High-adaptability magnetic type quick-release disc brush device

The adjustable magnetic suction component and limit component of the magnetic quick-release disc brush device solve the problem of long replacement time, realize quick disassembly and assembly and high adaptability, extend service life and ensure cleaning cleanliness.

CN120959630APending Publication Date: 2025-11-18ZHEJIANG XINGKE OPTOELECTRONICS TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202511015982.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

In existing technologies, replacing the disc brush requires the use of multiple tools such as wrenches and pliers, and is time-consuming and complex.

Method used

It adopts a highly adaptable magnetic quick-release disc brush device, which enables quick assembly and disassembly of the disc brush through adjustable magnetic components and limit components, avoiding the need for screw tightening, and is equipped with a sealing component to protect the bristles.

Benefits of technology

It improves the efficiency and adaptability of disc brush replacement, extends service life, and ensures cleanliness during the cleaning process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120959630A_ABST
    Figure CN120959630A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of disc brush devices, in particular to a high-adaptability magnetic type quick-release disc brush device. The disc brush comprises a disc brush back plate, the disc brush back plate is of a hollow structure, the upper end of the disc brush back plate is fixedly connected with a rotating cylinder used for driving the disc brush back plate to rotate, and an output shaft used for controlling the whole disc brush to rotate is attached to the inner wall of the rotating cylinder; the disc brush disc is located below the disc brush back plate, and a plurality of bristles playing a cleaning role are fixedly connected to the lower surface of the disc brush disc; the adjustable magnetic attraction assembly is located in the disc brush disc. The limiting assembly is located on the outer wall of the rotating cylinder; the adjustable magnetic attraction assembly comprises two soft iron blocks, the soft iron blocks are fixed to the inner wall of the disc brush back plate, and the section of each soft iron block is in a half circle shape. The problems that when the disc brush is replaced, a wrench, pliers and other tools need to be used, consumed time is long, and the process is complex are solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of disc brush devices, and in particular to a high-adaptability magnetic quick-release disc brush device. BACKGROUND

[0002] The magnetic quick-release disc brush device realizes quick release of the brush head through strong magnetic adsorption, and can be completed without tools, thereby improving cleaning efficiency and simplifying maintenance.

[0003] Prior art such as the patent with the announcement number CN103690108B discloses a disc brush device capable of being quickly released, and in order to solve the problem that a variety of tools such as wrenches and pliers are needed when the disc brush is replaced, and the process is complex and time-consuming, the technical solution points are as follows: the disc brush device comprises a disc brush mounting plate, a plurality of disc brushes and two disc brush side supports, the plurality of disc brushes are installed on the two sides below the disc brush mounting plate in a staggered manner, the two disc brush side supports are symmetrically installed at the two ends of the disc brush mounting plate, and the disc brush side supports are fixed to the disc brush mounting plate through hand rotating lead screws. The structure is simple, the disc brush can be manually released, time is saved, and efficiency is improved.

[0004] In order to solve the problem that a variety of tools such as wrenches and pliers are needed when the disc brush is replaced, and the process is complex and time-consuming, the application provides another technical solution to solve the technical problem, and aims to provide multiple solution options for the technical problem for the person skilled in the art. SUMMARY

[0005] One of the technical problems solved by the application is that a variety of tools such as wrenches and pliers are needed when the disc brush is replaced, and the process is complex and time-consuming.

[0006] In order to solve the above technical problem, the application provides a high-adaptability magnetic quick-release disc brush device, which comprises:

[0007] A disc brush back plate is provided in a hollow structure, an upper end of the disc brush back plate is fixedly connected with a rotating cylinder for driving the disc brush back plate to rotate, and the inner wall of the rotating cylinder is attached with an output shaft for controlling the rotation of the disc brush as a whole.

[0008] A disc brush disc is located below the disc brush back plate, and the lower surface of the disc brush disc is fixedly connected with a plurality of bristles for cleaning.

[0009] An adjustable magnetic attraction assembly is located inside the disc brush disc, and a limiting assembly is located on the outer wall of the rotating cylinder.

[0010] The adjustable magnetic suction assembly includes two soft iron blocks, which are fixed to the inner wall of the brush back plate. The cross-section of each soft iron block is half-circular. Circular holes are formed on the sides of the two soft iron blocks that are close to each other, and a magnet is placed inside each of the two circular holes. An installation hole is formed inside the brush plate, and a soft iron disc is fixedly connected to the inner wall of the installation hole. Rectangular holes are formed on the upper and lower surfaces of the soft iron blocks, and copper strips are attached to the inner walls of the rectangular holes. A rotating rod is rotatably inserted through the outer wall of the brush back plate to drive the magnet to rotate. The rotating rod is rotatably connected to the soft iron blocks, and one end of the rotating rod is fixedly connected to one side of the magnet. A gear is fixedly connected to the arc surface of the rotating rod. A partition is fixedly connected to the outer wall of the brush back plate, and a bolt is threaded through the side of the partition. One end of the bolt is rotatably connected to an arc-shaped toothed block for locking the gear. The arc-shaped toothed block engages with the gear. A guide rod is slidably inserted through the side of the partition to guide and position the arc-shaped toothed block, and one end of the guide rod is fixedly connected to the arc-shaped toothed block.

