One-time punch forming die and method based on aluminum alloy door and window machining
By designing aluminum alloy door and window processing molds that expand the loading space, the problems of inconvenient loading and safety hazards in the existing technology have been solved, realizing convenient loading and unloading operations and high-quality stamping.
Patent Information
- Application Number
- CN202511249684.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2025-11-18
AI Technical Summary
The limited loading space of existing stamping dies makes operation inconvenient and prone to safety accidents.
A one-time stamping forming die based on aluminum alloy door and window processing was designed. It adopts components such as base support, die boss, side pressure block and hydraulic push rod to expand the feeding space, and optimizes the feeding and bending process through the hinge structure of the side pressure block and stress relief mechanism.
The increased loading space facilitates robotic arm operation, improves the convenience of loading and unloading, reduces safety hazards, and promotes rapid profile shaping through the stress-relieving mechanism, thereby improving stamping quality.
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Figure CN120961741A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of punch forming, in particular to a one-time punch forming die and method based on aluminum alloy door and window processing. BACKGROUND
[0002] The aluminum alloy door and window is composed of an aluminum alloy frame and glass fixed to the inner side of the frame by a rubber strip and glue, and the aluminum alloy frame is composed of four straight skeletons. In order to provide a connecting cavity with the glass, the cross section of the straight skeleton is in the shape of "U", and the aluminum alloy roll or aluminum alloy plate is punched and formed.
[0003] The punch die in the prior art is punched from top to bottom for easy unloading, and after punching, the unloading mechanism hidden in the lower die can quickly push out the formed profile, but this way compresses the operable space of loading and fixing, making it very inconvenient to load and fix the raw material, and the user or raw material is easy to touch the equipment, which not only easily causes the blank to be knocked, but also easily causes safety accidents. Based on this situation, we propose a new punch equipment that increases the loading and fixing space. SUMMARY
[0004] In view of the technical problem in the prior art that the punch die is easy to cause production accidents due to the small loading space, the present application adopts the following technical scheme: In order to achieve the above-mentioned application purpose, the technical scheme adopted by the present application is: Firstly, a one-time punch forming die based on aluminum alloy door and window processing is provided, which comprises a base support platform. The overall shape of the base support platform is a rectangular structure extending left and right. The front and rear sides of the base support platform are respectively fixed with symmetrically arranged side support walls. The top ends of the two side support walls are respectively fixed with symmetrically arranged extrusion roller frames with a "7" shaped cross section. A rectangular hole is formed in the middle of the base support platform. A die boss is fixed on the upper surface of the base support platform above the rectangular hole. The overall shape of the die boss is a long strip structure. The extension direction of the die boss is consistent with the length direction of the base support platform. A hydraulic top rod is fixed at the bottom end of the die boss. A U-shaped pull rod with an upward opening is fixed at the bottom end of the hydraulic top rod. The two ends of the U-shaped pull rod are respectively fixed with symmetrically arranged side pressing mechanisms. The side pressing mechanism comprises a sliding hinge seat vertically and slidingly connected to the side of the die boss. The top end of the sliding hinge seat is hingedly connected with a side pressing block. The two side pressing blocks are in an open state during the loading stage. The two side pressing blocks converge with the downward sliding of the sliding hinge seat, and then bend the two wings of the profile blank.
[0005] Further settings are that the front and back sides of the die boss are reserved with horizontal shoulder tables, and the middle of the two shoulder tables is an upwardly bulging forming abutment, the top end of the forming abutment is reserved with an outwardly convex edge at the front and back sides, and the outwardly convex edge can make the two wings of the bending complete elastic recovery at the crease and reach the required bending angle.
[0006] Further settings are that the upper surfaces of the two shoulder tables of the die boss are reserved with equidistantly distributed anti-twist sliding grooves one away from the edges of the forming abutment, and the side sliding hinge seat is fixed with an anti-slip column which is in sliding cooperation with the corresponding anti-twist sliding groove one, the top end of the side sliding hinge seat is opened with an arc-shaped rotating groove away from the anti-slip column, and the groove bottom of the arc-shaped rotating groove is fixed with hinge seats at both ends, the corner of the side pressing block is reserved with extension blocks at both ends, the both ends of the side pressing block are fixed with fold-shaped spring brackets extending away from the die boss, the lower surface of the extension block is fixed with a return tension spring between the top end of the fold-shaped spring bracket, the side of the arc-shaped rotating groove close to the anti-slip column is reserved with a vertical baffle, and the vertical surface of the side pressing block close to the die boss is opened with a limiting surface which can engage with the vertical baffle.
