, a threaded sleeve, a sliding frame, and a limiting vertical rod. The mounting plate is fixedly connected to the top of the lifting plate. Parallel slide bars and a screw are fixedly connected to the mounting plate, and the slide bars and screw are at the same horizontal height. A sliding sleeve is slidably fitted on the slide bar, and a threaded sleeve is threadedly fitted on the screw. A motor is fixedly connected to the mounting plate, and the output end of the motor is coaxially connected to the screw. The two ends of the crossbar are fixedly connected to the sliding sleeve and the threaded sleeve, respectively. A sliding frame is slidably fitted on the crossbar, and a limiting vertical rod is fixedly connected to the sliding frame. The limiting vertical rod passes vertically through the track groove and is fixedly connected to the scraper.
[0012] Preferably, the sliding frame is configured as a U-shaped frame, and the sliding frame has through holes that match the crossbar.
[0013] Preferably, the scraper includes a main body and a scraper bar. The main body is horizontally arranged, with its top center fixedly connected to a limiting vertical bar, and at least one scraper bar fixedly connected to the bottom of the main body.
[0014] Preferably, the number of scraper rods is three, with one scraper rod located in the middle of the main body and the other two scraper rods symmetrically located on both sides of the main body.
[0015] Preferably, each scraper bar has a telescopic rod symmetrically arranged on both sides, the telescopic rod including an outer rod and an inner rod; the inner rod is fixedly connected to the main body and slides and seals with the outer rod, so that an air cavity is formed inside the outer rod; when the air cavity is fully inflated, the bottom end of the outer rod is flush with the bottom end of the scraper bar.
[0016] Preferably, the inner rod, the main body, and the limiting vertical rod are all hollow structures and interconnected. An air pump is fixedly connected to the sliding frame, and an air pipe is fixedly connected to the output end of the air pump. The air pump is connected to the top of the limiting vertical rod through the air pipe. The air pump is connected to the air cavity through the air pipe, the limiting vertical rod, the main body, and the inner rod.
[0017] Preferably, when the air pump draws air, the air pressure in the air chamber decreases, and the outer rod rises, causing the bottom of the outer rod to move away from the scratch position; when the air pump inflates, the air pressure in the air chamber increases, and the outer rod descends, causing the bottom of the outer rod to press down to the scratch position.
[0018] (III) Beneficial Effects
[0019] This invention provides a decorative film coating scraping device. It has the following beneficial effects:
[0020] 1. This decorative film coating scraping device, through the cooperation of curved trajectory groove and limiting vertical rod, forces the scraper to move along a predetermined complex path to achieve customized textures on the decorative film, such as waves and arcs. It breaks through the limitations of traditional scraping. Through the parallel and equally high slide rod and screw forming a double guide rail structure, and with the motor driving the screw sleeve, it ensures that the scraper moves without deviation and with little vibration, thus improving the uniformity of the scraping.
[0021] 2. The decorative film coating scraping device is driven by an electric push rod to vertically raise and lower the entire lifting plate, quickly adjusting the distance between the scraper and the decorative film to adapt to different coating thicknesses or texture depth requirements.
[0022] 3. This decorative film coating scraping device uses a hollow limiting vertical rod, main body and inner rod as airflow passage, eliminating the need for external pipeline winding. The raising and lowering of the outer rod is controlled by the air pump inflation / deflation. When the air pump is inflating, the outer rod can be used for local scraping and edge scraping. When the air pump is deflating, the scraper is fully raised to avoid accidental contact with uncured coating and reduce the defect rate. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;
[0024] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;
[0025] Figure 3 This is a top view of the structure of the present invention;
[0026] Figure 4 This is a front view of the structure of the present invention;
[0027] Figure 5 This is a schematic diagram of the scraper / comb structure of the present invention;
[0028] Figure 6 This is a front view of the scraping and combing structure of the present invention.
[0029] In the diagram: 1 Lifting plate, 2 Track groove, 3 Electric push rod, 4 Mounting plate, 5 Slide rod, 6 Screw, 7 Motor, 8 Horizontal bar, 9 Scraper, 10 Limiting vertical bar, 11 Sliding frame, 12 Air pipe, 13 Air pump, 14 Main body, 15 Scraper, 16 Sliding sleeve, 17 Screw sleeve, 18 Inner rod, 19 Outer rod. Detailed Implementation
[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
[0031] This invention provides a decorative film coating scraping device, such as... Figure 1-6As shown, it includes a lifting plate 1 and a scraper 9. The lifting plate 1 has a track groove 2 and a drive mechanism for driving the scraper 9 to move along the track groove 2.
