A smart conveying and loading system for diaphragm filter plates in a filter press

Abstract

This invention discloses an intelligent conveying and loading system for diaphragm filter plates in a filter press, relating to the field of conveying and loading equipment technology. It includes a conveying and loading mechanism and an auxiliary mechanism. The auxiliary mechanism includes a housing with an L-shaped block fixed to its bottom. One end of a rotating rod is fitted with a fan blade, which draws in ambient air and conveys it into two spaces composed of a mounting frame and the housing. A partition and an arc-shaped scraper are fixed to the top of the inner wall of the L-shaped block. The arc-shaped scraper cleans dust from the area where the electric hoist trolley rollers move along the guide rail. A diverter plate is fixed to the outer side of the L-shaped block. By setting up this auxiliary mechanism, this invention can perform dust removal operations on the area where the electric hoist trolley moves along its guide rail in the intelligent conveying and loading system, thereby reducing the labor intensity and cleaning difficulty for workers and improving the efficiency of the intelligent conveying and loading system.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of conveying and mounting equipment, in particular to an intelligent conveying and mounting system for filter plates of a filter press. BACKGROUND

[0002] The filter plate of a filter press is a core filter component of the filter press, and its installation precision and efficiency directly affect the sealing performance and running stability of the filter press. During installation of the filter plate, the traditional installation method is manual carrying and positioning. However, this installation method has problems such as high labor intensity, large installation deviation, and low efficiency. Therefore, in order to reduce labor intensity and improve installation efficiency, workers generally use an intelligent conveying and mounting system to assist in installation of the filter plate.

[0003] Although the existing intelligent conveying and mounting system can reduce labor intensity of workers and improve installation efficiency of the filter plate, it still has the following problems in actual use:

[0004] The guide rail of the intelligent conveying and mounting system is usually suspended. After long-term use, a large amount of dust accumulates on the surface of the guide rail. However, the existing intelligent conveying and mounting system does not have a cleaning function, that is, the intelligent conveying and mounting system cannot perform dust removal operation on the moving area of the electric hoist vehicle on the guide rail. Currently, cleaning of dust on the guide rail needs to be completed by manual means. However, manual cleaning requires high-altitude operation, which has significant safety risks. In addition, the high-altitude operation space is limited, and cleaning tools cannot be fully covered, which increases the difficulty of cleaning and reduces the use efficiency of the intelligent conveying and mounting system.

[0005] Therefore, a new intelligent conveying and mounting system for filter plates of a filter press is proposed to solve the problems in the background technology. SUMMARY

[0006] The present application aims to provide an intelligent conveying and mounting system for filter plates of a filter press. By providing an auxiliary mechanism, dust removal operation can be performed on the moving area of the electric hoist vehicle on the guide rail of the intelligent conveying and mounting system, thereby reducing labor intensity of workers and cleaning difficulty, and solving the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solution: an intelligent conveying and mounting system for filter plates of a filter press, comprising a conveying and mounting mechanism, the conveying and mounting mechanism being used for conveying a filter plate and mounting the filter plate into a filter press, the conveying and mounting mechanism comprising a mounting frame, the bottom of the mounting frame being provided with guide rails, an electric hoist vehicle being arranged on the guide rails, the bottom of the electric hoist vehicle being connected with an electric hoist body, a clasp being arranged at one end of an extension chain of the electric hoist body, and an auxiliary mechanism being arranged on the left and right sides of the guide rails, the auxiliary mechanism being used for cleaning dust.

[0008] The auxiliary mechanism includes a housing, a mounting frame, a perforated bracket, a rotating rod, a fan blade, a bevel gear, a gear body, a rack, an L-shaped block, a partition, an arc-shaped scraper, a guide block, a perforated pipe, a first arc-shaped pipe, a first one-way valve, a three-way pipe, a second one-way valve, a second arc-shaped pipe, and a flow divider. The rack is fixed to the inner wall of the groove in the guide rail. A mounting frame is fixed inside the housing. A perforated bracket is fixed inside the through hole of the mounting frame. A rotating rod is rotatably connected inside the perforated bracket and the through hole on the side of the housing. One end of one of the rotating rods is fitted with a fan blade, and the other end is fixed with a bevel gear. One end of the other rotating rod is fixed with a gear body, and the other end is also fixed with a bevel gear. The two bevel gears are meshed and connected. An L-shaped block is fixed to the bottom of the housing. A partition and an arc-shaped scraper are fixed to the top of the inner wall of the L-shaped block. The gear body is meshed and connected with a rack. The rack is located inside the side groove of the housing. The inner sides of the L-shaped block, the partition, the arc-shaped scraper, and the guide block are all in contact with the inner wall of the groove of the guide rail.

