Dyeing device for textile production
By introducing motor-driven lead screws, adjusting blocks, and auxiliary pressure rollers into the dyeing device, the problems of edge curling and color difference between the edge and the center caused by uneven tension during the dyeing process of thin textile fabrics have been solved, achieving uniform dyeing and high-quality dyeing results.
Patent Information
- Application Number
- CN202511402370.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-11-14
AI Technical Summary
During the dyeing process of textile fabrics, thin textile fabrics are prone to uneven tension due to the height adjustment of the tension roller, which can easily lead to edge curling and color difference between the edge and the center, thus affecting the dyeing effect.
The dyeing device employs a series of mechanical structures, including a motor-driven lead screw and adjusting block, and auxiliary pressure rollers. By adjusting the tension and balancing the surface tension of the fabric, combined with an electric hydraulic cylinder and winding assembly, it ensures uniform dyeing of the fabric and prevents the dye from settling to the bottom through heating rods and stirring plates.
It effectively prevents the curling of textile fabrics due to uneven tension during the dyeing process, ensuring the uniformity and quality of the dyeing effect and avoiding color difference between the edges and the center.
Smart Images

Figure CN120945609A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile dyeing technology, and more specifically to a dyeing apparatus for textile production. Background Technology
[0002] Textile dyeing is a technique that uses dyes to color and process fabrics. It generally refers to the dyeing techniques for textiles and can be divided into traditional dyeing techniques and modern dyeing techniques. In order to achieve even dyeing of multiple components and improve color uniformity and fastness, new dyeing processes need to be developed, especially controlling the heating process and adjusting the pH value in the dye bath. Currently, there are many auxiliaries available for controlling pH value. Most of them use the heating process to make the pH value slide from alkaline to neutral and acidic, and some slide in the opposite direction. This is very effective for dyeing pH-sensitive fibers and dyes, not only reducing damage to fibers and dyes, but also improving dyeing rate, color uniformity, evenness, and color fastness. We use this principle to allow reactive dyes and acid dyes to be used together in the dye bath to dye cotton and nylon fabrics. We also utilize the properties of hydrolyzed dyes, which are acid dyes, to dye nylon in acidic media, making full use of the dyes and reducing the amount of hydrolyzed dyes in wastewater.
[0003] In the existing technology, during the dyeing process of textile fabrics, it is necessary to adjust the height of the tension roller to keep it taut and prevent wrinkles. However, when dyeing thinner textile fabrics, since the height of the tension roller can be adjusted but its position cannot be moved, the tension may be unevenly distributed due to the longer tension distance, causing the fabric to roll up. In this case, the dyed fabric may have uneven color distribution due to insufficient dyeing, which may affect the dyeing effect of the textile fabric. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the present invention provides a dyeing apparatus for textile production to solve the problems mentioned in the background art.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:
[0006] A dyeing device for textile production includes a dyeing vat. First fixing plates are fixedly installed on both sides of one end of the dyeing vat. A placement rod is arranged between the two first fixing plates. A placement sleeve is movably sleeved on the outer circular wall of the placement rod. Two electric hydraulic cylinders are fixedly installed on both sides of the dyeing vat. A mounting plate is provided on the top surface of the dyeing vat. The top of the telescopic rod of the electric hydraulic cylinder is fixedly installed to the mounting plate. Several heating rods are fixedly installed on both sides of the inside of the dyeing vat.
[0007] A first mounting bracket is fixedly mounted on the top surface of the mounting plate. A first motor is fixedly mounted on the top surface of the first mounting bracket. The drive shaft of the first motor passes through the first mounting bracket. A lead screw is rotatably connected to the top surface of the mounting plate. A first coupling is fixedly sleeved on the outer circular wall of the lead screw. The inner circular wall of the first coupling is fixedly sleeved with the drive shaft of the first motor. A first connecting plate is provided between the mounting plate and the first mounting bracket. A threaded hole is opened on the top surface of the first connecting plate. The threaded hole is threadedly connected to the lead screw.
[0008] A plurality of first connecting posts are fixedly installed on the bottom surface of the first connecting plate, with three first connecting posts forming a group. A plurality of first positioning holes are opened on the top surface of the mounting plate, and the first positioning holes are slidably connected to the first connecting posts. Two second mounting shells are provided on the bottom surface of the mounting plate, and tension rollers are rotatably connected inside the two second mounting shells. The top surface of the second mounting shells is fixedly installed to the first connecting posts. Two first mounting plates are fixedly installed on the bottom surface of the mounting plate, and a placement roller is rotatably connected between the two first mounting plates.
