High-pressure grouting machine for ceramic closestool
By incorporating a stirring mechanism, a mold mechanism, and an adjustment mechanism into the high-pressure grouting machine for ceramic toilets, the problems of flash and cracking caused by poor mold sealing are solved, achieving stable slurry injection and complete mold sealing, thus improving molding quality and production efficiency.
Patent Information
- Application Number
- CN202511508493.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2025-11-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, if the high-pressure grouting machine for toilets cannot completely seal the mold during mold closing, it will cause burrs or flash at the grout parting surface, increasing the workload of subsequent finishing processes, and may cause product cracking or deformation due to stress concentration.
By setting up a stirring mechanism, a mold mechanism, and an adjustment mechanism, the slurry is sealed and injected into the mold in the mold-closed state to prevent slurry stratification. The mold is also clamped and positioned during the mold-closing process to achieve complete sealing and stable mold closing.
It effectively prevents the slurry from being exposed during the molding process, reduces flash and burrs, improves the molding quality of the product, reduces the risk of cracking and deformation, and simplifies subsequent processes.
Smart Images

Figure CN120962818A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of toilet molding technology, specifically to a high-pressure injection molding machine for ceramic toilets. Background Technology
[0002] The ceramic body of the toilet is primarily manufactured using a high-pressure slip casting process. This process begins by injecting prepared, stabilized slurry through pipes into a precisely designed metal mold. The mold typically consists of multiple pieces, its internal cavity precisely replicating the complex structure of a toilet, including the drain pipe and water ring. Under high pressure, water in the slurry seeps out through the porous inner wall of the mold (usually made of plaster), while slurry particles rapidly deposit and densify on the inner wall of the mold cavity, forming a uniformly thick body. After a preset curing time, the mold is opened, and the preliminarily formed toilet body can be removed. This process is highly automated, ensuring a dense internal structure and consistent overall strength, and its production efficiency is far higher than traditional manual slip casting.
[0003] During the high-pressure injection molding process of toilets, if the mold cannot be completely sealed when closing, burrs or flash will be generated at the parting surface. These excess slurries not only greatly increase the workload and difficulty of subsequent blanking processes, but may also cause cracking due to stress concentration during the drying and high-temperature firing stages caused by uneven thickness of the internal blank structure, resulting in product scrap. Poor mold separation is also extremely harmful. Forced demolding can easily cause irreparable tearing or deformation to the wet blank that has not yet fully cured. Such damage cannot be compensated for in subsequent processes and will also become a fatal defect. Summary of the Invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: a high-pressure grouting machine for ceramic toilets, comprising a first base plate and a second base plate welded to the side of the first base plate. The upper surface of the first base plate is fixed with an agitation mechanism for mixing slurry. By setting the agitation mechanism, the prepared slurry can be pumped into the slurry tank and continuously stirred, thereby preventing the slurry from separating. The slurry is then transported to the mold in the molded state by a diaphragm pump, thereby completing the slurry injection work. The frame is fixed on the upper surface of the second base plate. The top of the inner wall of the frame is provided with a mold mechanism for molding. By setting the mold mechanism, the mold can be closed under control during operation. Then, the slurry is transferred to the slurry pipe and injected into the mold by the diaphragm pump of the stirring mechanism. At the same time, the mold interface can be completely sealed in the closed state, thereby preventing the slurry from being exposed during the molding process. The mold mechanism includes a first fixed box, which is welded to the top of the inner wall of the frame. A first dual-head motor is fixed to the inner wall of the first fixed box. A first track frame is welded to the outer side of the first dual-head motor. There are two first track frames, which are symmetrically distributed on both sides of the first dual-head motor. A first sliding frame is fitted on the outer surface of the first track frame. A first support plate is welded to the lower surface of the first sliding frame. There are two first support plates, and a first mold and a second mold are respectively set at the bottom of the two first support plates. By setting the first dual-head motor, the two output ends can rotate at the same angular velocity after the switch is turned on. By setting the two first track frames, the two first sliding frames can drive the first mold and the second mold to move closer or further apart, thereby completing the mold closing and demolding work of the first mold and the second mold. The lower surface of the first track frame is provided with an adjustment mechanism for positioning the mold. By setting the adjustment mechanism, the first mold and the second mold can be clamped and positioned when the mold mechanism is working and the first mold and the second mold are closed together. At the same time, the slurry that has been stirred and mixed by the stirring mechanism can be injected into the inner cavity of the first mold and the second mold.
