Fabric with exposed coating structure

By using an exposed-bottom covering structure fabric design and employing parallel weaving of polyester yarn and tufting yarn, along with a modified triangular weaving technique, the problem of increased weight in traditional fabrics has been solved. This results in a lower weight while maintaining the same hand feel, expanding the fabric's applicability and reducing costs.

CN120925155APending Publication Date: 2025-11-11JIANGYIN DEDING TEXTILE CO LTD
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Patent Information

Application Number
CN202511349673.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2025-11-11

AI Technical Summary

Technical Problem

When traditional weaving equipment produces heavy fabrics, the increased weight leads to reduced breathability and drape, failing to meet diverse wearing needs, and increasing costs and energy consumption.

Method used

The fabric features an exposed base and covered structure, with polyester yarn and tufted yarn woven in parallel. By modifying the triangular weaving technique, a visual effect of exposed base without exposed yarn is achieved, reducing weight while maintaining the same feel.

Benefits of technology

This resulted in a fabric with a lower weight, while maintaining the same feel, making it suitable for warm weather, expanding its applicability, and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a base-exposed coating structure fabric which comprises polyester and plaiting, the polyester is parallel to the plaiting, the polyester is a first yarn, the plaiting is a second yarn, a minimum circulation unit of the fabric comprises two loop transverse columns and one loop longitudinal column which are composed of the polyester and the plaiting, and the two loop transverse columns and the one loop longitudinal column are parallel to each other. The two loop transverse rows are composed of a first loop longitudinal row and a second loop longitudinal row, the first loop longitudinal row is sleeved with the first yarn to form the front face of the fabric, the second loop longitudinal row is sleeved with the first yarn and the second yarn in parallel to form the back face of the fabric, and the second yarn loop is located on the inner side of the first yarn loop. The fabric is reasonable in structure, a novel bottom-exposed wrapping structure with the front silk and the back silk covered with cotton is woven by transforming the triangular base, compared with traditional fabric with heavy touch feeling, the gram weight is lower under the condition that the hand feeling is kept unchanged, and due to the fact that the actual thickness is not obviously increased, the fabric can be suitable for warm weather, and the fabric is more comfortable to wear. And the cost is effectively reduced while the applicability is wider.
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Description

Technical Field

[0001] This invention relates to the textile field, and in particular to a fabric with an exposed base covering structure. Background Technology

[0002] With the rapid development of the social economy and the significant improvement of people's living standards, consumers' demand for clothing fabrics has shifted from basic functions to diversified and personalized development. In terms of fabric styles, the market's requirements for pattern design, innovative weaving textures, and tactile experience are increasing. For example, the demand for processes such as three-dimensional jacquard, gradient dyeing, and biomimetic textures continues to grow. However, traditional weaving equipment generally adopts a standard triangular seat structure, and its weaving logic has inherent limitations. When it is necessary to produce fabrics with a heavy feel, the conventional solution can only be to increase the yarn density and use multi-ply doubling technology. This directly leads to an increase in fabric weight. Although this change in physical properties can enhance warmth, it has certain limitations. The finished fabric loses breathability and drape due to the increased thickness, becoming heavy clothing only suitable for cold climates, unable to meet the wearing needs of spring, autumn, or indoor scenes. In addition, high-weight fabrics also bring problems such as increased raw material costs and increased processing energy consumption, which restricts the application expansion of the product in the field of all-season clothing. Summary of the Invention

[0003] To overcome the shortcomings of the existing structures mentioned above, the present invention provides a fabric with an exposed base covering structure.

[0004] The technical solution adopted by this invention to solve its technical problem is: a fabric with an exposed base covering structure, the fabric comprising polyester yarn and tufted yarn, the polyester yarn and tufted yarn running in parallel, the polyester yarn being the first yarn and the tufted yarn being the second yarn, the smallest cycle unit of the fabric comprising two rows of coils composed of polyester yarn and tufted yarn and one row of coils, the two rows of coils being composed of a first row of coils and a second row of coils, wherein: the first row of coils is formed by the first yarn passing through to form the front side of the fabric, presenting the smooth texture and high strength of the polyester yarn, the second row of coils is formed by the first and second yarns running in parallel and passing through to form the reverse side of the fabric, the second yarn coil is located inside the first yarn coil, achieving the visual effect of exposing the base without exposing the yarn.

