Electric kettle assembling device

The use of robotic automated assembly equipment has solved the problem of low efficiency in manual assembly of electric kettle bodies and lids, achieving automated assembly and improving the production efficiency and capacity of electric kettles.

CN120941010APending Publication Date: 2025-11-14YUYAO CITY FUDA ELECTRONICS
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Patent Information

Application Number
CN202511108872.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

The assembly of the kettle body and lid of existing electric kettles mainly relies on manual labor, resulting in low efficiency and low precision, making it difficult to increase production capacity.

Method used

The automated robotic assembly device includes a machine base, lifting mechanism, pressing mechanism, and support mechanism. It automatically completes the assembly of the pot body and bottom lid through the lifting plate and pressing head. The pressing head made of flexible material and the three-fold support component ensure assembly accuracy and safety.

Benefits of technology

It has enabled automated assembly of the kettle body and lid, reducing reliance on manual labor and improving assembly efficiency and production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the electric kettle assembling device, when a kettle body and a bottom cover need to be assembled in the actual electric kettle machining process, the bottom cover can be placed on a material receiving table through a material placing gap, meanwhile, the kettle body is placed on a supporting mechanism of an upper machine table, the kettle body is supported through the supporting mechanism, then a pressing mechanism is operated, and the kettle body can be assembled through the pressing mechanism. The pressing mechanism is pressed on the top of the kettle body, then the first linear driving piece is operated, the first linear driving piece drives the material receiving table and the bottom cover to ascend through the lifting plate, the bottom cover is pressed into the bottom of the kettle body to complete assembling, and then the first linear driving piece, the pressing mechanism and the supporting mechanism are reset. Therefore, the kettle body and the bottom cover of the electric kettle can be better assembled, the dependence on manpower is reduced, the assembling efficiency is improved, and the productivity is improved.
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Description

Technical Field

[0001] This invention relates to the field of electric kettle assembly technology, and more particularly to an electric kettle assembly device. Background Technology

[0002] Electric kettles are a type of household appliance. Electric kettles and other small appliances have become frequently used appliances in people's daily lives. Due to their advantages such as ease of use and fast heating, they have recently become more popular and developed rapidly in the market.

[0003] An electric kettle generally includes a kettle body for holding water, a base for supporting the kettle body, and an electrical coupling assembly for electrically connecting the kettle body and the base. The kettle body also has a heater for heating the water. The electrical coupling assembly includes an upper coupler and a lower coupler for coupling with the upper coupler. The upper coupler is located on the kettle body and is electrically connected to the heater, while the lower coupler is located on the base and is electrically connected to the power cord.

[0004] Currently, most electric kettles on the market are assembled manually, which is inefficient and has low processing precision. The assembly process relies heavily on human experience, making it difficult to increase production capacity and affecting the production efficiency of electric kettles. Summary of the Invention

[0005] (a) Technical problems to be solved To address the aforementioned problems in the prior art, this invention provides an electric kettle assembly device that can better assemble the kettle body and bottom cover, reducing reliance on manual labor, improving assembly efficiency, and increasing production capacity.

[0006] (II) Technical Solution To achieve the above objectives, the main technical solutions adopted by the present invention include: An electric kettle assembly device includes a machine base assembly, a lifting mechanism, a pressing mechanism, and a supporting mechanism. The pressing mechanism is located on the upper part of the machine base assembly, the lifting mechanism is located on the lower part of the machine base assembly, and the supporting mechanism is connected to the machine base assembly. The machine assembly includes an upper machine platform, a connecting column, and a lower machine platform. The lower part of the upper machine platform is connected to the lower machine platform through the connecting column. A material discharge gap is provided between the upper machine platform and the lower machine platform. The lifting mechanism is connected to the lower part of the upper machine platform, and the pressing mechanism is connected to the upper part of the upper machine platform. A clearance hole is provided at the lower part of the upper machine platform, and the supporting mechanism is connected to the clearance hole. The lifting mechanism includes a first linear drive, a lifting plate, and a receiving platform. The first linear drive is installed at the lower part of the upper platform, the lifting plate is disposed in the material feeding gap, the first linear drive is connected to the lifting plate, and the receiving platform is installed on the upper surface of the lifting plate, which is located below the clearance hole.

