Remote emergency opening and closing device and method for circuit breaker
By designing a remote emergency circuit breaker opening and closing device, which utilizes an electromagnetic drive module and a remote control module to achieve remote opening and closing, the problems of inconvenient operation and poor safety of existing devices are solved, enabling fast and safe operation and improving the operational stability and fault handling efficiency of the power grid.
Patent Information
- Application Number
- CN202511173508.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-11-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing emergency tripping devices are inconvenient to operate and have poor safety. Furthermore, they cannot quickly and reliably perform tripping and closing operations after the control circuit is disconnected, increasing the risk of personal injury and the time required to handle power grid faults.
Design a remote emergency opening and closing device for circuit breakers, including a fixed bracket assembly, an electromagnetic drive module, a power supply module, and a remote control module. It is connected to the circuit breaker cabinet door in a non-contact manner through an electromagnet chuck, and the electromagnetic drive module is used to realize remote opening and closing operations. It is also equipped with a safety detection unit and a backup battery to ensure reliable power supply.
It enables remote, fast, and safe opening and closing operations, reduces the risk of mechanical jamming, improves operational efficiency, ensures operator safety, and enhances the stability and reliability of power grid operation.
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Figure CN120954941A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electrical equipment technology, specifically to a remote emergency opening and closing device and method for circuit breakers. Background Technology
[0002] Currently used emergency tripping devices have drawbacks such as inconvenient operation, easy deformation of the device, and the possibility of personal injury when operators perform local tripping or closing after the control circuit is disconnected. Furthermore, the additional switching operation steps required to isolate the faulty line after the control circuit is disconnected make it impossible to quickly and reliably achieve tripping and closing operations in emergency situations.
[0003] Therefore, there is an urgent need to provide a remote emergency opening and closing device for circuit breakers to reduce the problem of large workload and long time consumption in the existing maintenance process. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and design a remote emergency opening and closing device and method for circuit breakers, which can realize remote opening and closing operations and solve the problems of inconvenient operation, poor safety and slow response speed in the prior art.
[0005] The technical solution adopted by this invention to solve its technical problem is:
[0006] In a first aspect, the present invention provides a remote emergency opening and closing device for a circuit breaker, comprising:
[0007] Fixed support assembly, used to provide mechanical support and installation reference;
[0008] An electromagnetic drive module, mounted on the fixed bracket assembly, is used to perform non-contact electromagnetic drive on the opening and closing operation mechanism on the circuit breaker cabinet door.
[0009] The power supply module, mounted on the fixed bracket assembly, is used to provide operating voltage to the electromagnetic drive module;
[0010] The remote control module communicates wirelessly with the electromagnetic drive module and is used for remote control of the electromagnetic drive module.
[0011] The output terminal of the power module is connected to the electromagnetic drive module, and the remote control module communicates wirelessly with the electromagnetic drive module.
[0012] As a further technical solution of the present invention, the fixed bracket assembly includes:
[0013] A support frame, wherein a slide rail is provided on the support frame and a mounting slot is provided on the slide rail;
[0014] Electromagnetic chucks, symmetrically distributed at the bottom of the support frame, are used to establish a detachable magnetic connection with the circuit breaker cabinet door.
[0015] As a further technical solution of the present invention, the electromagnetic drive module includes:
[0016] A slider base is mounted on a slide rail and can move along the slide rail;
[0017] An electromagnetic coil is mounted on a sliding base and is electrically connected to the power module.
[0018] An electromagnetic actuator generates axial displacement in response to changes in the electromagnetic field of an excitation coil, which is used to trigger opening or closing operations.
[0019] A drive motor is used to move the sliding base above the trip button or the close button.
[0020] The drive controller is used to receive control signals from the remote control module and control the electromagnetic coil and drive motor.
[0021] As a further technical solution of the present invention, the remote control module includes:
[0022] The remote control is used to generate control signals for opening, closing, and position adjustment commands.
[0023] The wireless communication module is used to send control commands to the drive controller.