[0032] The track groove 2 is set as a curve and is opened along the length direction of the lifting plate 1.
[0033] An electric push rod 3 is fixedly connected to the top of the lifting plate 1, and the electric push rod 3 is mounted on the frame.
[0034] The entire lifting plate 1 is vertically raised and lowered by the electric push rod 3, which quickly adjusts the distance between the scraper 9 and the decorative film to adapt to different thicknesses of coatings or texture depths.
[0035] The drive mechanism includes a screw 6, a slide bar 5, a mounting plate 4, a motor 7, a crossbar 8, a sliding sleeve 16, a threaded sleeve 17, a sliding frame 11, and a limiting vertical rod 10. The mounting plate 4 is fixedly connected to the top of the lifting plate 1. The slide bar 5 and the screw 6 are fixedly connected to each other, and the slide bar 5 and the screw 6 are at the same horizontal height. The sliding sleeve 16 is slidably fitted on the slide bar 5, and the threaded sleeve 17 is threadedly fitted on the screw 6. The motor 7 is fixedly connected to the mounting plate 4, and the output end of the motor 7 is coaxially connected to the screw 6. The two ends of the crossbar 8 are fixedly connected to the sliding sleeve 16 and the threaded sleeve 17, respectively. The sliding frame 11 is slidably fitted on the crossbar 8, and the limiting vertical rod 10 is fixedly connected to the sliding frame 11. The limiting vertical rod 10 passes vertically through the track groove 2 and is fixedly connected to the scraper 9.
[0036] By cooperating with the curved track groove 2 and the limiting vertical rod 10, the scraper 9 is forced to move along a predetermined complex path to achieve customized textures on the decorative film, such as waves and arcs, breaking through the limitations of traditional scraping. The parallel and equally high slide rod 5 and screw 6 form a double guide rail structure, which, together with the motor 7 driving the screw sleeve 17, ensures that the scraper 9 moves without deviation and with little vibration, thus improving the uniformity of the scraping.
[0037] The sliding frame 11 is configured as a U-shaped frame, and the sliding frame 11 has through holes that match the crossbar 8.
[0038] The scraper 9 includes a main body 14 and a scraper bar 15. The main body 14 is horizontally arranged, and its top center is fixedly connected to the limiting vertical bar 10. At least one scraper bar 15 is fixedly connected to the bottom of the main body 14.
[0039] There are three scraper rods 15, one of which is located in the middle of the main body 14, and the other two scraper rods 15 are symmetrically located on both sides of the main body 14.
[0040] Each scraper 15 has a telescopic rod symmetrically arranged on both sides. The telescopic rod includes an outer rod 19 and an inner rod 18. The inner rod 18 is fixedly connected to the main body 14 and slides and seals with the outer rod 19, so that an air cavity is formed inside the outer rod 19. When the air cavity is fully inflated, the bottom end of the outer rod 19 is flush with the bottom end of the scraper 15.
[0041] The inner rod 18, the main body 14 and the limiting vertical rod 10 are all hollow structures and are interconnected. An air pump 13 is fixedly connected to the sliding frame 11. An air pipe 12 is fixedly connected to the output end of the air pump 13, and the air pump 13 is connected to the top of the limiting vertical rod 10 through the air pipe 12. The air pump 13 is connected to the air chamber through the air pipe 12, the limiting vertical rod 10, the main body 14 and the inner rod 18.
[0042] By utilizing the hollow limiting vertical rod 10, the main body 14, and the inner rod 18 as airflow channels, the external pipeline winding is eliminated. The raising and lowering of the outer rod 19 is controlled by the air pump 13 charging / discharging. When the air pump 13 is charging, the outer rod 19 can be locally scratched and the boundary texture can be scratched. When the air pump 13 is de-airing, the scraper 15 is fully raised to avoid accidental contact with uncured coating and reduce the defect rate.
[0043] When the air pump 13 draws air, the air pressure in the air chamber decreases, and the outer rod 19 rises, causing the bottom of the outer rod 19 to move away from the scratch position; when the air pump 13 inflates, the air pressure in the air chamber increases, and the outer rod 19 descends, causing the bottom of the outer rod 19 to press down to the scratch position.