[0009] A flow guide block is fixed between the partition and the arc-shaped scraper. A perforated pipe is fixedly penetrated through the surface of the L-shaped block. The air inlet end of the perforated pipe is connected to a first arc-shaped pipe, and the air outlet end of the housing is connected to a second arc-shaped pipe. The air outlet end of the second arc-shaped pipe is connected to a three-way pipe. The two air outlet ends of the three-way pipe are respectively connected to a first one-way valve and a second one-way valve. A flow divider is fixed to the outside of the L-shaped block. The outside of the partition, the arc-shaped scraper, and the flow guide block are all fixed to the flow divider. A stabilizing block is installed on the outside of the flow divider. The stabilizing block is fixed to the surface of the electric hoist carriage.

[0010] Preferably, the fan blade is located inside the mounting frame, and the gear body is located inside the side groove of the housing.

[0011] Preferably, the auxiliary mechanism further includes a storage box, the outlet end of the porous tube is fixedly inserted through the surface of the partition, the storage box is disposed at the bottom of the guide block, and the interior of the groove of the storage box is connected to the interior of the through hole of the diverter plate.

[0012] Preferably, multiple connecting plates are installed between the storage box and the diversion plate, and a connecting rod is installed between the storage boxes of the two auxiliary mechanisms on the left and right sides. The inner wall of the groove of the storage box is pre-set with mounting holes, and a filter screen is installed at the air outlet of the mounting holes.

[0013] Preferably, the guide rail has a slide rail on its front surface, and multiple connecting blocks are fixedly distributed at equal intervals between the slide rail and the mounting bracket. Multiple hooks are slidably connected inside the slide rail. Both ends of the slide rail are fitted with covers, and a fixing bracket is fitted on the surface of one of the covers. A pressure plate is fitted inside one of the through holes of the fixing bracket.

[0014] Preferably, a cable is fixed between the multiple hooks by a binding rope. One end of the cable is connected to the connection end of the electric hoist trolley, and the other end of the cable is pressed and fixed inside one of the through holes of the fixing frame by a pressure plate.

[0015] Preferably, the electric hoist body and the electric hoist carriage are connected by a wire, and protective pads are glued to the surfaces of both clamping ends of the clamp, and an installation block is installed at the bottom of one of the grooves of the guide rail near the edge.

[0016] Preferably, a laser rangefinder is mounted on the surface of the mounting block, limit blocks are mounted on both ends of the guide rail, and a reflector is mounted on the surface of the electric hoist trolley.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. This invention, by setting up an auxiliary mechanism, can perform dust removal operations on the moving area of ​​the electric hoist trolley on its guide rail in an intelligent conveying and loading system, thereby reducing the labor intensity and cleaning difficulty of workers and improving the efficiency of the intelligent conveying and loading system. When it is necessary to clean the dust on the guide rail, the wired controller on the electric hoist body, the electric hoist trolley, the two arc-shaped scrapers, and the through holes on the two arc-shaped scrapers are used to clean the dust in the area where the electric hoist trolley rollers move on the guide rail, and guide it into the space composed of the guide rail, partition, guide block, L-shaped block, and diverter plate. Then, by using the corresponding through holes on the guide plate and diverter plate, the dust entering the space can be guided into the corresponding groove in the collection box for collection.

[0019] 2. This invention utilizes the cooperation of two movable housings, two fixed racks, all gear bodies, all bevel gears, all rotating rods, and all perforated frames to enable two fan blades to rotate, drawing in ambient air and delivering it into two spaces composed of mounting frames and housings. Then, by utilizing the flow of air, all second arc-shaped pipes, all three-way pipes, all first one-way valves, two partitions, two L-shaped blocks, two flow dividers, guide rails, all perforated pipes, all guide blocks, all arc-shaped scrapers, corresponding through holes on all flow dividers, and all first arc-shaped pipes, residual dust on the guide rail surface can be blown into the corresponding groove of the storage box. Finally, by utilizing the cooperation of mounting holes and filters, air can be expelled back into the environment, leaving the dust inside the corresponding groove of the storage box.