[0009] A plurality of mounting sleeves are provided on the top surface of the mounting plate. The outer circular wall of the mounting sleeve is fixedly installed to the first connecting plate. A plurality of second positioning holes are provided on the top surface of the mounting plate. The second positioning holes are slidably connected to the mounting sleeves. A threaded column is rotatably connected inside the mounting sleeve. An adjusting block is fixedly installed on the top surface of the threaded column. An adjusting column is slidably connected inside the mounting sleeve. A threaded groove is provided on the top surface of the adjusting column. The threaded groove is threadedly connected to the threaded column. A plurality of first mounting shells are provided on the bottom surface of the mounting plate. The top surface of the first mounting shell is fixedly installed to the adjusting column. An auxiliary pressure roller is rotatably connected inside each of the plurality of first mounting shells.
[0010] A winding assembly is disposed on both sides of the dyeing vat and is used to wind up the dyed textile fabric.
[0011] By adopting the above technical solution, during use, the operator places the placement sleeve containing the textile fabric over the outside of the placement rod, passes the textile fabric through the top of the placement roller, and then wraps it around the surface of the take-up assembly. The operator then uses the first motor, whose drive shaft rotates, causing the lead screw to rotate. Under the threaded transmission of the lead screw, the first connecting plate moves the two tension rollers downwards, pressing down on the textile fabric to generate tension. When the textile fabric curls at both ends due to the tension, the operator rotates multiple adjusting blocks. The rotation of these adjusting blocks then drives the threaded column to rotate. Under the threaded transmission of the threaded column and the threaded groove, the adjusting column extends from inside the mounting sleeve. During this process, the movement of multiple adjusting columns drives multiple auxiliary... The pressure rollers move downwards, causing multiple auxiliary pressure rollers to press down on both sides of the fabric. This downward pressure disperses the tension on both sides of the fabric, resulting in a more balanced tension and eliminating edge curling. After these steps, workers use multiple heating rods to heat the dye inside the dyeing vat. Then, workers use multiple electric hydraulic cylinders and a winding assembly. The retraction of the cylinders pulls the mounting plate and the fabric underneath it into the dyeing vat for dyeing. Simultaneously, the winding assembly winds up the dyed fabric, thus achieving the effect of dyeing the fabric and preventing edge curling due to uneven surface tension during the dyeing process.
[0012] Preferably, the winding assembly includes two second fixing plates, which are respectively fixedly installed on both sides of the dyeing vat. A winding rod is disposed between the two second fixing plates. A second mounting plate is rotatably connected to the outer circular wall of the winding rod. The second mounting plate is connected and fixed to the second fixing plates by bolts. A winding sleeve is movably sleeved on the outer wall of the winding rod. A limit sleeve and a positioning post are rotatably connected inside the two second fixing plates, respectively. The inner wall of the limit sleeve is movably sleeved with the winding rod. An insert is fixedly installed at one end of the winding rod. A limit groove is formed at one end of the positioning post. The inner wall of the limit groove is movably sleeved with the insert. A second motor is fixedly installed on one side of the second fixing plate. The drive shaft of the second motor passes through the second fixing plate. A first pulley is fixedly installed at one end of the drive shaft of the second motor. A second pulley is fixedly installed at one end of the positioning post. The first pulley and the second pulley are connected by a first transmission belt.
[0013] By adopting the above technical solution, when the worker winds up the textile fabric, the worker uses a second motor. The rotation of the drive shaft of the second motor drives the first pulley to rotate. Then, under the belt drive of the first pulley and the first transmission belt, the second pulley drives the positioning post, the winding rod, and the winding sleeve to rotate. At this time, the rotating winding sleeve winds up the textile fabric. After the textile fabric on the surface of the winding sleeve is wound up, the worker releases the fixing of the winding rod through the second mounting plate. At this time, the worker can pull out the winding rod, and at the same time, the insert will move out of the limiting groove inside the positioning post, thereby releasing the winding sleeve that was fixed by the winding rod. Then, the worker can remove the winding sleeve and the textile fabric wound on its surface, thus achieving the effect of winding up the textile fabric and making it easy to remove the textile fabric after winding.
