An automobile electric appliance box assembly wire harness detection device

By designing driving components and detection mechanisms, and combining proximity sensors and magnetic ring Hall sensors, the problem of existing devices being unable to detect and locate leakage points from all angles has been solved, achieving flexible and accurate leakage detection and identification.

CN120948948BActive Publication Date: 2026-03-24JIANGSU BOVO AUTOMOTIVE ELECTRONICS SYST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing automotive electrical box assembly wiring harness detection devices cannot perform flexible and comprehensive leakage detection based on the actual length of the wiring harness, and it is difficult to quickly and accurately locate the specific location of the leakage point.

Method used

A wiring harness detection device for automotive electrical box assembly, comprising a drive component, a detection mechanism, and a marking structure, is designed. Through the cooperation of a proximity sensor and a magnetic ring Hall sensor, the device enables flexible adjustment of the wiring harness and accurate marking of leakage points.

Benefits of technology

It enables flexible and comprehensive leakage current detection based on wire harness length, and can quickly and accurately identify the location of leakage points, improving the comprehensiveness of detection and the accuracy of positioning, and enhancing the adaptability and ease of operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a kind of automobile electric appliance box assembly wire harness detection device, it is related to wire harness detection field, including: support table;The support table top side is slidably provided with moving frame by dovetail groove, and moving frame is symmetrically provided with two groups;Two groups The top of moving frame is fixedly provided with adjusting assembly, and the inside of adjusting assembly is slidably provided with clamping structure;The top of the support table is fixedly provided with driving assembly, and the top of driving assembly is fixedly provided with detection mechanism, and the outside of detection mechanism is fixedly provided with marking structure, by driving assembly and detection mechanism and identification structure, can be according to the actual length of wire harness Flexible, all-round leakage detection;At the same time, the specific position of leakage point can be quickly and accurately identified by using the identification structure, which can lay a good foundation for subsequent work, and solves the problem that it is not convenient to carry out flexible, all-round leakage detection according to the actual length of wire harness.
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Description

Technical Field

[0001] This invention relates to the field of wiring harness testing technology, and in particular to a testing device for automotive electrical box assembly wiring harnesses. Background Technology

[0002] In the automotive manufacturing and repair field, the wiring harness of the automotive electrical box assembly is a key component of the electrical system, and its quality and safety are directly related to the performance and reliability of the entire vehicle. Once the insulation layer of the wiring harness is damaged, it is very easy to cause leakage. Therefore, it is essential to conduct comprehensive and accurate leakage detection on the wiring harness of the automotive electrical box assembly.

[0003] Existing testing devices are not suitable for flexibly and comprehensively detecting leakage current based on the actual length of the wiring harness when testing automotive electrical box assembly wiring harnesses. In actual testing, due to the varying lengths of the wiring harnesses, fixed testing devices cannot provide full coverage testing, resulting in some areas of the wiring harness not being effectively tested. In addition, existing testing devices lack effective marking methods during the testing process, making it difficult to quickly and accurately locate the specific location of the leakage point even if leakage current is detected in the wiring harness. Summary of the Invention

[0004] In view of this, the present invention provides a wiring harness detection device for automotive electrical box assembly, which has a drive component, a detection mechanism and a marking structure, and can perform flexible and comprehensive leakage detection according to the actual length of the wiring harness; at the same time, it can use the marking structure to quickly and accurately mark the specific location of the leakage point, which can lay the groundwork for subsequent work.

