Automatic nickel plate cleaning device

Abstract

The invention relates to the technical field of electric nickel product manufacturing, in particular to an automatic nickel plate cleaning device which comprises a scalding tank, a driving mechanism, a bottom supporting assembly, an upper anti-falling assembly and a steam pipe. The scalding tank is filled with scalding liquid; the bottom supporting assembly comprises two lower transmission shafts and two supporting chain and chain wheel assemblies. Each supporting chain and chain wheel assembly comprises a supporting chain and two supporting chain wheels. The upper anti-falling assembly comprises two upper transmission shafts and two anti-falling chain and chain wheel assemblies, and each anti-falling chain and chain wheel assembly comprises an anti-falling chain, two upper anti-falling chain wheels and two lower anti-falling chain wheels; the driving mechanism is used for driving the lower transmission shaft to rotate. The nickel plates are conveyed through the bottom supporting assembly and the upper anti-falling assembly, so that the nickel plates can be vertically located in the scalding tank with lifting lugs facing downwards, it is ensured that the lifting lugs are cleaned in place, the number of the nickel plates contained in the scalding tank is increased through the supporting chain and the anti-falling chain, more nickel plates can be cleaned, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electro-nickel product manufacturing, in particular to a nickel plate automatic cleaning device. BACKGROUND

[0002] In the prior art, the cleaning of electro-nickel plates is carried out by washing each block of nickel plate through a nozzle group. On the one hand, the washing is not thorough due to the time limit for washing, and on the other hand, the lifting lug has a blind area and cannot be washed comprehensively, so the washing effect is not ideal. In order to achieve the purpose of automatic cleaning and achieve the goal of thorough cleaning, a cleaning device specially for nickel plates with lifting lugs needs to be developed.

[0003] Therefore, it is necessary to design a nickel plate automatic cleaning device which can thoroughly clean the nickel plate. SUMMARY

[0004] The present application aims to at least solve one of the technical problems existing in the prior art, and provide a nickel plate automatic cleaning device.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: a nickel plate automatic cleaning device, comprising a hot washing tank, a driving mechanism, a bottom support assembly, an upper anti-falling assembly and a steam pipe;

[0006] The hot washing tank is filled with hot washing liquid, the steam pipe is arranged in the hot washing tank, and high-temperature steam is introduced into the steam pipe;

[0007] The bottom support assembly comprises two lower transmission shafts and two groups of support chain sprocket assemblies, the two lower transmission shafts are respectively rotatably connected to the front side wall and the rear side wall of the hot washing tank, the support chain sprocket assembly comprises a support chain and two support sprockets, the support chain is wound around the two support sprockets, the two support sprockets are arranged on the two lower transmission shafts, and a plurality of support grooves for supporting the bottom of the nickel plate are arranged on the support chain;

[0008] The upper anti-falling assembly comprises two upper transmission shafts and two groups of anti-falling chain sprocket assemblies, the two upper transmission shafts are located directly above the two lower transmission shafts, the two upper transmission shafts are respectively rotatably connected to the front side wall and the rear side wall of the hot washing tank, the anti-falling chain sprocket assembly comprises an anti-falling chain, two upper anti-falling sprockets and two lower anti-falling sprockets, the anti-falling chain is wound around the two upper anti-falling sprockets and the two lower anti-falling sprockets in sequence, the two upper anti-falling sprockets are arranged on the two upper transmission shafts, the two lower anti-falling sprockets are arranged on the two lower transmission shafts, and a plurality of anti-falling blocks for clamping the upper part of the nickel plate are arranged on the anti-falling chain;

[0009] The driving mechanism is used for driving one of the lower transmission shafts to rotate, so as to drive the bottom support assembly to convey the nickel plate to the right.

[0010] Further, the driving mechanism comprises a driving motor and a gearbox, and the driving motor is connected with the lower transmission shaft through the gearbox.