[0014] Preferably, the dyeing vat has several rotating shafts rotatably connected inside, and several mounting sleeves are fixedly sleeved on the outer circular walls of the rotating shafts. Several stirring plates are fixedly installed on the outer circular walls of the mounting sleeves. A fixed bracket is fixedly installed on one side of the dyeing vat, and a third motor is fixedly installed on one side of the fixed bracket. A second coupling is fixedly sleeved on the outer circular wall of the drive shaft of the third motor. The inner circular wall of the second coupling is fixedly sleeved with the rotating shaft. A third pulley is fixedly sleeved on the outer circular walls of the rotating shafts. The third pulleys are connected by a second transmission belt. Two pressure rollers are fixedly installed on one side of the dyeing vat, and the inner wall of the pressure rollers is movably sleeved with the second transmission belt.
[0015] By adopting the above technical solution, when the textile fabric is dyed inside the dyeing vat, the worker uses a third motor. The drive shaft of the third motor rotates, which drives the third pulley to rotate. Then, under the belt drive of multiple third pulleys and the second transmission belt, multiple rotating shafts will rotate. At this time, the rotating shafts will drive multiple stirring plates on their surfaces to rotate. In turn, the stirring plates will agitate the dye inside the dyeing vat, thereby preventing the dye inside the dyeing vat from settling to the bottom.
[0016] Preferably, two mounting seats are fixedly installed on both sides of the dyeing vat, and a second connecting plate is provided on the top surface of several mounting seats. Every two second connecting plates form a group, and an auxiliary support roller is rotatably connected between the two second connecting plates. A spring is movably sleeved inside the mounting seat, and a second connecting column is movably sleeved inside the mounting seat. The top surface of the second connecting column is fixedly installed with the second connecting plate.
[0017] By adopting the above technical solution, when the textile fabric is dyed, the two auxiliary support rollers will provide auxiliary support to the textile fabric under the action of the spring rebound force, thereby preventing the textile fabric from being scratched on the surface of the dyeing vat.
[0018] Preferably, each of the mounting bases has two guide holes on its top surface, and each of the second connecting plates has two guide posts fixedly mounted on its bottom surface, with the guide posts slidably connected to the guide holes.
[0019] By adopting the above technical solution, it is easy to guide and limit the second connecting plate, thereby preventing the auxiliary support roller from deviating during use.
[0020] Preferably, a support frame is fixedly installed on one side of the dyeing vat, a hot air blower is fixedly installed on the top surface of the support frame, a connecting pipe is fixedly sleeved on the inner circular wall of the hot air blower outlet, two air boxes are fixedly installed on the top surface of the dyeing vat, a dustproof net is fixedly installed inside the two air boxes, and the top surface of the two air boxes is fixedly installed with the connecting pipe.
[0021] By adopting the above technical solution, when the textile fabric is being dyed, the staff uses a hot air blower, which draws hot air into the interior of two air boxes through connecting pipes. The hot air inside the air boxes is then blown directly onto the surface of the textile fabric, which facilitates preheating of the textile fabric before dyeing and drying of the textile fabric after dyeing.
[0022] Preferably, two support rods are fixedly installed on one side of the dyeing vat, and the inner wall of the support rods is movably connected to the connecting pipe.
[0023] By adopting the above technical solution, it is easy to support and fix the connecting pipe.
[0024] Preferably, a second protective cover is rotatably connected to one side of the dyeing vat, and a first protective cover is fixedly installed on one side of the second fixing plate.
[0025] By adopting the above technical solution, the second and first transmission belts are prevented from falling off due to foreign objects during use.
[0026] In summary, the present invention has the following main beneficial effects:
[0027] By using a first motor, the drive shaft of the first motor rotates, driving two tension rollers to move downwards and press down on the textile fabric to generate tension. When the textile fabric curls at both sides due to the tension, multiple adjusting blocks are rotated to drive the threaded columns to rotate. The adjusting columns then extend from inside the mounting sleeve. At this time, the movement of the multiple adjusting columns drives multiple auxiliary pressure rollers to move downwards and press down on both sides of the textile fabric. The downward pressure of the multiple auxiliary pressure rollers can disperse the tension on both sides of the textile fabric, thereby adjusting the tension on the surface of the textile fabric to a more balanced state and eliminating the curling phenomenon on both sides of the textile fabric. This achieves the effect of dyeing the textile fabric and preventing the curling phenomenon caused by uneven surface tension during the dyeing process. Attached Figure Description
[0028] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0029] Figure 2 This is a schematic diagram of the support rod structure of the present invention;
[0030] Figure 3 This is a schematic diagram of the rotating shaft structure of the present invention;
[0031] Figure 4 This is a schematic diagram of the first connecting plate structure of the present invention;
[0032] Figure 5 This is a schematic diagram of the installation sleeve structure of the present invention;
[0033] Figure 6 This is a schematic diagram of the placement rod structure of the present invention;
[0034] Figure 7 This is a schematic diagram of the winding rod structure of the present invention;
[0035] Figure 8 This is a schematic diagram of the stirring plate structure of the present invention;
[0036] Figure 9 This is a schematic diagram of the auxiliary support roller structure of the present invention;
[0037] Figure 10 This is a schematic diagram of the bellows structure of the present invention;
[0038] Figure 11 yes Figure 3 A partial structural diagram of A in the middle;
[0039] Figure 12 This is a schematic diagram of the fabric winding direction according to the present invention.
