Comprehensive machining device for tunnel steel member
By designing a blocking reset, lens replacement, and cutting prompt mechanism for the integrated processing device for tunnel steel components, the problem of poor laser cutting quality was solved, and cutting efficiency and construction progress were improved.
Patent Information
- Application Number
- CN202511475482.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2025-11-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the laser cutting of tunnel steel components, lens contamination or wear can lead to poor cutting quality, increased edge burrs, incomplete cutting, and failure of the processing head to break off, resulting in rework and construction delays.
A comprehensive processing device for tunnel steel components was designed, including a blocking reset mechanism, a lens replacement mechanism, and a cutting prompt mechanism. The processing program is automatically reset through a follow-up detection frame and a trigger head, and lens switching and cutting prompts are provided to ensure cutting quality and efficiency.
This has improved the quality and efficiency of laser cutting, reduced rework, shortened construction time, and ensured the smooth progress of tunnel construction.
Smart Images

Figure CN120940877A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser processing equipment technology, and in particular to a comprehensive processing device for tunnel steel components. Background Technology
[0002] A tunnel is an engineering structure buried underground, representing a form of human utilization of underground space. The tunnel structure comprises two parts: the main building and auxiliary equipment. The main building consists of the tunnel body and portals, while the auxiliary equipment includes passing bays, fire-fighting facilities, emergency communication systems, and drainage systems. Longer tunnels also have specialized ventilation and lighting equipment. It should be noted that tunnel construction requires a large number of steel components, and these components need to be processed using laser cutting machines for drilling and cutting.
[0003] It should be further explained that when laser cutting machines process steel components, programming is performed via a touchscreen on the main unit, and the cutting head performs laser processing on the steel components. However, due to the large size and thickness of the steel components, and because of lens contamination or wear during cutting, the quality of laser cutting deteriorates. This results in increased burrs on the edges of the steel components, rough cross-sections, and even incomplete cuts or partial incomplete cuts, thus compromising the processing quality of the steel components. Furthermore, due to incomplete cutting, the steel components do not break off after the processing head completes the processing program, but the processing steps continue. This necessitates reprocessing the steel components, extending production time and consequently delaying tunnel construction. Summary of the Invention
[0004] The purpose of this invention is to provide a comprehensive processing device for tunnel steel components to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A comprehensive processing device for tunnel steel components includes a processing machine tool body, on which a transverse slide and a programming host are mounted. A lifting seat is mounted on the transverse slide, and a processing head for processing is mounted on the lifting seat. A touch screen is mounted on the programming host, and two lenses are provided inside the processing machine tool body. An indicator light is also mounted on the programming host. It also includes a blocking reset mechanism, which is installed on the main body of the machine tool and is used to reset the machining program of the machining head. The blocking reset mechanism includes a mounting bracket and a drive frame. The mounting bracket is installed on one side of the lifting seat, and a follow-up detection frame is rotatably mounted on the mounting bracket. A linkage push frame is movably mounted on the transverse seat, and a telescopic head is movably mounted on the bottom side of the follow-up detection frame. The drive frame is movably mounted on the main body of the machine tool and a trigger head is movably mounted on the drive frame. It also includes a lens replacement mechanism, which is mounted on the processing head. Both lenses are mounted in the lens replacement mechanism, which is used to switch between the two lenses. The lens replacement mechanism includes a replacement seat, which is slidably mounted in the lifting seat. Both lenses are mounted on the replacement seat, and the replacement seat moves to switch between the two lenses. It also includes a cutting prompting mechanism, which is used to catch the cut steel component and issue a prompt; the cutting prompting mechanism includes a receiving box, which is movably installed on the main body of the processing machine tool. Two limiting blocks are installed on one side of the receiving box, and both limiting blocks are slidably installed on the main body of the processing machine tool. A switch is installed on the main body of the processing machine tool. The receiving box drives the limiting blocks to move down, which is used to trigger the switch.
