Spiral high-pressure plastic squeezing forming machine
By adjusting the distance between the pressure rollers, differential shearing and kneading force separation, extrusion into block-shaped material plugs, and screw rigidity adjustment, the problem of separating air and impurities in the mulch film was solved, improving the dewatering efficiency and recycled granule quality of the spiral high-pressure plastic extrusion molding machine, and enhancing the equipment's processing capacity and operational reliability.
Patent Information
- Application Number
- CN202511432748.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-11-14
AI Technical Summary
Existing technologies are unable to effectively separate air and impurities from mulch films, leading to increased energy consumption due to air resistance, reduced dehydration efficiency and quality of regenerated granules, and difficulty in handling complex materials, which affects the reliability and energy efficiency of the equipment.
The distance between the pressure rollers is adjusted by setting an adjustment mechanism, the differential mechanism separates the shearing and kneading forces of the mulch film, the extrusion mechanism presses the mulch film into block-shaped material plugs, and the screw rigidity is adjusted by the filling mechanism to adapt to changes in working conditions.
It effectively solves the air resistance effect, improves dewatering efficiency and output stability, enhances the quality of recycled pellets and the equipment's ability to handle complex materials, and strengthens operational reliability and energy efficiency.
Smart Images

Figure CN120941594A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of molding machine technology, specifically a spiral high-pressure plastic extrusion molding machine. Background Technology
[0002] The spiral high-pressure plastic extrusion molding machine is a type of machine that collects mulch film and brings it to the factory, where the factory shreds, cleans, washes, squeezes it dry, and shapes it into recyclable plastic granules.
[0003] Existing technologies make it difficult to actively and forcibly separate and expel the air mixed between fibers in advance during use. This makes it difficult to fundamentally solve the "air resistance" effect caused by the compression of expandable air in subsequent screw extruders, increasing the energy consumption of the main unit and making it difficult for the screw to improve the overall dewatering efficiency and output stability, thus reducing the quality of recycled pellets. Existing technologies also make it difficult to generate strong friction through speed difference to forcibly peel off and separate impurities such as mud and sand attached to the surface of the mulch film. This makes it difficult to achieve a deep cleaning effect far exceeding that of conventional crushers. Furthermore, it is difficult to synchronously control the operation of the filling parts when some equipment is in differential motion, resulting in limited practicality. Finally: When the material enters the screw of the extruder, it is still in a loose state. Under the agitation of the screw, air is easily incorporated again. Existing technology makes it difficult to compress the loose material into an extremely dense block plug in the cylinder, completely eliminating the secondary air incorporated during the material conveying process, thus reducing the extrusion efficiency. When encountering hard foreign objects, existing technology makes it difficult to reduce rigidity to "flexibly avoid" them. When handling high-viscosity materials, existing technology makes it difficult to increase rigidity to ensure conveying force and stability. Therefore, it is difficult to realize the transition of the screw from passively bearing the load to actively adapting to the working conditions, which reduces the equipment's ability to handle complex materials, operational reliability, and energy efficiency. Summary of the Invention
[0004] Therefore, in order to overcome the above-mentioned shortcomings, the present invention provides a spiral high-pressure plastic extrusion molding machine.
[0005] The present invention is implemented as follows: a spiral high-pressure plastic extrusion molding machine is constructed. The device includes a spiral extrusion molding machine body. A molding mold box is provided on the lower left side of the spiral extrusion molding machine body. A feed port is fixedly connected to the top right end of the spiral extrusion molding machine body. An adjustment mechanism is fixedly connected to the top of the feed port. An extrusion mechanism is fixedly connected to the lower right end of the adjustment mechanism. A filling mechanism is fixedly connected to the left end of the spiral extrusion molding machine body. The adjustment mechanism includes a first mounting box, which is fixedly connected to the top of the feed inlet. A mounting frame is fixedly connected to the top front end of the first mounting box. A first motor is fixedly connected to the right front end of the mounting frame. A screw is fixedly connected to the output shaft at the left end of the first motor. A first moving block is threadedly connected to the outer wall of the screw. A first sliding plate is fixedly connected to the back of the first moving block, and the outer wall of the first sliding plate is slidably connected to the center of the top right end of the mounting frame. A second sliding plate is slidably connected to the center of the top left end of the mounting frame. The bottom of the second sliding plate is rotatably connected to the top left end of the connecting rod. A first gear set is rotatably connected to the bottom of the connecting rod. A differential mechanism is fixedly connected to the back of both the first and second sliding plates. An electric spring is fixedly connected between the first and second sliding plates and is electrically connected to an external power supply. Resistance strain gauges are attached to the spring wire axis at ±45° directions of the electric spring.