[0011] Further, the steam pipe comprises a steam exhaust pipe extending upwardly out of the hot washing tank, and the steam exhaust pipe is provided with a steam exhaust port at the end thereof.

[0012] Further, the hot washing tank is provided with a sub-water tank at one side, and the sub-water tank is provided with a flow channel at the top and is communicated with the inside of the hot washing tank through the flow channel.

[0013] Further, the hot washing tank is connected with a sewage pipe at the bottom, and the sewage pipe is provided with a first floating ball valve, and the sewage pipe is provided with a sewage outlet at the end thereof.

[0014] Further, the sub-water tank is communicated with the sewage pipe, and the sub-water tank and the sewage pipe are provided with a second floating ball valve.

[0015] Further, the hot washing tank is provided with a top cover at the top, and the top cover covers the middle part of the top of the hot washing tank, and the left side of the top cover is a nickel plate inlet, and the right side of the top cover is a nickel plate outlet.

[0016] Further, the nickel plate outlet is provided with a baffle and a positioning roller, and the baffle and the positioning roller are located at the right side of the nickel plate.

[0017] Further, the hot washing tank is provided with a plurality of supporting feet at the bottom.

[0018] From the above description of the present application, compared with the prior art, the nickel plate automatic cleaning device of the present application has at least one of the following beneficial effects:

[0019] 1. The nickel plate automatic cleaning device of the present application continuously moves the nickel plate into the hot washing tank, places the lifting lug downwardly on the supporting groove of the supporting chain, drives the nickel plate to move rightward by the bottom supporting assembly, positions the upper part of the nickel plate by the upper anti-falling assembly, and cleans the nickel plate by the hot washing liquid in the hot washing tank during the movement, and after reaching the end, takes out the nickel plate from the hot washing tank, designs the steam pipe in the hot washing tank to heat the hot washing liquid for temperature control adjustment, ensures that the water temperature in the tank is stable within the process requirement range, ensures that the lifting lug is cleaned in place by the nickel plate with the lifting lug downward, and ensures that the nickel plate is completely covered by the hot washing liquid to achieve the goal of thorough cleaning.

[0020] 2. The nickel plate automatic cleaning device of the present application transports the nickel plate by the bottom supporting assembly and the upper anti-falling assembly, so that the nickel plate can be vertically located in the hot washing tank with the lifting lug downward, ensures that the lifting lug is cleaned in place, and increases the number of nickel plates contained in the hot washing tank by the supporting chain and the anti-falling chain, so that more nickel plates can be cleaned and the production efficiency is improved.

[0021] 3、The nickel plate automatic cleaning device of the preferred embodiment of the present application is used after research and development, which not only solves the quality problem of nickel plate cleaning, but also meets the continuity of automatic production line. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 Fig. 1 is a perspective view of a nickel plate automatic cleaning device according to a preferred embodiment of the present application;

[0023] Figure 2 Fig. 2 is a front view of a nickel plate automatic cleaning device according to a preferred embodiment of the present application;

[0024] Figure 3 Fig. 3 is a top view of a nickel plate automatic cleaning device according to a preferred embodiment of the present application;

[0025] Figure 4 Fig. 4 is a front view of the internal structure of a nickel plate automatic cleaning device according to a preferred embodiment of the present application;

[0026] Figure 5 Fig. 5 is a perspective view of a lower transmission shaft according to a preferred embodiment of the present application;

[0027] Figure number explanation: 1, ironing tank; 2, driving mechanism; 3, bottom support assembly; 4, upper anti-falling assembly; 5, steam pipe; 101, auxiliary water tank; 102, flow channel; 103, blowdown pipe; 104, first floating ball valve; 105, blowdown outlet; 106, second floating ball valve; 107, top cover; 108, baffle; 109, positioning roller; 110, support foot; 201, driving motor; 202, gearbox; 301, lower transmission shaft; 302, support chain; 303, support sprocket; 304, support groove; 401, upper transmission shaft; 402, anti-falling chain; 403, upper anti-falling sprocket; 404, lower anti-falling sprocket; 405, anti-falling block; 501, exhaust pipe; 502, exhaust outlet. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be internal communication of two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] Referring to Figures 1-5 The preferred embodiment of the present application is a nickel plate automatic cleaning device, which comprises a hot washing tank 1, a driving mechanism 2, a bottom support assembly 3, an upper anti-falling assembly 4, and a steam pipe 5.