[0020] 3. This invention, by setting up a conveying and loading mechanism, can convey and load the isolation filter plate to the corresponding diaphragm filter plate opening on the filter press, thereby reducing manual labor intensity and improving installation efficiency. When it is necessary to install the diaphragm filter plate on the filter press, the wired controller on the electric hoist body and the multiple pre-set distance values, the electric hoist body, clamps, electric hoist carriage, laser rangefinder, reflector, and all anti-slip pads are used to clamp the isolation filter plate first, then convey and load it to the corresponding diaphragm filter plate opening on the filter press, and then reset it to its original position. Attached Figure Description

[0021] Figure 1 This is a perspective view of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0022] Figure 2 This is a bottom-view perspective view of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0023] Figure 3 This is a perspective view of the mounting frame of the intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0024] Figure 4 This is a three-dimensional structural diagram of the electric hoist trolley, electric hoist body, clamp, and protective pad of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0025] Figure 5 This is a three-dimensional structural diagram of the fixing frame, cover, and pressure plate of the intelligent conveying and mounting system for diaphragm filter plates in a filter press according to the present invention.

[0026] Figure 6 This is a partial perspective view of an intelligent conveying and mounting system for diaphragm filter plates in a filter press according to the present invention.

[0027] Figure 7 This is a perspective view of the conveying and mounting mechanism of an intelligent conveying and mounting system for diaphragm filter plates in a filter press according to the present invention.

[0028] Figure 8 This is a partial sectional perspective view of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0029] Figure 9 This invention relates to an intelligent conveying and mounting system for diaphragm filter plates in a filter press. Figure 8 Enlarged 3D view of the structure at point A in the middle;

[0030] Figure 10 This is a perspective view of the auxiliary mechanism of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0031] Figure 11This is a schematic diagram of the auxiliary mechanism of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0032] Figure 12 This is a sectional perspective view of an auxiliary mechanism part of an intelligent conveying and loading system for diaphragm filter plates in a filter press according to the present invention.

[0033] Figure 13 This is a three-dimensional view of a porous tube in an intelligent conveying and loading system for diaphragm filter plates in a filter press, according to the present invention.

[0034] In the diagram: 1. Conveying and loading mechanism; 101. Mounting frame; 102. Guide rail; 103. Slide rail; 104. Connecting block; 105. Hook; 106. Fixing frame; 107. Cover; 108. Pressure plate; 109. Electric hoist trolley; 110. Cable; 111. Electric hoist body; 112. Clamp; 113. Protective pad; 114. Mounting block; 115. Laser rangefinder sensor; 116. Limiting block; 117. Reflector; 2. Auxiliary mechanism; 201. Housing; 202. Mounting frame; 203. Frame with holes; 2 04. Rotating rod; 205. Fan blade; 206. Bevel gear; 207. Gear body; 208. Rack; 209. L-shaped block; 210. Partition plate; 211. Arc-shaped scraper; 212. Guide block; 213. Perforated pipe; 214. Storage box; 215. Connecting plate; 216. First arc-shaped pipe; 217. First one-way valve; 218. T-shaped pipe; 219. Second one-way valve; 220. Second arc-shaped pipe; 221. Connecting rod; 222. Stabilizing block; 223. Diverter plate; 224. Mounting hole; 225. Filter screen. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Example 1: Please refer to Figures 1-9As shown, the present invention provides a technical solution: an intelligent conveying and loading system for diaphragm filter plates in a filter press, comprising a conveying and loading mechanism 1 for conveying diaphragm filter plates and loading them into the filter press. The conveying and loading mechanism 1 includes a mounting frame 101, with guide rails 102 mounted on the bottom of each mounting frame 101. An electric hoist trolley 109 is mounted on the guide rail 102, and an electric hoist body 111 is connected to the bottom of the electric hoist trolley 109. A clamp 112 is mounted on one end of the telescopic chain of the electric hoist body 111. A slide rail 103 is provided on the front surface of the guide rail 102. Multiple connecting blocks 104 are equidistantly distributed and fixed between the slide rail 103 and the mounting frame 101. Multiple hooks 105 are slidably connected inside the slide rail 103. A cover 107 is mounted on both ends of the slide rail 103, one of which is... A mounting bracket 106 is installed on the surface of the electric hoist 109. A pressure plate 108 is installed inside one of the through holes of the mounting bracket 106. Multiple hooks 105 are connected by ropes to form cables 110. One end of the cable 110 is connected to the connection end of the electric hoist carriage 109. The other end of the cable 110 is pressed and fixed inside one of the through holes of the mounting bracket 106 by the pressure plate 108. The electric hoist body 111 and the electric hoist carriage 109 are connected by wires. Protective pads 113 are glued to the surfaces of the two clamping ends of the clamp 112. An installation block 114 is installed at the bottom of the inner wall of one of the grooves of the guide rail 102 near the edge. A laser range sensor 115 is installed on the surface of the installation block 114. Limit blocks 116 are installed at both ends of the guide rail 102. A reflector 117 is installed on the surface of the electric hoist carriage 109.