[0007] Furthermore, the pressing mechanism includes a mounting assembly, a second linear drive, a mounting head, and a pressing head. The second linear drive is connected to the upper platform through the mounting assembly. The second linear drive is connected to the upper part of the mounting head. The pressing head is mounted on the lower part of the mounting head and is positioned above the receiving platform.

[0008] Furthermore, the pressure head is made of a flexible material.

[0009] Furthermore, the mounting assembly includes columns and a mounting plate, with a column detachably connected to each side of the mounting plate. The columns are all connected to the upper platform, and the second linear drive is connected to the mounting plate.

[0010] Furthermore, it also includes stabilizing slide bars, and a lifting plate is fixedly connected to the mounting head. A stabilizing slide bar is fixedly connected to both sides of the lifting plate, and the stabilizing slide bars are slidably connected to the mounting plate.

[0011] Furthermore, the support mechanism includes a storage tray and a three-fold support assembly. The storage tray is installed on the upper platform. A placement hole is provided in the middle of the storage tray. A protrusion is provided on the inner wall of the placement hole. The placement hole is connected to the clearance hole. Several three-fold support assemblies are arranged around the outer side of the placement hole.

[0012] Furthermore, the three-fold support assembly includes a rotating base, a first rotating arm, a second rotating arm, a third rotating arm, a first rotating drive component, a second rotating drive component, and a third rotating drive component. The lower part of the rotating base is fixedly connected to the storage tray. One end of the first rotating arm is rotatably connected to the upper part of the rotating base. The first rotating drive component is mounted on the rotating base. The first rotating drive component is connected to one end of the first rotating arm. The other end of the first rotating arm is rotatably connected to one end of the second rotating arm. The second rotating drive component is mounted on the outer side of the other end of the first rotating arm. The second rotating drive component is connected to one end of the second rotating arm. The other end of the second rotating arm is rotatably connected to one end of the third rotating arm. The third rotating drive component is mounted on the outer side of one end of the third rotating arm. The third rotating drive component is connected to the other end of the second rotating arm.

[0013] Furthermore, the first rotating arm, the second rotating arm, and the third rotating arm are all provided with anti-slip blocks on the side near the placement hole.

[0014] Furthermore, the anti-slip blocks are all connected to the first rotating arm, the second rotating arm, and the third rotating arm via pressure sensors.

[0015] Furthermore, it also includes a controller, which is electrically connected to the lifting mechanism, the pressing mechanism, and the supporting mechanism, respectively.

[0016] (III) Beneficial Effects The beneficial effects of this invention are as follows: In the actual processing of electric kettles, when it is necessary to assemble the kettle body and the bottom cover, the bottom cover can be placed on the receiving platform through the material feeding gap, while the kettle body is placed on the support mechanism of the upper platform. The support mechanism supports the kettle body, and then the pressing mechanism is activated to press the top of the kettle body. Then, the first linear drive is activated, which drives the receiving platform and the bottom cover to rise through the lifting plate and presses the bottom cover into the bottom of the kettle body to complete the assembly. Afterward, the first linear drive, the pressing mechanism, and the support mechanism are reset. This allows for better assembly of the kettle body and the bottom cover, reduces reliance on manual labor, improves assembly efficiency, and increases production capacity. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the electric kettle assembly device according to an embodiment of the present invention; Figure 2 This is a front view of the overall structure of the electric kettle assembly device according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the support mechanism in the electric kettle assembly device according to an embodiment of the present invention; [Explanation of Labels in the Attached Image] 1. Column; 2. Mounting plate; 3. Upper platform; 4. First linear drive component; 5. Lifting plate; 6. Lower platform; 7. Receiving platform; 8. Storage tray; 9. Three-fold support assembly; 10. Controller; 11. Second linear drive component; 12. Stabilizing slide bar; 13. Lifting plate; 14. Mounting head; 15. Pressing head; 16. Placement hole; 17. Boss; 18. Connecting column; 901. Rotating seat; 902. First rotating arm; 903. Second rotating arm; 904. Third rotating arm; 905. First rotating drive component; 906. Second rotating drive component; 907. Third rotating drive component; 908. Anti-slip block. Detailed Implementation