[0040] Reference numerals: 1. Dyeing vat; 2. Placement sleeve; 3. Rewinding sleeve; 4. Electric hydraulic cylinder; 5. Mounting plate; 6. First connecting plate; 7. First mounting frame; 8. First fixing plate; 9. Second fixing plate; 10. Air box; 11. Support rod; 12. Connecting pipe; 13. Hot air blower; 14. Support frame; 15. Auxiliary support roller; 16. Heating rod; 17. Mounting base; 18. Rotating shaft; 19. First motor; 20. Lead screw; 21. First coupling; 22. First connecting column; 23. First positioning hole; 24. Mounting sleeve; 25. Second positioning hole; 26. First mounting shell; 27. Auxiliary pressure roller; 28. Second mounting shell; 29. Tensioning roller; 30. First mounting plate; 31. 31. Placement roller; 32. Adjusting column; 33. Threaded groove; 34. Threaded column; 35. Adjusting block; 36. Placement rod; 37. Rewinding rod; 38. Limiting sleeve; 39. Positioning column; 40. Insertion block; 41. Second motor; 42. First pulley; 43. Second pulley; 44. First transmission belt; 45. First protective cover; 46. Mounting sleeve; 47. Stirring plate; 48. Second connecting plate; 49. Spring; 50. Second connecting column; 51. Guide column; 52. Guide hole; 53. Dustproof net; 54. Third motor; 55. Fixed bracket; 56. Third pulley; 57. Pressure roller; 58. Second transmission belt; 59. Second coupling; 60. Second mounting plate; 61. Second protective cover. Detailed Implementation
[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0042] Example 1
[0043] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 12A dyeing apparatus for textile production includes: a dyeing vat 1, with first fixing plates 8 fixedly installed on both sides of one end of the dyeing vat 1, a placement rod 36 disposed between the two first fixing plates 8, a placement sleeve 2 movably sleeved on the outer circular wall of the placement rod 36, two electric hydraulic cylinders 4 fixedly installed on both sides of the dyeing vat 1, a mounting plate 5 disposed on the top surface of the dyeing vat 1, the top of the telescopic rod of the electric hydraulic cylinder 4 fixedly installed to the mounting plate 5, and a plurality of heating rods 16 fixedly installed on both sides of the interior of the dyeing vat 1; a first mounting frame 7, the first mounting frame 7 being fixedly installed on the top surface of the mounting plate 5, and the top surface of the first mounting frame 7 being fixed... A first motor 19 is installed, and the drive shaft of the first motor 19 passes through the first mounting bracket 7. A lead screw 20 is rotatably connected to the top surface of the mounting plate 5. A first coupling 21 is fixedly sleeved on the outer circular wall of the lead screw 20, and the inner circular wall of the first coupling 21 is fixedly sleeved with the drive shaft of the first motor 19. A first connecting plate 6 is provided between the mounting plate 5 and the first mounting bracket 7. A threaded hole is opened on the top surface of the first connecting plate 6, and the threaded hole is threadedly connected to the lead screw 20. Several first connecting posts 22 are fixedly installed on the bottom surface of the first connecting plate 6, with three first connecting posts 22 forming a group. The top surface of mounting plate 5 has several first positioning holes 23, which are slidably connected to the first connecting post 22. The bottom surface of mounting plate 5 has two second mounting shells 28, each with a tension roller 29 rotatably connected inside. The top surface of the second mounting shells 28 is fixedly installed to the first connecting post 22. The bottom surface of mounting plate 5 has two first mounting plates 30 fixedly installed, with a placement roller 31 rotatably connected between them. Several mounting sleeves 24 are also provided on the top surface of mounting plate 5, with the outer circular wall of each sleeve fixedly installed to the first connecting plate 6. The mounting plate 5 has several second positioning holes 25 on its top surface. The second positioning holes 25 are slidably connected to the mounting sleeve 24. The mounting sleeve 24 is rotatably connected to a threaded column 34. An adjusting block 35 is fixedly installed on the top surface of the threaded column 34. An adjusting column 32 is slidably connected to the inside of the mounting sleeve 24. The adjusting column 32 has a threaded groove 33 on its top surface. The threaded groove 33 is threadedly connected to the threaded column 34. The mounting plate 5 has several first mounting shells 26 on its bottom surface. The top surface of the first mounting shells 26 is fixedly