[0037] In this embodiment, when it is necessary to install a diaphragm filter plate on a filter press, the electric hoist body 111 and the laser rangefinder 115 are first started using a wired controller. The started electric hoist body 111 releases its chain, causing the clamp 112 and all the attached protective pads 113 connected to one end of the chain to move downwards. When the clamp 112 reaches the position where the diaphragm filter plate is placed, the electric hoist body 111 is paused from releasing the chain using the wired controller. The clamp 112 is then manually installed on the diaphragm filter plate. Subsequently, the electric hoist body 111 is wound up the chain using the wired controller. The wound chain then causes the clamp 112 and all the attached protective pads 113 to move upwards, i.e., using the clamp 112... The characteristics of clamp 12, in conjunction with all protective pads 113, clamp the diaphragm filter plate. The upward-moving clamp 112 then causes the clamped diaphragm filter plate to move upward. When the diaphragm filter plate reaches the appropriate height, the wired controller pauses the electric hoist body 111. Subsequently, the wired controller starts the electric hoist carriage 109. The started electric hoist carriage 109, through the cooperation of the electric hoist body 111, clamp 112, and all protective pads 113, causes the clamped diaphragm filter plate to move horizontally. Simultaneously, the moving electric hoist carriage 109, with the cooperation of all connecting blocks 104, all hooks 105, all covers 107, and slide rails 103, also moves the cable 110. At the same time, the laser rangefinder... The laser rangefinder 115, in conjunction with the reflector 117, continuously detects the distance between the laser end face of the laser rangefinder 115 and the surface of the reflector 117. The laser rangefinder 115 then transmits this distance data to the wired controller. When the received distance data matches the first distance value preset on the wired controller of the electric hoist body 111, the wired controller pauses the electric hoist trolley 109, then starts the electric hoist body 111, releasing the chain and allowing the clamped diaphragm filter plate to move downwards. When the diaphragm filter plate reaches the first diaphragm filter plate opening on the filter press, the clamp 112 releases its hold on the diaphragm filter plate, and then the electric hoist... The wired controller on the hoist body 111, the electric hoist body 111, and the electric hoist carriage 109 work together to reset the clamp 112 back to its original position. Then, the above operation steps are repeated. First, the second diaphragm filter plate is clamped, then it is moved upward, then horizontally, until the distance value data received by the wired controller is the same as the second distance value data preset by the wired controller on the electric hoist body 111. Then, it is moved downward to install the second diaphragm filter plate into the second diaphragm filter plate opening on the filter press. Then, the clamp 112 is reset to its original position. Then, the previous operation steps are repeated again to transport and install the third diaphragm filter plate until all filter membrane installation ports of the filter press are equipped with diaphragm filter plates.