[0006] Furthermore, in a preferred embodiment of the present invention, the blocking reset mechanism further includes a lifting slide, which is slidably mounted on one side of the transverse sliding seat, and the linkage pusher is slidably mounted inside the lifting slide; A rotating lifting plate is rotatably mounted on one side of the lifting slide, and a drive shaft is rotatably mounted on one side of the linkage push frame. The drive shaft is movably mounted inside the rotating lifting plate, and a lifting rod is mounted on one side of the rotating lifting plate. The lifting rod rotates to push the drive frame upward.
[0007] Furthermore, in a preferred embodiment of the present invention, a lifting groove is provided on the top side of the main body of the processing machine tool, the drive frame is movably installed in the lifting groove, and a return spring is connected between the drive frame and the bottom inner wall of the lifting groove. An ejector spring is installed inside the drive frame, and the other end of the ejector spring is installed on the trigger head.
[0008] Furthermore, in a preferred embodiment of the present invention, a torsion groove is provided on the follow-up detection frame, a connecting shaft is rotatably installed in the torsion groove, the connecting shaft is installed on the mounting bracket, and a torsion spring is connected between the connecting shaft and the torsion groove; A push-opening spring is installed on the top side of the telescopic head, and the top end of the push-opening spring is installed inside the follow-up detection frame.
[0009] Furthermore, in a preferred embodiment of the present invention, the lens replacement mechanism further includes a rotating pull plate, which is rotatably mounted on one side of the lifting seat; A replacement push plate is installed on the replacement seat, and a linkage shaft is rotatably installed on the rotating pull plate. The linkage shaft is movably installed inside the replacement push plate. The replacement seat is equipped with two protective covers, which are respectively installed on both sides of the lifting seat.
[0010] Furthermore, in a preferred embodiment of the present invention, a driven frame is installed on one side of the linkage push frame, and a driven rod is installed on the driven frame. The rotation of the driven frame drives the rotating pull plate to rotate through the driven rod.
[0011] Furthermore, in a preferred embodiment of the present invention, the replacement seat is provided with four pop-out slots, and each of the four pop-out slots is equipped with a positioning block for positioning the replacement seat. A positioning spring is installed on the bottom side of the replacement seat, and the bottom end of the positioning spring is installed on the bottom inner wall of the ejection slot.
[0012] Furthermore, in a preferred embodiment of the present invention, the cutting prompting mechanism further includes a drive column, which is rotatably mounted on the bottom inner wall of the receiving box, and a pusher cleaning plate is slidably mounted inside the receiving box; A push plate is mounted on the drive column, and a movable shaft is rotatably mounted on the push plate. The movable shaft is movably mounted inside the push cleaning plate.
[0013] Furthermore, in a preferred embodiment of the present invention, a mounting plate is installed on the main body of the machine tool, a drive rod is installed on one side of the mounting plate, a drive groove is provided on the drive column, and one end of the drive rod extends into the drive groove.
[0014] Furthermore, in a preferred embodiment of the present invention, two return springs are installed on the main body of the machine tool, and the top ends of the two return springs are respectively installed on the two limiting blocks.
[0015] The beneficial effects of the integrated processing device for tunnel steel components proposed in this invention are: In this invention, by setting up a blocking reset mechanism, during the processing of the processing head, the telescopic head enters the gap under the tension of the push-open spring. During the movement of the processing head, the telescopic head is driven to move by the follow-up detection frame. When the telescopic head encounters an obstacle, it causes the telescopic head to drive the follow-up detection frame to rotate. The rotation of the follow-up detection frame pushes the linkage push frame to move. The linkage push frame drives the rotating lifting plate to rotate through the drive shaft. The rotating lifting plate drives the drive frame to move through the lifting rod. At the same time, the movement of the drive frame causes the trigger head to move to the range of the touch screen. At this time, under the rebound force of the push-out spring, the trigger head is driven to contact the touch screen and trigger the reset button, so that the processing head can reprocess, ensuring the processing quality of the steel component.