[0032] The hot washing tank 1 is filled with hot washing liquid, and the steam pipe 5 is arranged in the hot washing tank 1, and high-temperature steam is introduced into the steam pipe 5.

[0033] The bottom support assembly 3 comprises two lower transmission shafts 301 and two groups of support chain sprocket assemblies, the two lower transmission shafts 301 are respectively rotatably connected to the front side wall and the rear side wall of the hot washing tank 1, the support chain sprocket assembly comprises a support chain 302 and two support sprockets 303, the support chain 302 is wound around the two support sprockets 303, and the two support sprockets 303 are arranged on the two lower transmission shafts 301, respectively, and a plurality of support grooves 304 for supporting the bottom of the nickel plate are arranged on the support chain 302.

[0034] The upper anti-inversion assembly 4 comprises two upper transmission shafts 401 and two sets of anti-inversion chain and sprocket assemblies, the two upper transmission shafts 401 are located directly above the two lower transmission shafts 301, the two upper transmission shafts 401 are rotationally connected to the front side wall and the rear side wall of the scouring tank 1 respectively, the anti-inversion chain and sprocket assembly comprises an anti-inversion chain 402, two upper anti-inversion sprockets 403 and two lower anti-inversion sprockets 404, the anti-inversion chain 402 is sequentially arranged on the two upper anti-inversion sprockets 403 and the two lower anti-inversion sprockets 404, the two upper anti-inversion sprockets 403 are arranged on the two upper transmission shafts 401 respectively, the two lower anti-inversion sprockets 404 are arranged on the two lower transmission shafts 301 respectively, and a plurality of anti-inversion blocks 405 for clamping the upper part of the nickel plate are arranged on the anti-inversion chain 402.

[0035] The driving mechanism 2 is used for driving the lower transmission shaft 301 to rotate, so as to drive the bottom support assembly 3 to convey the nickel plate to the right.

[0036] The nickel plate automatic cleaning device of the present application continuously moves the nickel plate into the scouring tank 1, the lifting lug is placed downward on the support groove 304 of the support chain 302, the bottom support assembly 3 drives the nickel plate to move to the right block by block, the upper anti-inversion assembly 4 positions the upper part of the nickel plate, the scouring liquid in the scouring tank 1 cleans the nickel plate in the moving process, the nickel plate is taken out from the scouring tank 1 after reaching the end, the steam pipe 5 in the scouring tank 1 is designed to heat the scouring liquid for temperature control adjustment, so as to ensure that the water temperature in the tank is stably within the process requirement range, the lifting lug of the nickel plate is downward to ensure that the cleaning is in place, the nickel plate is completely covered by the scouring liquid in the scouring tank 1, so as to achieve the goal of thorough cleaning. After the present application is developed and put into use, not only the nickel plate cleaning quality problem is solved, but also the continuity of the automatic production line is met, and the production efficiency is improved.

[0037] The working principle of the present application is as follows: the residual acid liquid at the plate surface and the lifting lug of the nickel plate needs to be cleaned during production and manufacturing, the scouring liquid with stable temperature and PH value within the process requirement range is filled in the scouring tank 1, the nickel plate is placed vertically on the support chain 302 by a mechanical hand, the lifting lug is located at the support groove 304 of the support chain 302, the upper part of the nickel plate abuts against the anti-inversion block 405 to avoid the nickel plate from being inverted, the driving mechanism 2 drives the lower transmission shaft 301 to rotate, the lower transmission shaft 301 drives the support sprocket 303, the lower anti-inversion sprocket 404, the upper anti-inversion sprocket 403, the upper transmission shaft 401 and the like to rotate synchronously, and then the support chain 302 and the anti-inversion chain 402 drive the nickel plate to move to the right, the nickel plate is continuously placed, a plurality of nickel plates move to the right block by block, the scouring liquid thoroughly cleans the nickel plate, and the cleaned nickel plate is taken down by another mechanical hand when the nickel plate moves to the right end.