[0038] Example 2: According to Figures 1-4 , Figure 6 and Figures 8-13As shown, the conveying and mounting mechanism 1 includes a mounting frame 101. Guide rails 102 are installed at the bottom of each mounting frame 101. Auxiliary mechanisms 2 are provided on both sides of the guide rails 102. The auxiliary mechanisms 2 are used for cleaning dust. Each auxiliary mechanism 2 includes a housing 201, a mounting frame 202, a perforated frame 203, a rotating rod 204, a fan blade 205, a bevel gear 206, a gear body 207, a rack 208, an L-shaped block 209, a partition 210, an arc-shaped scraper 211, a guide block 212, a perforated pipe 213, a first arc-shaped pipe 216, a first one-way valve 217, a three-way pipe 218, a second one-way valve 219, a second arc-shaped pipe 220, and a diverter plate 223. The rack 208 is fixed to the inner wall of the groove in the guide rail 102. A mounting bracket 203 is fixed inside the housing 201. A frame 202 is installed, and a perforated bracket 203 is fixed inside the through hole of the frame 202. Rotating rods 204 are rotatably connected to the inside of the perforated bracket 203 and the inside of the side through hole of the housing 201. One end of one rotating rod 204 is fitted with a fan blade 205, and the other end is fixed with a bevel gear 206. One end of the other rotating rod 204 is fixed with a gear body 207, and the other end is also fixed with a bevel gear 206. The two bevel gears 206 mesh with each other. An L-shaped block 209 is fixed to the bottom of the housing 201. A partition 210 and an arc-shaped scraper 211 are fixed to the top of the inner wall of the L-shaped block 209. The gear body 207 meshes with a rack 208, which is located inside the side groove of the housing 201. The L-shaped block 209, partition 210, and arc-shaped scraper 211 are also connected. The inner sides of the arc-shaped scraper 211 and the guide block 212 are in contact with the inner wall of the groove of the guide rail 102. The guide block 212 is fixed between the partition plate 210 and the arc-shaped scraper 211. A perforated pipe 213 is fixedly inserted through the surface of the L-shaped block 209. The air inlet end of the perforated pipe 213 is connected to the first arc-shaped pipe 216, and the air outlet end of the housing 201 is connected to the second arc-shaped pipe 220. The air outlet end of the second arc-shaped pipe 220 is connected to the three-way pipe 218. The two air outlet ends of the three-way pipe 218 are respectively connected to the first one-way valve 217 and the second one-way valve 219. A flow divider plate 223 is fixed to the outer side of the L-shaped block 209. The outer sides of the partition plate 210, the arc-shaped scraper 211, and the guide block 212 are all fixed to the flow divider plate 223. A flow divider plate 223 is installed on the outer side of the flow divider plate 223. A stabilizing block 222 is fixed to the surface of the electric hoist carriage 109. The fan blade 205 is located inside the mounting frame 202. The gear body 207 is located inside the side groove of the housing 201. The auxiliary mechanism 2 also includes a storage box 214. The outlet end of the porous pipe 213 is fixedly inserted through the surface of the partition plate 210. The storage box 214 is located at the bottom of the guide block 212. The groove inside the storage box 214 is connected to the through hole inside the diverter plate 223. Multiple connecting plates 215 are installed between the storage box 214 and the diverter plate 223. A connecting rod 221 is installed between the storage boxes 214 of the left and right auxiliary mechanisms 2. Mounting holes 224 are pre-set on the inner wall of the groove of the storage box 214. A filter screen 225 is installed at the outlet of the mounting hole 224.An electric hoist carriage 109 is mounted on the guide rail 102, and the bottom of the electric hoist carriage 109 is connected to the electric hoist body 111.

[0039] In this embodiment, when it is necessary to clean the dust on the guide rail 102, the wired controller on the electric hoist body 111 is used to start the electric hoist carriage 109. The started electric hoist carriage 109 will then move on the guide rail 102. Subsequently, with the cooperation of all the stabilizing blocks 222, the moving electric hoist carriage 109 will drive the auxiliary mechanism 2 to move. Then, the two moving arc-shaped scrapers 211 will scrape away the dust from the area where the rollers of the electric hoist carriage 109 move in the two grooves on the guide rail 102. The scraped-off dust will then enter the area between the guide rail 102 and the guide rail 102 through the through holes. Inside the space formed by plate 210, guide block 212, L-shaped block 209, and diverter plate 223, the flow is then guided by guide block 212 to the corresponding through hole on diverter plate 223, and then to the groove of corresponding collection box 214 for collection. Simultaneously, each moving housing 201, in cooperation with the corresponding rack 208, corresponding gear body 207, corresponding perforated frame 203, corresponding two bevel gears 206, and corresponding two rotating rods 204, causes the corresponding fan blade 205 to rotate. When two fan blades 205 rotate, each rotating... The fan blades 205, in cooperation with the corresponding mounting frame 202, draw in ambient air and deliver it into the space formed by the mounting frame 202 and the housing 201. The air then enters the corresponding second arc-shaped pipe 220, followed by the corresponding three-way pipe 218, then the corresponding first one-way valve 217, then the corresponding first arc-shaped pipe 216, and finally the space formed by the corresponding partition 210, the corresponding L-shaped block 209, the corresponding flow divider 223, and the corresponding perforated pipe 213. Inside the space formed by the corresponding guide block 212, the corresponding arc-shaped scraper 211, and the corresponding guide rail 102, the air blown into this space will blow away the dust remaining on the surface of the guide rail 102 and deliver the dusty air to the corresponding through hole on the diverter plate 223, and finally to the groove of the corresponding storage box 214. At the same time, the dust in the air will be filtered down by the corresponding filter screen 225, and the air will pass through the corresponding mounting hole 224 and be discharged back into the environment. When the guide rail 102 has completed the dust cleaning operation, the electric hoist carriage 109 can then be reset to its original position.