[0005] This invention provides a testing device for automotive electrical box assembly wiring harnesses, specifically comprising: a support platform; a movable frame slidably disposed on one side of the top of the support platform via a dovetail groove, and two sets of movable frames are symmetrically arranged; an adjustment component is fixedly disposed on the top of each set of movable frames, and a clamping structure is slidably disposed on the inner side of the adjustment component; a drive component is fixedly disposed on the top of the support platform, and a testing mechanism is fixedly disposed on the top of the drive component, and a marking structure is fixedly disposed on the outer side of the testing mechanism;

[0006] The drive assembly includes: a fixed base, a double-ended screw C, a limiting seat, and a proximity sensor; the fixed base is fixedly disposed on both sides of the top of the support platform, and two sets of fixed bases are symmetrically arranged; the double-ended screw C is rotatably disposed between the two sets of fixed bases, and a handwheel is fixedly disposed at the top of the double-ended screw C; the limiting seat is slidably disposed on the top of the support platform through a dovetail groove, and the limiting seat is disposed on the outside of the double-ended screw C through a threaded connection; the proximity sensor is fixedly disposed on the top of the limiting seat, and two sets of both the proximity sensor and the limiting seat are symmetrically arranged.

[0007] Furthermore, a scale plate is fixedly installed on the top of the support platform, and the scale plate is located on one side of the limiting seat; the center of the scale plate is set as the scale, and the scale on the top of the scale plate is symmetrically distributed from the center to both sides.

[0008] Furthermore, an auxiliary seat is fixedly installed on the top of the support platform, and a double-ended screw A is rotatably installed inside the auxiliary seat, and the double-ended screw A is installed inside the movable frame by a threaded connection; an auxiliary motor is fixedly installed on the outside of the auxiliary seat, and the motor shaft of the auxiliary motor is fixedly connected to the double-ended screw A.

[0009] Furthermore, the adjustment assembly includes: an adjustment frame, a control module A, a double-ended screw B, an adjustment seat, and an adjustment frame; the adjustment frame is fixedly mounted on the top of the movable frame; the control module A is fixedly mounted on the outside of the adjustment frame, and the control module A is electrically connected to the auxiliary motor; the double-ended screw B is rotatably mounted inside the adjustment frame, and a handwheel is fixedly mounted on the top of the double-ended screw B; the adjustment seat is slidably mounted inside the adjustment frame, and the adjustment seat is mounted on the outside of the double-ended screw B via a threaded connection; the adjustment frame is fixedly mounted on the outside of the adjustment seat, and four sets of adjustment frames and adjustment seats are symmetrically arranged.

[0010] Furthermore, the adjustment assembly also includes: a fixing rod, a fixing block, and a pressure sensor; the fixing rod is fixedly installed inside the adjustment frame, and two sets of fixing rods are installed inside one set of adjustment frames; the fixing block is fixedly installed on one side of the adjustment frame; the pressure sensor is fixedly installed on the outside of the fixing block, and the pressure sensor is electrically connected to the control module A.

[0011] Furthermore, the clamping structure includes: a sliding seat, a clamping plate, an anti-slip pad, and a rubber column; the sliding seat is slidably disposed on the outside of the fixed rod, and a spring is disposed between the outside of the sliding seat and the top of the fixed rod; the clamping plate is fixedly disposed on the outside of the sliding seat; the anti-slip pad is fixedly disposed on the outside of the clamping plate, and four sets of anti-slip pads and clamping plates are symmetrically disposed; the rubber column is fixedly disposed on the top of the clamping plate, and the top of the rubber column is in contact with the outside of the pressure sensor.

[0012] Furthermore, the drive assembly includes: a drive screw, a drive motor, a guide rod, a drive seat, an auxiliary plate, and a metal plate; the drive screw is rotatably disposed between two sets of fixed seats; the drive motor is fixedly disposed on the outside of the fixed seats, and the motor shaft of the drive motor is fixedly connected to the drive screw; the guide rod is fixedly disposed between the two sets of fixed seats; the drive seat is disposed on the outside of the drive screw via a threaded connection, and the drive seat is slidably disposed on the outside of the guide rod; the auxiliary plate is fixedly disposed on the outside of the drive seat, and the auxiliary plate is movably disposed on the outside of the double-ended screw C; the metal plate is fixedly disposed on both sides of the auxiliary plate, and the metal plate and the two sets of proximity sensors are located on the same axis.