[0011] In some embodiments, the adjustable magnetic assembly further includes an arc-shaped rail for limiting the rotation angle of the magnet. The arc-shaped rail is in the shape of a quarter circle. A slide rod is slidably connected to the inner wall of the arc-shaped rail. A handle for easy rotation of the slide rod is fixedly connected to the end of the slide rod away from the magnet. The side of the handle near the slide rod is fixedly connected to the end of the slide rod away from the arc-shaped rail.

[0012] In some embodiments, the arc surface of the rotating rod is fitted with a sealing ring to improve the sealing at the connection between the rotating rod and the back plate of the disc brush, and one side of the sealing ring is fixedly connected to the outer wall of the back plate of the disc brush.

[0013] In some embodiments, a positioning tenon is fixedly connected to the outer edge of the back plate of the disc brush near the side of the disc brush disc, and the outer edge of the side of the disc brush disc near the back plate of the disc brush disc is chamfered, with the beveled surface of the chamfered disc fitting against the inner wall of the positioning tenon.

[0014] In some embodiments, a number of bosses are fixedly connected to the lower surface of the brush back plate, and a number of grooves are provided on the upper surface of the brush disk, with the grooves corresponding to the positions of the bosses.

[0015] In some embodiments, the limiting component includes a gear ring and several sliding plates. The sliding plates are fixed to the outer wall of the rotating cylinder. An annular hole is provided on the inner wall of the gear ring. The sliding plates are slidably connected to the inner wall of the annular hole. Several fixing blocks are slidably passed through the outer wall of the rotating cylinder. Several arc-shaped holes are provided on the surface of the gear ring. Several connecting rods for driving the fixing blocks to move are slidably connected to the inner wall of the arc-shaped holes. The upper end of the connecting rod is fixedly connected to the lower surface of the fixing block. Several fixing holes are provided on the arc surface of the output shaft. The fixing holes are adapted to the size of the fixing blocks. Two support plates are fixedly connected to the upper surface of the brush back plate. A lead screw is rotatably connected to one side of the two support plates that are close to each other. A turntable for facilitating the rotation of the lead screw is rotatably passed through one side of one of the support plates. The turntable is fixedly connected to the lead screw. An ear plate is threadedly connected to the arc surface of the lead screw. A rack for driving the gear ring to rotate is fixedly connected to one side of the ear plate. The rack meshes with the gear ring.

[0016] In some embodiments, a pressure bar for locking the lead screw is threaded through the side of the ear plate away from the rack, and one end of the pressure bar abuts against the arcuate surface of the lead screw.

[0017] In some embodiments, a positioning rod for guiding and positioning the ear plate is slidably provided on the side of the ear plate, and the positioning rod is fixedly connected to the upper surface of the disc brush back plate.

[0018] In some embodiments, the arcuate surface of the disc brush back plate is provided with a sealing assembly for sealing the bristles. The sealing assembly includes a fixing seat, which is fixedly connected to the arcuate surface of the disc brush back plate. A rotating shaft is rotatably passed through the inner wall of the fixing seat. A connecting plate is fixedly connected to the arcuate surface of the rotating shaft. A sealing cover for sealing the bristles is fixedly connected to one side of the connecting plate. A sealing strip for improving the sealing between the sealing cover and the disc brush plate is fixedly connected to one side of the sealing cover. The sealing strip is annular.

[0019] In some embodiments, a disc for driving the rotating shaft is fixedly connected to one end of the rotating shaft, and a connecting rod is rotatably connected to the disc at a centrifugal position away from the end of the rotating shaft. A welding plate for support is fixedly connected to the arc surface of the disc brush back plate, and an electric actuator is fixedly connected to one side of the welding plate. The output end of the electric actuator is rotatably connected to one end of the connecting rod.

[0020] With the above technical solution, by setting an adjustable magnetic suction component, the disc brush can be quickly replaced when it is worn out, saving time and effort and improving cleaning efficiency. Since screws are not used for fastening, there is no need to open a fixing hole in the disc brush. The brush material model can be laid out according to the chip removal needs of the fluid on the disc brush surface without avoiding the fixing hole, which improves the adaptability of the disc brush to the brush material.

[0021] By setting limit components, personnel can easily disassemble and assemble the disc brush backplate, thereby facilitating the maintenance of parts on the disc brush backplate and improving the overall service life of the disc brush backplate.