[0040] The overall effect and working principle of the mechanism are as follows:

[0041] In the preparation stage, first connect the other end of cable 110 to the power supply equipment. Then, use the wired controller on the electric hoist body 111 to set the lifting speed, running speed, and multiple distance values ​​(the distance values ​​are the distance between the laser end face of the laser rangefinder 115 and the surface of the reflector 117, and the multiple distance values ​​are the horizontal distance between each diaphragm filter plate opening of the filter press and the side of the filter press). Next, fix the entire intelligent conveying and loading equipment to the suspension frame using the mounting bracket 101 and the prepared bolts and nuts. Then, start the wired controller on the electric hoist body 111 to enter the initial interface (in the initial state of the intelligent conveying and loading system, the laser end face of the laser rangefinder 115 and the side of the filter press are at the same horizontal plane). Then, electrically connect the wired controller on the electric hoist body 111 to the laser rangefinder 115.

[0042] During the conveying and installation phase, when installing diaphragm filter plates on the filter press, the electric hoist body 111 and laser rangefinder 115 are first started using a wired controller. The started electric hoist body 111 releases its chain, causing the clamp 112 and all attached protective pads 113 connected to one end of the chain to move downwards. When the clamp 112 reaches the position where the diaphragm filter plate is placed, the electric hoist body 111 is paused by the wired controller. The clamp 112 is then manually installed on the diaphragm filter plate. Subsequently, the electric hoist body 111 is wound up by the wired controller. The wound chain then causes the clamp 112 and all attached protective pads 113 to move upwards, utilizing the characteristics of the clamp 112 and the... With the protective pad 113 in place, the diaphragm filter plate is clamped. The upward-moving clamp 112 then moves the clamped diaphragm filter plate upwards. When the diaphragm filter plate reaches the appropriate height, the wired controller pauses the electric hoist body 111. Subsequently, the wired controller starts the electric hoist carriage 109. The started electric hoist carriage 109, through the cooperation of the electric hoist body 111, clamp 112, and all the protective pads 113, moves the clamped diaphragm filter plate horizontally. Simultaneously, the moving electric hoist carriage 109, with the cooperation of all connecting blocks 104, all hooks 105, all covers 107, and slide rails 103, moves the cable 110. At the same time, the activated laser rangefinder 115 also moves through the reflector 117. In coordination with the laser rangefinder 115, the distance between the laser end face of the laser rangefinder 115 and the surface of the reflector 117 is constantly monitored. The laser rangefinder 115 then transmits the distance data to the wired controller. The wired controller then receives the received distance data and, when it matches the first distance value preset on the wired controller of the electric hoist body 111, pauses the electric hoist trolley 109 (at this point, the first diaphragm filter plate is positioned just above the first diaphragm filter plate opening on the filter press). The electric hoist body 111 is then started, releasing the chain and allowing the clamped diaphragm filter plate to move downwards. When the diaphragm filter plate reaches the first diaphragm filter plate opening on the filter press, the clamp 112 is released from its fixing position on the diaphragm filter plate. Then, using the wired controller on the electric hoist body 111, the electric hoist body 111, and the electric hoist carriage 109, the clamp 112 is reset to its original position. Then, the above operation steps are repeated. First, the second diaphragm filter plate is clamped, then moved upward, then moved horizontally, until the wired controller receives the distance value data and it is the same as the second distance value data preset by the wired controller on the electric hoist body 111. Then, it is moved downward to install the second diaphragm filter plate at the second diaphragm filter plate opening on the filter press. Then, the clamp 112 is reset to its original position. Then, the previous operation steps are repeated again to transport and install the third diaphragm filter plate until all filter membrane installation ports of the filter press are equipped with diaphragm filter plates.