[0038] As a preferred embodiment of the present application, it can also have the following additional technical features:

[0039] In the embodiment, the driving mechanism 2 comprises a driving motor 201 and a gearbox 202, the driving motor 201 is connected with the lower transmission shaft 301 through the gearbox 202. The driving motor 201 drives the lower transmission shaft 301 to rotate, and the rotation of the lower transmission shaft 301 is adjusted through the gearbox 202, so that the lower transmission shaft 301 rotates at intervals to leave time intervals for the robot to place and take out the nickel plate, and the conveying speed of the nickel plate can also be adjusted to control the cleaning time and ensure that the nickel plate is completely cleaned.

[0040] In the embodiment, the steam pipe 5 comprises a steam exhaust pipe 501 extending upwardly out of the scouring tank 1, and the steam exhaust pipe 501 is provided with a steam exhaust port 502 at the end. High-temperature steam is continuously introduced into the steam pipe 5 to heat the scouring liquid, so as to control the temperature to be stable within the process requirement range, and the high-temperature steam is discharged through the steam exhaust pipe 501 and the steam exhaust port 502.

[0041] In the embodiment, the scouring tank 1 is provided with a sub-water tank 101 at one side, and the sub-water tank 101 is provided with a flow channel 102 at the top and communicates with the inside of the scouring tank 1 through the flow channel 102. When the scouring liquid covers the top of the nickel plate and completely covers the nickel plate, the excessive scouring liquid in the scouring tank 1 enters the sub-water tank 101 through the flow channel 102, so as to prevent the scouring liquid from overflowing from the scouring tank 1.

[0042] In the embodiment, the scouring tank 1 is connected with a sewage pipe 103 at the bottom, the sewage pipe 103 is provided with a first floating ball valve 104, and the sewage pipe 103 is provided with a sewage outlet 105 at the end. The scouring liquid in the scouring tank 1 is discharged through the sewage pipe 103 and the sewage outlet 105, and the opening and closing of the sewage pipe 103 are controlled through the first floating ball valve 104.

[0043] In the embodiment, the sub-water tank 101 communicates with the sewage pipe 103, and the sub-water tank 101 and the sewage pipe 103 are provided with a second floating ball valve 106. The scouring liquid in the sub-water tank 101 is also discharged through the sewage pipe 103 and the sewage outlet 105, and the opening and closing of the pipeline are controlled through the second floating ball valve 106.

[0044] In the embodiment, the scouring tank 1 is provided with a top cover 107 at the top, the top cover 107 covers the middle part of the top of the scouring tank 1, the left side of the top cover 107 is a nickel plate placing opening, and the right side of the top cover 107 is a nickel plate taking opening. The scouring tank 1 is covered by the top cover 107, the left side of the top cover 107 is reserved as a nickel plate placing opening, the nickel plate is placed into the scouring tank 1 through the nickel plate placing opening by the robot, the right side of the top cover 107 is reserved as a nickel plate taking opening, and the nickel plate is taken out through the nickel plate taking opening by the robot.

[0045] In the embodiment, the nickel plate taking-out port is provided with a baffle 108 and a positioning roller 109, both of which are located at the right side of the nickel plate. When the nickel plate moves to the right end, the baffle 108 and the positioning roller 109 abut against the nickel plate to position the nickel plate, facilitating the robot to take out the nickel plate.

[0046] In the embodiment, the bottom of the scalding tank 1 is provided with a plurality of supporting legs 110. The scalding tank 1 is supported by the supporting legs 110.