[0006] Preferably, the differential mechanism includes a mounting shell, with the mounting shell fixedly connected to the back of both the first and second sliding plates. A pressure roller is rotatably connected to the back of the mounting shell, and a special toothed sleeve is fitted onto the outer wall of the pressure roller. A first connecting seat is fixedly connected to the center of the bottom of the mounting shell, and a dual-axis motor is fixedly connected to the left front end of the first connecting seat. Connecting rods are fixedly connected to the output shafts at both ends of the dual-axis motor, and the connecting rods are segmented, specifically composed of two sets of rods fitted together. The front and rear rods of the connecting rods are respectively inserted and fixed to the front and rear slots of the electromagnetic clutch. The front end of the connecting rod at the front end of the dual-axis motor is fixedly connected to the gear inside the gear tooth plate. A control switch is fixedly connected to the front end of the top of the mounting shell. A second gear set is fixedly connected to the back of the connecting rod at the back of the dual-axis motor. The back of the right gear of the second gear set contacts the friction block through a gear rod. A second connecting seat is detachably connected to the bottom of the friction block, and the bottom of the second connecting seat is fixedly connected to the rear end of the bottom of the mounting shell.
[0007] Preferably, the extrusion mechanism includes a second mounting box. The lower right end of the first mounting box is fixedly connected to the second mounting box. The front bottom of the second mounting box is fixedly connected to a second motor. The top output shaft of the second motor is fixedly connected to a turntable. The rear end of the top of the turntable is rotatably connected to a first rotating rod. The top left end of the first rotating rod is rotatably connected to a first swing rod. The front and rear ends of the top of the first swing rod are rotatably connected to second swing rods. The left side of the second swing rod is rotatably connected to the right end of the second moving block. The outer wall of the second moving block is slidably connected to a limiting cylinder. The bottom left front end of the second mounting box is fixedly connected to a counter, which is electrically connected to an external display screen. The rear end of the top of the first swing rod and the left end of the second moving block on the outer wall of the second swing rod are fixedly connected to an extrusion block. The outer wall of the extrusion block is slidably connected to an extrusion cylinder, and the bottom of the extrusion cylinder is provided with an output groove.
[0008] Preferably, the filling mechanism includes a third mounting box. The third mounting box is fixedly connected to the left end of the spiral extrusion molding machine body. A fixed frame is fixedly connected to the left front end of the third mounting box. A third motor is fixedly connected to the top of the fixed frame. A rotating block is fixedly connected to the bottom output shaft of the third motor. The bottom rear end of the rotating block is slidably connected to the outer wall of the sliding block. The sliding block is slidably connected to the outer wall of the swing frame. A fixed rod is fixedly connected inside the swing frame. A sliding groove plate is fixedly connected to the right end of the fixed rod. A transmission component is fixedly connected to the top of the sliding groove plate. The lower part of the outer wall of the sliding groove plate is rotatably connected to a first fixed seat. An mounting plate is fixedly connected to the back of the first fixed seat. A limit block is fixedly connected to the top rear end of the mounting plate. A second rotating rod is rotatably connected to the left end of the transmission component. The rear end of the outer wall of the second rotating rod is rotatably connected to a second fixed seat. The back of the second fixed seat is fixedly connected to the piston rod inside the piston cylinder. A connecting pipe is fixedly connected to the top and rear end of the piston cylinder. A one-way valve is fixedly connected to the inlet of the connecting pipe.
[0009] Preferably, the outer wall of the first movable block is slidably connected to the top right front end of the mounting bracket, and the bottom of the first sliding plate is rotatably connected to the top right end of the connecting rod.
[0010] Preferably, the internal gear of the gear tooth plate is rotatably connected to the front end of the mounting housing, and the internal tooth plate of the gear tooth plate is slidably connected to the front end of the mounting housing.
[0011] Preferably, the control switch is electrically connected to the third motor, the front end of the second gear set is rotatably connected to the back of the first connecting seat, and a pressure roller is fixedly connected to the back of the gear rod at the right end of the second gear set.
[0012] Preferably, the bottom of the first swing rod is rotatably connected to the bottom of the second mounting box, the bottom of the limiting cylinder is fixedly connected to the bottom of the second mounting box, and the left end of the extrusion cylinder is fixedly connected to the left end of the first mounting box.
[0013] Preferably, the transmission component comprises a micro motor fixedly connected to the top of the slide plate, a micro screw fixedly connected to the bottom output shaft of the micro motor, and a micro moving block threadedly connected to the outer wall of the micro screw, and a second rotating rod rotatably connected to the left end of the micro moving block.
[0014] Preferably, the bottom of the mounting plate is fixedly connected to the bottom of the third mounting box, and the piston rod inside the piston cylinder passes through the limiting block and is slidably connected to its interior.