installed to the adjusting column 32. The interior of each of the several first mounting shells 26 is rotatably connected to an auxiliary pressure roller 27.The winding assembly is located on both sides of the dyeing vat 1 and is used to wind up the dyed fabric. In use, the operator places the placement sleeve 2 containing the fabric onto the outside of the placement rod 36, passes the fabric through the top of the placement roller 31, and then winds it around the surface of the winding assembly. The operator then uses the first motor 19, whose drive shaft rotates, causing the lead screw 20 to rotate. Under the threaded transmission of the lead screw 20, the first connecting plate 6 drives the two tension rollers 29 downwards, pressing down on the fabric to generate tension. When the fabric curls at both ends due to the tension, the operator rotates multiple adjusting blocks 35. The rotation of the adjusting blocks 35 drives the threaded column 34 to rotate. Then, under the threaded transmission of the threaded column 34 and the threaded groove 33, the adjusting column 32 extends from inside the mounting sleeve 24. During this process, the movement of multiple adjusting columns 32 causes multiple auxiliary pressure rollers 27 to move downwards, which in turn press down on both sides of the textile fabric. The downward pressure of the auxiliary pressure rollers 27 disperses the tension on both sides of the textile fabric, thereby adjusting the tension on the surface of the textile fabric to a more balanced state and eliminating the curling phenomenon on both sides of the textile fabric. After the above steps are completed, the operator uses multiple heating rods 16 to heat the dye inside the dyeing vat 1. Then, the operator uses multiple electric hydraulic cylinders 4 and a winding assembly. The retraction of the telescopic rods of the multiple electric hydraulic cylinders 4 drives the mounting plate 5 and the textile fabric at its bottom into the dyeing vat 1 for dyeing. At the same time, the winding assembly winds up the dyed textile fabric, thus achieving the effect of dyeing the textile fabric and preventing the curling phenomenon caused by uneven surface tension during the dyeing process.
[0044] Example 2
[0045] Based on the above embodiment one, refer to Figure 1 , Figure 2 , Figure 3 , Figure 7 , Figure 8 and Figure 11The winding assembly includes two second fixing plates 9, which are respectively fixedly installed on both sides of the dyeing vat 1. A winding rod 37 is provided between the two second fixing plates 9. A second mounting plate 60 is rotatably connected to the outer circular wall of the winding rod 37. The second mounting plate 60 is connected and fixed to the second fixing plates 9 by bolts. A winding sleeve 3 is movably sleeved on the outer wall of the winding rod 37. A limit sleeve 38 and a positioning post 39 are rotatably connected inside the two second fixing plates 9, respectively. The inner wall of the limit sleeve 38 is movably sleeved with the winding rod 37. An insert block 40 is fixedly installed at one end of the winding rod 37. The insert block 40 is a cross-shaped block. A limit groove is opened at one end of the positioning post 39. The limit groove is a cross-shaped groove. The inner wall of the limit groove is movably sleeved with the insert block 40. The second fixing plates 9... A second motor 41 is fixedly installed on one side. The drive shaft of the second motor 41 passes through the second fixed plate 9. A first pulley 42 is fixedly installed at one end of the drive shaft of the second motor 41, and a second pulley 43 is fixedly installed at one end of the positioning post 39. The first pulley 42 and the second pulley 43 are connected by a first transmission belt 44. When the worker rolls up the textile fabric, the worker uses the second motor 41, and the rotation of the drive shaft of the second motor 41 drives the first pulley 42 to rotate. Then, under the belt drive of the first pulley 42 and the first transmission belt 44, the second pulley 43 drives the positioning post 39, the winding rod 37, and the winding sleeve 3 to rotate. At this time, the rotating winding sleeve 3 will wind up the textile fabric. When the textile fabric on the surface of the winding sleeve 3 is wound up... After completion, the worker releases the fixing of the winding rod 37 through the second mounting plate 60. At this time, the worker can pull out the winding rod 37, and at the same time, the insert block 40 will move out of the limiting groove inside the positioning post 39, thereby releasing the fixing of the