[0018] To better explain and facilitate understanding of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Please refer to Figures 1 to 3As shown, an electric kettle assembly device of the present invention includes a machine base assembly, a lifting mechanism, a pressing mechanism, and a supporting mechanism. The pressing mechanism is provided on the upper part of the machine base assembly, the lifting mechanism is provided on the lower part of the machine base assembly, and the supporting mechanism is connected to the machine base assembly. The machine assembly includes an upper machine platform 3, a connecting column 18, and a lower machine platform 6. The lower part of the upper machine platform 3 is connected to the lower machine platform 6 through the connecting column 18. A material discharge gap is provided between the upper machine platform 3 and the lower machine platform 6. The lifting mechanism is connected to the lower part of the upper machine platform 3, and the pressing mechanism is connected to the upper part of the upper machine platform 3. An avoidance hole is provided at the lower part of the upper machine platform 3, and the supporting mechanism is connected to the avoidance hole. The lifting mechanism includes a first linear drive 4, a lifting plate 5, and a receiving platform 7. The first linear drive 4 is installed on the lower part of the upper platform 3. The lifting plate 5 is disposed in the material feeding gap. The first linear drive 4 is connected to the lifting plate 5. The receiving platform 7 is installed on the upper surface of the lifting plate 5 and is disposed below the clearance hole.

[0020] The working principle of this invention is as follows: In the actual processing of electric kettles, when it is necessary to assemble the kettle body and the bottom cover, the bottom cover can be placed on the receiving platform 7 through the material feeding gap, and the kettle body can be placed on the support mechanism of the upper platform 3. The support mechanism supports the kettle body, and then the pressing mechanism is run to press the top of the kettle body. Then the first linear drive 4 is run, which drives the receiving platform 7 and the bottom cover to rise through the lifting plate 5 and presses the bottom cover into the bottom of the kettle body to complete the assembly. Then the first linear drive 4, the pressing mechanism and the support mechanism are reset.

[0021] Furthermore, the pressing mechanism includes a mounting assembly, a second linear drive 11, a mounting head 14, and a pressing head 15. The second linear drive 11 is connected to the upper platform 3 through the mounting assembly. The second linear drive 11 is connected to the upper part of the mounting head 14. The pressing head 15 is mounted on the lower part of the mounting head 14. The pressing head 15 is located above the receiving platform 7.

[0022] As can be seen from the above description, it is advantageous for the second linear drive 11 to be installed on the upper platform 3 through the mounting assembly. When it is necessary to press the kettle body, the second linear drive 11 can be operated, so that the second linear drive 11 drives the lower pressure head 15 to press down through the mounting head 14, and the lower pressure head 15 presses the kettle body, thus preventing the kettle body from moving when the base is installed.

[0023] Furthermore, the pressure head 15 is made of a flexible material.

[0024] As can be seen from the above description, this helps to avoid damage to the kettle body caused by the pressure head 15.

[0025] Furthermore, the mounting assembly includes a column 1 and a mounting plate 2. Each side of the mounting plate 2 is detachably connected to a column 1. Each column 1 is connected to the upper platform 3. The second linear drive component 11 is connected to the mounting plate 2.

[0026] As can be seen from the above description, this facilitates the better installation of the second linear drive component 11.

[0027] Furthermore, it also includes a stabilizing slide bar 12. A lifting plate 13 is fixedly connected to the mounting head 14. A stabilizing slide bar 12 is fixedly connected to both sides of the lifting plate 13. The stabilizing slide bars 12 are slidably connected to the mounting plate 2.