[0015] The present invention has the following advantages: The present invention provides an improved spiral high-pressure plastic extrusion molding machine, which, compared with similar equipment, has the following improvements: This invention discloses a spiral high-pressure plastic extrusion molding machine. An adjustment mechanism is incorporated to control the distance between two sets of pressure rollers. These rollers then compress the plastic film, actively and forcibly separating and expelling air mixed within the fibers. This fundamentally solves the "air resistance" effect caused by compressing expandable air within the spiral extrusion molding machine itself, reducing main unit energy consumption, improving overall dewatering efficiency and output stability, and enhancing the quality of recycled pellets. A differential speed mechanism is also included. Through the differential rotation of the two sets of pressure rollers and two sets of special toothed sleeves, the plastic film is not only torn apart as it passes through, but the speed difference also generates significant shearing and kneading forces, separating the plastic film from the soil. Impurities are forcibly separated, and the control switch is simultaneously squeezed by the internal gear plate of the gear tooth plate to control the third motor, improving practicality; a squeezing mechanism is set up to squeeze the film in the squeezing cylinder through the squeezing block and compress it into an extremely dense block-shaped material plug, completely eliminating secondary air entrainment during the material conveying process and improving squeezing efficiency. The number of times the film is conveyed is then determined by a counter; a filling mechanism is set up to adjust the rigidity of the screw inside the spiral extrusion molding machine, enabling the screw inside the spiral extrusion molding machine to transition from passively bearing the load to actively adapting to the working conditions, improving the equipment's ability to handle complex materials, operational reliability, and energy efficiency. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the spiral extrusion molding machine body of the present invention; Figure 2 This is a three-dimensional exploded view of the adjustment mechanism of the present invention; Figure 3 This is the present invention. Figure 2 Enlarged structural diagram at point A; Figure 4 This is a bottom-view three-dimensional structural diagram of the connecting rod and the first gear set of the present invention; Figure 5 This is a three-dimensional exploded view of the differential mechanism of the present invention; Figure 6 This is a three-dimensional exploded view of the extrusion mechanism of the present invention; Figure 7 This is a three-dimensional exploded structural diagram of the filling mechanism of the present invention.
[0017] The components include: 1. Spiral extrusion molding machine body; 2. Molding mold box; 3. Feed inlet; 4. Adjustment mechanism; 41. First mounting box; 42. Mounting frame; 43. First motor; 44. Screw; 45. First moving block; 46. First sliding plate; 47. Second sliding plate; 48. Connecting rod; 49. First gear set; 410. Differential mechanism; 4101. Mounting shell; 4102. Pressure roller; 4103. Special toothed sleeve; 4104. First connecting seat; 4105. Dual-shaft motor; 4106. Connecting rod; 4107. Electromagnetic clutch; 4108. Gear tooth plate; 4109. Control switch; 41010. Second gear set; 41011. Friction block; 41011. Second connecting seat; 41012. Electric spring; 411. 412 Resistance strain gauge, 5 Extrusion mechanism, 51 Second mounting box, 52 Second motor, 53 Turntable, 54 First rotating rod, 55 First swing rod, 56 Second swing rod, 57 Second moving block, 58 Limiting cylinder, 59 Counter, 510 Extrusion block, 511 Extrusion cylinder, 6, Filling mechanism, 61 Third mounting box, 62 Fixed frame, 63 Third motor, 64 Rotating block, 65 Sliding block, 66 Swing frame, 67 Fixed rod, 68 Slide plate, 69 Transmission component, 610 First fixed seat, 611 Mounting plate, 612 Limiting block, 613 Second rotating rod, 614 Second fixed seat, 615 Piston cylinder, 616 Connecting pipe, 617 Check valve. Detailed Implementation
[0018] The following is in conjunction with the appendix Figures 1-7 The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.
[0019] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The embodiments of this invention will now be described according to its overall structure.
[0021] Example 1:
[0022] Please see Figures 1-4 The present invention provides a spiral high-pressure plastic extrusion molding machine, comprising a spiral extrusion molding machine body 1, a molding mold box 2 located on the lower left side of the spiral extrusion molding machine body 1, a feed inlet 3 fixedly connected to the top right end of the spiral extrusion molding machine body 1, an adjustment mechanism 4 fixedly connected to the top of the feed inlet 3, an extrusion mechanism 5 fixedly connected to the lower right end of the adjustment mechanism 4, and a filling mechanism 6 fixedly connected to the left end of the spiral extrusion molding machine body 1.
[0023] The adjustment mechanism 4 includes a first mounting box 41. The first mounting box 41 is fixedly connected to the top of the feed inlet 3. The mounting frame 42 is fixedly connected to the top front end of the first mounting box 41. The first motor 43 is fixedly connected to the right front end of the mounting frame 42. The mounting frame 42 facilitates the installation and fixing of the first motor 43.
[0024] A screw 44 is fixedly connected to the output shaft at the left end of the first motor 43. A first moving block 45 is threadedly connected to the outer wall of the screw 44. A first sliding plate 46 is fixedly connected to the back of the first moving block 45. The outer wall of the first sliding plate 46 is slidably connected to the center of the top right end of the mounting bracket 42. The screw 44 facilitates the movement of the first moving block 45.