[0022] By setting up a sealing component, after the disc brush has finished cleaning, the sealing cover can be adjusted to seal and protect the bristles, thereby preventing dust and dirt from adhering to the bristles when the disc brush is not in use, and effectively ensuring the cleanliness of the cleaning process. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a three-dimensional structural schematic diagram of an embodiment disclosed in this application;

[0025] Figure 2 This is a schematic diagram of the adjustable magnetic suction assembly disclosed in the embodiments of this application;

[0026] Figure 3 This is the embodiment disclosed in this application. Figure 2 The diagram shows a partial structure.

[0027] Figure 4 This is a partial structural disassembly diagram of the adjustable magnetic suction assembly disclosed in the embodiments of this application;

[0028] Figure 5 This is a cross-sectional view of the disc brush backplate and disc brush disk disclosed in the embodiments of this application;

[0029] Figure 6 This is a schematic diagram of the structure of the bottom of the disc brush back plate disclosed in the embodiments of this application;

[0030] Figure 7 This is a schematic diagram of the structure of the limiting component disclosed in the embodiments of this application;

[0031] Figure 8 This is a partial structural disassembly diagram of the limiting component disclosed in the embodiments of this application;

[0032] Figure 9 This is a schematic diagram of the sealing assembly disclosed in the embodiments of this application;

[0033] Figure 10 This is a partial structural schematic diagram of the sealing assembly disclosed in the embodiments of this application;

[0034] Explanation of reference numerals in the attached figures:

[0035] 1. Disc brush back plate; 2. Disc brush disc; 3. Adjustable magnetic suction assembly; 301. Soft iron block; 302. Round hole; 303. Magnet; 304. Rotating rod; 305. Rectangular hole; 306. Copper strip; 307. Gear; 308. Partition plate; 309. Bolt; 310. Arc-shaped toothed block; 311. Guide rod; 312. Sealing ring; 313. Handle; 314. Slide rod; 315. Arc-shaped rail; 316. Mounting hole; 317. Soft iron disc; 318. Positioning latch; 319. Boss; 320. Groove; 4. Limiting assembly; 401. 402. Gear ring; 403. Annular hole; 404. Sliding plate; 405. Arc hole; 406. Connecting rod; 407. Fixing block; 408. Fixing hole; 409. Support plate; 400. Lead screw; 410. Turntable; 411. Ear plate; 412. Pressure rod; 413. Positioning rod; 414. Gear rack; 5. Sealing assembly; 51. Fixing seat; 52. Rotating shaft; 53. Connecting plate; 54. Sealing cover; 55. Sealing strip; 56. Disc; 57. Connecting rod; 58. Welding plate; 59. Electric actuator; 6. Brush bristles; 7. Rotating cylinder; 8. Output shaft. Detailed Implementation

[0036] The embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of this application by way of example, but should not be used to limit the scope of this application. This application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0037] These embodiments are provided to make the application thorough and complete, and to fully express the scope of the application to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values ​​illustrated in these embodiments should be interpreted as merely exemplary and not as limiting.

[0038] It should be noted that, in the description of this application, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0039] Furthermore, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well.

[0040] It should also be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.

[0041] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.

[0042] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.

[0043] Reference Figure 1 As shown, the present invention provides a technical solution: a highly adaptable magnetic quick-release disc brush device, comprising:

[0044] The disc brush back plate 1 is a hollow structure. The upper end of the disc brush back plate 1 is fixedly connected to a rotating cylinder 7 for driving the disc brush back plate 1 to rotate. The inner wall of the rotating cylinder 7 is fitted with an output shaft 8 for controlling the overall rotation of the disc brush.

[0045] The disc brush 2 is located below the disc brush back plate 1, and several bristles 6 for cleaning are fixedly connected to the lower surface of the disc brush 2; and

[0046] An adjustable magnetic suction component 3 is located inside the disc brush disk 2; and a limiting component 4 is located on the outer wall of the rotating cylinder 7; the arc surface of the disc brush back plate 1 is provided with a sealing component 5 for sealing the bristles 6.

[0047] The following section will explain the specific settings and functions of the adjustable magnetic suction component 3, the limiting component 4, and the sealing component 5.