[0016] Furthermore, in this invention, through the lens replacement mechanism, when the linkage pusher moves, it drives the driven frame to move. The driven frame drives the rotating pull plate to rotate through the driven rod. The rotating pull plate pushes the replacement pusher to move through the linkage shaft, so that the replacement pusher drives the replacement seat to move, pushing one lens into the protective cover and simultaneously pushing another lens into the lifting seat for use, maintaining the quality of laser cutting. At the same time, through the rebound force of multiple positioning springs, multiple positioning blocks press against the inner wall of the lifting seat, ensuring the stability of the replacement seat.
[0017] Furthermore, in this invention, by setting up a cutting indicator mechanism, when the part of the steel component to be cut is completely cut, it falls into the receiving box. Under the dual pressure of increased mass and impact force, the receiving box moves downward. The receiving box moves downward on the main body of the processing machine tool through two limiting blocks, and drives the return spring to be stressed. At the same time, the limiting blocks squeeze and trigger the switch, causing the indicator light to light up and an alarm sound to indicate to the operator that the cut was successful, making it easier for the operator to judge whether the cut was successful. Attached Figure Description
[0018] Figure 1 A three-dimensional structural schematic diagram of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 2 A bottom view of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 3 A schematic diagram of the fracture structure connecting the mounting bracket and replacement seat of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 4 A partial structural diagram showing the connection between the mounting bracket and replacement seat of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 5A partial cross-sectional view of the connection between the follow-up detection frame and the telescopic head of the integrated processing device for tunnel steel components provided in an embodiment of the present invention; Figure 6 A partial structural diagram showing the connection between the transverse sliding seat and the lifting slide of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 7 A partial structural diagram showing the connection between the linkage pusher and the lifting slide of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 8 A partial cross-sectional view of the connection between the main body of the processing machine tool and the drive frame and other structures of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 9 A partial cross-sectional view of the connection between the drive frame and trigger head of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 10 This is a structural diagram illustrating the connection between the replacement seat and protective cover of a comprehensive processing device for tunnel steel components, as provided in an embodiment of the present invention. Figure 11 A partial cross-sectional view of the connection between the replacement seat and positioning block of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 12 A schematic diagram showing the connection between the receiving box and the pushing and cleaning plate of a comprehensive processing device for tunnel steel components provided in an embodiment of the present invention; Figure 13 An integrated processing device for tunnel steel components is provided in this embodiment of the invention. Figure 2 A schematic diagram of the structure of part A; Figure 14 This is a cross-sectional structural diagram showing the connection between the drive rod and support rod of a comprehensive processing device for tunnel steel components, provided in an embodiment of the present invention.
[0019] In the diagram: 1-Main body of the machining tool; 2-Transverse slide seat; 3-Lifting seat; 4-Machining head; 5-Programming host; 6-Touch screen; 7-Blocking reset mechanism; 701-Mounting bracket; 702-Follow-up detection frame; 703-Telescopic head; 704-Linkage push frame; 705-Lifting slide; 706-Rotating lifting plate; 707-Lifting rod; 708-Drive frame; 709-Trigger head; 710-Exit spring; 711-Lifting groove; 712-Reset spring; 713-Torsion groove; 714-Connecting shaft; 715-Torsion spring; 716-Push-opening spring; 717-Drive shaft; 8-Mirror 801-Replacement seat; 802-Protective cover; 803-Replacement push plate; 804-Rotating pull plate; 805-Linkage shaft; 806-Driven frame; 807-Driven rod; 808-Ejection slot; 809-Positioning block; 810-Positioning spring; 9-Cutting indicator mechanism; 901-Receiving box; 902-Push cleaning plate; 903-Push plate; 904-Moving shaft; 905-Drive column; 906-Mounting plate; 907-Drive slot; 908-Drive rod; 909-Switch; 910-Return spring; 911-Limiting block; 10-Indicator light; 11-Lens. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0023] Furthermore, in the description of this invention, it should be noted that the terms "center," "upper," "lower," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] Furthermore, terms such as "horizontal," "vertical," and "perpendicular" do not imply that components must be absolutely vertical, but rather that they can be slightly tilted. For example, "vertical" simply means that its direction is more vertical relative to "horizontal," not that the structure must be completely vertical, but can be slightly tilted.