[0025] A second sliding plate 47 is slidably connected to the center of the top left end of the mounting bracket 42. The bottom of the second sliding plate 47 is rotatably connected to the top left end of the connecting rod 48. A first gear set 49 is rotatably connected to the bottom of the connecting rod 48. A differential mechanism 410 is fixedly connected to the back of both the first sliding plate 46 and the second sliding plate 47. There are two sets of connecting rods 48, and the two sets of connecting rods 48 are located on the upper and lower sides of the first gear set 49. The center of the connecting rod 48 is rotatably connected to the mounting bracket 42.
[0026] An electric spring 411 is fixedly connected between the first sliding plate 46 and the second sliding plate 47, and the electric spring 411 is electrically connected to an external power supply device. Resistance strain gauges 412 are attached to each of the spring wire axes of the electric spring 411 in the ±45° direction. The outer wall of the first moving block 45 is slidably connected to the top right front end of the mounting bracket 42, and the bottom of the first sliding plate 46 is rotatably connected to the top right end of the connecting rod 48.
[0027] The working principle of a spiral high-pressure plastic extrusion molding machine based on Embodiment 1 is as follows: First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation. Second, the staff will collect the plastic film back to the factory, and then use external equipment to shred, clean and wash the plastic film. Then, the plastic film will be squeezed and melted by the screw extrusion molding machine body 1. The screw extrusion molding machine body 1 will transport the squeezed and melted plastic film to the molding mold box 2. The mold in the molding mold box 2 will form plastic granules from the squeezed and melted plastic film. Third, after the external equipment tears, cleans, and washes the mulch film, it is transported into the first installation box 41. The first motor 43 is started, driving the screw 44 to rotate. The screw 44 drives the first moving block 45 to move left or right. The first moving block 45 drives the first sliding plate 46 to move left or right. The first sliding plate 46 drives the connecting rod 48 to rotate. The connecting rod 48 drives the first gear set 49 to mesh and gradually gather or disperse. Through the cooperation of the connecting rod 48 and the first gear set 49, the second sliding plate 47 is driven to move right or left. The movement of the first sliding plate 46 to the left or right and the second sliding plate 47 to the right or left causes the distance between the two sets of differential mechanisms 410 to gradually shorten or increase. The two sets of differential mechanisms 410 drive the distance between the two sets of pressure rollers 4102 to gradually shorten or increase, realizing the adjustment of the distance between the two sets of pressure rollers 4102. The two sets of pressure rollers 4102 squeeze the mulch film, thereby expelling the air mixed between the fibers. The forced separation and discharge of air in advance fundamentally solves the "air resistance" effect caused by the compression of expandable air in the main body 1 of the subsequent spiral extrusion molding machine, reduces the energy consumption of the main machine, improves the overall dewatering efficiency and output stability, and improves the quality of recycled granules. During the movement of the first sliding plate 46 and the second sliding plate 47, the electric spring 411 is driven by the external power supply. The first sliding plate 46 and the second sliding plate 47 drive the electric spring 411 to perform extension or contraction movements, so that the electric spring 411 generates a stress field around it. This stress field affects the resistance value of the resistance strain gauge 412. Then, the resistance strain element inside the resistance strain gauge 412 is deformed under the action of stress. The operator can calculate the length change of the electric spring 411 by the resistance value of the resistance strain gauge 412. The distance between the two sets of pressure rollers 4102 is obtained by detecting the movement distance of the first sliding plate 46 and the second sliding plate 47 through the length change of the electric spring 411.
[0028] Example 2:
[0029] Please see Figure 2 and Figure 5The present invention provides a spiral high-pressure plastic extrusion molding machine. Compared with Embodiment 1, this embodiment further includes: a differential mechanism 410. The differential mechanism 410 includes a mounting shell 4101. The back of the first sliding plate 46 and the second sliding plate 47 are both fixedly connected to the mounting shell 4101. The back of the mounting shell 4101 is rotatably connected to a pressure roller 4102. A special toothed sleeve 4103 is sleeved on the outer wall of the pressure roller 4102. The pressure roller 4102 facilitates the installation of the special toothed sleeve 4103.
[0030] A first connecting seat 4104 is fixedly connected to the center of the bottom inside the mounting housing 4101. A dual-axis motor 4105 is fixedly connected to the front left end of the first connecting seat 4104. Connecting rods 4106 are fixedly connected to the output shafts at both ends of the dual-axis motor 4105. The connecting rods 4106 are segmented and consist of two sets of rods that are sleeved together. The front and rear rods of the connecting rods 4106 are respectively inserted and fixed to the front and rear slots of the electromagnetic clutch 4107. The dual-axis motor 4105 can easily drive the connecting rods 4106 to rotate.
[0031] The front end of the connecting rod 4106 of the dual-axis motor 4105 is fixedly connected to the gear inside the gear plate 4108. A control switch 4109 is fixedly connected to the top front end inside the mounting housing 4101. A second gear set 41010 is fixedly connected to the back of the connecting rod 4106 of the dual-axis motor 4105. The control switch 4109 facilitates driving the third motor 63 to work.