[0024] As a further technical solution of the present invention, at least two sets of electromagnet chucks are provided, symmetrically arranged on both sides of the support frame, and the load-bearing capacity of the electromagnet chucks is 50kg.
[0025] As a further technical solution of the present invention, the electromagnet chuck is connected to the support frame via an adjustable bracket.
[0026] As a further technical solution of the present invention, the adjustable bracket adopts an adjustable metal bracket, the electromagnetic drive component is fixed by bolts, and an insulating isolation layer is provided.
[0027] As a further technical solution of the present invention, it also includes a safety detection unit for detecting the system installation status and the electromagnet attraction force to ensure safe and reliable operation.
[0028] As a further technical solution of the present invention, the power module includes a DC power conversion unit and a backup battery to ensure continuous power supply in emergency situations.
[0029] Secondly, the present invention proposes a method for remote emergency opening and closing of a circuit breaker, characterized by comprising the following steps:
[0030] The system is fixed to the circuit breaker cabinet door using an electromagnet chuck.
[0031] Send tripping commands via the remote control module;
[0032] The electromagnetic drive module receives the trip command and controls the electromagnetic coil to drive the electromagnetic actuator to operate the trip button.
[0033] The remote control module sends a closing command;
[0034] The electromagnetic drive module controls the slider bracket to move along the slide rail to the position of the closing button, and controls the electromagnetic coil to drive the electromagnetic actuator to operate the closing button.
[0035] Compared with the prior art, the present invention has the following beneficial effects:
[0036] 1. This invention uses a fixed bracket assembly to install the electromagnetic drive module and power supply module on the circuit breaker cabinet door. The electromagnetic drive module operates the opening and closing buttons on the circuit breaker cabinet door according to the control instructions of the remote control module, realizing remote control, ensuring operational safety, making the opening operation smoother and more convenient, and reducing the risk of failure to open due to mechanical jamming or other problems.
[0037] 2. The support frame of the present invention is used to install the electromagnetic control module. The support frame is installed on the relay cabinet door by means of an electromagnet suction cup, without damaging the relay cabinet door. The electromagnet is energized and attracted to the support frame, making installation and disassembly convenient.
[0038] 3. This invention enables remote control of opening and closing of circuit breakers, which is convenient to operate, does not require manual operation, saves time, and improves operational efficiency.
[0039] 4. The electromagnet chuck is connected to the support frame via an adjustable bracket. The adjustable bracket is an adjustable metal bracket, which fixes the electromagnetic drive module with bolts and is equipped with an insulating layer to insulate the electromagnetic drive module from the relay cabinet door.
[0040] 5. To ensure the reliability of the remote emergency tripping device for the circuit breaker, a safety detection unit is also included to detect the system installation status and the electromagnet attraction force, ensuring safe and reliable operation.
[0041] 6. The power module includes a DC power conversion unit and a backup battery to ensure continuous power supply in emergencies. The DC power conversion unit connects to an external power source to power the electromagnetic drive module. The backup battery prevents the electromagnet from losing power when the external power supply is interrupted. The backup battery is rechargeable and can be charged when the external power supply is normal, ensuring reliable power supply to the electromagnet.
[0042] 7. This invention enables remote and rapid operation, the device structure is stable and does not deform, reduces the safety risks to operators, ensures personnel safety, is easy to install and dismantle, and at the same time improves the stability and reliability of power grid operation. Attached Figure Description
[0043] Figure 1 This is a structural diagram of a remote emergency opening and closing device for a circuit breaker proposed in this invention;
[0044] Figure 2 This is a top view of a remote emergency opening and closing device for a circuit breaker proposed in this invention;
[0045] Figure 3 This is a control structure diagram of a remote emergency opening and closing device for a circuit breaker proposed in this invention;
[0046] Figure 4 This invention provides a flowchart of a remote emergency opening and closing method for circuit breakers;
[0047] As shown in the figure:
[0048] 10-Fixed bracket assembly, 20-Electromagnetic drive module, 30-Power supply module, 40-Remote control module;
[0049] 101-Support frame, 103-Adjustable bracket; 111-Slide rail, 112-Mounting slot, 102-Electromagnetic chuck; 201-Slider base, 202-Electromagnetic coil, 203-Electromagnetic actuator, 204-Drive motor, 205-Drive controller, 206-Safety detection unit;
[0050] 301 - DC power conversion unit; 302 - Backup battery;
[0051] 401 - Remote control, 402 - Wireless communication module. Detailed Implementation
[0052] The specific embodiments of the present invention are described below with reference to the accompanying drawings and examples:
[0053] It should be noted that the structures, colors, proportions, sizes, etc. shown in the accompanying drawings are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which the present invention can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.