[0043] During the cleaning phase, when it is necessary to clean the dust on the guide rail 102 (at this time, the intelligent conveying and loading system does not perform diaphragm filter plate conveying and loading operations), the wired controller on the electric hoist body 111 is used to start the electric hoist carriage 109. The started electric hoist carriage 109 will then move on the guide rail 102. Subsequently, with the cooperation of all stabilizing blocks 222, the moving electric hoist carriage 109 will drive the auxiliary mechanism 2 to move. Then, the two moving arc-shaped scrapers 211 (with holes) will scrape away the dust from the two grooves on the guide rail 102 where the electric hoist carriage 109 rollers move. The airflow enters the space composed of guide rail 102, partition 210, guide block 212, L-shaped block 209, and diverter plate 223 through the through holes. Then, through the guide block 212, the airflow is guided into the corresponding through hole on the diverter plate 223, and then into the groove of the corresponding storage box 214 for collection. At the same time, each moving shell 201 will also cause the corresponding fan blade 205 to rotate under the cooperation of the corresponding rack 208, the corresponding gear body 207, the corresponding perforated frame 203, the corresponding two bevel gears 206, and the corresponding two rotating rods 204. When the two fan blades When fan blade 205 rotates, each rotating fan blade 205, in cooperation with the corresponding mounting frame 202, draws in ambient air and delivers it into the space formed by the mounting frame 202 and the housing 201. The air then enters the corresponding second arc-shaped pipe 220, then the corresponding three-way pipe 218, then the corresponding first one-way valve 217, then the corresponding first arc-shaped pipe 216, and finally into the space formed by the corresponding partition 210, the corresponding L-shaped block 209, the corresponding diverter plate 223, and the corresponding... The space formed by the porous tube 213, the corresponding guide block 212, the corresponding arc scraper 211, and the corresponding guide rail 102 is then filled with air. The air blown into this space will remove the dust remaining on the surface of the guide rail 102 and deliver the dusty air to the corresponding through hole on the diverter plate 223. Finally, it will be delivered to the groove of the corresponding storage box 214. At the same time, the dust in the air will be filtered down by the corresponding filter screen 225. The air will pass through the corresponding mounting hole 224 and be discharged back into the environment. When the guide rail 102 has completed the dust cleaning operation, the electric hoist carriage 109 can be reset to its original position.

[0044] Among them, the electric hoist carriage 109, cable 110, electric hoist body 111 and laser range sensor 115 are all existing technologies, and their models can be selected according to the actual situation. They will not be explained in detail here.