[0007] Further settings are that the middle part of the bottom end of the die boss is opened with an installation hole groove, and the extension rod end of the hydraulic jack is fixed in the groove bottom of the installation hole groove, the U-shaped pull rod and the hydraulic jack can freely pass through the rectangular perforation, and the opposite end of the two extrusion roller frames close to the top end is embedded with an extrusion roller one, the extrusion roller one on the vertical surface of the extrusion roller frame can reduce the friction and wear when gathering and extruding the opened side pressing block.
[0008] Further settings are that the both ends of the forming abutment are opened with side sliding grooves close to the top, and the both ends of the two side sliding grooves are respectively slidably connected with mutually symmetrical pressing mechanisms, the pressing mechanism includes a groove-shaped sliding frame with an opening downward and a whole I-shaped structure, the groove-shaped sliding frame is slidably connected in the side sliding groove, and the both sides of the groove-shaped sliding frame are respectively provided with coaxial sliding bearings, the both sides of the sliding bearings are rotatably connected with the same C-shaped clamping rod, the other end of the C-shaped clamping rod is fixed with a rubber pressing wheel with an I-shaped structure, and the inner side of the C-shaped clamping rod and the top inner wall of the side sliding groove are fixed with a pressing spring, in use, the opening of the C-shaped clamping rod is directed to the middle of the die boss, then the groove-shaped sliding frame is pushed into the side sliding groove, and then the two rubber pressing wheels are pulled upward until the rubber pressing wheels are pressed on the upper surface of the profiled material close to the end of the top end of the forming abutment.
[0009] Further, the longitudinal section of the side chute is in the shape of a "convex" character, the width of the chute slide frame is adapted to the span of the bottom slot of the side chute, the chute slide frame slides in the bottom slot of the side chute, the width of the C-shaped clamp rod is adapted to the slot span of the top end of the side chute, so that the C-shaped clamp rod can freely slide in the side chute with the chute slide frame without falling off.
[0010] Further, the lower surface of the mold boss is fixed with support legs near the four corners, and the lower surface of the base table is fixed with support blocks near the four corners, so that the bottom end of the U-shaped pull rod still has sufficient space for movement after passing through the rectangular hole.
[0011] Further, the top end of each of the two side pressure blocks is provided with a stress relief mechanism, the stress relief mechanism includes anti-twist sliding grooves two that are equidistantly distributed on the top end of the side pressure block, the axis of the anti-twist sliding grooves two is perpendicular to the side surface of the mold boss when bending, impact columns are slidably connected in all the sliding grooves of the anti-twist sliding grooves two, the top end of all the impact columns is fixed with a same pull rod, the top end of the pull rod near the middle is fixed with two mutually symmetrical ear plates, the side away from the mold boss of each of the two ear plates is fixed with a compression spring, the top end of the side pressure block near the edge is fixed with a spring block for fixing the other end of the compression spring, the upper surface of the pull rod is fixed with a rack pull rod in the middle, and the top end of the side pressure block is fixed with a reduction motor, the top end of the output shaft of the reduction motor is fixed with an intermittent gear that meshes with the rack pull rod.
[0012] Further, a plurality of roller grooves are formed in the opposite ends of the two side pressure blocks, and a second abutting roller is embedded in each roller groove, the roller surface of the second abutting roller protrudes to extrude a plane, by setting the second abutting roller with the protruding roller surface, the traditional hard sliding extrusion can be changed to roller type abutting pressure during bending, which can reduce the scratching of the profile surface and improve the stamping quality.