[0048] Reference Figures 2 to 6As shown in this embodiment: the adjustable magnetic suction component 3 includes two soft iron blocks 301, which are fixed to the inner wall of the brush back plate 1. The cross-section of the soft iron blocks 301 is half-circular. A circular hole 302 is provided on the side of each soft iron block 301 that is close to each other. A magnet 303 is disposed inside each of the two circular holes 302. A mounting hole 316 is provided inside the brush plate 2. A soft iron disc 317 is fixedly connected to the inner wall of the mounting hole 316. Rectangular holes 305 are provided on the upper and lower surfaces of the soft iron blocks 301. A copper strip 306 is attached to the inner wall of the rectangular hole 305. A rotating magnetic suction device 303 is provided on the outer wall of the brush back plate 1 to drive the magnet 303. 03 A rotating rod 304 is rotatably connected to a soft iron block 301. One end of the rotating rod 304 is fixedly connected to one side of a magnet 303. A gear 307 is fixedly connected to the arc surface of the rotating rod 304. A partition 308 is fixedly connected to the outer wall of the brush back plate 1. A bolt 309 is threaded through the side of the partition 308. One end of the bolt 309 is rotatably connected to an arc-shaped toothed block 310 for locking the gear 307. The arc-shaped toothed block 310 is engaged with the gear 307. A guide rod 311 for guiding and positioning the arc-shaped toothed block 310 is slidably passed through the side of the partition 308. One end of the guide rod 311 is fixedly connected to the arc-shaped toothed block 310. When installing the disc brush 2, first rotate bolt 309 to drive the arc-shaped toothed block 310, causing it to move away from the gear 307 under the guidance of guide rod 311. Once the arc-shaped toothed block 310 separates from the gear 307, it engages with the limiting positions of gear 307, rotating rod 304, and magnet 303. Then, move the disc brush 2 to align with the disc brush back plate 1. After the disc brush 2 aligns with the disc brush back plate 1, rotate rotating rod 304 to rotate magnet 303 to a horizontal position. When magnet 303 is horizontal, the magnetic attraction component generates a strong magnet, attracting the soft iron disc 317 inside the disc brush 2, tightly adhering to the disc brush 2. Finally, rotate bolt 309 to drive the arc-shaped toothed block 310 to engage the gear... When 307 is engaged, the installation of the disc brush 2 is complete. When the disc brush 2 needs to be disassembled, first rotate the bolt 309 to drive the arc-shaped toothed block 310 to separate from the toothed ring 401, then rotate the rotating rod 304 to drive the magnet 303 to rotate in the opposite direction, so that the magnet 303 rotates to the vertical position. When the magnet 303 is in the vertical direction, the magnetism of the magnetic attraction component disappears, and the disc brush 2 detaches from the surface of the disc brush back plate 1. By setting the adjustable magnetic attraction component 3, the disc brush 2 can be quickly replaced after wear, saving time and effort and improving cleaning efficiency. Since screws are not used for fastening, there is no need to open the fixing hole 407 in the disc brush 2. The brush material model can be laid out according to the chip removal needs of the fluid on the disc brush surface without avoiding the fixing hole 407, which improves the adaptability of the disc brush to the brush material.

[0049] The adjustable magnetic attraction assembly 3 also includes an arc-shaped rail 315 for limiting the rotation angle of the magnet 303. The arc-shaped rail 315 is in the shape of a quarter circle. A slide rod 314 is slidably connected to the inner wall of the arc-shaped rail 315. A handle 313 is fixedly connected to the end of the rotating rod 304 away from the magnet 303, allowing a person to rotate the rotating rod 304. The side of the handle 313 near the rotating rod 304 is fixedly connected to the end of the slide rod 314 away from the arc-shaped rail 315. A person can rotate the rotating rod 304 and the magnet 303 with the help of the handle 313. When the handle 313 is rotated, the slide rod 314 fixed on the handle 313 will slide along the inner wall of the arc-shaped rail 315. Since the arc-shaped rail 315 is in the shape of a quarter circle, the rotation angle of the magnet 303 can be limited, so that it can only rotate 90 degrees.

[0050] The arc surface of the rotating rod 304 is fitted with a sealing ring 312 to improve the sealing performance at the connection between the rotating rod 304 and the disc brush back plate 1. One side of the sealing ring 312 is fixedly connected to the outer wall of the disc brush back plate 1. The sealing ring 312 can seal the tiny gaps between the rotating rod 304 and the disc brush back plate 1, thereby improving the sealing performance at the connection between the rotating rod 304 and the disc brush back plate 1.

[0051] A positioning tenon 318 is fixedly connected to the outer edge of the brush back plate 1 near the brush disc 2. The outer edge of the brush disc 2 near the brush back plate 1 is chamfered, and the beveled surface of the chamfered surface of the brush disc 2 fits into the inner wall of the positioning tenon 318. When aligning the brush back plate 1 and the brush disc 2, the beveled surface of the brush disc 2 needs to fit into the inner wall of the positioning tenon 318, which serves as an auxiliary positioning function, allowing the brush back plate 1 and the brush disc 2 to be aligned centered.

[0052] The lower surface of the brush back plate 1 is fixedly connected with several protrusions 319, and the upper surface of the brush disc 2 is provided with several grooves 320, the grooves 320 corresponding to the protrusions 319. When connecting the brush back plate 1 and the brush disc 2, the protrusions 319 need to be inserted into the grooves 320. At this time, they can withstand the shearing force of the brush during rotation and prevent relative rotational displacement between the brush back plate 1 and the brush disc 2.