[0054] Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity of description and are not intended to limit the scope of the invention. Any changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention.
[0055] like Figure 1 and Figure 2 As shown, the present invention provides a remote emergency opening and closing device for a circuit breaker, comprising:
[0056] Fixed bracket assembly 10 is used to provide mechanical support and installation reference;
[0057] The electromagnetic drive module 20 is mounted on the fixed bracket assembly and is used to perform non-contact electromagnetic drive on the opening and closing operation mechanism on the circuit breaker cabinet door.
[0058] The power supply module 30 is mounted on the fixed bracket assembly and is used to provide operating voltage to the electromagnetic drive module.
[0059] The remote control module 40 communicates wirelessly with the electromagnetic drive module and is used for remote control of the electromagnetic drive module.
[0060] The output terminal of the power module 30 is connected to the electromagnetic drive module 20, and the remote control module 40 communicates wirelessly with the electromagnetic drive module 20.
[0061] In this embodiment of the invention, the electromagnetic drive module and the power supply module are installed on the circuit breaker cabinet door by a fixed bracket assembly. The electromagnetic drive module operates the open and close buttons on the circuit breaker cabinet door according to the control commands of the remote control module to achieve remote control. The power supply module provides the working voltage to the electromagnetic drive module to ensure the normal operation of the electromagnetic drive module.
[0062] This invention sends a remote control signal to the electromagnetic drive module via a remote control module. The electromagnetic drive module then sends control commands to the drive motor and electromagnetic coil based on the remote control signal. The drive motor operates and operates the trip button via an electromagnetic actuator, thus tripping the circuit breaker. This achieves remote tripping, ensuring operational safety and making the tripping operation smoother and more convenient, reducing the risk of tripping failure due to mechanical jamming or other problems.
[0063] See Figure 2 The fixed bracket assembly 10 includes:
[0064] A support frame 101 is provided with a slide rail 111, and a mounting slot 112 is provided on the slide rail 1411.
[0065] Electromagnetic chucks 102 are symmetrically distributed at the bottom of the support frame 101 and are used to establish a detachable magnetic connection with the circuit breaker cabinet door.
[0066] In this embodiment of the invention, an electromagnetic control module is mounted on the support frame. The support frame is installed on the relay cabinet door using an electromagnet chuck, without damaging the relay cabinet door. The module is easily installed and disassembled by using an electromagnet that is energized to adhere to the support frame.
[0067] See Figure 3 The electromagnetic drive module 20 provided by the present invention includes:
[0068] The slider base 201 is mounted on the slide rail 111 and can move along the slide rail 111;
[0069] The electromagnetic coil 202 is mounted on the sliding base 201 and is electrically connected to the power module 30;
[0070] The electromagnetic actuator 203 generates axial displacement in response to changes in the electromagnetic field of the excitation coil, which is used to trigger opening or closing operations.
[0071] The drive motor 204 is used to drive the sliding base 201 to move above the opening or closing button;
[0072] The drive controller 205 is used to receive control signals from the remote control module 40 and control the electromagnetic coil 202 and the drive motor 204.