[0032] The back of the right gear of the second gear set 41010 contacts the friction block 41011 via a gear rod. The bottom of the friction block 41011 is detachably connected to a second connecting seat 41012, and the bottom of the second connecting seat 41012 is fixedly connected to the rear end of the bottom of the mounting shell 4101. The gear inside the gear tooth plate 4108 is rotatably connected to the front end of the mounting shell 4101. The second connecting seat 41012 facilitates the installation of the friction block 41011.
[0033] The inner gear plate of gear tooth plate 4108 is slidably connected to the front end of the mounting shell 4101. The control switch 4109 is electrically connected to the third motor 63. The front end of the second gear set 41010 is rotatably connected to the back of the first connecting seat 4104. The back of the gear rod at the right end of the second gear set 41010 is fixedly connected to the back of the gear rod. The pressure roller 4102 is fixedly connected to the back of the gear rod.
[0034] In this embodiment: First, workers attach friction blocks 41011 with different friction coefficients to the outer wall of the gear rods inside the two sets of second gear sets 41010. They then start the two sets of dual-shaft motors 4105 and their rear electromagnetic clutches 4107, causing the electromagnetic clutches 4107 to lock the connecting rods 4106 on the back of the dual-shaft motors 4105. This causes the two sets of dual-shaft motors 4105 to drive their rear connecting rods 4106 to rotate. The two connecting rods 4106 then drive the two sets of second gear sets 41010 to rotate, which in turn drive their rear gear rods to rotate. Through the contact between the rear gear rods of the two sets of second gear sets 41010 and the friction blocks 41011 with different friction coefficients, differential rotation is formed. This causes the two sets of pressure rollers 4102 to rotate differentially, and the two sets of pressure rollers 4102 to rotate differentially. As the mulch film passes through, it is not only torn apart, but also generates huge shearing and kneading forces through the speed difference, forcibly separating the mulch film from the soil and impurities. Second, when it is necessary to control the third motor 63 to work, the dual-shaft motor 4105 and its front electromagnetic clutch 4107 are started, so that the electromagnetic clutch 4107 locks the front connecting rod 4106 of the dual-shaft motor 4105, thereby causing the dual-shaft motor 4105 to drive its front connecting rod 4106 to rotate. The connecting rod 4106 drives the internal gear of the gear plate 4108 to rotate. The internal gear of the gear plate 4108 drives the internal gear plate of the gear plate 4108 to move upward, so that the internal gear plate of the gear plate 4108 presses against the control switch 4109, thereby driving the third motor 63 to work through the control switch 4109.
[0035] Example 3:
[0036] Please see Figure 6 The present invention provides a spiral high-pressure plastic extrusion molding machine. Compared with the first embodiment, this embodiment further includes an extrusion mechanism 5. The extrusion mechanism 5 includes a second mounting box 51. The lower right end of the first mounting box 41 is fixedly connected to the second mounting box 51. The bottom front end of the second mounting box 51 is fixedly connected to a second motor 52. The top output shaft of the second motor 52 is fixedly connected to a turntable 53. The second motor 52 facilitates driving the turntable 53 to rotate.
[0037] The top rear end of the turntable 53 is rotatably connected to a first rotating rod 54, and the top left end of the first rotating rod 54 is rotatably connected to a first swing rod 55. The front and rear ends of the top of the first swing rod 55 are rotatably connected to second swing rods 56. The first rotating rod 54 facilitates the swinging of the first swing rod 55.
[0038] The left side of the second swing rod 56 is rotatably connected to the right end of the second moving block 57. The outer wall of the second moving block 57 is slidably connected to the limiting cylinder 58. The bottom left front end of the second mounting box 51 is fixedly connected to a counter 59, and the counter 59 is electrically connected to an external display screen. The counter 59 facilitates the recording of the number of times the mulch film is delivered.
[0039] A pressing block 510 is fixedly connected to the left end of the second moving block 57 on the outer wall of the second swing rod 56 at the top rear end of the first swing rod 55. The outer wall of the pressing block 510 is slidably connected to the pressing cylinder 511, and the bottom of the pressing cylinder 511 is provided with an output groove. The bottom of the first swing rod 55 is rotatably connected to the bottom of the second mounting box 51. The bottom of the limiting cylinder 58 is fixedly connected to the bottom of the second mounting box 51. The left end of the pressing cylinder 511 is fixedly connected to the left end of the first mounting box 41.
[0040] In this embodiment: After the two sets of pressure rollers 4102 squeeze the plastic film, the film falls into the extrusion cylinder 511. Then, the second motor 52 is started, which drives the turntable 53 to rotate. The turntable 53 drives the first rotating rod 54 to swing. The first rotating rod 54 drives the first swing rod 55 to swing to the left rear end. The first swing rod 55 drives the second swing rod 56 at its top rear end to swing to the left. The second swing rod 56 drives the second moving block 57 to move to the left within the limiting cylinder 58. The second moving block 57 drives the extrusion block 510 to move to the left, so that the extrusion block 510 squeezes the plastic film in the extrusion cylinder 511 and compresses it into an extremely dense block material. The material is then conveyed through the bottom output slot of the extrusion cylinder 511 to the feed inlet 3, and then through the feed inlet 3 to the spiral extrusion molding machine body 1, completely eliminating secondary air entrapment during the material conveying process and improving extrusion efficiency. When the first swing rod 55 drives the second swing rod 56 at its top rear end to swing to the right, the second swing rod 56 at the top front end of the first swing rod 55 swings to the left. The second swing rod 56 drives the second moving block 57 to move to the left within the limiting cylinder 58, so that the second moving block 57 squeezes the counter 59. The counter 59 transmits the data information to the external display screen to determine the number of times the mulch film is conveyed.
