Assembling equipment with welding head protection function
By designing assembly equipment with weld head protection functions, the problems of easy damage and deformation of weld heads have been solved, achieving the effects of reducing maintenance costs and extending service life.
Patent Information
- Application Number
- CN202511069440.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-11-18
AI Technical Summary
The welding heads in existing welding equipment are prone to damage when not in use, resulting in high maintenance costs. They are also prone to deformation or cracking during welding, affecting structural safety and service life.
An assembly device with welding head protection function was designed, including a rotating platform and multiple components such as a rotating component, a clamping component, a detection component, a sensing component, and a lifting component. These components enable the loading and fixing of the welding head, the clamping of the protective sleeve, detection, and differentiation of the unloading, ensuring that the welding head is not damaged when not in use and preventing deformation or cracking during welding.
It effectively protects the weld joint, reduces maintenance costs, extends the service life of the weld joint, lowers welding costs, and improves structural safety.
Smart Images

Figure CN120962205A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding head processing, in particular, especially relates to an assembling equipment with welding head protection function. BACKGROUND
[0002] Welding, also known as fusion, is a manufacturing process and technique that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many energy sources for modern welding, including gas flame, electric arc, laser, electron beam, friction and ultrasonic waves. In addition to being used in factories, welding can also be done in various environments, such as outdoors, underwater and in space. No matter where, welding can pose a danger to the operator, so appropriate protective measures must be taken when welding. The injuries that welding can cause to the human body include burns, electric shock, vision impairment, inhalation of toxic gases, excessive ultraviolet radiation, etc. The protective sleeve on the welding head is used to protect the welding gun and prolong its service life. Protective sleeves of different materials are suitable for different environments.
[0003] At present, the welding head in the existing welding device is exposed to the air, so it is easy to cause damage to the welding head when it is not needed, and the damage rate of the welding head is high, which will increase the maintenance cost. When welding, the welding structure will generate a large stress, and the welding structure is also prone to large deformation or even cracks, which poses a great threat to the safety of the structure, has high cost and short service life.
[0004] The prior art has defects and needs to be improved. SUMMARY
[0005] In order to solve the defects of the prior art, the present application provides an assembling equipment with welding head protection function.
[0006] The technical document provided by the present application is an assembling equipment with welding head protection function, which comprises a rotating platform and an electric control cabinet. The electric control cabinet is arranged on one side of the rotating platform. Rotating components, pressing components, detection components, sensing components and jacking components are arranged on the rotating platform respectively. The rotating components are arranged in the middle of the rotating platform. The jacking components, sensing components, pressing components and detection components are arranged in the clockwise direction around the rotating platform. A transplanting component is also arranged on the rotating platform. The transplanting component is arranged above the rotating components. The transplanting component comprises a transplanting frame, a fixing unit and a blanking unit. The transplanting frame is arranged on the rotating platform. The fixing unit and the blanking unit are arranged in the transplanting frame in parallel and at intervals.
[0007] Preferably, the sensing assembly comprises a sensing support, a sensing elastic member and a sensor, the sensing support is arranged on the rotating platform, the sensing elastic member is vertically arranged on the top end of the sensing support, and the sensor is arranged in the sensing elastic member.
[0008] Preferably, the pressing assembly comprises a pressing base, a first pressing cylinder, a first pressing slide, a second pressing cylinder, a second pressing slide, a third pressing cylinder and a pressing device, the pressing base is arranged on the rotating platform, the fixed end of the first pressing cylinder is arranged on the pressing base, the output end of the first pressing cylinder is arranged on the first pressing slide, the fixed end of the second pressing cylinder is arranged on one side of the first pressing slide, the output end of the second pressing cylinder is arranged on the third pressing cylinder, and the output end of the third pressing cylinder is arranged on the pressing device.
[0009] Preferably, the detection assembly comprises a first detection support, a second detection support, a first detector, a second detector and a detection camera, the first detection support and the second detection support are arranged oppositely and are arranged on the rotating platform, the first detector and the second detector are arranged on the first detection support and the second detection support respectively, and the detection camera is arranged on the second detector.
[0010] Preferably, the fixing unit comprises a sliding table cylinder, a sliding table, a fixing cylinder and a fixing clamp, the fixed end of the sliding table cylinder is arranged in the transplanting frame, the output end of the sliding table cylinder is arranged on the sliding table, the fixed end of the fixing cylinder is arranged on the bottom end of the sliding table, and the output end of the fixing cylinder is arranged on the fixing clamp.
