An automatic unstacking device supporting non-stop and a method for using the same
By coordinating the main lifting and secondary lifting mechanisms, and combining them with the sheet-splitting device, the problem of production line interruption during material changing in the existing destacking device has been solved, achieving continuous material supply without stopping the machine, and improving production efficiency and equipment stability.
Patent Information
- Application Number
- CN202511469542.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2045-10-15
AI Technical Summary
The existing destacking device causes production line interruptions during material changeover, affecting production efficiency and equipment stability.
The system employs a combination of main and secondary lifting mechanisms, which continuously supply material stacks through the main and secondary lifting stroke channels. Combined with a sheet-separating device and a magnetic or mechanical sheet-separating structure, it ensures stable lifting and separation of the material stacks.
It enables continuous material supply without stopping the machine, improves production efficiency, avoids frequent start-ups and shutdowns of the production line, and extends the service life of the equipment.
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Figure CN120922620B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of unstacking devices, in particular to an automatic unstacking device supporting non-stop. BACKGROUND
[0002] In modern industrial production, automatic unstacking is one of the key processes on the production line. At present, the common unstacking device usually includes a rack, a liftable supporting table, and a material taking mechanical arm.
[0003] The working process is as follows: the stacked plate materials (i.e. material stack) are placed on the supporting table as a whole, the supporting table is initially lifted so that the top layer of the material stack reaches a preset height for the mechanical arm to grab.
[0004] The supporting table is automatically lifted by a thickness of a plate material each time the mechanical arm takes away a plate material, so as to ensure that the top layer of the remaining material stack always maintains at the preset height.
[0005] However, the existing unstacking device has a significant disadvantage: the supporting table must wait until all the plate materials of the material stack are completely taken away, and then it is lowered to the lowest material loading position, and then the new material stack can be transported and positioned on the supporting table by the forklift and other transportation tools.
[0006] This "emptying-lowering-transporting-positioning" material changing process will cause the unstacking operation to be completely interrupted. Other equipment (such as presses, cutting machines, etc.) on the production line relies on the unstacking device for continuous feeding. The production interruption during material changing will cause the entire production line to be temporarily suspended to wait for the completion of the new material stack feeding.
[0007] For modern factories pursuing high efficiency and high productivity, this frequent shutdown restricts the production rhythm and is not conducive to rapid production. In addition, the frequent start and stop of other equipment on the production line is not conducive to the stability and service life of the equipment during long-term operation. SUMMARY
[0008] The technical problem to be solved by the present application is to provide an automatic unstacking device supporting non-stop to solve one or more technical problems in the prior art and at least provide a beneficial choice or create conditions.
[0009] The solution to the technical problem of the present application is:
[0010] An automatic unstacking device supporting non-stop has a first direction, a second direction, and an up-down direction which are perpendicular to each other.
[0011] The unstacking device is provided with a mounting table and a material stack placing entrance, and the material stack placing entrance is arranged below the mounting table.
[0012] The de-stacking device is provided with a main lifting stroke channel and a secondary lifting stroke channel; the main lifting stroke channel penetrates through the installation tabletop, and the lower part of the main lifting stroke channel is connected with the material stack inlet; the secondary lifting stroke channel is arranged above the main lifting stroke channel, and the secondary lifting stroke channel is connected with the main lifting stroke channel, and the length of the secondary lifting stroke channel is less than that of the main lifting stroke channel.
[0013] The de-stacking device comprises:
[0014] A main lifting mechanism is arranged for driving the material stack to lift along the main lifting stroke channel.
[0015] A secondary lifting mechanism is arranged for driving the material stack to lift along the secondary lifting stroke channel.
[0016] A plurality of sheet separating devices are arranged, and the plurality of sheet separating devices are adjustably arranged above the installation tabletop.
[0017] As a further improvement of the above technical solution, the main lifting mechanism comprises:
[0018] A main lifting driving device;
[0019] A main lifting supporting table is fixed with the output end of the main lifting driving device, and is driven by the main lifting driving device to move in the up-down direction.
[0020] As a further improvement of the above technical solution, the secondary lifting mechanism comprises:
[0021] A secondary lifting driving device;
[0022] A secondary lifting moving seat is fixed with the output end of the secondary lifting driving device, and is driven by the secondary lifting driving device to move in the up-down direction.
