Pouring mold for left elastic supporting arm of new energy vehicle

By designing a casting mold for the left elastic arm of a new energy vehicle, and utilizing the contour grooves and guide dam structure of the upper and lower molds, the efficient casting of multiple left elastic arms was achieved, solving the problems of low pass rate and low efficiency of existing molds and improving production efficiency.

CN120961855APending Publication Date: 2025-11-18HUBEI HAISHENG HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202511244286.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

The existing casting molds cannot meet the high pass rate and high production efficiency requirements of the left spring arm of the Dongfeng Nano 01 new energy passenger vehicle, and can only cast one product at a time, which cannot meet the production needs of the factory.

Method used

A casting mold for the left elastic arm of a new energy vehicle was designed, comprising an upper mold and a lower mold. The bottom of the upper mold and the top of the lower mold are respectively provided with contour grooves. Combined with the guide dam and slider structure, multiple left elastic arms can be cast simultaneously, and a semi-automatic gravity casting is adopted using a mechanical mold.

Benefits of technology

Simultaneous casting of multiple left spring-loaded arms was achieved, improving the product qualification rate, and production efficiency was improved through the semi-automation of mechanical molds.

✦ Generated by Eureka AI based on patent content.

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Abstract

A pouring mold for a left elastic supporting arm of a new energy vehicle is characterized by comprising an upper mold (1) and a lower mold (2), a set of upper profiling grooves are formed in the bottom of the upper mold (1), a set of lower profiling grooves are formed in the top of the lower mold (2), a liquid inlet is formed in one end of each lower profiling groove, and a pouring groove (3) communicated with the liquid inlet is formed in the lower mold (2); the device has the advantages that a plurality of left elastic support arms can be cast at a time according to the size of a mold, mechanical mold semi-automatic gravity casting is adopted, and the product percent of pass is high.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of pouring molds, in particular to a left spring support arm pouring mold for new energy vehicles. BACKGROUND

[0002] At present, the left spring support arm of Dongfeng Nanmi 01 new energy passenger vehicle has low product qualification rate by using the existing pouring mold, and only one left spring support arm can be poured at a time, so the production efficiency is low, and the existing pouring mold cannot meet the production needs of the factory. SUMMARY

[0003] The purpose of the present application is to provide a left spring support arm pouring mold for new energy vehicles to solve the above problems.

[0004] The present application comprises an upper mold and a lower mold, The upper mold is provided with a group of upper profiling grooves at the bottom, and the lower mold is provided with a group of lower profiling grooves at the top, one end of the lower profiling grooves is a liquid inlet, and the lower mold is provided with a pouring groove in communication with the liquid inlet.

[0005] The lower profiling groove comprises a lower main body area, a lower half-pipe area and a sliding groove, the inlet end of the lower half-pipe area is in communication with the lower main body area, a sliding block is arranged in the sliding groove, an inner hole forming rod is arranged on the end face of the sliding block, and the inner hole forming rod is located in the lower half-pipe area.

[0006] A group of inlaid holes are arranged in the lower main body area, and a group of profiling forming columns are respectively arranged in the group of inlaid holes, and the end of the profiling forming column is located in the lower main body area.

[0007] A group of A guide dams are arranged at the inlet end of the lower main body area, and a group of B guide dams coupled with the A guide dams are arranged in the pouring groove.

[0008] A plug is arranged at the connection between the inner hole forming rod and the sliding block, the plug is located in the outlet end of the lower half-pipe area, and the outer wall of the plug is coupled with the inner wall of the outlet end of the lower half-pipe area.

[0009] A T-shaped push-pull groove is arranged at the tail of the sliding block.

[0010] The upper profiling groove comprises an upper main body area, an upper half-pipe area and a sliding block positioning area, the inlet end of the upper half-pipe area is in communication with the upper main body area, the sliding block positioning area is in communication with the outlet end of the upper half-pipe area, the upper half-pipe area and the lower half-pipe area merge into a tubular forming area after the upper mold and the lower mold are closed, and the upper part of the sliding block is located in the sliding block positioning area.