[0011] Preferably, the jacking assembly comprises a jacking base, a jacking cylinder and a jacking table, the jacking base is arranged on the rotating platform, the fixed end of the jacking cylinder is arranged on the jacking base, the output end of the jacking cylinder is arranged on the jacking table, and the jacking table is arranged below the rotating carrier in the rotating assembly.
[0012] Preferably, the blanking unit comprises a first blanking cylinder, a first blanking slide, a second blanking cylinder, a second blanking rotating frame, a third blanking cylinder, a third blanking slide, a fourth blanking cylinder and a fourth blanking clamp, the fixed end of the first blanking cylinder is arranged in the transplanting frame, the output end of the first blanking cylinder is slidingly arranged on the first blanking slide, the fixed end of the second blanking cylinder is arranged on the lower surface of the first blanking slide, the output end of the second blanking cylinder is rotatably arranged on the second blanking rotating frame, the fixed end of the third blanking cylinder is arranged on the second blanking rotating frame, the output end of the third blanking cylinder is arranged on the third blanking slide, the fixed end of the fourth blanking cylinder is arranged on the third blanking slide, and the output end of the fourth blanking cylinder is arranged on the fourth blanking clamp.
[0013] Preferably, the rotating assembly comprises a rotating motor, a speed reducer, a rotating disc and a plurality of rotating carriers, the rotating motor and the speed reducer are arranged on a rotating platform, the output end of the rotating motor is connected with the speed reducer, one end of a rotating shaft is vertically arranged in the speed reducer, the other end of the rotating shaft is vertically arranged upwards in the rotating disc, and a plurality of rotating carriers are arranged on the rotating disc.
[0014] Preferably, the plurality of rotating carriers are arranged in at least two pairs, and each of the plurality of rotating carriers comprises a carrier base and a carrier protection column, the carrier is arranged on the rotating disc, and the carrier protection column is arranged on one side of the carrier base.
[0015] Preferably, the rotating platform is further provided with a good product box and a poor product box, and the good product box and the poor product box are arranged in parallel.
[0016] Compared with the prior art, the welding head is fixed, the protective sleeve is pressed, the welding head is detected after being pressed, the welding head is lifted after being detected, and the welding head is distinguished and discharged after being lifted, so that the welding head is not damaged when not in use due to the installation of the protective sleeve, the maintenance cost is reduced, the protective sleeve has a certain elasticity, the welding head is not deformed or cracked due to stress during welding, the welding cost is low, the service life of the welding head is long, and the welding head has good market application value. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0018] Figure 2 It is a schematic diagram of the sensing assembly structure of the present application;
[0019] Figure 3 It is a schematic diagram of the pressing assembly structure of the present application;
[0020] Figure 4 It is a schematic diagram of the detection assembly structure of the present application;
[0021] Figure 5 It is a schematic diagram of the fixed unit structure of the present application;
[0022] Figure 6 It is a schematic diagram of the discharge unit structure of the present application.
[0023] Label: rotating platform 1, rotating assembly 2, pressing assembly 3, detection assembly 4, sensing assembly 5, jacking assembly 6, transplanting frame 7, fixing unit 8, blanking unit 9, sensing support 51, sensing elastic member 52, sensor 53, pressing base 31, first pressing cylinder 32, first pressing carriage 33, second pressing cylinder 34, second pressing carriage 35, third pressing cylinder 36, presser 37, first detection bracket 41, second detection bracket 42, first detector 43, second detector 44, detection camera 45, sliding table cylinder 81, sliding table frame 82, fixing cylinder 83, fixing clamp 84, first blanking cylinder 91, first blanking slide plate 92, second blanking cylinder 93, second blanking rotating frame 94, third blanking cylinder 95, third blanking slide plate 96, fourth blanking cylinder 97, fourth blanking clamping jaw 98. DETAILED DESCRIPTION
[0024] It should be noted that each of the technical features described above can be combined with each other to form various embodiments not listed above, which are all considered to be within the scope of the present application as described in the specification; and for those skilled in the art, the above-mentioned embodiments can be improved or changed according to the above-mentioned description, and all these improvements and changes shall fall within the scope of the appended claims of the present application.
[0025] In order to facilitate the understanding of the present application, the present application will be described in more detail below in conjunction with the drawings and specific embodiments. The preferred embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described in the specification. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "left", "right" and similar expressions used in the specification are for illustrative purposes only.
[0027] Unless otherwise defined, all technical and scientific terms used in the specification have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing the specific embodiments and are not intended to limit the present application.