[0025] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0026] Please refer to the attached diagram in the instruction manual. Figures 1-2 The present invention provides a comprehensive processing device for tunnel steel components, which includes a processing machine tool body 1, a transverse slide seat 2 and a programming host 5 installed on the processing machine tool body 1, a lifting seat 3 installed on the transverse slide seat 2, and a processing head 4 for processing installed on the lifting seat 3; a touch screen 6 is installed on the programming host 5, and two lenses 11 are provided inside the processing machine tool body 1, and an indicator light 10 is installed on the programming host 5.
[0027] Further, please refer to the accompanying drawings in the instruction manual. Figures 3-9This invention provides a comprehensive processing device for tunnel steel components, which further includes a blocking and resetting mechanism 7. The blocking and resetting mechanism 7 is mounted on the main body 1 of the processing machine tool and is used to reset the processing program of the processing head 4. The blocking and resetting mechanism 7 includes a mounting bracket 701 and a drive frame 708. The mounting bracket 701 is mounted on one side of the lifting seat 3, and a follow-up detection frame 702 is rotatably mounted on the mounting bracket 701. A linkage push frame 704 is movably mounted on the transverse seat 2, and a telescopic head 703 is movably mounted on the bottom side of the follow-up detection frame 702. The drive frame 708 is movably mounted on the main body 1 of the processing machine tool, and a trigger head 709 is movably mounted on the drive frame 708. It should be noted that, in this embodiment of the invention, during the processing of the processing head 4, and during the movement of the processing head 4, the follow-up detection frame 702 drives the telescopic head 703 to move. When the telescopic head 703 encounters an obstacle, it drives the trigger head 709 to contact the touch screen 6 and triggers the reset button, thereby causing the processing head 4 to reprocess, ensuring the processing quality of the steel component.
[0028] More specifically, in this embodiment of the invention, a lens changing mechanism 8 is also included. The lens changing mechanism 8 is mounted on the processing head 4, and both lenses 11 are mounted within the lens changing mechanism 8. The lens changing mechanism 8 is used to switch between the two lenses 11. The lens changing mechanism 8 includes a changing seat 801, which is slidably mounted within the lifting seat 3. Both lenses 11 are mounted on the changing seat 801, and the changing seat 801 moves to switch between the two lenses 11. It should be noted that in this embodiment of the invention, when there is a problem with the processing quality of the steel component, the changing push plate 803 drives the changing seat 801 to move, pushing one lens 11 into the protective cover 802, while simultaneously pushing the other lens 11 into the lifting seat 3 for use, thus maintaining the quality of laser cutting.
[0029] More specifically, in this embodiment of the invention, a cutting prompting mechanism 9 is also included. The cutting prompting mechanism 9 is used to catch the cut steel component and issue a prompt. The cutting prompting mechanism 9 includes a receiving box 901, which is movably installed on the machine tool body 1. Two limiting blocks 911 are installed on one side of the receiving box 901. Both limiting blocks 911 are slidably installed on the machine tool body 1. A switch 909 is installed on the machine tool body 1. The receiving box 901 drives the limiting blocks 911 to move downward, which is used to trigger the switch 909. It should be noted that in this embodiment of the invention, when the part of the steel component to be cut is completely cut, it falls into the receiving box 901, causing the receiving box 901 to be subjected to the dual pressure of increased mass and impact force, which drives the receiving box 901 to move downward. The receiving box 901 moves downward on the main body 1 of the processing machine tool through two limiting blocks 911, and drives the return spring 910 to be stressed. At the same time, the limiting blocks 911 squeeze and trigger the switch 909, causing the indicator light 10 to light up and emit an alarm sound, indicating to the staff that the cutting was successful. Similarly, if the cutting fails, the staff can be promptly reminded to handle the situation.