[0023] A secondary lifting supporting member is rotatable relative to the secondary lifting moving seat about an axis perpendicular to the up-down direction; one end of the secondary lifting supporting member is arranged as a hinged part, the hinged part is arranged outside the main lifting stroke channel, and the hinged part is hinged with the secondary lifting moving seat; the secondary lifting supporting member is provided with a supporting surface and a turnover driving surface, the supporting surface is the upper end surface of the secondary lifting supporting member, and the turnover driving surface is the lower end surface of the secondary lifting supporting member; when the secondary lifting supporting member moves downward, the turnover driving surface abuts against the material stack, thereby driving the secondary lifting supporting member to turn upward.
[0024] As a further improvement of the above technical solution, the secondary lifting mechanism further comprises:
[0025] A secondary lifting reset member is arranged between the secondary lifting moving seat and the secondary lifting supporting member, and is arranged as an elastic member, and is used for making the secondary lifting supporting member always have a downward swinging trend.
[0026] As a further improvement to the above technical solution, the lower end of the secondary lifting support is rotatably equipped with multiple friction-reducing rollers, the friction-reducing rollers protruding from the flipping drive surface, and the friction-reducing rollers are used to abut against the circumferential surface of the material stack.
[0027] As a further improvement to the above technical solution, the mounting table is a magnetic component, and the sheet-separating device includes:
[0028] A magnetic mounting base is used to magnetically fix the device to the mounting desktop.
[0029] The sheet-connecting frame is fixed to the magnetic fixing base;
[0030] The sheet-splitting execution structure is installed at the upper end of the sheet-splitting connecting frame and is used to separate the stack of materials.
[0031] As a further improvement to the above technical solution, the plurality of sheet-splitting devices are respectively configured as a first sheet-splitting device and a second sheet-splitting device, and one of the first sheet-splitting device and the second sheet-splitting device is used. The sheet-splitting execution structure of the first sheet-splitting device is a magnetic sheet-splitting device, and the sheet-splitting execution structure of the second sheet-splitting device is a mechanical sheet-splitting structure.
[0032] As a further improvement to the above technical solution, the sheet-splitting execution structure of the second sheet-splitting device includes:
[0033] Separate seat body;
[0034] A sheet-splitting drive component is installed on the sheet-splitting base;
[0035] The sheet-splitting body is movably connected to the sheet-splitting seat; it has a sheet-splitting end and a control end, the sheet-splitting end has sheet-splitting serrations, and the control end is connected to the output end of the sheet-splitting drive component. The sheet-splitting drive component drives the sheet-splitting body to swing, thereby causing the sheet-splitting end to move along the sheet-splitting path.
[0036] As a further improvement to the above technical solution, two of each of the first and second sheet-splitting devices are provided, and the two first sheet-splitting devices and the two second sheet-splitting devices are symmetrically arranged about the center of the main lifting stroke channel.
[0037] A method of using a destacking device, applicable to any of the destacking devices described above, the method of using the device comprising the following steps:
[0038] The main lifting mechanism drives the material stack to rise along the main lifting stroke channel, so that the top of the material stack is always at the preset height;
[0039] When the lower end of the material pile reaches the secondary lifting stroke channel, the secondary lifting mechanism drives the material pile to ascend along the secondary lifting stroke channel, so that the upper end of the material pile is always at the preset height, and the primary lifting mechanism is reset;
[0040] The new material pile is placed above the primary lifting mechanism, and the primary lifting mechanism drives the new material pile to ascend along the primary lifting stroke channel;
[0041] When the old material pile is completely taken out, the primary lifting mechanism moves the upper end of the new material pile to the preset height, and the secondary lifting mechanism is reset;
[0042] The above steps are repeatedly executed.
[0043] The beneficial effects of the present application are as follows: when the lower end of the material pile is in the primary lifting stroke channel, the material pile is lifted by the primary lifting mechanism, so that the upper end of the material pile is kept at a specified height, and when the lower end of the material pile moves to the secondary lifting stroke channel, the number of remaining plates of the material pile is not large, the material pile is lifted by the secondary lifting mechanism, and the primary lifting mechanism is reset to wait for the next material pile to be placed. When the next material pile is placed in the material pile disassembling device, the primary lifting mechanism continues to lift the new material pile, and by such arrangement, continuous feeding of plates can be realized without stopping, so that the production efficiency of the factory can be greatly improved, and other equipment on the production line can be avoided from frequent starting and stopping, so as to improve the service life of the other equipment. BRIEF DESCRIPTION OF DRAWINGS
[0044] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly described below. Obviously, the described drawings are only a part of the embodiments of the present application, and not all embodiments, and those skilled in the art can obtain other design schemes and drawings from these drawings without creative labor.