[0013] In a second aspect, a one-time stamping forming method based on aluminum alloy door and window processing is provided, including the following steps: S1: Before stamping, the extension rod of the hydraulic top rod is controlled to contract to the shortest state, at this time, the sliding hinge seats at both ends of the U-shaped pull rod and the side pressure blocks are all raised to the topmost position, under the tension of the reset tension spring, the top ends of the two side pressure blocks are in an open state and away from the middle forming abutment; S2: The profile blank to be stamped is placed in the middle of the upper surface of the forming abutment, then the opening of the C-shaped clamp rod is directed to the middle of the mold boss, the chute slide frame is pushed into the side chute as a whole, then the two rubber pressure wheels are pulled upwards until the rubber pressure wheels are pressed on the upper surface of the profile blank at the top end of the forming abutment; S3: the extension rod of the hydraulic ejector starts to extend and bend, at this time, the side pressing blocks on both sides slowly descend, and the two side pressing blocks slowly gather under the resistance of the extrusion roller frame and the extrusion roller I, until the vertical plate and the horizontal plate of the side pressing block are in a horizontal and vertical state, and continue to descend to complete the bending of the two wings of the profile blank; Then control the reduction motor to start, at this time, all the impact columns can continuously knock the crease after bending.
[0014] The beneficial effects in the application are: 1. The side pressing blocks hinged at the top of the two sliding hinge seats can expand the space at the top of the mold boss during feeding, and there is no pressing equipment above the entire mold boss, so that a large space can be reserved for adjusting the position of the profile blank, facilitating the feeding and discharging operation of the mechanical hand, and enabling the profile blank to be positioned or subjected to other punching operations.
[0015] 2. The side pressing blocks hinged in the arc-shaped rotating groove and the reset tension springs at both ends thereof can be closed to bend when needed, and only need to pull down the sliding hinge seat until the vertical plate of the side pressing block is extruded by the extrusion roller frame to close, and when the side pressing block is higher than the extrusion roller frame, the open state can be presented under the action of the reset tension spring, and the space is exposed to facilitate feeding and positioning operation.
[0016] 3. The stress relief mechanism can control the reduction motor to start after bending and forming, at this time, all the impact columns can continuously knock the crease after bending, thereby releasing stress to a certain extent and helping to quickly shape the bent profile blank. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The overall structure schematic diagram of the one-time stamping forming die for aluminum alloy door and window processing before stamping is provided in the application; Figure 2 The side view of the one-time stamping forming die for aluminum alloy door and window processing before stamping is provided in the application; Figure 3 The overall structure schematic diagram of the one-time stamping forming die for aluminum alloy door and window processing after stamping is provided in the application; Figure 4 The side view of the one-time stamping forming die for aluminum alloy door and window processing after stamping is provided in the application; Figure 5 The half-cut three-dimensional structure schematic diagram of the clamping mechanism in the one-time stamping forming die for aluminum alloy door and window processing is provided in the application; Figure 6The plan view of the one-time stamping forming die based on aluminum alloy door and window processing in the loading process of the application; Figure 7 The one-time stamping forming die based on aluminum alloy door and window processing Figure 6 The cross-sectional structure schematic view along the line A-A in the one-time stamping forming die based on aluminum alloy door and window processing Figure 8 The overall explosion view of the one-time stamping forming die based on aluminum alloy door and window processing Figure 9 The bottom view of the die boss in the one-time stamping forming die based on aluminum alloy door and window processing Figure 10 The assembly view of the side pressing mechanism in the one-time stamping forming die based on aluminum alloy door and window processing Figure 11 The explosion view of the side pressing block and the sliding hinge seat in the one-time stamping forming die based on aluminum alloy door and window processing
[0018] In the figure: 1, base support; 2, side support wall; 3, extrusion roller frame; 4, extrusion roller one; 5, support leg; 6, die boss; 601, forming abutment; 602, anti-twist slide groove one; 603, mounting hole groove; 7, side slide groove; 8, zigzag spring bracket; 9, sliding hinge seat; 901, arc-shaped turning groove; 10, hinge seat; 11, anti-falling slide column; 12, side pressing block; 121, extension block; 122, anti-twist slide groove two; 123, roller groove; 124, abutting roller two; 125, limiting section; 13, profile blank; 14, pressing mechanism; 141, C-shaped clamping rod; 142, rubber pressing wheel; 143, groove-shaped sliding frame; 144, abutting spring; 15, stress relief mechanism; 151, compression spring; 152, speed reducer motor; 153, rack pull rod; 154, intermittent gear; 16, spring stop block; 17, return tension spring; 18, U-shaped pull rod; 19, hydraulic top rod. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the application will be clearly and completely described with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all embodiments of the application.