[0005] Preferably, the material of the yarn is cotton.

[0006] The beneficial effects of this invention are that by modifying the triangular base to weave a new exposed-bottom covering structure with front yarn and back yarn covering cotton, compared with traditional thick fabrics, the weight is lower while maintaining the same feel. Furthermore, since the actual thickness is not significantly increased, the fabric can be used in warm weather, making it more versatile and effectively reducing costs. Attached Figure Description

[0007] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0008] Figure 1 This is a triangular configuration diagram of the present invention; Figure 2 This is the weaving pattern of the present invention; Figure 3 This is a coil diagram of the present invention; In the diagram, 1 represents polyester yarn; 2 represents yarn added to the yarn. Detailed Implementation

[0009] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0010] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features for a similar purpose, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.

[0011] like Figure 1-3 The fabric shown is a fabric with an exposed backing structure. The fabric includes polyester yarn 1 and yarn 2. Polyester yarn 1 and yarn 2 run in parallel. Polyester yarn 1 is the first yarn and yarn 2 is the second yarn. The smallest cycle unit of the fabric includes two rows of loops composed of polyester yarn 1 and yarn 2 and one row of loops. The two rows of loops are composed of a first row of loops and a second row of loops. The first row of loops is formed by the first yarn through loops to form the front side of the fabric, presenting the smooth texture and high strength of polyester yarn. The second row of loops is formed by the first and second yarns running in parallel and through loops to form the back side of the fabric. The second yarn loop is located inside the first yarn loop, achieving a visual effect of exposing the backing without exposing the yarn.

[0012] The material used for adding yarn is cotton.

[0013] The fabric weaving structure is as follows: the needles of the upper needle bed rise and hook the first yarn, completing the first loop formation. At this time, although the lower needle bed participates in weaving the second yarn, it is controlled by the cam seat to maintain the pre-exit state and does not break the loop, forming a suspended arc structure. When the upper needle bed descends for the second time, the first yarn forms a loop for the second time under the action of the sinker. At the same time, the lower needle bed moves synchronously, and the second yarn is hooked and pulled to the predetermined position by the lower needle. Through the delayed loop-breaking design of the cam seat, the two yarns break the loop synchronously at the moment of loop formation, ensuring that the second yarn is covered by the first yarn, forming a new type of exposed-bottom covering structure with front yarn and back yarn covering cotton.

[0014] This design is ingenious. By modifying the triangular base to weave a new exposed-bottom covering structure with yarn on the front and cotton on the back, it achieves a lower weight than traditional, heavy-feeling fabrics while maintaining the same feel. Furthermore, since the actual thickness is not significantly increased, the fabric can be used in warm weather, making it more versatile and effectively reducing costs.

[0015] This invention is not limited to the specific embodiments described above. The invention extends to any new feature or combination disclosed in this specification, as well as any new method or process step or combination disclosed herein.

Claims

1. A fabric with an exposed substrate covering structure, characterized in that: The fabric includes polyester filament (1) and yarn (2), with polyester filament (1) and yarn (2) running in parallel. Polyester filament (1) is the first yarn and yarn (2) is the second yarn. The smallest cycle unit of the fabric includes a two-way coil row and a one-way coil column composed of polyester filament (1) and yarn (2). The two-way coil row consists of a first coil column and a second coil column. The first coil column is formed by the first yarn through the first yarn to form the front side of the fabric, and the second coil column is formed by the first and second yarns running in parallel and through the first yarn to form the back side of the fabric. The second yarn coil is located inside the first yarn coil.

2. The exposed-bottom covering structure fabric according to claim 1, characterized in that: The material of the yarn (2) is cotton.