[0045] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application;
[0046] Figure 2 is a schematic diagram of the overall structure of the primary lifting mechanism and the secondary lifting mechanism of the embodiment of the present application;
[0047] Figure 3 is a schematic diagram of the overall structure of the secondary lifting support of the embodiment of the present application;
[0048] Figure 4 is a sectional view of the second separating device of the embodiment of the present application;
[0049] Figure 5 is a schematic diagram of the use process of the embodiment of the present application.
[0050] In the figure, 100, rack; 110, installation desktop; 120, material pile placement entrance; 200, main lifting mechanism; 210, main lifting driving device; 220, main lifting support table; 300, secondary lifting mechanism; 310, secondary lifting driving device; 320, secondary lifting moving seat; 330, secondary lifting support; 331, support surface; 332, overturning driving surface; 333, friction-reducing roller; 501, first separating device; 502, second separating device; 510, magnetic fixing seat; 520, separating connecting frame; 530, separating execution structure; 531, separating seat body; 532, separating driving piece; 533, separating main body; 600, material pile limiting mechanism. DETAILED DESCRIPTION
[0051] The concept, specific structure and generated technical effects of the present application will be described clearly and completely in combination with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application. In addition, all the coupling / connection relationships mentioned in the text do not mean that the components are directly connected, but that a better coupling structure can be formed by adding or reducing coupling accessories according to the specific implementation. The technical features in the present application can be combined interactively without conflict.
[0052] REFERENCE Figure 1 AND Figure 2 The automatic unstacking device supporting non-stop line has a first direction, a second direction and a third direction, which are arranged orthogonally to each other. In combination with the drawings, the first direction is arranged parallel to the X axis in the figure, the second direction is arranged parallel to the Y axis in the figure, and the third direction is arranged parallel to the Z axis in the figure.
[0053] The unstacking device comprises a rack 100, a main lifting mechanism 200, a secondary lifting mechanism 300, a separating device and a material pile limiting mechanism 600.
[0054] The rack 100 is provided with an installation desktop 110 and a material pile placement entrance 120, and the material pile placement entrance 120 is arranged below the installation desktop 110.
[0055] The installation desktop 110 is arranged as a soft magnetic component. In the embodiment, the installation desktop 110 is an iron component. In other embodiments, the installation desktop 110 can also be arranged as a permanent magnet. Those skilled in the art can select the specific material of the installation desktop 110 according to actual needs.
[0056] The material pile placing entrance 120 is arranged at the lower part of the rack 100, and is used for placing the material pile into the automatic unstacking device.
[0057] The unstacking device is provided with a main lifting stroke channel and a secondary lifting stroke channel.
[0058] The main lifting stroke channel extends in the up-down direction, penetrates through the installation tabletop 110, and the lower part of the main lifting stroke channel is communicated with the material pile placing entrance 120.
[0059] The secondary lifting stroke channel extends in the up-down direction, is arranged above the main lifting stroke channel, is butted with the main lifting stroke channel, and the length of the secondary lifting stroke channel is less than that of the main lifting stroke channel.
[0060] The number of the material pile limiting mechanisms 600 is set to three, and the three material pile limiting mechanisms 600 are arranged at intervals around the main lifting stroke channel. In other embodiments, the number of the material pile limiting mechanisms 600 can also be set to four or other numbers, and the number of the material pile limiting mechanisms 600 can be selected according to actual needs by those skilled in the art.
[0061] The material pile limiting mechanism 600 is a vertically extending rod-shaped member, penetrates through the installation tabletop 110, and can be adjusted in position relative to the installation tabletop 110 to adapt to material piles of different specifications.
[0062] The main lifting mechanism 200 includes a main lifting driving device 210 and a main lifting support table 220.
[0063] The main lifting driving device 210 includes a main lifting servo motor, a main lifting transmission system, a main lifting screw rod, and a main lifting threaded seat.
[0064] The main lifting servo motor is fixedly installed in the rack 100, and is arranged at the lower part of the rack 100.
[0065] The number of the main lifting screw rods is set to two, and the two main lifting screw rods are symmetrically arranged about the center of the main lifting stroke channel. The main lifting screw rod extends in the up-down direction, and is rotationally connected with the rack 100.