[0005] Preferably, the agitation mechanism includes a first support frame, which is welded to the upper surface of a first base plate. A storage box is welded to the top of the first support frame. A feed valve passes through the upper surface of the storage box. A support cover is welded to the center of the upper surface of the storage box. A stepper motor is welded to the top of the support cover. A rotating rod is mounted on the output end of the stepper motor via a coupling.
[0006] Preferably, the rotating rod is welded with a stirring plate on the outer surface of the storage box, a limiting frame is welded to the bottom of the inner wall of the storage box, the limiting frame is sleeved on the outer surface of the rotating rod, a discharge funnel is passed through the lower surface of the storage box, and a first connecting pipe is welded to the bottom opening of the discharge funnel.
[0007] Preferably, the agitation mechanism further includes a pneumatic diaphragm pump, the lower surface of which is welded with a fixing frame, the fixing frame being welded to the upper surface of the first base plate, the end of the first connecting pipe away from the storage tank being fixedly connected to the input end of the pneumatic diaphragm pump, and the output end of the pneumatic diaphragm pump being sealed and connected with a second connecting pipe.
[0008] Preferably, the output ends of the first dual-head motor are each equipped with a first reciprocating lead screw via a coupling. The outer surface of the first reciprocating lead screw is threaded with a first threaded ring. The first threaded ring is welded to the top of the inner wall of the first sliding frame. A rolling bearing is fixedly connected to the end of the first reciprocating lead screw away from the first dual-head motor. The outer ring of the rolling bearing is fixedly connected to the inner wall of the first track frame. A first roller is welded to the bottom of the inner wall of the first sliding frame. The first roller is frictionally adapted to the inner wall of the first track frame.
[0009] Preferably, the first mold includes a first positioning frame, which is welded to the bottom of the first support plate. A first shim is riveted to the bottom of the inner wall of the first positioning frame. A first half-mold is welded to the upper surface of the first shim. A first sealing groove is formed on the outer surface of the first half-mold. A first sealing strip is fixedly connected to the first sealing groove. A first wrapping tube passes through the outer surface of the first half-mold. A second wrapping tube is fixedly connected to one side of the outer surface of the first half-mold where the first sealing groove extends.
[0010] Preferably, the second mold includes a second positioning frame, which is welded to the bottom of the first support plate. A second raising frame is riveted to the bottom of the inner wall of the second positioning frame. A second half mold is welded to the upper surface of the second raising frame. A second sealing groove is formed on the outer surface of the second half mold. A second sealing strip is fixedly connected to the second sealing groove. The first sealing groove and the second sealing groove are aligned. A feed pipe passes through the outer surface of the second half mold. The feed pipe is frictionally adapted to the inner wall of the first wrapping tube. An exhaust port is fixedly connected to one side of the second sealing groove extending to the outer surface of the second half mold. The exhaust port is frictionally adapted to the inner wall of the second wrapping tube.
[0011] Preferably, the adjustment mechanism includes a second support frame, which is fixedly connected to the first track frame located directly below the first dual-head motor. A second fixed box is welded to the lower surface of the second support frame, and a second dual-head motor is fixed to the inner wall of the second fixed box. The two ends of the second dual-head motor are symmetrically fixed with the second track frame. A second reciprocating screw is installed at the output end of the second dual-head motor through a coupling. A second threaded ring is threaded to the outer surface of the second reciprocating screw. A second sliding frame is welded to the upper surface of the second threaded ring. The second sliding frame is sleeved on the outer surface of the second track frame. A second roller is welded to the bottom of the inner wall of the second sliding frame, and the second roller is frictionally adapted to the inner wall of the second track frame.