winding sleeve 3 which was fixed by the winding rod 37. Then, the worker can remove the winding sleeve 3 and the textile fabric wound on its surface, thus achieving the effect of winding the textile fabric and facilitating the removal of the textile fabric after winding. The dyeing vat 1 is internally connected to several rotating shafts 18, and several mounting sleeves 46 are fixedly sleeved on the outer circular wall of several rotating shafts 18 respectively. Several stirring plates 47 are fixedly installed on the outer circular wall of several mounting sleeves 46. A fixing bracket 55 is fixedly installed on one side of the dyeing vat 1. A third motor 54 is fixedly installed on one side. A second coupling 59 is fixedly sleeved on the outer circular wall of the drive shaft of the third motor 54. The inner circular wall of the second coupling 59 is fixedly sleeved with the rotating shaft 18. A third pulley 56 is fixedly sleeved on the outer circular wall of several rotating shafts 18. The several third pulleys 56 are connected by a second transmission belt 58. Two pressure rollers 57 are fixedly installed on one side of the dyeing vat 1. The inner wall of the pressure rollers 57 is movably sleeved with the second transmission belt 58. When the textile fabric is dyed inside the dyeing vat 1, the operator uses the third motor 54. The rotation of the drive shaft of the third motor 54 drives the third pulleys 56 to rotate. Then, under the belt drive of the multiple third pulleys 56 and the second transmission belt 58, the multiple rotating shafts 18 will rotate accordingly.At this time, the rotating shafts 18 will drive the multiple stirring plates 47 on their surfaces to rotate, thereby agitating the dye inside the dyeing vat 1 and preventing the dye from settling to the bottom.
[0046] Example 3
[0047] Based on the above embodiment one or two, refer to Figure 3 and Figure 9 Two mounting seats 17 are fixedly installed on both sides of the dyeing vat 1. A second connecting plate 48 is provided on the top surface of several mounting seats 17. Every two second connecting plates 48 form a group. An auxiliary support roller 15 is rotatably connected between two second connecting plates 48. A spring 49 is movably sleeved inside the mounting seat 17. A second connecting column 50 is movably sleeved inside the mounting seat 17. The top surface of the second connecting column 50 is fixedly installed with the second connecting plate 48. When the textile is dyed, the two auxiliary support rollers 15 will provide auxiliary support to the textile under the rebound force of the spring 49, thereby preventing the textile from being scratched when it comes into contact with the surface of the dyeing vat 1. Two guide holes 52 are opened on the top surface of several mounting seats 17. Two guide columns 51 are fixedly installed on the bottom surface of several second connecting plates 48. The guide columns 51 are slidably connected with the guide holes 52, which facilitates the guiding and limiting of the second connecting plates 48, thereby preventing the auxiliary support rollers 15 from deviating during use.
[0048] Example 4
[0049] Based on the above embodiments one, two, or three, and referring to... Figure 1 , Figure 2 , Figure 7 and Figure 10 A support frame 14 is fixedly installed on one side of the dyeing vat 1. A hot air blower 13 is fixedly installed on the top surface of the support frame 14. A connecting pipe 12 is fixedly sleeved on the inner circular wall of the air outlet of the hot air blower 13. Two air boxes 10 are fixedly installed on the top surface of the dyeing vat 1. Dustproof nets 53 are fixedly installed inside the two air boxes 10. The top surfaces of the two air boxes 10 are fixedly installed with the connecting pipe 12. When the textile is being dyed, the worker uses the hot air blower 13, which then draws hot air into the two air boxes 10 through the connecting pipe 12. The internal hot air blows directly onto the surface of the textile fabric, which facilitates preheating before dyeing and drying after dyeing. Two support rods 11 are fixedly installed on one side of the dyeing vat 1. The inner wall of the support rods 11 is movably connected to the connecting pipe 12 to facilitate support and fixation of the connecting pipe 12. A second protective cover 61 is rotatably connected to one side of the dyeing vat 1. A first protective cover 45 is fixedly installed on one side of the second fixed plate 9 to prevent the second transmission belt 58 and the first transmission belt 44 from falling off due to foreign objects during use.