[0041] Example 4:
[0042] Please see Figure 7 The present invention provides a spiral high-pressure plastic extrusion molding machine. Compared with Embodiment 1, this embodiment further includes a filling mechanism 6. The filling mechanism 6 includes a third mounting box 61. The third mounting box 61 is fixedly connected to the left end of the spiral extrusion molding machine body 1. A fixing frame 62 is fixedly connected to the left front end inside the third mounting box 61. A third motor 63 is fixedly connected to the top of the fixing frame 62. The third mounting box 61 facilitates the installation and fixing of the fixing frame 62.
[0043] The bottom output shaft of the third motor 63 is fixedly connected to a rotating block 64. The bottom rear end of the rotating block 64 is slidably connected to the outer wall of the sliding block 65. The sliding block 65 is slidably connected to the outer wall of the swing frame 66. A fixed rod 67 is fixedly connected inside the swing frame 66. A slide plate 68 is fixedly connected to the right end of the fixed rod 67. A transmission component 69 is fixedly connected to the top of the slide plate 68. The fixed rod 67 facilitates the swinging of the slide plate 68.
[0044] The lower part of the outer wall of the slide plate 68 is rotatably connected to the first fixed seat 610. The back of the first fixed seat 610 is fixedly connected to the mounting plate 611. The top rear end of the mounting plate 611 is fixedly connected to the limit block 612. The left end of the transmission component 69 is rotatably connected to the second rotating rod 613. The limit block 612 facilitates the limited movement of the piston rod in the piston cylinder 615.
[0045] The rear end of the outer wall of the second rotating rod 613 is rotatably connected to the second fixed seat 614. The back of the second fixed seat 614 is fixedly connected to the piston rod inside the piston cylinder 615. The top and rear ends of the piston cylinder 615 are fixedly connected to connecting pipes 616. A one-way valve 617 is fixedly connected to the conveying port of the connecting pipe 616. The right end of the connecting pipe 616 at the rear end of the piston cylinder 615 is rotatably connected to the screw inside the spiral extrusion molding machine body 1. The screw inside the spiral extrusion molding machine body 1 has a hollow structure.
[0046] The transmission component 69 consists of a micro motor fixedly connected to the top of the slide plate 68, a micro screw fixedly connected to the bottom output shaft of the micro motor, and a micro moving block threadedly connected to the outer wall of the micro screw. The left end of the micro moving block is rotatably connected to a second rotating rod 613. The bottom of the mounting plate 611 is fixedly connected to the bottom of the third mounting box 61. The piston rod inside the piston cylinder 615 passes through the limiting block 612 and is slidably connected to its interior.
[0047] In this embodiment: First, a magnetorheological fluid is filled inside the core shaft of the screw inside the screw body 1 of the screw extrusion molding machine, and it is electrically connected to an external adjustable magnetic field generator. By changing the magnetic field strength, the viscosity of the magnetorheological fluid is changed. That is, when the viscosity of the magnetorheological fluid is low, the damping force on the screw inside the screw body 1 during operation is small, and the rigidity of the screw inside the screw body 1 is relatively low. When the viscosity of the magnetorheological fluid is high, the damping force on the screw inside the screw body 1 increases, and its rigidity will also increase accordingly. This realizes the adjustment of the rigidity of the screw inside the screw body 1, enabling the screw inside the screw body 1 to transition from passively bearing the load to actively adapting to the working conditions, thereby improving the equipment's ability to process complex materials, operational reliability, and energy efficiency. Second, when it is necessary to fill the magnetorheological fluid, the micro motor inside the transmission component 69 and the two sets of one-way valves 617 are activated, and the magnetorheological fluid is delivered into the piston cylinder 615 through the connecting pipe 616 at the top of the piston cylinder 615. Then, the micro motor inside the transmission component 69 drives the micro screw inside the transmission component 69 to rotate, and the micro screw inside the transmission component 69 drives the micro moving block inside the transmission component 69 to move up or down. The filling amount of the magnetorheological fluid is adjusted by the movement position of the micro moving block inside the transmission component 69. Then, the third motor 63 is activated, and the third motor 63 drives the rotating block 64 to rotate. The rotating block 64 drives the sliding block 65 to make a circular motion and drives the swing frame 66 to swing. The swing frame 66 drives the fixed rod 67 to rotate. The fixed rod 67 drives the slide plate 68 to swing. The slide plate 68 drives the second rotating rod 613 to swing through the micro moving block in the transmission component 69. The second rotating rod 613 drives the piston rod in the piston cylinder 615 to move backward through the rotational connection with the second fixed seat 614. This allows the magnetorheological fluid in the piston cylinder 615 to be transported to the screw in the screw extrusion molding machine body 1 through its back connecting pipe 616, thereby realizing the filling of the magnetorheological fluid.