[0028] The present application will be described in detail below in conjunction with the drawings.
[0029] As Figures 1-6The utility model discloses a kind of assembly equipment with welding head protection function, including rotating platform 1 and electric control cabinet, the electric control cabinet is located one side of the rotating platform 1, rotating assembly 2, pressing assembly 3, detection assembly 4, sensing assembly 5 and jacking assembly 6 are respectively arranged on the rotating platform 1, the rotating assembly 2 is located on the rotating platform 1 middle part, the rotating platform 1 periphery is sequentially arranged in the clockwise direction jacking assembly 6, sensing assembly 5, pressing assembly 3 and detection assembly 4, transplanting assembly is further arranged on the rotating platform 1, and the transplanting assembly is located above the rotating assembly 2, and the transplanting assembly includes transplanting frame 7, fixed unit 8 and blanking unit 9, the transplanting frame 7 is arranged on rotating platform 1, and the fixed unit 8 and the blanking unit 9 are sequentially and spaced apart parallelly arranged in the transplanting frame 7.
[0030] It should be noted that when welding head is placed on rotating platform 1, sensing assembly 5 arranged in front of rotating assembly 2 senses that welding head is placed into the positioning carrier of rotating platform 1, rotating assembly 2 rotates clockwise to move to pressing assembly 3 for processing, the protective sleeve needed to be installed on welding head is placed on welding head by fixed unit 8, and then pressing device is pressed, after processing, rotating platform 1 rotates clockwise again, and rotates to detection assembly 4 processing position, detection assembly 4 is detected, and qualified and unqualified products are checked, after detection, rotating platform 1 rotates clockwise again, and rotates to blanking unit 9 processing position, and blanking unit 9 separates and clamps qualified and unqualified products and places them into different receiving boxes.
[0031] Preferably, the sensing assembly 5 includes a sensing support 51, a sensing elastic member 52, and a sensor 53. The sensing support 51 is arranged on the rotating platform 1. The sensing elastic member 52 is vertically installed at the top end of the sensing support 51. The sensor 53 is arranged in the sensing elastic member 52.
[0032] It should be noted that the sensing elastic member 52 is arranged below the rotating carrier of the rotating assembly 2. When the product is placed, the sensing elastic member 52 is stressed after the object falls, triggers the sensor 53, and then transmits to the computer program. Then, the computer program makes the rotating assembly 2 rotate for the next step.
[0033] Preferably, the pressing assembly 3 comprises a pressing base 31, a first pressing cylinder 32, a first pressing slide 33, a second pressing cylinder 34, a second pressing slide 35, a third pressing cylinder 36 and a presser 37, the pressing base 31 is arranged on the rotating platform 1, the fixed end of the first pressing cylinder 32 is arranged on the pressing base 31, the output end of the first pressing cylinder 32 is arranged with the first pressing slide 33, the fixed end of the second pressing cylinder 34 is arranged on one side of the first pressing slide 33, the output end of the second pressing cylinder 34 is arranged with the third pressing cylinder 36, and the output end of the third pressing cylinder 36 is arranged with the presser 37.
[0034] It should be noted that the first pressing cylinder 32 drives the first pressing slide 33 to move left and right, the first pressing slide 33 simultaneously drives the second pressing cylinder 34 to slide, the second pressing cylinder 34 drives the second pressing slide 35 to move up and down, the second pressing slide 35 drives the third pressing cylinder 36 to work, and the third pressing cylinder 36 drives the presser 37 to press the product.
[0035] Further, the presser 37 is further provided with a heating block, so that the protective sleeve can be quickly wrapped on the welding head.
[0036] Preferably, the detection assembly 4 comprises a first detection support 41, a second detection support 42, a first detector 43, a second detector 44 and a detection camera 45, the first detection support 41 and the second detection support 42 are arranged oppositely and are arranged on the rotating platform 1, the first detection support 41 and the second detection support 42 are respectively arranged with the first detector 43 and the second detector 44, and the second detector 44 is arranged with the detection camera 45.
[0037] It should be noted that the first detector 43 and the second detector 44 detect the product in the middle, and the detection camera 45 is responsible for analyzing and transmitting the detection results.
[0038] Preferably, the fixing unit 8 comprises a slide cylinder 81, a slide frame 82, a fixing cylinder 83 and a fixing clamp 84, the fixed end of the slide cylinder 81 is arranged in the transplanting frame 7, the output end of the slide cylinder 81 is arranged with the slide frame 82, the bottom end of the slide frame 82 is arranged with the fixed end of the fixing cylinder 83, and the output end of the fixing cylinder 83 is arranged with the fixing clamp 84.