[0013] Furthermore, the detection mechanism includes: a detection frame, a control module B, a data acquisition module, and a timing module; the detection frame is fixedly mounted on the top of the drive base; the control module B is fixedly mounted on the outside of the detection frame and is electrically connected to the drive motor; the data acquisition module is fixedly mounted on the outside of the detection frame and is electrically connected to the proximity sensor, and is also electrically connected to the control module B; the timing module is fixedly mounted on the outside of the detection frame and is electrically connected to the control module B.

[0014] Furthermore, the detection mechanism also includes: a detection seat, a magnetic ring, and a Hall sensor; the detection seat is fixedly disposed on the outer side of the top of the detection frame; the magnetic ring is fixedly disposed on the outer side of the detection seat, and one side of the magnetic ring is configured as an open structure; the Hall sensor is fixedly disposed on the inner side of the detection seat, and the Hall sensor is located inside the open structure on one side of the magnetic ring, and the Hall sensor and the data acquisition module are configured to be electrically connected.

[0015] Furthermore, the marking structure includes: an adjusting bracket and a laser marking head; the adjusting bracket is fixedly installed on the outside of the detection frame; the laser marking head is fixedly installed at the end of the adjusting bracket, and the laser marking head is electrically connected to the control module B. Beneficial effects

[0016] 1. This invention, by incorporating a proximity sensor and a metal plate, enables the control module B to reverse the drive motor when the auxiliary plate approaches the limit seat, causing the drive screw to move the drive seat in the opposite direction. Simultaneously, the double-ended screw C and the scale plate allow adjustment of the distance between the two sets of limit seats according to the specific length of the wire harness. Furthermore, the drive assembly can be used to drive the detection mechanism to reciprocate on the outside of the wire harness according to its specific length. This facilitates flexible and comprehensive leakage current detection based on the actual length of the wire harness, enhancing the comprehensiveness of the detection.

[0017] 2. This invention, by incorporating a magnetic ring and a Hall sensor, enables the magnetic field generated at the leakage location of the wire harness to influence the magnetic field of the magnetic ring when the magnetic ring moves to that location. The Hall sensor detects the change in the magnetic field of the magnetic ring, thereby enabling the detection of the leakage location of the wire harness. Simultaneously, the Hall sensor transmits the leakage signal to the control module B through the data acquisition module. The control module B then controls the drive motor to cut off the power and controls the laser marking head to accurately mark the leakage location.

[0018] 3. This invention, through the double-headed screw B and the adjusting seat, allows for convenient adjustment of the spacing and position of the clamping plates according to the thickness of the wire harness; at the same time, the anti-slip pad ensures that the wire harness is stably clamped without causing damage; this flexible clamping and adjustment method improves the adaptability of the device to different types of wire harnesses and makes operation more convenient.

[0019] 4. This invention, by providing a double-headed screw A and a movable frame, enables the clamping structure to drive the two ends of the wire harness to move in opposite directions, allowing the wire harness to unfold horizontally; simultaneously, when the clamping plate pulls the two ends of the wire harness through the anti-slip pad, the clamping plate can squeeze the pressure sensor through the rubber column; thus, it can conveniently control the pulling force on the two ends of the wire harness; ensuring that the pulling force is always within a suitable range, avoiding damage to the wire harness due to excessive pulling force or failure to fully unfold the wire harness due to insufficient pulling force. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0021] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0022] In the attached diagram:

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0024] Figure 2 This is a schematic diagram of the upper surface structure of the support platform of the present invention.

[0025] Figure 3 This is a schematic diagram of the upper surface structure of the mobile frame of the present invention.

[0026] Figure 4 This is a schematic diagram of the structure of the adjustment component of the present invention.

[0027] Figure 5 This is a schematic diagram of the clamping structure of the present invention.

[0028] Figure 6 This is a schematic diagram of the upper surface structure of the drive seat of the present invention.

[0029] Figure 7 This is a schematic diagram of the magnetic ring and Hall sensor of the present invention.