[0048] This invention provides an improved spiral high-pressure plastic extrusion molding machine. An adjustment mechanism 4 is incorporated to adjust the distance between two sets of pressure rollers 4102. These rollers then compress the plastic film, actively and forcibly separating and expelling the air mixed between the fibers. This fundamentally solves the "air resistance" effect caused by compressing expandable air in the main body 1 of the spiral extrusion molding machine, reducing the main machine's energy consumption, improving overall dewatering efficiency and output stability, and enhancing the quality of recycled pellets. A differential speed mechanism 410 is also included. Through the differential rotation of the two sets of pressure rollers 4102 and two sets of special toothed sleeves 4103, the plastic film is not only torn apart as it passes through, but the speed difference also generates enormous shearing and kneading forces, separating the plastic film from the mud. Soil and impurities are forcibly separated, and the control switch 4109 is squeezed by the inner tooth plate of the gear tooth plate 4108 to control the third motor 63 to work, improving practicality; a squeezing mechanism 5 is set up to squeeze the mulch in the squeezing cylinder 511 through the squeezing block 510 and press it into an extremely dense block plug, completely eliminating secondary air entrainment during the material conveying process, improving squeezing efficiency, and then the number of times the mulch is conveyed is determined by the counter 59; a filling mechanism 6 is set up to rigidly adjust the screw inside the spiral extrusion molding machine body 1, so that the screw inside the spiral extrusion molding machine body 1 can transition from passively bearing the load to actively adapting to the working conditions, improving the equipment's ability to handle complex materials, operational reliability and energy efficiency.
[0049] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0050] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A spiral high-pressure plastic extrusion molding machine, comprising a spiral extrusion molding machine body (1), a molding mold box (2) is provided on the lower left side of the spiral extrusion molding machine body (1), a feed inlet (3) is fixedly connected to the top right end of the spiral extrusion molding machine body (1), an adjustment mechanism (4) is fixedly connected to the top of the feed inlet (3), an extrusion mechanism (5) is fixedly connected to the lower right end of the adjustment mechanism (4), and a filling mechanism (6) is fixedly connected to the left end of the spiral extrusion molding machine body (1); Its features are: The adjusting mechanism (4) includes a first mounting box (41). The top of the feed inlet (3) is fixedly connected to the first mounting box (41). The top front end of the first mounting box (41) is fixedly connected to a mounting frame (42). The right front end of the mounting frame (42) is fixedly connected to a first motor (43). The left output shaft of the first motor (43) is fixedly connected to a screw (44). The outer wall of the screw (44) is threadedly connected to a first moving block (45). The back of the first moving block (45) is fixedly connected to a first sliding plate (46), and the outer wall of the first sliding plate (46) is slidably connected to the center of the top right end of the mounting frame (42). A second sliding plate (47) is slidably connected at the center of the top left end of the mounting bracket (42). The bottom of the second sliding plate (47) is rotatably connected to the top left end of the connecting rod (48). The bottom of the connecting rod (48) is rotatably connected to a first gear set (49). A differential mechanism (410) is fixedly connected to the back of both the first sliding plate (46) and the second sliding plate (47). An electric spring (411) is fixedly connected between the first sliding plate (46) and the second sliding plate (47), and the electric spring (411) is electrically connected to an external power supply device. A resistance strain gauge (412) is attached to each of the ±45° directions of the spring wire axis of the electric spring (411).
2. The spiral high-pressure plastic extrusion molding machine according to claim 1, characterized in that: The differential mechanism (410) includes a mounting shell (4101). The back of the first sliding plate (46) and the second sliding plate (47) are both fixedly connected to the mounting shell (4101). A pressure roller (4102) is rotatably connected to the back of the mounting shell (4101). A special toothed sleeve (4103) is sleeved on the outer wall of the pressure roller (4102). A first connecting seat (4104) is fixedly connected to the center of the bottom of the mounting shell (4101). A dual-axis motor (4105) is fixedly connected to the left front end of the first connecting seat (4104). A connecting rod (4106) is fixedly connected to the output shafts at both ends of the dual-axis motor (4105). The connecting rod (4106) is segmented and consists of two sets of rods sleeved together. 6) The front and rear rods are respectively inserted and fixed to the front and rear slots of the electromagnetic clutch (4107). The front end of the front connecting rod (4106) of the dual-shaft motor (4105) is fixedly connected to the gear inside the gear plate (4108). The top front end of the mounting shell (4101) is fixedly connected to a control switch (4109). The back of the back connecting rod (4106) of the dual-shaft motor (4105) is fixedly connected to a second gear set (41010). The back of the right end gear of the second gear set (41010) contacts the friction block (41011) through the gear rod. The bottom of the friction block (41011) is detachably connected to a second connecting seat (41012), and the bottom of the second connecting seat (41012) is fixedly connected to the bottom rear end of the mounting shell (4101).