[0053] Reference Figure 7 and Figure 8As shown, in this embodiment: the limiting component 4 includes a gear ring 401 and several sliding plates 403. The sliding plates 403 are fixed to the outer wall of the rotating cylinder 7. An annular hole 402 is provided on the inner wall of the gear ring 401. The sliding plates 403 are slidably connected to the inner wall of the annular hole 402. Several fixing blocks 406 are slidably passed through the outer wall of the rotating cylinder 7. Several arc-shaped holes 404 are provided on the surface of the gear ring 401. Several connecting rods 405 for driving the fixing blocks 406 to move are slidably connected to the inner wall of the arc-shaped holes 404. The upper end of the connecting rod 405 is fixedly connected to the lower surface of the fixing block 406. The arc surface of the output shaft 8 Several fixing holes 407 are provided, and the size of the fixing holes 407 is adapted to the fixing block 406. Two support plates 408 are fixedly connected to the upper surface of the brush back plate 1. A lead screw 409 is rotatably connected to one side of the two support plates 408 that are close to each other. A turntable 410 is rotatably inserted on one side of one of the support plates 408 to facilitate the rotation of the lead screw 409 by personnel. The turntable 410 is fixedly connected to the lead screw 409. An ear plate 411 is threadedly connected to the arc surface of the lead screw 409. A rack 414 for driving the gear ring 401 to rotate is fixedly connected to one side of the ear plate 411. The rack 414 meshes with the gear ring 401. When the disc brush back plate 1 needs to be disassembled from the output shaft 8 of the cleaning machine after a period of use, first rotate the turntable 410 to drive the lead screw 409 to rotate. The lead screw 409 drives the ear plate 411, which in turn drives the rack 414 to move. The rack 414 drives the gear ring 401 to rotate. When the gear ring 401 rotates, the sliding plate 403 fixed on the arc surface of the disc brush back plate 1 slides along the inner wall of the annular hole 402 on the gear ring 401, thus supporting the rotation of the gear ring 401. At the same time, the gear ring 401 drives the connecting rod 405 through the arc hole 404, causing the connecting rod 405 to drive the fixing plate to separate from the fixing hole 407. After separation, move the rotating cylinder 7 to separate from the output shaft 8, thus completing the disassembly of the disc brush back plate 1. At this time, personnel can then perform maintenance on the disc brush back plate 1. After maintenance is completed... After completion, the disc brush back plate 1 is moved to drive the rotating cylinder 7, which is then placed on the arc surface of the output shaft 8. When the fixing block 406 is aligned with the fixing hole 407, the turntable 410 is rotated to drive the lead screw 409 to rotate in the opposite direction. The lead screw 409 drives the ear plate 411 to move in the opposite direction, which in turn drives the rack 414 to move in the opposite direction. The rack 414 drives the gear ring 401 to rotate in the opposite direction, and the gear ring 401 drives the connecting rod 405 through the arc hole 404. This causes the connecting rod 405 to drive the fixing block 406 through the rotating cylinder 7 and into the fixing hole 407. Once the insertion is stable, the installation of the disc brush back plate 1 is complete. By setting the limiting component 4, personnel can easily disassemble and assemble the disc brush back plate 1, which facilitates the maintenance of the parts on the disc brush back plate 1 and improves the overall service life of the disc brush back plate 1.

[0054] A pressure rod 412 for locking the lead screw 409 is threaded through the side of the ear plate 411 away from the rack 414. One end of the pressure rod 412 abuts against the arc surface of the lead screw 409. When the rack 414 is adjusted to the appropriate position, rotating the pressure rod 412 to abut against the lead screw 409 can lock the lead screw 409, thereby preventing the rack 414 from shaking due to accidental movement of the lead screw 409.

[0055] A positioning rod 413 for guiding and positioning the ear plate 411 is slidably provided on the side of the ear plate 411. The positioning rod 413 is fixedly connected to the upper surface of the disc brush back plate 1. When the lead screw 409 drives the ear plate 411 to move, the positioning rod 413 can guide and position the ear plate 411, thereby improving the ability to prevent rotational deviation during the movement of the ear plate 411.

[0056] Reference Figure 9 and Figure 10 As shown in this embodiment: the sealing assembly 5 includes a fixing seat 51, which is fixedly connected to the arc surface of the disc brush back plate 1. A rotating shaft 52 is rotatably provided through the inner wall of the fixing seat 51. A connecting plate 53 is fixedly connected to the arc surface of the rotating shaft 52. A sealing cover 54 for sealing the brush bristles 6 is fixedly connected to one side of the connecting plate 53. A sealing strip 55 for improving the sealing between the sealing cover 54 and the disc brush 2 is fixedly connected to one side of the sealing cover 54. The sealing strip 55 is in the shape of a ring. When the bristles 6 need to be sealed after use, first rotate the sealing cover 54 to make it rotate closer to the bristles 6. During the rotation of the sealing cover 54, it will drive the connecting plate 53, and the connecting plate 53 will drive the rotating shaft 52, so that the rotating shaft 52 rotates along the inner wall of the fixed base 51. When the sealing cover 54 drives the sealing strip 55 to abut against the lower surface of the disc brush 2, the bristles 6 can be sealed. When it is necessary to open the sealing cover 54, the personnel only need to drive the sealing cover 54 to rotate in the opposite direction. By setting the sealing component 5, after the disc brush has finished cleaning, the sealing cover 54 can be adjusted to seal and protect the bristles 6, thereby preventing dust and dirt from adhering to the bristles 6 when the disc brush is not in use, and effectively ensuring the cleanliness of the cleaning process.