[0030] Figure 8 This is a schematic diagram of the marking structure of the present invention.

[0031] Figure 9 This is a system block diagram of the control module A of the present invention.

[0032] Figure 10 This is a system block diagram of the control module B of the present invention.

[0033] List of reference numerals

[0034] 1. Support platform; 101. Auxiliary seat; 102. Double-ended screw A; 103. Auxiliary motor; 104. Moving frame; 105. Scale plate;

[0035] 2. Adjustment assembly; 201. Adjustment frame; 202. Control module A; 203. Double-ended screw B; 204. Adjustment seat; 205. Adjustment frame; 206. Fixing rod; 207. Fixing block; 208. Pressure sensor;

[0036] 3. Clamping structure; 301. Sliding seat; 302. Clamping plate; 303. Anti-slip pad; 304. Rubber column;

[0037] 4. Drive assembly; 401. Mounting base; 402. Drive screw; 403. Drive motor; 404. Guide rod; 405. Drive base; 406. Double-ended screw C; 407. Limiting seat; 408. Proximity sensor; 409. Auxiliary plate; 4010. Metal plate;

[0038] 5. Testing mechanism; 501. Testing frame; 502. Control module B; 503. Data acquisition module; 504. Timing module; 505. Testing base; 506. Magnetic ring; 507. Hall sensor;

[0039] 6. Marking structure; 601. Adjustment bracket; 602. Laser marking head. Detailed Implementation

[0040] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.

[0041] Example 1: Please refer to Figures 1 to 10 As shown:

[0042] This invention provides a testing device for automotive electrical box assembly wiring harnesses, including a support platform 1; a movable frame 104 is slidably arranged on one side of the top of the support platform 1 via a dovetail groove, and two sets of movable frames 104 are symmetrically arranged; an adjustment component 2 is fixedly arranged on the top of each set of movable frames 104, and a clamping structure 3 is slidably arranged inside the adjustment component 2; a drive component 4 is fixedly arranged on the top of the support platform 1, and a testing mechanism 5 is fixedly arranged on the top of the drive component 4, and a marking structure 6 is fixedly arranged on the outside of the testing mechanism 5;

[0043] In this embodiment, the drive assembly 4 includes: a fixed base 401, a double-ended screw C406, a limiting seat 407, and a proximity sensor 408; the fixed base 401 is fixedly disposed on both sides of the top of the support platform 1, and two sets of fixed bases 401 are symmetrically arranged; the double-ended screw C406 is rotatably disposed between the two sets of fixed bases 401, and a handwheel is fixedly disposed at the top of the double-ended screw C406; the limiting seat 407 is slidably disposed on the top of the support platform 1 through a dovetail groove, and the limiting seat 407 is disposed on the outside of the double-ended screw C406 through a threaded connection; the proximity sensor 408 is fixedly disposed on the limiting seat. At the top of 407, two sets of proximity sensors 408 and limit seats 407 are symmetrically arranged; a scale plate 105 is fixedly installed on the top of the support platform 1, and the scale plate 105 is located on one side of the limit seat 407; the center of the scale plate 105 is set as the 0 mark, and the scales on the top of the scale plate 105 are symmetrically distributed from the center to both sides; the drive assembly 4 includes: a drive screw 402, a drive motor 403, a guide rod 404, a drive seat 405, an auxiliary plate 409, and a metal plate 4010; the drive screw 402 is rotatably arranged between the two sets of fixed seats 401; the drive motor 403 is fixed. The drive motor 403 is fixedly connected to the drive screw 402, with the motor shaft of the drive motor 403 fixedly connected to the drive screw 402. The guide rod 404 is fixedly disposed between the two sets of fixed seats 401. The drive seat 405 is threadedly disposed on the outside of the drive screw 402 and slidably disposed on the outside of the guide rod 404. The auxiliary plate 409 is fixedly disposed on the outside of the drive seat 405 and movably disposed on the outside of the double-ended screw C406. The metal plate 4010 is fixedly disposed on both sides of the auxiliary plate 409 and is located on the same side as the two sets of proximity sensors 408. The axis has the following specific function: by setting a proximity sensor 408 and a metal plate 4010, when the auxiliary plate 409 approaches the limit seat 407 and the metal plate 4010 approaches the proximity sensor 408, the control module B502 controls the drive motor 403 to reverse, so that the drive screw 402 drives the drive seat 405 to move in the opposite direction; at the same time, by using the double-ended screw C406 and the scale plate 105, the distance between the two sets of limit seats 407 can be adjusted according to the specific length of the wire harness; and then, according to the specific length of the wire harness, the drive assembly 4 can drive the detection mechanism 5 to move back and forth on the outside of the wire harness.