[0011] The upper mold is provided with a mold mounting plate at the top, and the lower mold is provided with a mold mounting plate at the bottom.

[0012] The upper mold is provided with a forming top plate, and the forming top plate is located at the top of the B diversion dam.

[0013] The present application has the advantages that: multiple left elastic support arms can be cast at one time according to the size of the mold, mechanical mold semi-automatic gravity casting is adopted, and the product qualified rate is high. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a schematic diagram of the front structure of the mold of the present application.

[0015] Figure 2 is a schematic diagram of the back structure of the mold of the present application.

[0016] Figure 3 is a schematic diagram of the front structure of the lower mold of the present application.

[0017] Figure 4 is a schematic diagram of the back structure of the lower mold of the present application.

[0018] Figure 5 is a schematic diagram of the structure of the lower mold for placing and casting the formed workpiece.

[0019] Figure 6 is a schematic diagram of the structure of the formed column of the present application.

[0020] Figure 7 is a schematic diagram of the top structure of the upper mold of the present application.

[0021] Figure 8 is a schematic diagram of the bottom structure of the upper mold of the present application.

[0022] Figure 9 is a schematic diagram of the top surface structure of the left elastic support arm blank of the present application.

[0023] Figure 10 is a schematic diagram of the bottom surface structure of the left elastic support arm of the present application. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, but not all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.

[0026] It should be noted that similar reference numerals and letters refer to similar items throughout the accompanying drawings, and once an item is defined in one drawing, it is not necessary to further define and explain it in subsequent drawings.

[0027] In the description of the embodiments of the present application, it should be noted that if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, if the terms "first", "second" and the like appear in the description of the present application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0028] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, if the terms "set", "connect" appear, they should be understood in a broad sense, for example, they can be fixedly connected, or detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0029] As shown in the drawings, the present application comprises an upper die 1 and a lower die 2, The upper die 1 has a group of upper profiling grooves at the bottom, the lower die 2 has a group of lower profiling grooves at the top, one end of the lower profiling grooves is a liquid inlet, and the lower die 2 is provided with a pouring groove 3 in communication with the liquid inlet.

[0030] The lower profiling groove comprises a lower main body area 4, a lower half-pipe area 5 and a sliding groove 6, the inlet end of the lower half-pipe area 5 is in communication with the lower main body area 4, a sliding block 7 is arranged in the sliding groove 6, an inner hole forming rod 8 is arranged on the end face of the sliding block 7, and the inner hole forming rod 8 is located in the lower half-pipe area 5.

[0031] A group of inlay holes 9 are opened in the lower main body area 4, and a profiling forming column 10 is arranged in each of the group of inlay holes 9, and the end of the profiling forming column 10 is located in the lower main body area 4.

[0032] A group of A guide dams 11 are arranged at the inlet end of the lower main body area 4, and a group of B guide dams 12 are arranged in the pouring groove 3 and coupled with the A guide dams 11.

[0033] A block 13 is provided at the connection between the inner forming rod 8 and the slider 7. The block 13 is located inside the outlet end of the lower half-pipe region 5, and the outer wall of the block 13 is coupled to the inner wall of the outlet end of the lower half-pipe region 5.

[0034] The tail of slider 7 has a push-pull groove 14 with a T-shaped cross section.

[0035] The upper contouring groove includes an upper main body area 15, an upper half-tube area 16, and a slider positioning area 17. The inlet end of the upper half-tube area 16 is connected to the upper main body area 15, and the slider positioning area 17 is connected to the outlet end of the upper half-tube area 16. After the upper mold 1 and the lower mold 2 are closed, the upper half-tube area 16 and the lower half-tube area 5 are merged into a tubular forming area, and the upper part of the slider 7 is located in the slider positioning area 17.

[0036] Mold mounting plates are provided at the top of the upper mold 1 and the bottom of the lower mold 2.

[0037] The upper mold 1 is provided with a forming top plate 18, which is located on the top of the B diversion dam 12.