[0044] Working principle: Through the cooperation of the curved track groove 2 and the limiting vertical rod 10, the scraper 9 is forced to move along a predetermined complex path to achieve customized textures on the decorative film, such as waves and arcs, breaking through the limitations of traditional scraping. The parallel and equally high slide rod 5 and screw 6 form a double guide rail structure, which, together with the motor 7 driving the screw sleeve 17, ensures that the scraper 9 moves without deviation and with little vibration, thus improving the uniformity of the scraping.
[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A decorative film coating scraping device, comprising a lifting plate (1) and a scraper (9), characterized in that: The lifting plate (1) is provided with a track groove (2), and the lifting plate (1) is provided with a drive mechanism for driving the scraper (9) to move along the track groove (2).
2. The decorative film coating scraping device according to claim 1, characterized in that: The track groove (2) is set as a curve and is opened along the length direction of the lifting plate (1).
3. The decorative film coating scraping device according to claim 1, characterized in that: An electric push rod (3) is fixedly connected to the top of the lifting plate (1), and the electric push rod (3) is mounted on the frame.
4. The decorative film coating scraping device according to claim 1, characterized in that: The driving mechanism includes a screw (6), a slide rod (5), a mounting plate (4), a motor (7), a crossbar (8), a sliding sleeve (16), a screw sleeve (17), a sliding frame (11), and a limiting vertical rod (10). The mounting plate (4) is fixedly connected to the top of the lifting plate (1). Parallel slide rods (5) and screw rods (6) are fixedly connected to the mounting plate (4), and the slide rods (5) and screw rods (6) are at the same horizontal height. A sliding sleeve (16) is slidably fitted on the slide rod (5). A screw (6) is threaded with a screw sleeve (17). A motor (7) is fixedly connected to the mounting plate (4). The output end of the motor (7) is coaxially connected to the screw (6). The two ends of the crossbar (8) are fixedly connected to the sliding sleeve (16) and the screw sleeve (17) respectively. A sliding frame (11) is slidably fitted on the crossbar (8). A limiting vertical rod (10) is fixedly connected to the sliding frame (11). The limiting vertical rod (10) passes vertically through the track groove (2) and is fixedly connected to the scraper (9).
5. The decorative film coating scraping device according to claim 4, characterized in that: The sliding frame (11) is configured as a U-shaped frame, and the sliding frame (11) has through holes that match the crossbar (8).
6. The decorative film coating scraping device according to claim 4, characterized in that: The scraper (9) includes a main body (14) and a scraper (15). The main body (14) is horizontally arranged, and its top center is fixedly connected to a limiting vertical rod (10). At least one scraper (15) is fixedly connected to the bottom of the main body (14).
7. The decorative film coating scraping device according to claim 6, characterized in that: The number of scraper rods (15) is three, one of which is located in the middle of the main body (14), and the other two scraper rods (15) are symmetrically located on both sides of the main body (14).
8. A decorative film coating scraping device according to claim 6 or 7, characterized in that: Each scraper (15) is symmetrically provided with telescopic rods on both sides. The telescopic rods include an outer rod (19) and an inner rod (18). The inner rod (18) is fixedly connected to the main body (14) and slides and seals with the outer rod (19) to form an air cavity inside the outer rod (19). When the air cavity is fully inflated, the bottom end of the outer rod (19) is flush with the bottom end of the scraper (15).
9. A decorative film coating scraping device according to claim 8, characterized in that: The inner rod (18), the main body (14), and the limiting vertical rod (10) are all hollow structures and interconnected. An air pump (13) is fixedly connected to the sliding frame (11). An air pipe (12) is fixedly connected to the output end of the air pump (13), and the air pump (13) is connected to the top of the limiting vertical rod (10) through the air pipe (12). The air pump (13) is connected to the air chamber through the air pipe (12), the limiting vertical rod (10), the main body (14), and the inner rod (18).
10. A decorative film coating scraping device according to claim 9, characterized in that: When the air pump (13) draws air, the air pressure in the air chamber decreases, and the outer rod (19) rises, causing the bottom of the outer rod (19) to move away from the scratch position; when the air pump (13) inflates, the air pressure in the air chamber increases, and the outer rod (19) falls, causing the bottom of the outer rod (19) to press down to the scratch position.
Citation Information
Patent Citations
A decorative film fish scale pattern scraping device
CN110394276B