[0020] In this embodiment, refer to Figures 1-11The scheme provides a one-time stamping forming die based on aluminum alloy door and window processing, which comprises a base support 1, the whole of the base support 1 is a left and right extending rectangular structure, the front and back two side edges of the base support 1 are respectively fixed with mutually symmetrical side support walls 2, and the top ends of the two side support walls 2 are respectively fixed with mutually symmetrical extrusion roller frames 3 with a "7" shaped structure, a rectangular hole is formed in the middle of the base support 1, and a die boss 6 is fixed on the upper surface of the base support 1 above the rectangular hole, the whole of the die boss 6 is a strip-shaped structure, the extension direction of the die boss 6 is consistent with the length direction of the base support 1, the bottom end of the die boss 6 is fixed with a hydraulic top rod 19, and the bottom end of the hydraulic top rod 19 is fixed with a U-shaped pull rod 18 opening upward, the two ends of the U-shaped pull rod 18 are respectively fixed with mutually symmetrical side pressing mechanisms, and the side pressing mechanism comprises a sliding hinge seat 9 vertically and slidingly connected to the side of the die boss 6, the top end of the sliding hinge seat 9 is hingedly connected with a side pressing block 12, the two side pressing blocks 12 are in an open state in the feeding stage, and the two side pressing blocks 12 converge with the downward pulling of the sliding hinge seat 9 and then bend the two wings of the profile blank 13, through the side pressing blocks 12 hingedly connected to the top ends of the two sliding hinge seats 9, the space at the top end of the die boss 6 can be expanded during feeding, and there is no downward pressing equipment above the whole die boss 6, so that a large space can be reserved for adjusting the position of the profile blank 13, which is also convenient for the mechanical hand to carry out feeding and discharging operation, and can also position or perform other punching operation on the profile blank 13.
[0021] With reference to Figure 3 , Figure 4 , Figure 8 and Figure 9 , the front and back two sides of the die boss 6 are reserved with horizontal shoulder tables, and the middle of the two shoulder tables is an upwardly protruding forming abutment 601, the top end of the forming abutment 601 is reserved with an outwardly protruding edge at the front and back two side edges, through the setting of the outwardly protruding edge, the bending two wings can complete elastic recovery at the crease and reach the required bending angle after bending.
[0022] With reference to Figure 3 , Figures 8-11, the upper surfaces of the two shoulders of the mold boss 6 are provided with anti-twist sliding grooves 602 at the edges away from the forming abutment 601, and the side of the sliding hinge seat 9 close to the mold boss 6 is fixed with an anti-slip column 11 which forms a sliding fit with the corresponding anti-twist sliding groove 602, the top end of the sliding hinge seat 9 is provided with an arc-shaped turning groove 901 away from the side of the anti-slip column 11, and the groove bottom of the arc-shaped turning groove 901 is fixed with a hinge seat 10 at both ends; the side pressing block 12 includes a vertical plate and a horizontal plate, and both ends of the vertical plate are provided with a rotating shaft, and the two rotating shafts are respectively rotatably connected in the corresponding hinge seat 10, the corner of the side pressing block 12 is provided with an extension block 121 at both ends, and both ends of the sliding hinge seat 9 are fixed with a zigzag spring bracket 8 extending away from the side of the mold boss 6, the lower surface of the extension block 121 and the top end of the zigzag spring bracket 8 are fixed with a reset tension spring 17, the side of the arc-shaped turning groove 901 close to the anti-slip column 11 is provided with a vertical baffle, and the side of the vertical plate of the side pressing block 12 close to the mold boss 6 is provided with a limiting section 125 which can engage with the vertical baffle, by the side pressing block 12 hinged in the arc-shaped turning groove 901 and the reset tension spring 17 at both ends thereof, when it is needed to fold the two side pressing blocks 12 which are opened, it is only needed to pull down the sliding hinge seat 9 until the vertical plate of the side pressing block 12 is pressed by the extrusion roller frame 3, and when the side pressing block 12 is higher than the extrusion roller frame 3, it can be in an open state under the action of the reset tension spring 17, and then the space is exposed to facilitate the feeding and positioning operations.