[0044] Example 2: Please refer to Figures 2 to 5As shown: Based on Embodiment 1, an auxiliary seat 101 is fixedly installed on the top of the support platform 1, and a double-ended screw A102 is rotatably installed inside the auxiliary seat 101. The double-ended screw A102 is threadedly connected to the inside of the movable frame 104. An auxiliary motor 103 is fixedly installed on the outside of the auxiliary seat 101, and the motor shaft of the auxiliary motor 103 is fixedly connected to the double-ended screw A102. The adjustment assembly 2 includes: an adjustment frame 201, a control module A202, a double-ended screw B203, an adjustment seat 204, an adjustment frame 205, a fixing rod 206, a fixing block 207, and a pressure sensor 2. 08; Adjusting frame 201 is fixedly installed on the top of movable frame 104; Control module A202 is fixedly installed on the outside of adjusting frame 201, and control module A202 and auxiliary motor 103 are electrically connected; Double-ended screw B203 is rotatably installed inside adjusting frame 201, and a handwheel is fixedly installed at the top of double-ended screw B203; Adjusting seat 204 is slidably installed inside adjusting frame 201, and adjusting seat 204 is threadedly connected to the outside of double-ended screw B203; Adjusting frame 205 is fixedly installed on the outside of adjusting seat 204, and both adjusting frame 205 and adjusting seat 204 are at an angle. Four sets are symmetrically arranged; the fixing rods 206 are fixedly installed inside the adjusting frame 205, and two sets of fixing rods 206 are installed inside one set of adjusting frame 205; the fixing block 207 is fixedly installed on one side of the adjusting frame 205; the pressure sensor 208 is fixedly installed on the outside of the fixing block 207, and the pressure sensor 208 is electrically connected to the control module A202; the clamping structure 3 includes: a sliding seat 301, a clamping plate 302, an anti-slip pad 303, and a rubber column 304; the sliding seat 301 is slidably installed on the outside of the fixing rods 206, and a spring is provided between the outside of the sliding seat 301 and the top of the fixing rod 206. The spring element; the clamping plate 302 is fixedly disposed on the outside of the sliding seat 301; the anti-slip pad 303 is fixedly disposed on the outside of the clamping plate 302, and four sets of anti-slip pads 303 and clamping plates 302 are symmetrically disposed; the rubber column 304 is fixedly disposed on the top of the clamping plate 302, and the top of the rubber column 304 is in contact with the outside of the pressure sensor 208; its specific function is: through the double-ended screw B203 and the adjusting seat 204, the spacing and position of the clamping plate 302 can be easily adjusted according to the thickness of the wire harness; at the same time, the anti-slip pad 303 can ensure that the wire harness is stably clamped and will not cause damage to the wire harness.