[0039] It should be noted that the slide cylinder 81 drives the slide frame 82 to slide left and right, the slide frame 82 drives the fixing cylinder 83 to slide, the fixing cylinder 83 drives the fixing clamp 84 to fix the product to be processed, and the pressing assembly 3 is used for pressing processing.
[0040] Preferably, the jacking assembly 6 comprises a jacking base, a jacking cylinder and a jacking table, the jacking base is arranged on the rotating platform 1, the fixed end of the jacking cylinder is arranged on the jacking base, the output end of the jacking cylinder is arranged on the jacking table, and the jacking table is arranged below the rotating carrier in the rotating assembly 2.
[0041] It should be noted that the jacking cylinder drives the jacking table to eject the product in the rotating carrier after being pressed tightly.
[0042] Preferably, the unloading unit 9 comprises a first unloading cylinder 91, a first unloading slide plate 92, a second unloading cylinder 93, a second unloading rotating frame 94, a third unloading cylinder 95, a third unloading slide plate 96, a fourth unloading cylinder 97 and a fourth unloading clamping jaw 98, the fixed end of the first unloading cylinder 91 is arranged in the transplanting frame 7, the output end of the first unloading cylinder 91 is slidably arranged on the first unloading slide plate 92, the lower surface of the first unloading slide plate 92 is arranged on the fixed end of the second unloading cylinder 93, the output end of the second unloading cylinder 93 is rotatably arranged on the second unloading rotating frame 94, the fixed end of the third unloading cylinder 95 is arranged on the second unloading rotating frame 94, the output end of the third unloading cylinder 95 is arranged on the third unloading slide plate 96, the fixed end of the fourth unloading cylinder 97 is arranged on the third unloading slide plate 96, and the output end of the fourth unloading cylinder 97 is arranged on the fourth unloading clamping jaw 98.
[0043] It should be noted that the first unloading cylinder 91 drives the first unloading slide plate 92 to move left and right, the first unloading slide plate 92 drives the second unloading cylinder 93 to move, the second unloading cylinder 93 drives the third unloading cylinder 95 to rotate 180° through the second unloading rotating frame 94, the third unloading cylinder 95 drives the fourth unloading cylinder 97 to move up and down through the third unloading slide plate 96, and the fourth unloading cylinder 97 drives the fourth unloading clamping jaw 98 to distinguish between good products and bad products.
[0044] Preferably, the rotating assembly 2 comprises a rotating motor, a speed reducer, a rotating disc and a plurality of rotating carriers, the rotating motor and the speed reducer are arranged on the rotating platform 1, the output end of the rotating motor is connected to the speed reducer, one end of a rotating shaft is vertically arranged in the speed reducer, the other end of the rotating shaft is vertically upwardly arranged in the rotating disc, and a plurality of rotating carriers are arranged on the rotating disc in intervals.
[0045] It should be noted that the rotating motor drives the rotating disc to rotate through the speed reducer, so that the plurality of rotating carriers on the rotating disc drive the workpieces to rotate in sequence to different processing positions.
[0046] Preferably, the plurality of rotating carriers is provided with at least two pairs of carrier bases and carrier protection columns, the carrier is arranged on the rotating disc, and the carrier protection column is arranged on one side of the carrier base.
[0047] It should be noted that the carrier base is used to hold the processed products, and the carrier protection column is used to prevent the products from shaking before entering the pressing assembly 3 before processing. During the processing of the pressing device, the carrier protection column is telescopic and does not resist the lower end of the pressing assembly 3.
[0048] Preferably, the rotating platform 1 is also provided with a good product box and a bad product box, and the good product box and the bad product box are arranged in parallel.
[0049] It should be noted that the good product box is used to hold good products, and the bad product box is used to hold bad products.
[0050] It should be noted that the above technical features continue to be combined with each other to form various embodiments not listed above, which are considered to be within the scope of the description of the present application; and for those skilled in the art, the above description can be improved or changed, and all these improvements and changes shall belong to the protection scope of the appended claims of the present application.