[0057] One end of the rotating shaft 52 is fixedly connected to a disc 56 for driving the rotating shaft 52 to rotate. A connecting rod 57 is rotatably connected to the centrifugal position of the disc 56 away from the rotating shaft 52. A welding plate 58, which provides support, is fixedly connected to the arc surface of the disc brush back plate 1. An electric actuator 59 is fixedly connected to one side of the welding plate 58, and the output end of the electric actuator 59 is rotatably connected to one end of the connecting rod 57. When it is necessary to control the automatic rotation of the sealing cover 54, the electric actuator 59 is first activated to drive the connecting rod 57 to rotate. The connecting rod 57 drives the turntable 410 to rotate, and the turntable 410 drives the rotating shaft 52 to rotate, thereby driving the sealing cover 54 to rotate automatically. By setting the above structure, the sealing cover 54 can be opened and closed automatically, thus enabling the sealing brush bristles 6 to operate automatically.

[0058] Working principle: When the disc brush 2 needs to be installed, first rotate the bolt 309 to drive the arc-shaped toothed block 310, so that the arc-shaped toothed block 310 moves away from the gear 307 under the guidance and positioning of the guide rod 311. After the arc-shaped toothed block 310 separates from the gear 307, it can contact the limiting position of the gear 307, the rotating rod 304 and the magnet 303. Then move the disc brush 2 to align with the disc brush back plate 1. After the disc brush 2 is aligned with the disc brush back plate 1, rotate the rotating rod 304 to drive the magnet 303 to rotate, so that the magnet 303 rotates to... When the magnet 303 is in a horizontal position, the magnetic attraction component generates a strong magnet, which attracts the soft iron disc 317 inside the brush disc 2, tightly adhering to the brush disc 2. Finally, rotating the bolt 309 drives the arc-shaped toothed block 310 to lock the gear 307, thus completing the installation of the brush disc 2. When it is necessary to disassemble the brush disc 2, first rotate the bolt 309 to drive the arc-shaped toothed block 310 to separate from the gear ring 401, then rotate the rotating rod 304 to drive the magnet 303 to rotate in the opposite direction, so that the magnet 303 rotates to the vertical position. When the direction is perpendicular, the magnetism of the magnetic component disappears, and the brush disc 2 detaches from the surface of the brush back plate 1. A person can then rotate the rotating rod 304 and the magnet 303 using the handle 313. When the handle 313 is rotated, the sliding rod 314 fixed to the handle 313 slides along the inner wall of the arc-shaped rail 315. Since the arc-shaped rail 315 is a quarter-circle arc, the rotation angle of the magnet 303 can be limited to only ninety degrees. Furthermore, the sealing ring 312 can close the tiny gap between the rotating rod 304 and the brush back plate 1. The blockage improves the sealing performance at the connection between the rotating rod 304 and the disc brush back plate 1. Finally, when connecting the disc brush back plate 1 and the disc brush plate 2, the beveled surface of the disc brush plate 2 needs to be fitted with the inner wall of the positioning tenon 318, which plays an auxiliary positioning role, so that the disc brush back plate 1 and the disc brush plate 2 can be centered. When connecting the disc brush back plate 1 and the disc brush plate 2, the boss 319 needs to be inserted into the groove 320. At this time, it can withstand the shearing force of the disc brush in the rotating state and prevent the disc brush back plate 1 and the disc brush plate 2 from rotating and shifting relative to each other.