[0045] Example 3: Please refer to Figures 6 to 8As shown: Based on Embodiments 1 and 2, the detection mechanism 5 includes: a detection frame 501, a control module B502, a data acquisition module 503, a timing module 504, a detection seat 505, a magnetic ring 506, and a Hall sensor 507; the detection frame 501 is fixedly mounted on the top of the drive seat 405; the control module B502 is fixedly mounted on the outside of the detection frame 501 and is electrically connected to the drive motor 403; the data acquisition module 503 is fixedly mounted on the outside of the detection frame 501 and is electrically connected to the proximity sensor 408, and is also electrically connected to the control module B502; the timing module 504 is fixedly mounted on the outside of the detection frame 501 and is electrically connected to the control module B502; the detection seat 505 is fixedly mounted on the top outside of the detection frame 501; the magnetic ring 506 is fixedly mounted on the detection seat 505. The outer side of the magnetic ring 506 is open on one side; the Hall sensor 507 is fixedly installed inside the detection base 505, and the Hall sensor 507 is located inside the open structure on one side of the magnetic ring 506, and the Hall sensor 507 is electrically connected to the data acquisition module 503; the marking structure 6 includes: an adjustment bracket 601 and a laser marking head 602; the adjustment bracket 601 is fixedly installed outside the detection base 501; the laser marking head 602 is fixedly installed at the end of the adjustment bracket 601, and the laser marking head 602 is electrically connected to the control module B502; its specific function is: by setting the magnetic ring 506 and the Hall sensor 507, when the magnetic ring 506 moves to the leakage position of the wire harness, the magnetic field generated at the leakage position affects the magnetic field of the magnetic ring 506; the Hall sensor 507 detects the change in the magnetic field of the magnetic ring 506; and thus the leakage position of the wire harness can be detected.

[0046] The specific usage and function of this embodiment are as follows: In this invention, when in use, the two ends of the wire harness are placed between the two sets of clamping plates 302 respectively, and the wire harness is passed through the magnetic ring 506; then, the double-ended screw B203 is rotated by handwheel, and the double-ended screw B203 drives the adjusting seat 204 to slide within the adjusting frame 201. The adjusting seat 204 drives the clamping plate 302 to move through the adjusting frame 205, the fixing rod 206, and the sliding seat 301; so that the clamping plate 302 clamps and fixes the two ends of the wire harness through the anti-slip pad 303; the auxiliary motor 103 is started, and the auxiliary motor 103 drives the double-ended screw A102 to rotate. The double-ended screw A102 drives the clamping structure 3 to move horizontally through the two sets of moving frames 104, so that the wire harness is clamped and fixed. The two ends of the wire harness move in opposite directions, thus allowing the wire harness to unfold horizontally. During the unfolding process, the clamping plate 302 pulls the two ends of the wire harness through the anti-slip pad 303. The clamping plate 302 will squeeze the pressure sensor 208 through the rubber column 304. The pressure sensor 208 transmits the pressure signal to the control module A202 in real time. When the pressure value reaches the predetermined value, the control module A202 will control the auxiliary motor 103 to cut off the power, so that the moving frame 104 stops moving. This ensures that the pulling force is moderate, which can unfold the wire harness horizontally without damaging it. Then, the double-ended screw C406 is rotated by the handwheel. The double-ended screw C406 drives the two sets of limit seats 407 to move in opposite directions on the support platform 1. By observing the support... The scale plate 105 on the support platform 1 adjusts the two sets of limiting seats 407 to appropriate positions, so that the distance between the two sets of limiting seats 407 matches the length of the wiring harness; then, the power is connected to the wiring harness of the automotive electrical box assembly, putting it into a powered-on state; the drive motor 403 is started to drive the drive screw 402 to rotate, and the drive screw 402 drives the drive seat 405 to move horizontally through the guide rod 404, so that the detection frame 501 drives the magnetic ring 506 to move horizontally outside the wiring harness through the detection seat 505; when the magnetic ring 506 moves to the location of the wiring harness leakage, the change in current generated by the leakage will cause a change in the magnetic field at that location, and the Hall sensor 507 can sensitively detect the magnetic field around the magnetic ring 506. The system detects the leakage current and transmits the leakage signal to the data acquisition module 503. The data acquisition module 503 processes the received leakage signal and transmits it to the control module B502. Upon receiving the leakage signal, the control module B502 immediately de-energizes the drive motor 403, stopping the detection mechanism 5. Then, the control module B502 controls the laser marking head 602 to accurately mark the leakage location. The laser marking head 602 emits a laser beam, leaving a clear mark at the leakage location. Simultaneously, the control module B502 controls the timing module 504 to start timing. After the timing ends, the control module B502 restarts the drive motor 403, enabling the detection of the next leakage location.Simultaneously, the auxiliary plate 409 moves together with the drive base 405. When the metal plates 4010 on both sides of the auxiliary plate 409 approach the proximity sensor 408 at the top of the limit base 407, the proximity sensor 408 transmits a signal to the data acquisition module 503. The data acquisition module 503 then transmits the signal to the control module B502. The control module B502 controls the drive motor 403 to reverse, causing the drive base 405 to move in the opposite direction. This achieves the reciprocating movement of the detection mechanism 5 outside the wire harness, ensuring comprehensive inspection of the wire harness.