[0038] Example 1: As shown in the attached document Figure 4 As shown, the slider 7 is installed in the groove 6, the inner hole forming rod 8 is located in the lower half-tube area 5, and then the imitation forming column 10 is inserted into the corresponding inlay hole 9. The top shape of the imitation forming column 10 is made according to the shape of the groove of the left spring arm. The top of the imitation forming column 10 matches the inner cavity of the lower main body area 4 to form the lower imitation groove. The A guide dam 11 and the B guide dam 12 are coupled to form an integral guide dam. A casting flow area is formed between two adjacent guide dams to divert the molten metal in the casting tank 3. Each lower imitation groove is connected to three casting flow areas to make the molten metal enter more evenly.

[0039] The upper mold 1 and lower mold 2 are closed, and molten metal is injected into the casting tank 3. The molten metal flows along the casting flow area into the lower and upper contouring tanks, and then flows into the lower half-pipe area 5 and the upper half-pipe area 16. The outlet ends of the lower half-pipe area 5 and the upper half-pipe area 16 are blocked by the plug 13 to prevent the molten metal from overflowing. After casting is completed, the mixture is left to cool and solidify for a period of time. Then, the upper mold 1 is opened, and a special tool is inserted into the push-pull groove 14. The slider 7 moves backward along the slide groove 6, and the inner hole forming rod 8 separates from the left spring support arm blank 100, thus allowing the left spring support arm blank 100 to be removed.

[0040] The molding column 10 is detachable and can be installed as an insert, which facilitates mold modification and mold maintenance.

[0041] The product is made by cutting off the excess part of the left spring arm blank within the casting flow area.

Claims

1. A casting mold for the left spring-loaded support arm of a new energy vehicle, characterized in that... Including the upper mold (1) and the lower mold (2), The upper mold (1) has a set of upper contour grooves at the bottom, and the lower mold (2) has a set of lower contour grooves at the top. One end of the lower contour groove is a liquid inlet, and the lower mold (2) is provided with a casting groove (3) that communicates with the liquid inlet.

2. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 1, characterized in that, The lower contour groove includes a lower main body area (4), a lower half-pipe area (5) and a slide (6). The inlet end of the lower half-pipe area (5) is connected to the lower main body area (4). A slider (7) is provided in the slide (6). An inner hole forming rod (8) is provided on the end face of the slider (7). The inner hole forming rod (8) is located in the lower half-pipe area (5).

3. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 2, characterized in that, A set of inlay holes (9) are opened in the lower main body area (4), and a simulated shaping column (10) is set in the set of inlay holes (9). The end of the simulated shaping column (10) is located in the lower main body area (4).

4. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 3, characterized in that, A set of A diversion dams (11) is provided at the inlet end of the lower main area (4), and a set of B diversion dams (12) coupled with A diversion dams (11) is provided in the casting trough (3).

5. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 4, characterized in that, A plug (13) is provided at the connection between the inner hole forming rod (8) and the slider (7). The plug (13) is located inside the outlet end of the lower half-pipe region (5), and the outer wall of the plug (13) is coupled to the inner wall of the outlet end of the lower half-pipe region (5).

6. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 5, characterized in that, The slider (7) has a push-pull groove (14) with a T-shaped cross section at its tail.

7. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 6, characterized in that, The upper contouring groove includes an upper main body area (15), an upper half-tube area (16), and a slider positioning area (17). The inlet end of the upper half-tube area (16) is connected to the upper main body area (15), and the slider positioning area (17) is connected to the outlet end of the upper half-tube area (16). After the upper mold (1) and the lower mold (2) are closed, the upper half-tube area (16) and the lower half-tube area (5) are merged into a tubular forming area, and the upper part of the slider (7) is located in the slider positioning area (17).

8. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 1, characterized in that, Mold mounting plates are provided at the top of the upper mold (1) and the bottom of the lower mold (2).

9. The casting mold for the left spring-loaded support arm of a new energy vehicle according to claim 4, characterized in that, The upper mold (1) is provided with a forming top plate (18), which is located on top of the B diversion dam (12).