[0023] Referring to Figures 7-9 , the bottom end of the mold boss 6 is provided with an installation hole groove 603 in the middle, and the extension rod end of the hydraulic jack 19 is fixed on the groove bottom of the installation hole groove 603, the U-shaped pull rod 18 and the hydraulic jack 19 can freely pass through the rectangular perforation, and the opposite end of the extrusion roller frame 3 close to the top end is embedded with an extrusion roller 4, by the extrusion roller 4 provided on the vertical surface of the opposite side of the extrusion roller frame 3, the friction and wear can be reduced when the opened side pressing block 12 is gathered and pressed.
[0024] Referring to Figures 3-5The molding platform 601 has side sliding grooves 7 near its top at both ends, and symmetrical clamping mechanisms 14 are slidably connected in each of the two side sliding grooves 7. Each clamping mechanism 14 includes a channel-shaped sliding frame 143 with an opening facing downwards and an overall channel steel structure. The channel-shaped sliding frame 143 is slidably connected in the side sliding grooves 7, and coaxial sliding bearings are respectively provided on the vertical inner walls of the opposite sides of the channel-shaped sliding frame 143. A C-shaped clamping rod 141 is rotatably connected between the two sliding bearings. The other end of 41 is fixed with an I-shaped rubber pressure roller 142. A clamping spring 144 is fixed between the inner side of the C-shaped clamp rod 141 and the top inner wall of the side slide groove 7. In use, the opening of the C-shaped clamp rod 141 is oriented toward the middle of the mold boss 6. Then, the groove-shaped slide frame 143 is pushed into the side slide groove 7. Then, the two rubber pressure rollers 142 are pulled upward until the rubber pressure rollers 142 are pressed onto the upper surface of the profile blank 13 at the top of the forming platform 601 near the end.
[0025] Reference Figure 3 , Figure 4 The longitudinal section of the side slide groove 7 is convex, and the width of the groove frame 143 is adapted to the span of the bottom groove of the side slide groove 7. The groove frame 143 slides in the bottom groove of the side slide groove 7, and the width of the C-shaped clamp 141 is adapted to the span of the top groove of the side slide groove 7, ensuring that the C-shaped clamp 141 can carry the groove frame 143 to slide freely in the side slide groove 7 without falling off.
[0026] Reference Figures 1-3 Support legs 5 are fixed to the lower surface of the mold boss 6 near the four corners, and support blocks are fixed to the lower surface of the base support 1 near the four corners, ensuring that the bottom end of the U-shaped tie rod 18 still has enough room to move after passing through the rectangular through hole.
[0027] Reference Figures 2-4 , Figure 8 , Figure 10The top end of the two side pressing blocks 12 is provided with a stress relief mechanism 15, and the stress relief mechanism 15 comprises anti-twist sliding grooves two 122 which are equidistantly distributed on the top end of the side pressing block 12, the axis of the anti-twist sliding grooves two 122 is perpendicular to the side surface of the die boss 6 when bending, and all the anti-twist sliding grooves two 122 are slidably connected with impact columns, the top end of all the impact columns is fixed with a same pull rod, and the top end of the pull rod close to the middle is fixed with two mutually symmetrical ear plates, the side away from the die boss 6 of the two ear plates is fixed with a compression spring 151, and the top end of the side pressing block 12 close to the edge is fixed with a spring block 16 for fixing the other end of the compression spring 151, the upper surface of the pull rod is fixed with a rack pull rod 153 in the middle, and the top end of the side pressing block 12 is fixed with a speed reducer 152, the output shaft of the speed reducer 152 is fixed with an intermittent gear 154 which is meshed with the rack pull rod 153, through the stress relief mechanism 15, the speed reducer 152 can be started after bending forming, at this time, all the impact columns can continuously knock the crease near the bending forming, and then the stress can be released to a certain extent, which is helpful to quickly shape the bent profile blank 13.
[0028] Referring to Figure 11 The opposite end of the two side pressing blocks 12 is provided with a plurality of roller grooves 123, and the roller grooves 123 are embedded with abutting rollers two 124, the roller surface of the abutting rollers two 124 is protruding and extruding the plane, through the abutting rollers two 124 with the protruding roller surface, the traditional hard sliding extrusion can be changed into roller type abutting pressure when bending, which can reduce the scratch on the profile surface and improve the stamping quality.