[0028] As can be seen from the above description, it is beneficial for the mounting head 14 to lift the lifting plate 13 together when it is raised and lowered. At the same time, the lifting plate 13 drives the stabilizing slide rod 12 to slide on the mounting plate 2, making the pressing head 15 more stable when it moves, and preventing the pressing head 15 from tilting and causing damage to the pot body.

[0029] Furthermore, the support mechanism includes a storage tray 8 and a three-fold support component 9. The storage tray 8 is installed on the lower part of the upper platform 3. A placement hole 16 is provided in the middle of the storage tray 8. A boss 17 is provided on the inner wall of the placement hole 16. The placement hole 16 is connected to the clearance hole. Several three-fold support components 9 are arranged around the outer side of the placement hole 16.

[0030] As described above, this design allows the teapot to be placed within the placement hole 16 and supported by the boss 17. The three-fold support assembly 9 then further supports the teapot, preventing it from tilting before being pressed down. Furthermore, the three-fold support assembly 9 includes a rotating base 901, a first rotating arm 902, a second rotating arm 903, a third rotating arm 904, a first rotating drive component 905, a second rotating drive component 906, and a third rotating drive component 907. The lower part of the rotating base 901 is fixedly connected to the storage tray 8. One end of the first rotating arm 902 is rotatably connected to the upper part of the rotating base 901. The first rotating drive component 905 is mounted on the rotating base 901, and the first rotating drive component 905 is connected to one end of the first rotating arm 902. The other end of the first rotating arm 902 is rotatably connected to one end of the second rotating arm 903. The second rotating drive 906 is installed on the outer side of the other end of the first rotating arm 902. The second rotating drive 906 is connected to one end of the second rotating arm 903. The other end of the second rotating arm 903 is rotatably connected to one end of the third rotating arm 904. The third rotating drive 907 is installed on the outer side of one end of the third rotating arm 904. The third rotating drive 907 is connected to the other end of the second rotating arm 903.

[0031] As can be seen from the above description, when it is necessary to support the kettle body, all the three-fold support components 9 can be operated simultaneously, so that the first rotation drive 905 drives the first rotation arm 902 to rotate, so that the first rotation arm 902 provides initial support to the kettle body. At the same time, the second rotation drive 906 drives the second rotation arm 903 to rotate, so that the second rotation arm 903 provides secondary support to the kettle body. Simultaneously, the third rotation drive 907 is operated, so that the third rotation drive 907 drives the third rotation arm 904 to rotate, so that the third rotation arm 904 completes the final support.

[0032] Furthermore, anti-slip blocks 908 are provided on the side of the first rotating arm 902, the second rotating arm 903 and the third rotating arm 904 near the placement hole 16.

[0033] As can be seen from the above description, it is beneficial to increase the friction between the first rotating arm 902, the second rotating arm 903 and the third rotating arm 904 and the kettle body.

[0034] Furthermore, each of the anti-slip blocks 908 is connected to the first rotating arm 902, the second rotating arm 903, and the third rotating arm 904 via a pressure sensor.

[0035] As can be seen from the above description, it is beneficial to control the three rotating drive components to stop operating after the anti-slip block 908 is pressed to the outside of the pot body, so as to avoid excessive supporting force of the first rotating arm 902, the second rotating arm 903 and the third rotating arm 904.

[0036] Furthermore, it also includes a controller 10, which is electrically connected to the lifting mechanism, the pressing mechanism and the supporting mechanism respectively.

[0037] As can be seen from the above description, it makes it more convenient for users to control the overall device. Example 1