[0030] Please continue to refer to the attached diagrams in the instruction manual. Figures 3-9 Furthermore, the integrated processing device for tunnel steel components provided in this embodiment of the invention includes a blocking and resetting mechanism 7 that further includes a lifting slide 705. The lifting slide 705 is slidably installed on one side of the transverse seat 2, and the linkage pusher 704 is slidably installed inside the lifting slide 705. Furthermore, a rotating lifting plate 706 is rotatably mounted on one side of the lifting slide 705, and a drive shaft 717 is rotatably mounted on one side of the linkage push frame 704. The drive shaft 717 is movably mounted inside the rotating lifting plate 706, and a lifting rod 707 is mounted on one side of the rotating lifting plate 706. The lifting rod 707 rotates to push the drive frame 708 upward. It should be noted that, in this embodiment of the invention, when the follow-up detection frame 702 rotates, it pushes the linkage push frame 704 to move. The linkage push frame 704 moves within the lifting slide 705, and simultaneously, the linkage push frame 704 drives the rotating lifting plate 706 to rotate via the drive shaft 717. The rotating lifting plate 706 drives the drive frame 708 to move via the lifting rod 707, thereby achieving the purpose of automatically bringing the trigger head 709 into contact with the touch screen 6.
[0031] More specifically, in this embodiment of the invention, a lifting groove 711 is provided on the top side of the machine tool body 1, and a drive frame 708 is movably installed in the lifting groove 711. A return spring 712 is connected between the drive frame 708 and the bottom inner wall of the lifting groove 711. In addition, a push-out spring 710 is installed in the drive frame 708, and the other end of the push-out spring 710 is installed on the trigger head 709. It should be noted that in this embodiment of the invention, when the drive frame 708 is pushed upward, the drive frame 708 moves vertically in the lifting groove 711, and drives the return spring 712 to be stressed. At the same time, the movement of the drive frame 708 drives the trigger head 709 to move into the range of the touch screen 6. At this time, under the rebound force of the push-out spring 710, the trigger head 709 is driven to contact the touch screen 6, and the reset button is triggered to reset the processing program of the processing head 4.
[0032] Please continue to refer to the attached diagram in the instruction manual. Figures 3-9 More specifically, in this embodiment of the invention, a torsion groove 713 is provided on the follow-up detection frame 702, a connecting shaft 714 is rotatably installed in the torsion groove 713, the connecting shaft 714 is installed on the mounting bracket 701, and a torsion spring 715 is connected between the connecting shaft 714 and the torsion groove 713. Furthermore, a push-opening spring 716 is installed on the top side of the telescopic head 703, and the top end of the push-opening spring 716 is installed inside the follow-up detection frame 702. It should be noted that, in this embodiment of the invention, during the movement of the processing head 4, the telescopic head 703 is moved. When the telescopic head 703 enters the cutting kerf, under the tension of the push-opening spring 716, the telescopic head 703 moves downward. When the processing head 4 moves the telescopic head 703 and encounters an obstacle, the telescopic head 703 causes the follow-up detection frame 702 to rotate. The follow-up detection frame 702 rotates on the connecting shaft 714, causing the torsion spring 715 to be stressed.
[0033] Furthermore, please refer to the accompanying drawings in the instruction manual. Figures 3-4 and Figures 10-11 The embodiment of the present invention provides a comprehensive processing device for tunnel steel components. The lens replacement mechanism 8 further includes a rotating pull plate 804, which is rotatably installed on one side of the lifting seat 3. In addition, a replacement push plate 803 is installed on the replacement seat 801, and a linkage shaft 805 is rotatably installed on the rotating pull plate 804, with the linkage shaft 805 movably installed inside the replacement push plate 803. Two protective covers 802 are installed on the replacement seat 801, and the two protective covers 802 are respectively installed on both sides of the lifting seat 3. It should be noted that, in this embodiment of the invention, when the rotating pull plate 804 rotates, it pushes the replacement push plate 803 to move through the linkage shaft 805, so that the replacement push plate 803 drives the replacement seat 801 to move, thereby driving the replacement seat 801 to move, and the cleanliness of the lens 11 is ensured by the protection of the two protective covers 802.