3. The spiral high-pressure plastic extrusion molding machine according to claim 2, characterized in that: The extrusion mechanism (5) includes a second mounting box (51). The lower right end of the first mounting box (41) is fixedly connected to the second mounting box (51). The front bottom of the second mounting box (51) is fixedly connected to a second motor (52). The top output shaft of the second motor (52) is fixedly connected to a turntable (53). The rear end of the top of the turntable (53) is rotatably connected to a first rotating rod (54). The left top end of the first rotating rod (54) is rotatably connected to a first swing rod (55). The front and rear ends of the top of the first swing rod (55) are rotatably connected to second swing rods (56). The left side of the second swing rod (56) is rotatably connected to the right end of the second moving block (57). The outer wall of the second moving block (57) is slidably connected to the limiting cylinder (58). The bottom left front end of the second mounting box (51) is fixedly connected to a counter (59), and the counter (59) is electrically connected to an external display screen. The left end of the second moving block (57) on the outer wall of the second swing rod (56) at the top rear end of the first swing rod (55) is fixedly connected to a pressing block (510). The outer wall of the pressing block (510) is slidably connected to the pressing cylinder (511), and the bottom of the pressing cylinder (511) is provided with an output groove.
4. The spiral high-pressure plastic extrusion molding machine according to claim 3, characterized in that: The filling mechanism (6) includes a third mounting box (61). The third mounting box (61) is fixedly connected to the left end of the spiral extrusion molding machine body (1). A fixed frame (62) is fixedly connected to the left front end of the third mounting box (61). A third motor (63) is fixedly connected to the top of the fixed frame (62). A rotating block (64) is fixedly connected to the bottom output shaft of the third motor (63). The bottom rear end of the rotating block (64) is slidably connected to the outer wall of the sliding block (65). The sliding block (65) is slidably connected to the outer wall of the swing frame (66). A fixed rod (67) is fixedly connected inside the swing frame (66). A slide plate (68) is fixedly connected to the right end of the fixed rod (67). The top of the slide plate (68) is fixedly connected to the... A transmission component (69) is connected to the lower part of the outer wall of the slide plate (68), which is rotatably connected to the first fixed seat (610). The back of the first fixed seat (610) is fixedly connected to the mounting plate (611), and the rear end of the top of the mounting plate (611) is fixedly connected to the limit block (612). The left end of the transmission component (69) is rotatably connected to the second rotating rod (613), and the rear end of the outer wall of the second rotating rod (613) is rotatably connected to the second fixed seat (614). The back of the second fixed seat (614) is fixedly connected to the piston rod inside the piston cylinder (615). The top and rear ends of the piston cylinder (615) are both fixedly connected to the connecting pipe (616), and the inlet of the connecting pipe (616) is fixedly connected to the one-way valve (617).
5. The spiral high-pressure plastic extrusion molding machine according to claim 4, characterized in that: The outer wall of the first movable block (45) is slidably connected to the top right front end of the mounting bracket (42), and the bottom of the first sliding plate (46) is rotatably connected to the top right end of the connecting rod (48).
6. The spiral high-pressure plastic extrusion molding machine according to claim 5, characterized in that: The gear inside the gear plate (4108) is rotatably connected to the front end inside the mounting shell (4101), and the gear plate inside the gear plate (4108) is slidably connected to the front end inside the mounting shell (4101).
7. The spiral high-pressure plastic extrusion molding machine according to claim 6, characterized in that: The control switch (4109) is electrically connected to the third motor (63), the front end of the second gear set (41010) is rotatably connected to the back of the first connecting seat (4104), and the back of the gear rod on the right end of the second gear set (41010) is fixedly connected to the pressure roller (4102).
8. The spiral high-pressure plastic extrusion molding machine according to claim 7, characterized in that: The bottom of the first swing rod (55) is rotatably connected to the bottom of the second mounting box (51), the bottom of the limiting cylinder (58) is fixedly connected to the bottom of the second mounting box (51), and the left end of the extrusion cylinder (511) is fixedly connected to the left end of the first mounting box (41).
9. The spiral high-pressure plastic extrusion molding machine according to claim 8, characterized in that: The transmission component (69) consists of a micro motor fixedly connected to the top of the slide plate (68), a micro screw fixedly connected to the bottom output shaft of the micro motor, and a micro moving block threadedly connected to the outer wall of the micro screw. The left end of the micro moving block is rotatably connected to a second rotating rod (613).
10. The spiral high-pressure plastic extrusion molding machine according to claim 9, characterized in that: The bottom of the mounting plate (611) is fixedly connected to the bottom of the third mounting box (61), and the piston rod inside the piston cylinder (615) passes through the limiting block (612) and is slidably connected to its interior.