[0066] The number of the main lifting threaded seats is set to two, and the two main lifting threaded seats are correspondingly arranged with the two main lifting screw rods. The main lifting threaded seat is threadedly connected with the main lifting screw rod, and moves in the up-down direction when the main lifting screw rod rotates.
[0067] In other embodiments, the number of the main lifting screw rods and the main lifting threaded seats can also be set to three, four, etc., and the number of the main lifting screw rods and the main lifting threaded seats can be selected by those skilled in the art according to actual needs. The arrangement of the main lifting screw rods should not block the material pile placing entrance 120, so as to ensure that the material pile can be placed into the automatic unstacking device from the material pile placing entrance 120.
[0068] The main lifting support table 220 is in a cross-shaped structure, and the main lifting support table 220 is fixedly connected with the two main lifting threaded seats, so that when the main lifting threaded seats move in the upward / downward direction, the main lifting support table 220 is driven to move in the upward / downward direction.
[0069] The main lifting transmission system includes a main lifting driving wheel, a main lifting driven wheel, and a main lifting transmission gear belt. The main lifting driving wheel is fixedly connected with the output end of the main lifting servo motor. The number of the main lifting driven wheels is set to two, and the two main lifting driven wheels are respectively fixed with the two main lifting screw rods. The main lifting gear belt passes around the main lifting driving wheel and the two main lifting driven wheels.
[0070] By setting the main lifting transmission system, the servo motor can simultaneously drive the two main lifting screw rods to rotate.
[0071] The secondary lifting mechanism 300 includes a secondary lifting driving device 310, a secondary lifting moving seat 320, a secondary lifting support piece 330, and a secondary lifting reset piece (not shown in the figure).
[0072] The secondary lifting driving device 310 includes a secondary lifting servo motor, a secondary lifting transmission system, a secondary lifting screw rod, and a secondary lifting threaded seat.
[0073] The secondary lifting servo motor is fixedly installed in the rack 100, and the secondary lifting servo motor is arranged at the lower part of the rack 100.
[0074] The number of the secondary lifting screw rods is set to two, and the two secondary lifting screw rods are symmetrically arranged about the center of the secondary lifting stroke channel. The secondary lifting screw rod extends in the upward / downward direction, and the secondary lifting screw rod is rotationally connected with the rack 100.
[0075] The number of the secondary lifting threaded seats is set to two, and the two secondary lifting threaded seats are correspondingly arranged with the two secondary lifting screw rods. The secondary lifting threaded seat is threadedly connected with the secondary lifting screw rod, and when the secondary lifting screw rod rotates, the secondary lifting threaded seat moves in the upward / downward direction.
[0076] In other embodiments, the number of the secondary lifting screw rods and the secondary lifting threaded seats can also be set as three, four, etc., and the number of the secondary lifting screw rods and the secondary lifting threaded seats can be selected by the person skilled in the art according to actual needs. The arrangement of the secondary lifting screw rods should not block the material pile placing entrance 120, so as to ensure that the material pile can be placed into the automatic unstacking device from the material pile placing entrance 120.
[0077] The secondary lifting support table is fixedly connected with the two secondary lifting threaded seats, so that when the secondary lifting threaded seats move in the up-down direction, the secondary lifting support table is driven to move in the up-down direction.
[0078] The secondary lifting transmission system comprises a secondary lifting driving wheel, a secondary lifting driven wheel and a secondary lifting transmission gear belt. The secondary lifting driving wheel is fixedly connected with the output end of the secondary lifting servo motor. The number of the secondary lifting driven wheels is set as two, and the two secondary lifting driven wheels are respectively fixed with the two secondary lifting screw rods. The secondary lifting gear belt passes through the secondary lifting driving wheel and the two secondary lifting driven wheels.
[0079] By setting the secondary lifting transmission system, the servo motor can simultaneously drive the two secondary lifting screw rods to rotate.
[0080] The secondary lifting moving seat 320 is fixedly connected with the secondary lifting threaded seat, so that the secondary lifting moving seat 320 moves in the up-down direction along with the secondary lifting threaded seat.
[0081] The secondary lifting support piece 330 can rotate relative to the secondary lifting moving seat 320 about an axis perpendicular to the up-down direction. Of course, the secondary lifting moving seat 320 and the secondary lifting support piece 330 are provided with a rotation limiting structure for limiting the rotation position of the secondary lifting support piece 330, so that the secondary lifting support piece 330 can lift the material pile. The rotation limiting structure of the rotating piece is a conventional setting in the art, and the specific structure of the rotation limiting structure will not be described here.