[0034] More specifically, in this embodiment of the invention, a driven frame 806 is installed on one side of the linkage push frame 704, and a driven rod 807 is installed on the driven frame 806. The rotation of the driven frame 806 drives the rotating pull plate 804 to rotate via the driven rod 807. It should be noted that in this embodiment of the invention, when the linkage push frame 704 moves, it drives the driven frame 806 to move. The driven frame 806 drives the rotating pull plate 804 to rotate via the driven rod 807. The rotating pull plate 804 drives the replacement seat 801 to move via the replacement push plate 803, pushing one lens 11 into the protective cover 802, and simultaneously pushing another lens 11 into the lifting seat 3 for use, thus completing the lens 11 switching.
[0035] Please continue to refer to the attached diagram in the instruction manual. Figures 3-4 and Figures 10-11 More specifically, in this embodiment of the invention, the replacement seat 801 has four pop-out slots 808, and each of the four pop-out slots 808 is equipped with a positioning block 809 for positioning the replacement seat 801. In addition, a positioning spring 810 is installed on the bottom side of the replacement seat 801, and the bottom end of the positioning spring 810 is installed on the bottom inner wall of the pop-out slot 808. It should be noted that in this embodiment of the invention, when the replacement seat 801 enters the lifting seat 3, one lens 11 is pushed into the protective cover 802, and another lens 11 is pushed into the lifting seat 3 for use, thereby realizing the switching of the lens 11. In addition, under the rebound force of the multiple positioning springs 810, the multiple positioning blocks 809 are pressed against the inner wall of the lifting seat 3 to ensure the stability of the replacement seat 801.
[0036] Further, please refer to the accompanying drawings in the instruction manual. Figures 12-14 The embodiment of the present invention provides a comprehensive processing device for tunnel steel components. The cutting prompt mechanism 9 further includes a drive column 905, which is rotatably installed on the bottom inner wall of the receiving box 901. A pusher cleaning plate 902 is slidably installed inside the receiving box 901. Furthermore, a push plate 903 is mounted on the drive column 905, and a movable shaft 904 is rotatably mounted on the push plate 903. The movable shaft 904 is movably installed within the pusher cleaning plate 902. It should be noted that, in this embodiment of the invention, when the drive column 905 rotates, it drives the push plate 903 to rotate. The push plate 903, through the movable shaft 904, drives the pusher cleaning plate 902 to move, causing the pusher cleaning plate 902 to push away the cut steel components, facilitating the next material receiving.
[0037] More specifically, in this embodiment of the invention, a mounting plate 906 is installed on the main body 1 of the processing machine tool. A driving rod 908 is installed on one side of the mounting plate 906, and a driving groove 907 is formed on the driving column 905. One end of the driving rod 908 extends into the driving groove 907. It should be noted that, in this embodiment of the invention, when the receiving box 901 moves downward, the driving column 905 moves on the driving rod 908 through the driving groove 907, thereby achieving the purpose of automatically rotating the driving column 905 when the receiving box 901 moves downward.
[0038] Please continue to refer to the attached diagram in the instruction manual. Figures 12-14 More specifically, in this embodiment of the invention, two return springs 910 are installed on the main body 1 of the processing machine tool, and the top ends of the two return springs 910 are respectively installed on two limiting blocks 911. It should be noted that, in this embodiment of the invention, when the steel component in the receiving box 901 is pushed away, the two limiting blocks 911 are moved upward by the rebound force of the two return springs 910, thereby causing the receiving box 901 to reset.