Claims

1. A testing device for automotive electrical box assembly wiring harnesses, characterized in that, include: Support platform (1); a movable frame (104) is slidably provided on one side of the top of the support platform (1) through a dovetail groove, and two sets of movable frames (104) are symmetrically arranged; an adjustment component (2) is fixedly provided on the top of each set of movable frames (104), and a clamping structure (3) is slidably provided on the inner side of the adjustment component (2); a drive component (4) is fixedly provided on the top of the support platform (1), and a detection mechanism (5) is fixedly provided on the top of the drive component (4), and a marking structure (6) is fixedly provided on the outer side of the detection mechanism (5); The drive assembly (4) includes: a fixed base (401), a double-ended screw C (406), a limiting seat (407), and a proximity sensor (408); the fixed base (401) is fixedly disposed on both sides of the top of the support platform (1), and two sets of fixed bases (401) are symmetrically arranged; the double-ended screw C (406) is rotatably disposed between the two sets of fixed bases (401), and a handwheel is fixedly disposed at the top of the double-ended screw C (406); the limiting seat (407) is slidably disposed on the top of the support platform (1) through a dovetail groove, and the limiting seat (407) is disposed on the outside of the double-ended screw C (406) through a threaded connection; the proximity sensor (408) is fixedly disposed on the top of the limiting seat (407), and the proximity sensor (408) and the limiting seat (407) are connected. Two sets are symmetrically arranged; a scale plate (105) is fixedly installed on the top of the support platform (1), and the scale plate (105) is located on one side of the limiting seat (407); the center of the scale plate (105) is set as 0 scale, and the scale on the top of the scale plate (105) is symmetrically distributed from the center to both sides; an auxiliary seat (101) is fixedly installed on the top of the support platform (1), and a double-headed screw A (102) is rotatably installed inside the auxiliary seat (101), and the double-headed screw A (102) is installed inside the movable frame (104) by a threaded connection; an auxiliary motor (103) is fixedly installed on the outside of the auxiliary seat (101), and the motor shaft of the auxiliary motor (103) is fixedly connected to the double-headed screw A (102); the adjustment component (2) includes: Adjustment frame (201), control module A (202), double-headed screw B (203), adjustment seat (204) and adjustment frame (205); the adjustment frame (201) is fixedly installed on the top of the movable frame (104); the control module A (202) is fixedly installed on the outside of the adjustment frame (201), and the control module A (202) and the auxiliary motor (103) are electrically connected; the double-headed screw B (203) is rotatably installed inside the adjustment frame (201), and a handwheel is fixedly installed at the top of the double-headed screw B (203); the adjustment seat (204) is slidably installed inside the adjustment frame (201), and the adjustment seat (204) is installed on the outside of the double-headed screw B (203) by threaded connection; the adjustment frame (205) is fixedly installed on the outside of the adjustment seat (204), and the adjustment frame (205) and the adjustment seat (204) are symmetrically arranged in four sets.