[0050] Working principle: Please refer to Figures 1-12 As shown, in use, the operator places the placement sleeve 2 containing the textile fabric onto the outside of the placement rod 36, passes the textile fabric through the top of the placement roller 31, and then wraps it around the surface of the winding assembly. The operator then uses the first motor 19, whose drive shaft rotates, causing the lead screw 20 to rotate. Under the threaded transmission of the lead screw 20, the first connecting plate 6 drives the two tension rollers 29 downwards, pressing down on the textile fabric to generate tension. When the textile fabric curls at both ends due to the tension, the operator rotates multiple adjusting blocks 35. The rotation of the adjusting blocks 35 causes the threaded column 34 to rotate. Under the threaded transmission of the threaded column 34 and the threaded groove 33, the adjusting column 32 extends out from inside the mounting sleeve 24. During this process, the multiple adjusting columns 32 move... This will drive multiple auxiliary pressure rollers 27 to move downwards, which will then press down on both sides of the textile fabric. The downward pressure of the multiple auxiliary pressure rollers 27 can disperse the tension on both sides of the textile fabric, thereby adjusting the tension on the surface of the textile fabric to a more balanced state and eliminating the curling phenomenon on both sides of the textile fabric. After the above steps are completed, the staff uses multiple heating rods 16 to heat the dye inside the dyeing vat 1. Then, the staff uses multiple electric hydraulic cylinders 4 and a winding assembly. The extension rods of the multiple electric hydraulic cylinders 4 will retract, which will drive the mounting plate 5 and the textile fabric at its bottom into the dyeing vat 1 for dyeing. At the same time, the winding assembly will wind up the dyed textile fabric, thereby achieving the effect of dyeing the textile fabric and preventing the curling phenomenon of the textile fabric due to uneven surface tension during the dyeing process.
[0051] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dyeing apparatus for textile production, characterized in that, include: A dyeing vat (1) is provided with two fixed plates (8) on one side of one end of the dyeing vat (1). A placement rod (36) is provided between the two fixed plates (8). A placement sleeve (2) is movably sleeved on the outer circular wall of the placement rod (36). Two electric hydraulic cylinders (4) are fixedly installed on both sides of the dyeing vat (1). A mounting plate (5) is provided on the top surface of the dyeing vat (1). The top of the telescopic rod of the electric hydraulic cylinder (4) is fixedly installed with the mounting plate (5). Several heating rods (16) are fixedly installed on both sides of the inside of the dyeing vat (1). A first mounting bracket (7) is fixedly mounted on the top surface of the mounting plate (5). A first motor (19) is fixedly mounted on the top surface of the first mounting bracket (7). The drive shaft of the first motor (19) passes through the first mounting bracket (7). A lead screw (20) is rotatably connected to the top surface of the mounting plate (5). A first coupling (21) is fixedly sleeved on the outer circular wall of the lead screw (20). The inner circular wall of the first coupling (21) is fixedly sleeved with the drive shaft of the first motor (19). A first connecting plate (6) is provided between the mounting plate (5) and the first mounting bracket (7). A threaded hole is opened on the top surface of the first connecting plate (6). The threaded hole is threadedly connected to the lead screw (20). Several first connecting columns (22) are fixedly installed on the bottom surface of the first connecting plate (6). Three first connecting columns (22) are grouped together. Several first positioning holes (23) are opened on the top surface of the mounting plate (5). The first positioning holes (23) are slidably connected to the first connecting columns (22). Two second mounting shells (28) are provided on the bottom surface of the mounting plate (5). Tensioning rollers (29) are rotatably connected inside the two second mounting shells (28). The top surface of the second mounting shells (28) is fixedly installed to the first connecting columns (22). Two first mounting plates (30) are fixedly installed on the bottom surface of the mounting plate (5). A placement roller (31) is rotatably connected between the two first mounting plates (30). A plurality of mounting sleeves (24) are provided on the top surface of the mounting plate (5). The outer circular wall of the mounting sleeves (24) is fixedly installed to the first connecting plate (6). A plurality of second positioning holes (25) are provided on the top surface of the mounting plate (5). The second positioning holes (25) are slidably connected to the mounting sleeves (24). A threaded column (34) is rotatably connected inside the mounting sleeves (24). The top surface of the threaded column (34) is fixedly installed with... The adjusting block (35) has an adjusting column (32) slidably connected inside the mounting sleeve (24). The top surface of the adjusting column (32) is provided with a threaded groove (33), which is threadedly connected to the threaded column (34). The bottom surface of the mounting plate (5) is provided with a plurality of first mounting shells (26). The top surface of the first mounting shells (26) is fixedly installed with the adjusting column (32). The interior of each of the plurality of first mounting shells (26) is rotatably connected with an auxiliary pressure roller (27). A winding assembly is provided at the other end of the dyeing vat (1) and is used to wind up the dyed textile fabric.