[0039] In summary, the working principle of the integrated processing device for tunnel steel components provided in this embodiment of the invention is as follows: During the processing of the machining head 4, programming is performed via the touch screen 6 on the programming host 5, and a reset button is set at the position corresponding to the trigger head 709. During the drilling or cutting of the steel component by the machining head 4, and during the movement of the machining head 4, the tension of the push-open spring 716 causes the telescopic head 703 to enter the gap. During the movement of the machining head 4, the telescopic head 703 is moved by the follow-up detection frame 702. When the telescopic head 703 encounters an obstacle, it causes the follow-up detection frame 702 to rotate. The follow-up detection frame 702 rotates on the connecting shaft 714, causing the torsion spring 715 to be stressed. Simultaneously, the follow-up detection frame... 702 rotates to push the linkage pusher 704 to move. The linkage pusher 704 moves within the lifting slide 705. The linkage pusher 704 drives the rotating lifting plate 706 to rotate via the drive shaft 717. The rotating lifting plate 706 drives the drive frame 708 to move via the lifting rod 707. The drive frame 708 moves vertically within the lifting groove 711 and forces the reset spring 712. At the same time, the movement of the drive frame 708 causes the trigger head 709 to move within the range of the touch screen 6. At this time, under the rebound force of the push spring 710, the trigger head 709 contacts the touch screen 6 and triggers the reset button, thereby enabling the processing head 4 to reprocess and ensure the processing quality of the steel component. Furthermore, when the linkage pusher 704 moves, it drives the driven frame 806 to move. The driven frame 806 drives the rotating pull plate 804 to rotate via the driven rod 807. The rotating pull plate 804 pushes the replacement push plate 803 to move via the linkage shaft 805, so that the replacement push plate 803 drives the replacement seat 801 to move, pushing one lens 11 into the protective cover 802, and at the same time pushing another lens 11 into the lifting seat 3 for use, maintaining the quality of laser cutting. In addition, through the rebound force of multiple positioning springs 810, multiple positioning blocks 809 press against the inner wall of the lifting seat 3 to ensure the stability of the replacement seat 801. Furthermore, when the steel component to be cut is completely cut, it falls into the receiving box 901, subjecting the receiving box 901 to the dual pressure of increased mass and impact force. This causes the receiving box 901 to move downwards. The receiving box 901 moves downwards on the main body 1 of the processing machine tool via two limiting blocks 911, which in turn causes the return spring 910 to be stressed. At the same time, the limiting blocks 911 squeeze and trigger the switch 909, causing the indicator light 10 to light up and an alarm sound to indicate to the operator that the cut was successful, making it easier for the operator to judge whether the cut was successful. In addition, when the receiving box 901 moves downwards, the drive column 905 moves on the drive rod 908 via the drive groove 907, which causes the drive column 905 to rotate. The rotation of the drive column 905 drives the push plate 903 to rotate. The push plate 903 drives the push cleaning plate 902 to move via the movable shaft 904, pushing away the cut steel component and cleaning the receiving box 901, which facilitates the reset of the receiving box 901 and facilitates the next receiving prompt.
[0040] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A comprehensive processing device for tunnel steel components, characterized in that, It includes a machine tool body, on which a transverse slide and a programming host are mounted. A lifting seat is mounted on the transverse slide, and a machining head for machining is mounted on the lifting seat. A touch screen is mounted on the programming host, and two lenses are provided inside the machine tool body. An indicator light is also mounted on the programming host. It also includes a blocking reset mechanism, which is installed on the main body of the machine tool and is used to reset the machining program of the machining head. The blocking reset mechanism includes a mounting bracket and a drive frame. The mounting bracket is installed on one side of the lifting seat, and a follow-up detection frame is rotatably mounted on the mounting bracket. A linkage push frame is movably mounted on the transverse seat, and a telescopic head is movably mounted on the bottom side of the follow-up detection frame. The drive frame is movably mounted on the main body of the machine tool and a trigger head is movably mounted on the drive frame. It also includes a lens replacement mechanism, which is mounted on the processing head. Both lenses are mounted in the lens replacement mechanism, which is used to switch between the two lenses. The lens replacement mechanism includes a replacement seat, which is slidably mounted in the lifting seat. Both lenses are mounted on the replacement seat, and the replacement seat moves to switch between the two lenses. It also includes a cutting prompting mechanism, which is used to catch the cut steel component and issue a prompt; the cutting prompting mechanism includes a receiving box, which is movably installed on the main body of the processing machine tool. Two limiting blocks are installed on one side of the receiving box, and both limiting blocks are slidably installed on the main body of the processing machine tool. A switch is installed on the main body of the processing machine tool. The receiving box drives the limiting blocks to move down, which is used to trigger the switch.