[0012] Preferably, a third support frame is welded to the lower surface of the second sliding frame, and a clamping plate is riveted to the end of the third support frame. The clamping plate is adapted to be pressed and fitted with the first half mold and the second half mold, and a fixing plate is riveted to the outer surface of the clamping plate.
[0013] Preferably, a fourth support frame is welded to the lower surface of the second sliding frame, a third connecting pipe is welded to the bottom end of the fourth support frame, a sealing ring is fitted on the outer surface of the third connecting pipe, the sealing ring is fitted on the outer surface of the feed pipe, a fifth support frame is welded to the end of the second track frame, a connecting frame is welded to the bottom end of the fifth support frame, a transfer box is riveted to the inner wall of the connecting frame, the transfer box is threaded to the second connecting pipe, a telescopic pipe is fixedly connected to the end of the transfer box away from the second connecting pipe, the end of the telescopic pipe is welded to the end of the third connecting pipe, an air box is welded to the bottom end of the connecting frame, a high-pressure blower is provided on the inner wall of the air box, an exhaust pipe penetrates the outer surface of the air box, and the exhaust pipe is frictionally adapted to the inner wall of the exhaust port.
[0014] This invention provides a high-pressure grouting machine for ceramic toilets. It has the following beneficial effects: I. This ceramic toilet high-pressure grouting machine, by setting up a stirring mechanism, can continuously stir the prepared slurry into the slurry tank, thereby preventing the slurry from separating. Then, the slurry is transported to the mold in the mold-closing state by a diaphragm pump, thus completing the slurry injection work.
[0015] Second, this high-pressure grouting machine for ceramic toilets, by setting up a mold mechanism, can make the mold in a closed state under control during operation. Then, the slurry is transferred to the slurry pipe and injected into the mold by the diaphragm pump of the stirring mechanism. At the same time, in the closed state, the mold interface can be completely sealed, thereby preventing the slurry from being exposed during the molding process.
[0016] Third, the high-pressure grouting machine for ceramic toilets, by setting a first double-headed motor, can make the two output ends rotate at the same angular velocity after the start switch is turned on. By setting two first track frames, the two first sliding frames can drive the first mold and the second mold to achieve the effect of relatively approaching or moving away, thereby completing the mold closing and demolding work of the first mold and the second mold.
[0017] IV. The ceramic toilet high-pressure grouting machine, by setting an adjustment mechanism, can clamp and position the first mold and the second mold when the mold mechanism is working and the first mold and the second mold are closed together. At the same time, it can inject the grout that has been stirred and mixed by the stirring mechanism into the inner cavity of the first mold and the second mold. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the external structure of a high-pressure grouting machine for ceramic toilets according to the present invention; Figure 2 This is a rear view of the structure of a high-pressure grouting machine for ceramic toilets according to the present invention; Figure 3This is a schematic diagram of the stirring mechanism of the present invention; Figure 4 This is a schematic diagram of the mold mechanism structure of the present invention; Figure 5 This is a schematic cross-sectional view of the mold mechanism of the present invention; Figure 6 This is a schematic diagram of the first mold structure of the present invention; Figure 7 This is a schematic diagram of the second mold structure of the present invention; Figure 8 This is a schematic diagram of the adjustment mechanism structure of the present invention; Figure 9 This is a schematic cross-sectional view of the adjustment mechanism of the present invention.