[0073] The slider base provides support for the electromagnetic coil and electromagnetic actuator, which are mounted on the slider base. As the slider base moves along the slide rail, it drives the electromagnetic actuator to move. When an emergency trip is required, the electromagnetic actuator operates the trip button to complete the trip. The remote emergency tripping device for circuit breakers provided by this invention can also achieve remote closing operations. Specifically, when the circuit breaker is in the open state, a closing signal from the remote control module controls the drive motor to move the slider base to the closing button position, controlling the electromagnetic actuator to operate the closing button to close the circuit breaker. This invention achieves remote control of both tripping and closing, is convenient to operate, requires no manual operation, saves time, and improves operational efficiency.
[0074] In this embodiment of the invention, the remote control module 40 includes:
[0075] Remote controller 401 is used to generate control signals for opening, closing, and position adjustment commands.
[0076] The wireless communication module 402 is used to send control commands to the drive controller 205.
[0077] The wireless communication module can use short-range wireless control methods such as WIFI, Bluetooth, and LoRa antennas, or it can communicate via the Internet, 4G / 5G, etc.
[0078] See Figure 1 At least two sets of electromagnet chucks 102 are provided and symmetrically arranged on both sides of the support frame 101. The load-bearing capacity of each electromagnet chuck 102 is 50kg. The power module continuously supplies power to the electromagnet chucks, so that they are tightly attached to the circuit breaker cabinet door. When it is necessary to remove the electromagnet chucks, the power supply to the power module and the electromagnet chucks can be disconnected.
[0079] The electromagnet chuck 102 is connected to the support frame via an adjustable bracket 103. The adjustable bracket 103 is an adjustable metal bracket that fixes the electromagnetic drive module with bolts and has an insulating layer to insulate the electromagnetic drive module from the relay cabinet door.
[0080] To ensure the reliability of the remote emergency tripping device for the circuit breaker, a safety detection unit 206 is also included, which is used to detect the system installation status and the electromagnet attraction force to ensure safe and reliable operation.
[0081] In this embodiment of the invention, the power module 30 includes a DC power conversion unit 301 and a backup battery 302 to ensure continuous power supply in emergencies. The DC power conversion unit is connected to an external power supply to power the electromagnetic drive module. The backup battery prevents the electromagnet chuck from losing power when the external power supply is disconnected. The backup battery is a rechargeable battery; when the external power supply is normal, the backup battery can be charged to ensure reliable power supply to the electromagnet chuck.
[0082] The remote control module provided by this invention adopts bidirectional communication technology and can receive feedback signals of opening and closing status.
[0083] The remote control module controls the relay switching via wireless signal, which enables the power module to supply power to the electromagnetic drive module. The chuck electromagnet generates magnetic force to fix the system position, and the trip coil generates mechanical action to trigger the circuit breaker trip button.
[0084] This invention uses bolts to fix two 50kg suction cup electromagnets and a trip coil to a bracket. A power module supplies power to the suction cup electromagnets, making them firmly attached to the switch cabinet panel. A remote control device controls the trip relay, so that in an emergency, the trip coil is activated, pushing down the emergency trip button on the switch cabinet panel, thus achieving the function of remote tripping.
[0085] This invention enables remote and rapid operation, features a stable and non-deformable device structure, reduces safety risks for operators, ensures personnel safety, is easy to install and dismantle, and simultaneously improves the stability and reliability of power grid operation.
[0086] This invention enables remote and rapid tripping of the circuit breaker in the event of a control circuit disconnection, solving the problem of inconvenient operation of existing emergency tripping devices, optimizing the operation process, shortening the tripping time, improving the efficiency of power grid fault handling, reducing power outage time and scope, and reducing economic losses.
[0087] See Figure 4 This invention proposes a method for remote emergency opening and closing of a circuit breaker, comprising the following steps:
[0088] Step S1: Fix the system to the circuit breaker cabinet door using an electromagnet chuck;
[0089] Step S2: Send a trip command via the remote control module;
[0090] Step S3: The electromagnetic drive module receives the trip command and controls the electromagnetic coil to drive the electromagnetic actuator to operate the trip button.