2. The dyeing apparatus for textile production according to claim 1, characterized in that, The winding assembly includes two second fixing plates (9), which are respectively fixedly installed on both sides of the dyeing vat (1). A winding rod (37) is provided between the two second fixing plates (9). A second mounting plate (60) is rotatably connected to the outer circular wall of the winding rod (37). The second mounting plate (60) is connected and fixed to the second fixing plate (9) by bolts. A winding sleeve (3) is movably sleeved on the outer wall of the winding rod (37). A limit sleeve (38) and a positioning post (39) are respectively rotatably connected inside the two second fixing plates (9). The inner wall of the limit sleeve (38) is connected to the winding rod (37). The retractor (37) is connected in a movable sleeve. One end of the retractor (37) is fixedly installed with a plug (40). One end of the positioning post (39) is provided with a limiting groove. The inner wall of the limiting groove is movably sleeved with the plug (40). A second motor (41) is fixedly installed on one side of the second fixing plate (9). The drive shaft of the second motor (41) passes through the second fixing plate (9). One end of the drive shaft of the second motor (41) is fixedly installed with a first pulley (42). One end of the positioning post (39) is fixedly installed with a second pulley (43). The first pulley (42) and the second pulley (43) are connected by a first transmission belt (44).
3. The dyeing apparatus for textile production according to claim 1, characterized in that, The dyeing vat (1) is internally connected to several rotating shafts (18). Several mounting sleeves (46) are fixedly fitted onto the outer circular walls of the rotating shafts (18). Several stirring plates (47) are fixedly installed on the outer circular walls of the mounting sleeves (46). A fixed bracket (55) is fixedly installed on one side of the dyeing vat (1). A third motor (54) is fixedly installed on one side of the fixed bracket (55). The third motor (54) drives the outer circular... A second coupling (59) is fixedly sleeved on the wall surface. The inner circular wall surface of the second coupling (59) is fixedly sleeved with the rotating shaft (18). A third pulley (56) is fixedly sleeved on the outer circular wall surface of several rotating shafts (18). The several third pulleys (56) are connected by a second transmission belt (58). Two pressure rollers (57) are fixedly installed on one side of the dyeing vat (1). The inner wall surface of the pressure roller (57) is movably sleeved with the second transmission belt (58).
4. A dyeing apparatus for textile production according to claim 1, characterized in that, Two mounting seats (17) are fixedly installed on both sides of the dyeing vat (1). A second connecting plate (48) is provided on the top surface of several mounting seats (17). Every two second connecting plates (48) form a group. An auxiliary support roller (15) is rotatably connected between the two second connecting plates (48). A spring (49) is movably sleeved inside the mounting seat (17). A second connecting column (50) is movably sleeved inside the mounting seat (17). The top surface of the second connecting column (50) is fixedly installed with the second connecting plate (48).
5. A dyeing apparatus for textile production according to claim 4, characterized in that, Each of the mounting bases (17) has two guide holes (52) on its top surface, and each of the second connecting plates (48) has two guide posts (51) fixedly installed on its bottom surface. The guide posts (51) are slidably connected to the guide holes (52).
6. A dyeing apparatus for textile production according to claim 1, characterized in that, A support frame (14) is fixedly installed on one side of the dyeing vat (1). A hot air blower (13) is fixedly installed on the top surface of the support frame (14). A connecting pipe (12) is fixedly sleeved on the inner circular wall of the air outlet of the hot air blower (13). Two air boxes (10) are fixedly installed on the top surface of the dyeing vat (1). Dustproof nets (53) are fixedly installed inside the two air boxes (10). The top surfaces of the two air boxes (10) are fixedly installed with the connecting pipe (12).
7. A dyeing apparatus for textile production according to claim 6, characterized in that, Two support rods (11) are fixedly installed on one side of the dyeing vat (1), and the inner wall of the support rods (11) is movably connected to the connecting pipe (12).
8. A dyeing apparatus for textile production according to claim 2, characterized in that, A second protective cover (61) is rotatably connected to one side of the dyeing vat (1), and a first protective cover (45) is fixedly installed on one side of the second fixing plate (9).