[0082] One end of the secondary lifting support piece 330 is provided as a hinged part, which is arranged outside the main lifting stroke channel and is hingedly connected with the secondary lifting moving seat 320.
[0083] Referring to Figure 3 The secondary lifting support piece 330 is provided with a supporting surface 331 and a turnover driving surface 332.
[0084] The supporting surface 331 is the upper end surface of the secondary lifting support piece 330, which is used for supporting the material pile and lifting the material pile.
[0085] The overturning driving face 332 is the lower end face of the secondary lifting support 330, and is used to contact the material stack. During downward movement of the secondary lifting support 330, after the overturning driving face 332 contacts the material stack, the overturning driving face 332 is limited by the material stack, so that the secondary lifting support 330 is overturned upward relative to the secondary lifting moving seat 320, so that the secondary lifting support 330 can continue to move downward smoothly.
[0086] Specifically, in the embodiment, a plurality of friction-reducing rollers 333 are rotatably installed at the lower end of the secondary lifting support 330. The plurality of friction-reducing rollers 333 are uniformly arranged, and at least two friction-reducing rollers 333 are arranged at the end of the secondary lifting support 330 away from the secondary lifting moving seat 320, and the friction-reducing rollers 333 protrude from the overturning driving face 332. The friction-reducing rollers 333 are used to abut the peripheral surface of the material stack to reduce the friction when the secondary lifting support 330 moves downward relative to the material stack.
[0087] The secondary lifting resetting member is arranged between the secondary lifting support 330 and the secondary lifting moving seat 320, and is used to make the secondary lifting support 330 always have a downward overturning tendency relative to the secondary lifting moving seat 320.
[0088] Specifically, in the embodiment, the secondary lifting resetting member is arranged as a torsion spring. In other embodiments, the secondary lifting resetting member can also be arranged as a spring or other conventional elastic structure. Those skilled in the art can select the specific structure of the secondary lifting resetting member.
[0089] The number of the separating devices is set to be multiple, and the multiple separating devices are adjustably installed above the installation table top 110.
[0090] The separating device comprises a magnetic fixing seat 510, a separating connecting frame 520, and a separating execution structure 530.
[0091] The magnetic fixing seat 510 is a conventional component in the art, and the specific structure of the magnetic fixing seat 510 is not selected here. The magnetic fixing seat 510 is used to be magnetically fixed to the installation table top 110. When it is necessary to adjust the position of the magnetic fixing seat 510, the knob of the magnetic fixing seat 510 is rotated to make the magnetic fixing seat 510 no longer magnetically attached to the installation table top 110. Then, the staff moves the magnetic fixing seat 510 to the designated position, and rotates the knob of the magnetic fixing seat 510 again to make the magnetic fixing seat 510 again magnetically attached to the installation table top 110, so as to complete the adjustment of the position of the separating device to adapt to different sizes of the material stack.
[0092] In other embodiments, the adjustment of the position of the separating device relative to the installation table top 110 can also be realized by other adjustment structures.
[0093] The sheet separating execution structure 530 is fixedly installed at the upper end of the sheet separating support 520.
[0094] Specifically, the plurality of sheet separating devices are respectively a first sheet separating device 501 and a second sheet separating device 502. The first sheet separating device 501 and the second sheet separating device 502 are respectively used for adapting to different characteristics of the plate material, and are alternatively used.
[0095] The sheet separating execution structure 530 of the first sheet separating device 501 is a magnetic sheet separator. The first sheet separating device 501 is used for separating the soft magnetic plate material. When the first sheet separating device 501 is close to the soft magnetic plate material, the plate material can be magnetized, and the adjacent two plate materials are separated by the magnetic force, so as to complete the separation of the plate material.
[0096] Referring to Figure 4 , the sheet separating execution structure 530 of the second sheet separating device 502 is a mechanical sheet separating device. Specifically, the second sheet separating device 502 comprises a sheet separating seat body 531, a sheet separating driving member 532, and a sheet separating main body 533.
[0097] The sheet separating driving member 532 is fixedly installed on the sheet separating seat body 531. The sheet separating driving member 532 is a linear motor. In other embodiments, the sheet separating driving member 532 can also be a linear cylinder or other conventional linear driving device. Those skilled in the art can select the specific structure of the sheet separating driving member 532 according to actual needs.