2. The integrated processing device for tunnel steel components according to claim 1, characterized in that, The blocking reset mechanism also includes a lifting slide, which is slidably mounted on one side of the transverse seat, and the linkage push frame is slidably mounted inside the lifting slide; A rotating lifting plate is rotatably mounted on one side of the lifting slide, and a drive shaft is rotatably mounted on one side of the linkage push frame. The drive shaft is movably mounted inside the rotating lifting plate, and a lifting rod is mounted on one side of the rotating lifting plate. The lifting rod rotates to push the drive frame upward.
3. The integrated processing device for tunnel steel components according to claim 2, characterized in that, The top side of the main body of the processing machine tool is provided with a lifting groove, the drive frame is movably installed in the lifting groove, and a return spring is connected between the drive frame and the bottom inner wall of the lifting groove. An ejector spring is installed inside the drive frame, and the other end of the ejector spring is installed on the trigger head.
4. The integrated processing device for tunnel steel components according to claim 3, characterized in that, The follow-up detection frame is provided with a torsion groove, and a connecting shaft is rotatably installed in the torsion groove. The connecting shaft is installed on the mounting bracket, and a torsion spring is connected between the connecting shaft and the torsion groove. A push-opening spring is installed on the top side of the telescopic head, and the top end of the push-opening spring is installed inside the follow-up detection frame.
5. The integrated processing device for tunnel steel components according to claim 1, characterized in that, The lens replacement mechanism also includes a rotating pull plate, which is rotatably mounted on one side of the lifting seat; A replacement push plate is installed on the replacement seat, and a linkage shaft is rotatably installed on the rotating pull plate. The linkage shaft is movably installed inside the replacement push plate. The replacement seat is equipped with two protective covers, which are respectively installed on both sides of the lifting seat.
6. The integrated processing device for tunnel steel components according to claim 5, characterized in that, A driven frame is installed on one side of the linkage push frame, and a driven rod is installed on the driven frame. The rotation of the driven frame drives the rotating pull plate to rotate through the driven rod.
7. The integrated processing device for tunnel steel components according to claim 6, characterized in that, The replacement seat has four pop-out slots, and each of the four pop-out slots is equipped with a positioning block for positioning the replacement seat. A positioning spring is installed on the bottom side of the replacement seat, and the bottom end of the positioning spring is installed on the bottom inner wall of the ejection slot.
8. The integrated processing device for tunnel steel components according to claim 1, characterized in that, The cutting prompt mechanism also includes a drive column, which is rotatably mounted on the bottom inner wall of the receiving box, and a pusher cleaning plate is slidably mounted inside the receiving box; A push plate is mounted on the drive column, and a movable shaft is rotatably mounted on the push plate. The movable shaft is movably mounted inside the push cleaning plate.
9. The integrated processing device for tunnel steel components according to claim 8, characterized in that, A mounting plate is installed on the main body of the machine tool, a drive rod is installed on one side of the mounting plate, a drive groove is opened on the drive column, and one end of the drive rod extends into the drive groove.
10. A comprehensive processing device for tunnel steel components according to claim 9, characterized in that, Two return springs are installed on the main body of the machine tool, and the tops of the two return springs are respectively installed on the two limiting blocks.