Claims
1. An assembly device with weld joint protection function, characterized in that, The device includes a rotating platform and an electrical control cabinet, with the electrical control cabinet located on one side of the rotating platform. The rotating platform is equipped with a rotating assembly, a pressing assembly, a detection assembly, a sensing assembly, and a lifting assembly. The rotating assembly is located in the center of the rotating platform, and the lifting assembly, sensing assembly, pressing assembly, and detection assembly are arranged clockwise around the perimeter of the rotating platform. A transplanting assembly is also provided on the rotating platform, located above the rotating assembly. The transplanting assembly includes a transplanting frame, a fixing unit, and a feeding unit. The transplanting frame is located on the rotating platform, and the fixing unit and the feeding unit are arranged parallel to each other at intervals within the transplanting frame.
2. The assembly equipment with weld joint protection function according to claim 1, characterized in that, The sensing component includes a sensing support, a sensing elastic element, and a sensor. The sensing support is mounted on a rotating platform, the sensing elastic element is vertically mounted on the top of the sensing support, and the sensor is located inside the sensing elastic element.
3. An assembly device with weld joint protection function according to claim 1, characterized in that, The clamping assembly includes a clamping base, a first clamping cylinder, a first clamping slide, a second clamping cylinder, a second clamping slide, a third clamping cylinder, and a clamping device. The clamping base is mounted on a rotating platform. The fixed end of the first clamping cylinder is mounted on the clamping base. The first clamping slide is mounted on the output end of the first clamping cylinder. The fixed end of the second clamping cylinder is mounted on one side of the first clamping slide. The third clamping cylinder is mounted on the output end of the second clamping cylinder. The clamping device is mounted on the output end of the third clamping cylinder.
4. An assembly device with weld joint protection function according to claim 1, characterized in that, The detection assembly includes a first detection bracket, a second detection bracket, a first detector, a second detector, and a detection camera. The first detection bracket and the second detection bracket are arranged opposite to each other and are both mounted on a rotating platform. The first detector and the second detector are respectively mounted on the first detection bracket and the second detection bracket, and the detection camera is mounted on the second detector.
5. An assembly device with weld joint protection function according to claim 1, characterized in that, The fixing unit includes a slide cylinder, a slide frame, a fixing cylinder, and a fixing clamp. The fixing end of the slide cylinder is located inside the transplanting frame. The output end of the slide cylinder is installed on the slide frame. The bottom end of the slide frame is installed on the fixing end of the fixing cylinder. The output end of the fixing cylinder is installed on the fixing clamp.
6. An assembly device with weld joint protection function according to claim 1, characterized in that, The lifting assembly includes a lifting base, a lifting cylinder, and a lifting platform. The lifting base is located on a rotating platform. The fixed end of the lifting cylinder is installed on the lifting base. The lifting platform is installed on the output end of the lifting cylinder. The lifting platform is located below the rotating carrier within the rotating assembly.
7. An assembly device with weld joint protection function according to claim 1, characterized in that, The feeding unit includes a first feeding cylinder, a first feeding slide plate, a second feeding cylinder, a second feeding rotating frame, a third feeding cylinder, a third feeding slide plate, a fourth feeding cylinder, and a fourth feeding gripper. The fixed end of the first feeding cylinder is located inside the transfer frame. The output end of the first feeding cylinder is slidably mounted on the first feeding slide plate. The fixed end of the second feeding cylinder is mounted on the lower surface of the first feeding slide plate. The output end of the second feeding cylinder is rotatably mounted on the second feeding rotating frame. The fixed end of the third feeding cylinder is mounted on the second feeding rotating frame. The third feeding slide plate is mounted on the output end of the third feeding cylinder. The fixed end of the fourth feeding cylinder is mounted on the third feeding slide plate. The fourth feeding gripper is mounted on the output end of the fourth feeding cylinder.
8. An assembly device with weld joint protection function according to claim 1, characterized in that, The rotating assembly includes a rotary motor, a reducer, a rotating disk, and multiple rotating carriers. The rotary motor and the reducer are both mounted on a rotating platform. The output end of the rotary motor is connected to the reducer. One end of the rotating shaft is vertically mounted inside the reducer, and the other end of the rotating shaft is vertically upward inside the rotating disk. Multiple rotating carriers are installed at intervals on the rotating disk.
9. An assembly device with weld joint protection function according to claim 1, characterized in that, Multiple rotating vehicles are provided in at least two pairs. Each rotating vehicle includes a vehicle base and a vehicle protective column. The vehicle is located on a rotating disk, and the vehicle protective column is located on one side of the vehicle base.
10. An assembly device with weld joint protection function according to claim 1, characterized in that, The rotating platform is also equipped with good product boxes and defective product boxes, which are arranged in parallel.