2. The automotive electrical box assembly wiring harness testing device according to claim 1, characterized in that: The adjustment assembly (2) further includes: a fixing rod (206), a fixing block (207), and a pressure sensor (208); the fixing rod (206) is fixedly installed inside the adjustment frame (205), and two sets of fixing rods (206) are installed inside one set of adjustment frames (205); the fixing block (207) is fixedly installed on one side of the adjustment frame (205); the pressure sensor (208) is fixedly installed on the outside of the fixing block (207), and the pressure sensor (208) is electrically connected to the control module A (202).

3. The automotive electrical box assembly wiring harness testing device according to claim 2, characterized in that: The clamping structure (3) includes: a sliding seat (301), a clamping plate (302), an anti-slip pad (303), and a rubber column (304); the sliding seat (301) is slidably disposed on the outside of the fixed rod (206), and a spring is provided between the outside of the sliding seat (301) and the top of the fixed rod (206); the clamping plate (302) is fixedly disposed on the outside of the sliding seat (301); the anti-slip pad (303) is fixedly disposed on the outside of the clamping plate (302), and four sets of anti-slip pads (303) and clamping plates (302) are symmetrically disposed; the rubber column (304) is fixedly disposed on the top of the clamping plate (302), and the top of the rubber column (304) is in contact with the outside of the pressure sensor (208).

4. The automotive electrical box assembly wiring harness testing device according to claim 1, characterized in that: The drive assembly (4) includes: a drive screw (402), a drive motor (403), a guide rod (404), a drive base (405), an auxiliary plate (409), and a metal plate (4010); the drive screw (402) is rotatably disposed between two sets of fixed bases (401); the drive motor (403) is fixedly disposed on the outside of the fixed base (401), and the motor shaft of the drive motor (403) is fixedly connected to the drive screw (402); the guide rod (404) is fixedly disposed between the two sets of fixed bases. (401) Between; the drive seat (405) is set outside the drive screw (402) by a threaded connection, and the drive seat (405) is slidably set outside the guide rod (404); the auxiliary plate (409) is fixedly set outside the drive seat (405), and the auxiliary plate (409) is movably set outside the double-headed screw C (406); the metal plate (4010) is fixedly set on both sides of the auxiliary plate (409), and the metal plate (4010) and the two sets of proximity sensors (408) are located on the same axis.

5. The automotive electrical box assembly wiring harness testing device according to claim 4, characterized in that: The detection mechanism (5) includes: a detection frame (501), a control module B (502), a data acquisition module (503), and a timing module (504); the detection frame (501) is fixedly installed on the top of the drive seat (405); the control module B (502) is fixedly installed on the outside of the detection frame (501), and the control module B (502) is electrically connected to the drive motor (403); the data acquisition module (503) is fixedly installed on the outside of the detection frame (501), and the data acquisition module (503) is electrically connected to the proximity sensor (408), and the data acquisition module (503) is electrically connected to the control module B (502); the timing module (504) is fixedly installed on the outside of the detection frame (501), and the timing module (504) is electrically connected to the control module B (502).

6. The automotive electrical box assembly wiring harness testing device according to claim 5, characterized in that: The detection mechanism (5) further includes: a detection seat (505), a magnetic ring (506), and a Hall sensor (507); the detection seat (505) is fixedly disposed on the outer side of the top of the detection frame (501); the magnetic ring (506) is fixedly disposed on the outer side of the detection seat (505), and one side of the magnetic ring (506) is configured as an open structure; the Hall sensor (507) is fixedly disposed on the inner side of the detection seat (505), and the Hall sensor (507) is located inside the open structure on one side of the magnetic ring (506), and the Hall sensor (507) is electrically connected to the data acquisition module (503).

7. The automotive electrical box assembly wiring harness testing device according to claim 6, characterized in that: The marking structure (6) includes: an adjustment bracket (601) and a laser marking head (602); the adjustment bracket (601) is fixedly installed on the outside of the detection frame (501); the laser marking head (602) is fixedly installed at the end of the adjustment bracket (601), and the laser marking head (602) is electrically connected to the control module B (502).

Citation Information

Patent Citations

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