[0029] The scheme also provides a one-time stamping forming method based on aluminum alloy door and window processing, comprising the following steps: S1: before stamping, the extension rod of the hydraulic top rod 19 is controlled to shrink to the shortest state, at this time, the sliding hinge seat 9 at both ends of the U-shaped pull rod 18 and the side pressing block 12 are all raised to the topmost position, under the tension of the reset tension spring 17, the top end of the two side pressing blocks 12 is in an open state and away from the middle forming abutment 601; S2: the profile blank 13 to be stamped is placed in the middle of the upper surface of the forming abutment 601, then the opening of the C-shaped clamping rod 141 is directed to the middle of the die boss 6, and the whole slot type sliding frame 143 is pushed into the side sliding groove 7, then the two rubber pressing wheels 142 are pulled upwards until the rubber pressing wheels 142 are pressed on the upper surface end of the profile blank 13 on the top end of the forming abutment 601; S3: the extension rod of the hydraulic jack 19 starts to extend, at this time, the two side pressing blocks 12 will slowly descend, and the two side pressing blocks 12 which are opened will slowly gather under the resistance of the pressing roller frame 3 and the pressing roller 4, until the vertical plate and the horizontal plate of the side pressing block 12 are in the horizontal and vertical state respectively, and the bending of the two wings of the profile blank 13 is completed by continuously descending; Then the speed reducer motor 152 is controlled to start, at this time, all the impact columns can continuously knock the crease after the bending.
[0030] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A one-time stamping forming die based on aluminum alloy door and window processing, comprising a base support (1), characterized in that, The base support platform (1) has symmetrical side support walls (2) fixed at the long edges of the front and rear sides respectively, and the top of the two side support walls (2) is fixed with symmetrical extrusion roller frames (3) with a "7" shaped cross section respectively. The base support platform (1) has a rectangular through hole in the middle, and the upper surface of the base support platform (1) is fixed with a mold boss (6) above the rectangular through hole. The extension direction of the mold boss (6) is consistent with the length direction of the base support platform (1). The bottom end of the mold boss (6) is fixed with a hydraulic push rod (19), and the bottom end of the hydraulic push rod (19) is fixed with an upward-opening U-shaped pull rod (18). The two ends of the U-shaped pull rod (18) are fixed with symmetrical side pressure mechanisms, and the side pressure mechanism includes a sliding hinge seat (9) vertically slidably connected to the side of the mold boss (6). The top end of the sliding hinge seat (9) is hinged with a side pressure block (12). The two side pressure blocks (12) are in an open state during the feeding stage.
2. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 1, characterized in that, The mold boss (6) has horizontal shoulders on both the front and back sides, and the middle of the two shoulders is a rising forming abutment (601). The top of the forming abutment (601) has protruding edges on both the front and back sides.
3. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 2, characterized in that, The upper surfaces of the two shoulders of the mold boss (6) are provided with equally spaced anti-torsion sliding grooves (602) at the edges away from the forming abutment (601). The sliding hinge seat (9) is fixed with an anti-slip post (11) that forms a sliding fit with the corresponding anti-torsion sliding groove (602) on the side near the mold boss (6). The top of the sliding hinge seat (9) is provided with an arc-shaped rotating groove (901) on the side away from the anti-slip post (11). The bottom of the arc-shaped rotating groove (901) is fixed with hinge seats (10) near both ends. The side pressure block (12) includes a vertical plate and a horizontal plate. The two ends of the vertical plate are reserved with rotating shafts. The side pressure block (12) is rotatably connected to the corresponding hinge seat (10). The corner of the side pressure block (12) has an extension block (121) reserved at both ends. The sliding hinge seat (9) has a folded spring bracket (8) that extends away from the mold boss (6) at both ends. The lower surface of the extension block (121) and the top of the folded spring bracket (8) are fixed with a reset spring (17). The arc-shaped groove (901) has a vertical baffle reserved on the side near the anti-slip column (11). The vertical plate of the side pressure block (12) has a limiting cut surface (125) that can engage with the vertical baffle on the side near the mold boss (6).
4. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 3, characterized in that, The bottom center of the mold boss (6) has a mounting hole groove (603), and the extension rod end of the hydraulic push rod (19) is fixed to the bottom of the mounting hole groove (603). The U-shaped pull rod (18) and the hydraulic push rod (19) can freely pass through the rectangular through hole. The two extrusion roller frames (3) are each fitted with an extrusion roller (4) near the top end.
5. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 4, characterized in that, The forming platform (601) has side sliding grooves (7) near the top at both ends, and two symmetrical pressing mechanisms (14) are slidably connected in the two side sliding grooves (7). The pressing mechanism (14) includes a channel-shaped sliding frame (143) with an opening facing downward and an overall channel steel structure. The channel-shaped sliding frame (143) is slidably connected in the side sliding groove (7), and coaxial sliding bearings are respectively provided on the vertical inner walls on opposite sides of the channel-shaped sliding frame (143). The same C-shaped clamp (141) is rotatably connected between the two sliding bearings. The other end of the C-shaped clamp (141) is fixed with an I-shaped rubber pressure roller (142). A pressing spring (144) is fixed between the inner side of the C-shaped clamp (141) and the top inner wall of the side sliding groove (7).
6. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 5, characterized in that, The longitudinal section of the side slide groove (7) is convex, and the width of the groove frame (143) is adapted to the span of the bottom groove of the side slide groove (7). The groove frame (143) slides in the bottom groove of the side slide groove (7), and the width of the C-shaped clamp (141) is adapted to the span of the top groove of the side slide groove (7).
7. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 1, characterized in that, The lower surface of the mold boss (6) is fixed with support legs (5) near the four corners, and the lower surface of the base support (1) is fixed with support blocks near the four corners.
8. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 1, characterized in that, Both of the side pressure blocks (12) are provided with stress relief mechanisms (15) at their top ends. The stress relief mechanisms (15) include anti-torsion grooves (122) that are equidistantly distributed at the top ends of the side pressure blocks (12). The axis of the anti-torsion grooves (122) is perpendicular to the side of the mold boss (6) when bent. Impact pins are slidably connected in the grooves of all the anti-torsion grooves (122). The top ends of all the impact pins are fixed with the same tie rod. Two symmetrical ear plates are fixed near the middle of the top end of the tie rod. Compression springs (151) are fixed on the side of the two ear plates away from the mold boss (6), and a spring stop block (16) for fixing the other end of the compression spring (151) is fixed near the edge of the top of the side pressure block (12). A rack and pinion rod (153) is fixed in the middle of the upper surface of the pull rod, and a reduction motor (152) is fixed at the top of the side pressure block (12). An intermittent gear (154) that meshes with the rack and pinion rod (153) is fixed at the top of the output shaft of the reduction motor (152).
9. The one-time stamping forming die based on aluminum alloy door and window processing according to claim 8, characterized in that, Each of the two side pressure blocks (12) has multiple roller grooves (123) at one end opposite to each other, and each roller groove (123) is fitted with a second roller (124), the roller surface of the second roller (124) protruding from the extrusion plane.
10. A one-time stamping forming method based on aluminum alloy door and window processing, comprising a one-time stamping forming die applied to the aluminum alloy door and window processing as described in claim 9, characterized in that, Includes the following steps: S1: Before stamping, the extension rod of the hydraulic push rod (19) is retracted to its shortest state. At this time, the sliding hinge seats (9) at both ends of the U-shaped tie rod (18) and the side pressure blocks (12) rise to the top position. Under the tension of the reset spring (17), the tops of the two side pressure blocks (12) are open and away from the middle forming platform (601). S2: Then place the profile blank (13) to be stamped in the middle of the upper surface of the forming platform (601), then face the opening of the C-shaped clamp (141) toward the middle of the mold boss (6), and push the grooved slide frame (143) into the side slide groove (7) as a whole, and then pull the two rubber pressure rollers (142) upward until the rubber pressure rollers (142) are pressed on the upper surface end of the profile blank (13) at the top of the forming platform (601); S3: Control the extension rod of the hydraulic push rod (19) to extend and start bending. At this time, the side pressure blocks (12) on both sides will slowly descend. Under the contact of the extrusion roller frame (3) and extrusion roller (4) on both sides, the two open side pressure blocks (12) will come together until the vertical plate and horizontal plate of the side pressure block (12) are in a horizontal and vertical state respectively. If it continues to descend, the bending of the two wings of the profile blank (13) will be completed. Then, control the geared motor (152) to start, which will drive all the impact columns to continuously strike the crease after bending.