[0059] When the disc brush back plate 1 needs to be disassembled from the output shaft 8 of the cleaning machine for maintenance after a period of use, first rotate the turntable 410 to drive the lead screw 409 to rotate. The lead screw 409 drives the ear plate 411, which in turn drives the rack 414 to move. The rack 414 drives the gear ring 401 to rotate. When the gear ring 401 rotates, the sliding plate 403 fixed on the arc surface of the disc brush back plate 1 slides along the inner wall of the annular hole 402 on the gear ring 401, thereby supporting the rotation of the gear ring 401. At the same time, the gear ring 401 drives the connecting rod 405 with the help of the arc hole 404, causing the connecting rod 405 to drive the fixing plate to separate from the fixing hole 407. After separation, move the rotating cylinder 7 to separate it from the output shaft 8, thus completing the disassembly of the disc brush back plate 1. At this time, personnel can then perform maintenance on the disc brush back plate 1. After maintenance is completed, move the disc brush back plate 1 to drive the rotating cylinder 7, and place the rotating cylinder 7 onto the arc surface of the output shaft 8. After the fixing block 406 is aligned with the fixing hole 407, the turntable 410 is rotated to drive the lead screw 409 to rotate in the opposite direction. The lead screw 409 drives the ear plate 411 to move in the opposite direction. The ear plate 411 drives the rack 414 to move in the opposite direction. The rack 414 drives the gear ring 401 to rotate in the opposite direction. The gear ring 401 drives the connecting rod 405 through the arc hole 404, so that the connecting rod 405 drives the fixing block 406 through the rotating cylinder 7 and inserts it into the fixing hole 407. After the insertion is stable, the installation of the disc brush back plate 1 can be completed. When the lead screw 409 drives the ear plate 411 to move, the positioning rod 413 can guide and position the ear plate 411, thereby preventing the ear plate 411 from rotating and deviating during the movement process. In addition, when the rack 414 is adjusted to the appropriate position, the pressure rod 412 is rotated to abut against the lead screw 409, which can lock the lead screw 409, thereby preventing the rack 414 from shaking due to accidental movement of the lead screw 409.

[0060] When the bristles 6 need to be sealed after use, first rotate the sealing cover 54 to make it rotate closer to the line of the bristles 6. During the rotation of the sealing cover 54, it will drive the connecting plate 53, and the connecting plate 53 will drive the rotating shaft 52, so that the rotating shaft 52 rotates along the inner wall of the fixed base 51. When the sealing cover 54 drives the sealing strip 55 to abut against the lower surface of the disc brush 2, the sealing of the bristles 6 can be completed. When it is necessary to open the sealing cover 54, the operator only needs to drive the sealing cover 54 to rotate in the opposite direction. When it is necessary to control the automatic rotation of the sealing cover 54, first start the electric actuator 59 to drive the connecting rod 57 to operate. The connecting rod 57 drives the turntable 410 to rotate, and the turntable 410 drives the rotating shaft 52 to rotate, thereby driving the sealing cover 54 to rotate automatically. By setting the above structure, the sealing cover 54 can be opened and closed automatically, so that the sealing of the bristles 6 can be carried out automatically.

[0061] The embodiments of this application have now been described in detail. To avoid obscuring the concept of this application, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0062] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manner.

Claims

1. A highly adaptable magnetic quick-release disc brush device, characterized in that, include: The back plate of the disc brush (1) is hollow. The upper end of the back plate of the disc brush (1) is fixedly connected to a rotating cylinder (7) for driving the back plate of the disc brush (1) to rotate. The inner wall of the rotating cylinder (7) is fitted with an output shaft (8) for controlling the overall rotation of the disc brush. The disc brush (2) is located below the disc brush back plate (1), and a number of bristles (6) for cleaning are fixedly connected to the lower surface of the disc brush (2). and An adjustable magnetic suction assembly (3) is located inside the brush disk (2); and a limiting assembly (4) is located on the outer wall of the rotating cylinder (7); The adjustable magnetic suction component (3) includes two soft iron blocks (301), which are fixed to the inner wall of the brush back plate (1). The cross-section of the soft iron block (301) is half-circular. A circular hole (302) is provided on the side of the two soft iron blocks (301) that is close to each other. A magnet (303) is provided inside the two circular holes (302). An installation hole (316) is provided inside the brush plate (2). A soft iron disc (317) is fixedly connected to the inner wall of the installation hole (316). A rectangular hole (305) is provided on the upper and lower surfaces of the soft iron block (301). A copper strip (306) is attached to the inner wall of the rectangular hole (305). A rotating rod for driving the magnet (303) to rotate is rotatably passed through the outer wall of the brush back plate (1). (304), the rotating rod (304) is rotatably connected to the soft iron block (301), one end of the rotating rod (304) is fixedly connected to one side of the magnet (303), a gear (307) is fixedly connected to the arc surface of the rotating rod (304), a partition (308) is fixedly connected to the outer wall of the disc brush back plate (1), a bolt (309) is threaded through the side of the partition (308), one end of the bolt (309) is rotatably connected to an arc-shaped toothed block (310) for locking the gear (307), the arc-shaped toothed block (310) is engaged with the gear (307), a guide rod (311) for guiding and positioning the arc-shaped toothed block (310) is slidably passed through the side of the partition (308), one end of the guide rod (311) is fixedly connected to the arc-shaped toothed block (310).