[0091] Step S4: The remote control module sends a closing command;
[0092] In step S5, the electromagnetic drive module controls the slider bracket to move along the slide rail to the position of the closing button, and controls the electromagnetic coil to drive the electromagnetic actuator to operate the closing button.
[0093] Furthermore, although the operations of the method of the present invention are described in a specific order in the accompanying drawings, this does not require or imply that these operations must be performed in that specific order, or that all the operations shown must be performed to achieve the desired result. Additionally or alternatively, certain steps may be omitted, multiple steps may be combined into one step, and / or one step may be broken down into multiple steps.
[0094] It should also be noted that in the apparatus of the present invention, the components or steps can be disassembled and / or recombined. These disassemblies and / or recombinations should be considered equivalents of the present invention. The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the invention. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein can be applied to other aspects without departing from the scope of the invention. Therefore, the invention is not intended to be limited to the aspects shown herein, but rather to be carried out within the widest scope consistent with the principles and novel features disclosed herein.
[0095] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one unique embodiment. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A remote emergency opening and closing device for a circuit breaker, characterized in that, include: Fixed support assembly, used to provide mechanical support and installation reference; An electromagnetic drive module, mounted on the fixed bracket assembly, is used to perform non-contact electromagnetic drive on the opening and closing operation mechanism on the circuit breaker cabinet door. The power supply module, mounted on the fixed bracket assembly, is used to provide operating voltage to the electromagnetic drive module; The remote control module communicates wirelessly with the electromagnetic drive module and is used for remote control of the electromagnetic drive module. The output terminal of the power module is connected to the electromagnetic drive module, and the remote control module communicates wirelessly with the electromagnetic drive module.
2. The remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, The fixed support assembly includes: A support frame, wherein a slide rail is provided on the support frame and a mounting slot is provided on the slide rail; Electromagnetic chucks, symmetrically distributed at the bottom of the support frame, are used to establish a detachable magnetic connection with the circuit breaker cabinet door.
3. The remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, The electromagnetic drive module includes: A slider base is mounted on a slide rail and can move along the slide rail; An electromagnetic coil is mounted on a sliding base and is electrically connected to the power module. An electromagnetic actuator generates axial displacement in response to changes in the electromagnetic field of an excitation coil, which is used to trigger opening or closing operations. A drive motor is used to move the sliding base above the trip button or the close button. The drive controller is used to receive control signals from the remote control module and control the electromagnetic coil and drive motor.
4. A remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, The remote control module includes: The remote control is used to generate control signals for opening, closing, and position adjustment commands. The wireless communication module is used to send control commands to the drive controller.
5. A remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, At least two sets of electromagnet chucks are provided, symmetrically arranged on both sides of the support frame, and the load-bearing capacity of each electromagnet chuck is 50kg.
6. A remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, The electromagnet chuck is connected to the support frame via an adjustable bracket.
7. A remote emergency opening and closing device for a circuit breaker according to claim 6, characterized in that, The adjustable bracket is an adjustable metal bracket, which fixes the electromagnetic drive component with bolts and is equipped with an insulating layer.
8. A remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, It also includes a safety detection unit to detect the system installation status and the electromagnet attraction force, ensuring safe and reliable operation.
9. A remote emergency opening and closing device for a circuit breaker according to claim 1, characterized in that, The power module includes a DC power conversion unit and a backup battery to ensure continuous power supply in emergencies.
10. A method for remote emergency opening and closing of a circuit breaker, characterized in that, The circuit breaker remote emergency opening and closing device as described in any one of claims 1-9 is characterized by comprising the following steps: The system is fixed to the circuit breaker cabinet door using an electromagnet chuck. Send tripping commands via the remote control module; The electromagnetic drive module receives the trip command and controls the electromagnetic coil to drive the electromagnetic actuator to operate the trip button. The remote control module sends a closing command; The electromagnetic drive module controls the slider bracket to move along the slide rail to the position of the closing button, and controls the electromagnetic coil to drive the electromagnetic actuator to operate the closing button.