[0047] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical solution and the improvement concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An automatic nickel plate cleaning device, characterized in that, It includes a hot water tank (1), a drive mechanism (2), a bottom support assembly (3), an upper anti-tipping assembly (4), and a steam pipe (5); The scalding tank (1) is filled with scalding liquid, and the steam pipe (5) is installed in the scalding tank (1) and high-temperature steam is introduced into the steam pipe (5); The bottom support assembly (3) includes two lower drive shafts (301) and two sets of support chain sprocket assemblies. The two lower drive shafts (301) are rotatably connected to the front and rear side walls of the hot water tank (1). The support chain sprocket assembly includes a support chain (302) and two support sprockets (303). The support chain (302) is wound around the two support sprockets (303). The two support sprockets (303) are respectively arranged on the two lower drive shafts (301). The support chain (302) is provided with a plurality of support grooves (304) for supporting the bottom of the nickel plate. The upper anti-tipping assembly (4) includes two upper drive shafts (401) and two sets of anti-tipping chain sprocket assemblies. The two upper drive shafts (401) are located directly above the two lower drive shafts (301). The two upper drive shafts (401) are rotatably connected to the front and rear side walls of the washing tank (1). The anti-tipping chain sprocket assembly includes an anti-tipping chain (402), two upper anti-tipping sprockets (403) and two lower anti-tipping sprockets (404). The anti-tipping chain (402) is wound around the two upper anti-tipping sprockets (403) and the two lower anti-tipping sprockets (404) in sequence. The two upper anti-tipping sprockets (403) are respectively set on the two upper drive shafts (401), and the two lower anti-tipping sprockets (404) are respectively set on the two lower drive shafts (301). The anti-tipping chain (402) is provided with a plurality of anti-tipping blocks (405) for locking the upper part of the nickel plate. The drive mechanism (2) is used to drive one of the lower transmission shafts (301) to rotate, so as to drive the bottom support assembly (3) to convey the nickel plate to the right.

2. The automatic nickel plate cleaning device according to claim 1, characterized in that, The drive mechanism (2) includes a drive motor (201) and a gearbox (202), wherein the drive motor (201) is connected to the lower drive shaft (301) through the gearbox (202).

3. The automatic nickel plate cleaning device according to claim 1, characterized in that, The steam pipe (5) includes a steam exhaust pipe (501), which extends upward to the outside of the scalding tank (1), and a steam exhaust port (502) is provided at the end of the steam exhaust pipe (501).

4. The automatic nickel plate cleaning device according to claim 1, characterized in that, A secondary water tank (101) is provided on one side of the scalding tank (1), and a flow channel (102) is provided on the top of the secondary water tank (101) and is connected to the interior of the scalding tank (1) through the flow channel (102).

5. The automatic nickel plate cleaning device according to claim 4, characterized in that, The bottom of the hot water tank (1) is connected to a drain pipe (103), a first floating ball valve (104) is provided on the drain pipe (103), and a drain port (105) is provided at the end of the drain pipe (103).

6. The automatic nickel plate cleaning device according to claim 5, characterized in that, The auxiliary water tank (101) is connected to the sewage pipe (103), and a second floating ball valve (106) is provided between the auxiliary water tank (101) and the sewage pipe (103).

7. The automatic nickel plate cleaning device according to claim 1, characterized in that, The top of the scalding tank (1) is provided with a top cover (107), which covers the middle part of the top of the scalding tank (1). The left side of the top cover (107) is the nickel plate inlet, and the right side of the top cover (107) is the nickel plate outlet.

8. The automatic nickel plate cleaning device according to claim 7, characterized in that, The nickel plate outlet is provided with a baffle (108) and a positioning roller (109), both of which are located on the right side of the nickel plate.

9. The automatic nickel plate cleaning device according to claim 1, characterized in that, The bottom of the hot water tank (1) is provided with several support feet (110).

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