[0098] The sheet separating main body 533 is movably connected to the sheet separating seat body 531. One end of the sheet separating main body 533 away from the main lifting stroke channel is a control end, and the other end close to the main lifting stroke channel is a sheet separating end. The sheet separating end is provided with a sheet separating sawtooth. The control end is hingedly connected to the output end of the sheet separating driving member 532. When the output end of the sheet separating driving member 532 extends to the main lifting stroke channel, the sheet separating end moves along a sheet separating path, so that the sheet separating end swings upward, and the sheet separating sawtooth drives the uppermost plate material to rise, so as to realize the separation of the plate material. Specifically, in this embodiment, the sheet separating path is an arc path.
[0099] The number of the first sheet separating device 501 and the second sheet separating device 502 is both two. The two first sheet separating devices 501 are symmetrically arranged about the center of the main lifting stroke channel, and the two second sheet separating devices 502 are symmetrically arranged about the center of the main lifting stroke channel. The first sheet separating device 501 and the second sheet separating device 502 are respectively symmetrically arranged about the center of the main lifting stroke channel, so that the sheet separating device can simultaneously separate the two ends of the plate material, thereby reducing the probability of adhesion between the adjacent two plate materials.
[0100] Referring to Figure 1 , 2 , 5, a method for using the unstacking device, comprising the following steps:
[0101] S001, the main lifting driving device 210 drives the main lifting support table 220 to move upward, so that the material pile rises along the main lifting stroke channel, and the uppermost end of the material pile is always at a specified height; after the lowermost end of the material pile is higher than the installation table top by a certain distance, the secondary lifting support piece 330 has enough space to flip downward, after the secondary lifting support piece 330 is flipped downward, the secondary lifting driving device 310 drives the secondary lifting moving seat 320 and the secondary lifting support piece 330 to move upward, so that the secondary lifting support piece 330 rises with the main lifting support table 220 and the material pile, and the mechanical arm takes out the sheet metal at the uppermost end of the material pile one by one.
[0102] S002, when the lowermost end of the material pile reaches the secondary lifting stroke channel, the secondary lifting driving device 310 drives the secondary lifting moving seat 320 and the secondary lifting support piece 330 to move upward, the secondary lifting support piece 330 supports the material pile of the remaining sheet metal and makes the material pile move upward along the secondary lifting stroke channel, so that the uppermost end of the material pile is always at a specified height, and the mechanical arm takes out the sheet metal at the uppermost end of the material pile one by one; at the same time, the main lifting driving device 210 drives the main lifting support table 220 to descend, so that the main lifting support table 220 descends to the material placing height.
[0103] S003, the worker places a new material pile on the main lifting support table 220 using a forklift, and then the main lifting driving device 210 drives the main lifting support table 220 to rise along the main lifting stroke channel, so that the new material pile rises, and finally the uppermost end of the new material pile is kept a certain distance from the lowermost end of the old material pile, and the new material pile and the old material pile rise synchronously.
[0104] S004, when the old material pile is completely taken out by the mechanical arm, the secondary lifting driving device 310 drives the secondary lifting moving seat 320 and the secondary lifting support piece 330 to move downward. At the same time, the main lifting mechanism 200 moves the upper end of the new material pile to a specified height. During the downward movement of the secondary lifting support piece 330, the secondary lifting support piece 330 is blocked by the new material pile, causing the secondary lifting support piece 330 to flip upward. Until the secondary lifting moving seat 320 descends to a certain distance from the lowermost end of the material pile, the secondary lifting support piece 330 has enough space to reset, the secondary lifting support piece 330 flips downward, and after the secondary lifting support piece 330 flips downward, the secondary lifting driving device 310 drives the secondary lifting moving seat 320 and the secondary lifting support piece 330 to move upward again, so that the secondary lifting support piece 330 follows the material pile.
[0105] S005, repeat the above steps.
[0106] The preferred embodiments of the present application have been disclosed with specific reference to a preferred embodiment. A person with ordinary skill in the art understands that variations in, or replacements for, the preferred embodiments described herein can be made without departing from the spirit of the application. These equivalent variations or replacements are also encompassed within the scope of the claims defined below.