2. The highly adaptable magnetic quick-release disc brush device according to claim 1, characterized in that, The adjustable magnetic attraction assembly (3) also includes an arc-shaped rail (315) for limiting the rotation angle of the magnet (303). The arc-shaped rail (315) is in the shape of a quarter circle. A slide rod (314) is slidably connected to the inner wall of the arc-shaped rail (315). A handle (313) is fixedly connected to the end of the rotating rod (304) away from the magnet (303) to facilitate the rotation of the rotating rod (304). The side of the handle (313) near the rotating rod (304) is fixedly connected to the end of the slide rod (314) away from the arc-shaped rail (315).

3. The highly adaptable magnetic quick-release disc brush device according to claim 1, characterized in that, The arc surface of the rotating rod (304) is fitted with a sealing ring (312) to improve the sealing performance at the connection between the rotating rod (304) and the disc brush back plate (1). One side of the sealing ring (312) is fixedly connected to the outer wall of the disc brush back plate (1).

4. The highly adaptable magnetic quick-release disc brush device according to claim 1, characterized in that, The outer edge of the back plate (1) of the brush is fixedly connected to a positioning tenon (318) on the side near the brush disc (2). The outer edge of the brush disc (2) near the back plate (1) of the brush is chamfered, and the chamfered surface of the brush disc (2) fits against the inner wall of the positioning tenon (318).

5. The highly adaptable magnetic quick-release disc brush device according to claim 1, characterized in that, The lower surface of the back plate (1) of the disc brush is fixedly connected with several protrusions (319), and the upper surface of the disc brush disc (2) is provided with several grooves (320), the grooves (320) and the protrusions (319) being positioned opposite each other.

6. The highly adaptable magnetic quick-release disc brush device according to claim 1, characterized in that, The limiting component (4) includes a gear ring (401) and several sliding plates (403). The sliding plates (403) are fixed to the outer wall of the rotating cylinder (7). The inner wall of the gear ring (401) has an annular hole (402). The sliding plates (403) are slidably connected to the inner wall of the annular hole (402). Several fixing blocks (406) are slidably passed through the outer wall of the rotating cylinder (7). Several arc-shaped holes (404) are opened on the surface of the gear ring (401). Several connecting rods (405) for moving the fixing blocks (406) are slidably connected to the inner wall of the arc-shaped holes (404). The upper end of the connecting rod (405) is fixedly connected to the lower surface of the fixing block (406). Several arc-shaped holes are opened on the arc surface of the output shaft (8). A fixing hole (407) is provided, the fixing hole (407) being adapted to the size of the fixing block (406). Two support plates (408) are fixedly connected to the upper surface of the disc brush back plate (1). A lead screw (409) is rotatably connected to one side of the two support plates (408) that are close to each other. A turntable (410) for facilitating the rotation of the lead screw (409) is rotatably passed through one side of one of the support plates (408). The turntable (410) is fixedly connected to the lead screw (409). An ear plate (411) is threadedly connected to the arc surface of the lead screw (409). A rack (414) for driving the gear ring (401) to rotate is fixedly connected to one side of the ear plate (411). The rack (414) meshes with the gear ring (401).

7. A highly adaptable magnetic quick-release disc brush device according to claim 6, characterized in that, The ear plate (411) away from the rack (414) is threaded with a pressure rod (412) for locking the lead screw (409), one end of the pressure rod (412) abutting against the arc surface of the lead screw (409).

8. A highly adaptable magnetic quick-release disc brush device according to claim 6, characterized in that, A positioning rod (413) for guiding and positioning the ear plate (411) is slidably provided on the side of the ear plate (411), and the positioning rod (413) is fixedly connected to the upper surface of the disc brush back plate (1).

9. A highly adaptable magnetic quick-release disc brush device according to claim 1, characterized in that, The arc surface of the back plate (1) of the disc brush is provided with a sealing component (5) for sealing the bristles (6). The sealing component (5) includes a fixing seat (51), which is fixedly connected to the arc surface of the back plate (1). A rotating shaft (52) is rotatably passed through the inner wall of the fixing seat (51). A connecting plate (53) is fixedly connected to the arc surface of the rotating shaft (52). A sealing cover (54) for sealing the bristles (6) is fixedly connected to one side of the connecting plate (53). A sealing strip (55) for improving the sealing between the sealing cover (54) and the disc brush plate (2) is fixedly connected to one side of the sealing cover (54). The sealing strip (55) is in the shape of a ring.

10. A highly adaptable magnetic quick-release disc brush device according to claim 9, characterized in that, One end of the rotating shaft (52) is fixedly connected to a disc (56) for driving the rotating shaft (52) to rotate. A connecting rod (57) is rotatably connected to the centrifugal position of the disc (56) away from the rotating shaft (52). A welding plate (58) that provides support is fixedly connected to the arc surface of the disc brush back plate (1). An electric actuator (59) is fixedly connected to one side of the welding plate (58). The output end of the electric actuator (59) is rotatably connected to one end of the connecting rod (57).

Citation Information

Patent Citations

  • A quick detachable disc brush device

    CN103690108B