[0038] Please refer to Figures 1 to 3 An electric kettle assembly device includes a machine base assembly, a lifting mechanism, a pressing mechanism, and a supporting mechanism. The pressing mechanism is located on the upper part of the machine base assembly, the lifting mechanism is located on the lower part of the machine base assembly, and the supporting mechanism is connected to the machine base assembly. The machine assembly includes an upper machine platform 3, a connecting column 18, and a lower machine platform 6. The lower part of the upper machine platform 3 is connected to the lower machine platform 6 via the connecting column 18 and is bolted together. A material discharge gap is provided between the upper machine platform 3 and the lower machine platform 6. The lifting mechanism is connected to the lower part of the upper machine platform 3, and the pressing mechanism is connected to the upper part of the upper machine platform 3. An clearance hole is provided at the lower part of the upper machine platform 3, and the supporting mechanism is connected to the clearance hole. The lifting mechanism includes a first linear drive 4, a lifting plate 5, and a receiving platform 7. The first linear drive 4 is bolted to the lower part of the upper platform 3. The lifting plate 5 is disposed in the material discharge gap. The first linear drive 4 is connected to the lifting plate 5. The receiving platform 7 is bolted to the upper surface of the lifting plate 5. The receiving platform 7 is disposed below the clearance hole. The receiving platform 7 is provided with a groove that matches the bottom cover; The pressing mechanism includes a mounting assembly, a second linear drive 11, a mounting head 14, and a pressing head 15. The second linear drive 11 is connected to the upper platform 3 through the mounting assembly. The second linear drive 11 is connected to the upper part of the mounting head 14. The lower part of the mounting head 14 is fitted with the pressing head 15 by screws. The pressing head 15 is located above the receiving platform 7. Both the first linear drive unit 4 and the second linear drive unit 11 are cylinders; The pressure head 15 is made of a flexible material; The pressing head 15 is made of rubber, which has good toughness and a high coefficient of friction. The mounting assembly includes a column 1 and a mounting plate 2. Each side of the mounting plate 2 is detachably connected to a column 1 by bolts. Each column 1 is connected to the upper platform 3 by bolts. The second linear drive component 11 is connected to the mounting plate 2 by bolts. It also includes a stabilizing slide bar 12. A lifting plate 13 is fixedly connected to the mounting head 14 by welding. A stabilizing slide bar 12 is fixedly connected to both sides of the lifting plate 13 by welding. The stabilizing slide bar 12 is slidably connected to the mounting plate 2. The support mechanism includes a storage tray 8 and a three-fold support component 9. The storage tray 8 is installed on the lower part of the upper platform 3. A placement hole 16 is provided in the middle of the storage tray 8. A boss 17 is provided on the inner wall of the placement hole 16. The placement hole 16 is connected to the clearance hole. Several three-fold support components 9 are arranged around the outer side of the placement hole 16. The boss 17 is used to support the pot body; The three-fold support assembly 9 includes a rotating base 901, a first rotating arm 902, a second rotating arm 903, a third rotating arm 904, a first rotating drive component 905, a second rotating drive component 906, and a third rotating drive component 907. The lower part of the rotating base 901 is fixedly connected to the storage tray 8. One end of the first rotating arm 902 is rotatably connected to the upper part of the rotating base 901. The first rotating drive component 905 is mounted on the rotating base 901, and the first rotating drive component 905 is connected to one end of the first rotating arm 902. The other end of the first rotating arm 902 is rotatably connected to one end of the second rotating arm 903. The second rotating drive 906 is installed on the outer side of the other end of the first rotating arm 902. The second rotating drive 906 is connected to one end of the second rotating arm 903. The other end of the second rotating arm 903 is rotatably connected to one end of the third rotating arm 904. The third rotating drive 907 is installed on the outer side of one end of the third rotating arm 904. The third rotating drive 907 is connected to the other end of the second rotating arm 903. The first rotation drive 905, the second rotation drive 906 and the third rotation drive 907 are all stepper motors; The first rotating arm 902, the second rotating arm 903 and the third rotating arm 904 are all provided with anti-slip blocks 908 on the side near the placement hole 16; The anti-slip blocks 908 are all connected to the first rotating arm 902, the second rotating arm 903 and the third rotating arm 904 through pressure sensors; It also includes a controller 10, which is electrically connected to the lifting mechanism, the pressing mechanism and the supporting mechanism respectively; The controller 10 is model DATA-7311, and the controller 10 is electrically connected to the first linear drive 4, the second linear drive 11, the first rotary drive 905, the second rotary drive 906 and the third rotary drive 907 respectively.