Claims
1. An automatic depalletizing device that supports continuous production line operation, characterized in that: It has a first direction, a second direction, and an up / down direction that are mutually orthogonal; The destacking device is equipped with an installation table and a material stack placement inlet, with the material stack placement inlet located below the installation table; The destacking device is provided with a main lifting stroke channel and a secondary lifting stroke channel; the main lifting stroke channel passes through the mounting table and the lower part of the main lifting stroke channel is connected to the material stack placement inlet; the secondary lifting stroke channel is located above the main lifting stroke channel and is connected to the main lifting stroke channel, and the length of the secondary lifting stroke channel is less than that of the main lifting stroke channel; The destacking device includes: The main lifting mechanism is used to drive the stack of materials to be lifted along the main lifting stroke channel; The secondary lifting mechanism is used to drive the stack of materials to lift along the secondary lifting stroke channel; Multiple sheet-splitting devices are provided, and the multiple sheet-splitting devices are adjustablely installed above the mounting table. The main lifting mechanism includes: Main lifting drive unit; The main lifting support platform is fixed to the output end of the main lifting drive device, and is driven by the main lifting drive device to move in the vertical direction. The secondary lifting mechanism includes: Secondary lifting drive device; The secondary lifting moving seat is fixed to the output end of the secondary lifting drive device and is driven by the secondary lifting drive device to move in the up and down direction; The secondary lifting support can rotate relative to the secondary lifting moving seat about an axis perpendicular to the vertical direction. One end of the support is a hinge, which is located outside the main lifting stroke channel and is hinged to the secondary lifting moving seat. The support has a support surface and a flipping drive surface. The support surface is the upper end surface of the secondary lifting support, and the flipping drive surface is the lower end surface of the secondary lifting support. When the secondary lifting support moves downward, the flipping drive surface abuts against the material stack, thereby driving the secondary lifting support to flip upward. The secondary lifting mechanism also includes: The secondary lifting reset component is disposed between the secondary lifting moving seat and the secondary lifting support component. It is configured as an elastic component, which is used to ensure that the secondary lifting support component always has a downward swing tendency. The mounting table is a magnetic component, and the sheet-separating device includes: A magnetic mounting base is used to magnetically fix the device to the mounting desktop. The sheet-connecting frame is fixed to the magnetic fixing base; The sheet-splitting execution structure is installed at the upper end of the sheet-splitting connecting frame and is used to separate the stack of materials. The plurality of sheet-splitting devices are respectively configured as a first sheet-splitting device and a second sheet-splitting device, and one of the first sheet-splitting device and the second sheet-splitting device is used. The sheet-splitting execution structure of the first sheet-splitting device is a magnetic sheet-splitting device, and the sheet-splitting execution structure of the second sheet-splitting device is a mechanical sheet-splitting structure.
2. The destacking device according to claim 1, characterized in that: The lower end of the secondary lifting support is rotatably equipped with multiple friction-reducing rollers, which protrude from the flipping drive surface and are used to abut against the circumferential surface of the material stack.
3. The destacking device according to claim 1, characterized in that: The splitting execution structure of the second splitting device includes: Separate seat body; A sheet-splitting drive component is installed on the sheet-splitting base; The sheet-splitting body is movably connected to the sheet-splitting seat; it has a sheet-splitting end and a control end, the sheet-splitting end has sheet-splitting serrations, and the control end is connected to the output end of the sheet-splitting drive component. The sheet-splitting drive component drives the sheet-splitting body to swing, thereby causing the sheet-splitting end to move along the sheet-splitting path.
4. The destacking device according to claim 1, characterized in that: Two of each of the first and second sheet-splitting devices are provided, and the two first sheet-splitting devices and the two second sheet-splitting devices are symmetrically arranged about the center of the main lifting stroke channel.
5. The method of using the destacking device, characterized in that: Applied to the destacking device as described in any one of claims 1-4, the method of use includes the following steps: The main lifting mechanism drives the material stack to rise along the main lifting stroke channel, so that the top of the material stack is always at the preset height; After the bottom of the material stack reaches the secondary lifting stroke channel, the secondary lifting mechanism drives the material stack to rise along the secondary lifting stroke channel, so that the top of the material stack is always at the preset height, and the main lifting mechanism resets. The new stack of materials is placed above the main lifting mechanism; the main lifting mechanism drives the new stack of materials to rise along the main lifting stroke channel; Once the old stack of materials has been completely removed, the main lifting mechanism moves the top of the new stack of materials to a preset height, and the secondary lifting mechanism resets. Repeat the above steps.
Citation Information
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