[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent conveying and loading system for filter press diaphragm filter plates, comprising a conveying and loading mechanism (1), characterized in that: The conveying and mounting mechanism (1) is used for conveying diaphragm filter plates and mounting the diaphragm filter plates into a filter press, and comprises mounting racks (101), the bottom of each of the mounting racks (101) is additionally provided with a guide rail (102), the guide rail (102) is provided with an electric hoist trolley (109), the bottom of the electric hoist trolley (109) is connected with an electric hoist body (111), one end of an extension chain of the electric hoist body (111) is additionally provided with a clamp (112), and the left and right sides of the guide rail (102) are provided with auxiliary mechanisms (2); the auxiliary mechanisms (2) are used for cleaning dust. The auxiliary mechanisms (2) comprise a shell (201), a mounting frame (202), a perforated frame (203), rotating rods (204), fan blades (205), bevel gears (206), gear bodies (207), racks (208), L-shaped blocks (209), partition plates (210), arc-shaped scrapers (211), flow guide blocks (212), perforated pipes (213), first arc-shaped pipes (216), first one-way valves (217), three-way pipes (218), second one-way valves (219), second arc-shaped pipes (220) and flow dividing plates (223), wherein the racks (208) are fixed to the inner walls of grooves of the guide rails (102), the mounting frame (202) is fixed in the shell (201), the perforated frame (203) is fixed in the through hole of the mounting frame (202), the rotating rods (204) are rotatably connected to the inside of the perforated frame (203) and the through hole in the side surface of the shell (201), one end of one of the rotating rods (204) is additionally provided with the fan blade (205), and the other end is fixed with one bevel gear (206); one end of the other rotating rod (204) is fixed with the gear body (207), and the other end is also fixed with one bevel gear (206); the two bevel gears (206) are meshingly connected; the L-shaped block (209) is fixed to the bottom of the shell (201), the partition plate (210) and the arc-shaped scraper (211) are fixed to the top of the inner wall of the L-shaped block (209), the gear body (207) is meshingly connected with the rack (208), the rack (208) is located in the groove in the side surface of the shell (201), and the inner sides of the L-shaped block (209), the partition plate (210), the arc-shaped scraper (211) and the flow guide block (212) are in contact with the inner walls of the grooves of the guide rails (102). The flow guide block (212) is fixed between the partition plate (210) and the arc-shaped scraper (211), the surface of the L-shaped block (209) is fixedly penetrated by the porous pipe (213), the air inlet end of the porous pipe (213) is communicated with the first arc-shaped pipe (216), the air outlet end of the shell (201) is communicated with the second arc-shaped pipe (220), the air outlet end of the second arc-shaped pipe (220) is communicated with the three-way pipe (218), the two air outlet ends of the three-way pipe (218) are respectively communicated with the first one-way valve (217) and the second one-way valve (219), the outer side of the L-shaped block (209) is fixedly provided with the flow distribution plate (223), the outer sides of the partition plate (210), the arc-shaped scraper (211) and the flow guide block (212) are fixed with the flow distribution plate (223), and the outer side of the flow distribution plate (223) is additionally provided with the stabilizing block (222), and the stabilizing block (222) is fixed on the surface of the electric hoist trolley (109).

2. The filter press diaphragm plate intelligent conveying and loading system according to claim 1, characterized in that: The fan blade (205) is located in the inside of the mounting frame (202), and the gear body (207) is located in the side recess of the shell (201).

3. The filter press diaphragm plate intelligent conveying and loading system according to claim 1, characterized in that: The auxiliary mechanism (2) further comprises a storage box (214), the air outlet end of the porous pipe (213) is fixedly penetrated through the surface of the partition plate (210), the storage box (214) is arranged at the bottom of the flow guide block (212), and the recess inside the storage box (214) is communicated with the through hole inside the flow distribution plate (223).

4. The filter press diaphragm plate intelligent conveying and mounting system according to claim 3, characterized in that: A plurality of connecting plates (215) are additionally arranged between the storage box (214) and the flow distribution plate (223), connecting rods (221) are additionally arranged between the storage boxes (214) of the left and right auxiliary mechanisms (2), mounting holes (224) are pre-set in the recess inner wall of the storage box (214), and filter screens (225) are additionally arranged at the air outlets of the mounting holes (224).

5. The filter press diaphragm plate intelligent conveying and installation system according to claim 1, characterized in that: The positive surface of the guide rail (102) is provided with a sliding rail (103), a plurality of connecting blocks (104) are equidistantly arranged and fixed between the sliding rail (103) and the mounting frame (101), a plurality of hooks (105) are slidably connected in the sliding rail (103), and covers (107) are additionally arranged at the two ends of the sliding rail (103), wherein the surface of one of the covers (107) is additionally provided with a fixing frame (106), and a pressing plate (108) is additionally arranged in one of the through holes of the fixing frame (106).

6. The filter press diaphragm plate intelligent conveying and installation system according to claim 5, characterized in that: A cable (110) is fixed by a binding rope between a plurality of the hooks (105), one end of the cable (110) is connected with the connecting end of the electric hoist trolley (109), and the other end of the cable (110) is extruded and fixed in one of the through holes of the fixing frame (106) through the pressing plate (108).

7. The filter press diaphragm plate intelligent conveying and installation system according to claim 1, characterized in that: The electric hoist body (111) is connected with the electric hoist trolley (109) through a lead wire, and the two clamping end surfaces of the clamp (112) are adhered with protective pads (113), and the mounting block (114) is additionally arranged at the position close to the edge of the recess inner wall bottom of the guide rail (102).

8. The filter press diaphragm plate intelligent conveying and loading system according to claim 7, characterized in that: The surface of the mounting block (114) is additionally provided with a laser ranging sensor (115), both ends of the guide rail (102) are additionally provided with a limiting block (116), and the surface of the electric hoist buggy (109) is additionally provided with a reflecting plate (117).

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