[0039] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0040] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent modifications made based on the content of the present invention specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An electric kettle assembly device, characterized in that: The machine includes a machine assembly, a lifting mechanism, a pressing mechanism, and a supporting mechanism. The pressing mechanism is located on the upper part of the machine assembly, the lifting mechanism is located on the lower part of the machine assembly, and the supporting mechanism is connected to the machine assembly. The machine assembly includes an upper machine platform, a connecting column, and a lower machine platform. The lower part of the upper machine platform is connected to the lower machine platform through the connecting column. A material discharge gap is provided between the upper machine platform and the lower machine platform. The lifting mechanism is connected to the lower part of the upper machine platform, and the pressing mechanism is connected to the upper part of the upper machine platform. A clearance hole is provided at the lower part of the upper machine platform, and the supporting mechanism is connected to the clearance hole. The lifting mechanism includes a first linear drive, a lifting plate, and a receiving platform. The first linear drive is installed at the lower part of the upper platform, the lifting plate is disposed in the material feeding gap, the first linear drive is connected to the lifting plate, and the receiving platform is installed on the upper surface of the lifting plate, which is located below the clearance hole.

2. The electric kettle assembly device as described in claim 1, characterized in that: The pressing mechanism includes a mounting assembly, a second linear drive, a mounting head, and a pressing head. The second linear drive is connected to the upper platform through the mounting assembly. The second linear drive is connected to the upper part of the mounting head. The pressing head is mounted on the lower part of the mounting head and is positioned above the receiving platform.

3. The electric kettle assembly device as described in claim 2, characterized in that: The pressure head is made of a flexible material.

4. The electric kettle assembly device as described in claim 2, characterized in that: The mounting assembly includes columns and a mounting plate. Each side of the mounting plate is detachably connected to a column, and each column is connected to the upper platform. The second linear drive component is connected to the mounting plate.

5. The electric kettle assembly device as described in claim 4, characterized in that: It also includes stabilizing slide bars, and a lifting plate is fixedly connected to the mounting head. A stabilizing slide bar is fixedly connected to both sides of the lifting plate, and the stabilizing slide bars are slidably connected to the mounting plate.

6. The electric kettle assembly device as described in claim 1, characterized in that: The support mechanism includes a storage tray and a three-fold support assembly. The storage tray is installed on the upper platform. A placement hole is provided in the middle of the storage tray. A protrusion is provided on the inner wall of the placement hole. The placement hole is connected to the clearance hole. Several three-fold support assemblies are arranged around the outside of the placement hole.

7. The electric kettle assembly device as described in claim 6, characterized in that: The three-fold support assembly includes a rotating base, a first rotating arm, a second rotating arm, a third rotating arm, a first rotating drive, a second rotating drive, and a third rotating drive. The lower part of the rotating base is fixedly connected to the storage tray. One end of the first rotating arm is rotatably connected to the upper part of the rotating base. The first rotating drive is mounted on the rotating base and is connected to one end of the first rotating arm. The other end of the first rotating arm is rotatably connected to one end of the second rotating arm. The second rotating drive is mounted on the outer side of the other end of the first rotating arm and is connected to one end of the second rotating arm. The other end of the second rotating arm is rotatably connected to one end of the third rotating arm. The third rotating drive is mounted on the outer side of one end of the third rotating arm and is connected to the other end of the second rotating arm.

8. The electric kettle assembly device as described in claim 7, characterized in that: Anti-slip blocks are provided on the side of the first rotating arm, the second rotating arm and the third rotating arm near the placement hole.

9. The electric kettle assembly device as described in claim 8, characterized in that: The anti-slip blocks are all connected to the first rotating arm, the second rotating arm, and the third rotating arm via pressure sensors.

10. The electric kettle assembly device as described in claim 1, characterized in that: It also includes a controller, which is electrically connected to the lifting mechanism, the pressing mechanism and the supporting mechanism respectively.

Citation Information

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