[0019] In the diagram: 1. First base plate; 2. Second base plate; 3. Frame; 4. Agitating mechanism; 41. First support frame; 42. Storage tank; 43. Feed valve; 44. Support cover; 45. Stepper motor; 46. Rotating rod; 47. Agitating plate; 48. Limiting frame; 49. Discharge funnel; 410. First connecting pipe; 411. Fixing frame; 412. Pneumatic diaphragm pump; 413. Second connecting pipe; 5. Mold mechanism; 51. First fixed box; 52. First double-headed motor; 53. First reciprocating lead screw; 54. Rolling bearing; 55. First track frame; 56. First threaded ring; 57. First sliding frame; 58. First mold; 59. Second mold; 510. First roller; 511. First support plate; 581. First locking frame; 582. First raising frame; 583. First half mold; 584. First wrapping tube; 585. First sealing groove; 586. First sealing strip; 587. Second wrapping tube; 591. Second locking frame; 592. Second raising frame; 593. Second half mold; 594. Feed pipe; 595. Second sealing groove; 596. Second sealing strip; 597. Vent; 6. Adjustment mechanism; 61. Second support frame; 62. Second fixed box; 63. Second double-headed motor; 64. Second reciprocating screw; 65. Second track frame; 66. Second threaded ring; 67. Second sliding frame; 68. Second roller; 69. Third support frame; 610. Clamping plate; 611. Fixed plate; 612. Fourth support frame; 613. Third connecting pipe; 614. Sealing ring; 615. Telescopic pipe; 616. Fifth support frame; 617. Connecting frame; 618. Transfer box; 619. Air box; 620. High-pressure blower; 621. Air extraction pipe. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.
[0021] like Figures 1-9 As shown, the present invention provides a technical solution: a high-pressure grouting machine for ceramic toilets, including a first base plate 1 and a second base plate 2 welded to the side of the first base plate 1. The upper surface of the first base plate 1 is fixed with an agitation mechanism 4 for mixing slurry. By setting the agitation mechanism 4, the prepared slurry can be pumped into the slurry tank and stirred continuously, thereby preventing the slurry from separating. The slurry is then transported to the mold in the molded state by a diaphragm pump, thereby completing the slurry injection work. The frame 3 is fixed on the upper surface of the second base plate 2. The top of the inner wall of the frame 3 is provided with a mold mechanism 5 for molding. By setting the mold mechanism 5, the mold can be in a closed state under control during operation. Then, the slurry is transferred to the slurry pipe and injected into the mold by the diaphragm pump of the stirring mechanism 4. At the same time, the mold interface can be completely sealed in the closed state, thereby preventing the slurry from being exposed during the molding process. The mold mechanism 5 includes a first fixed box 51, which is welded to the top of the inner wall of the frame 3. A first double-head motor 52 is fixed to the inner wall of the first fixed box 51. A first track frame 55 is welded to the outer side of the first double-head motor 52. There are two first track frames 55, which are symmetrically distributed on both sides of the first double-head motor 52. A first sliding frame 57 is fitted on the outer surface of the first track frame 55. A first support plate 511 is welded to the lower surface of the first sliding frame 57. There are two first support plates 511, and a first mold 58 and a second mold 59 are respectively set at the bottom of the two first support plates 511. By setting the first double-head motor 52, the two output ends can rotate at the same angular velocity after the switch is turned on. By setting the two first track frames 55, the two first sliding frames 57 can drive the first mold 58 and the second mold 59 to move closer or further apart, thereby completing the mold closing and demolding work of the first mold 58 and the second mold 59. The lower surface of the first track frame 55 is provided with an adjustment mechanism 6 for positioning the mold. By setting the adjustment mechanism 6, when the first mold 58 and the second mold 59 are closed together during the operation of the mold mechanism 5, the first mold 58 and the second mold 59 can be clamped and positioned. At the same time, the slurry that has been stirred and mixed by the stirring mechanism 4 can be injected into the inner cavity of the first mold 58 and the second mold 59.
[0022] The stirring mechanism 4 includes a first support frame 41, which is welded to the upper surface of the first base plate 1. A storage tank 42 is welded to the top of the first support frame 41. A feed valve 43 passes through the upper surface of the storage tank 42. A support cover 44 is welded to the axis of the upper surface of the storage tank 42. A stepper motor 45 is welded to the top of the support cover 44. A rotating rod 46 is mounted on the output end of the stepper motor 45 via a coupling. By setting up the storage tank 42, the stirred mud can be stored. By setting up the feed valve 43, the stirred mud can be discharged. The slurry is poured into the inner cavity of the storage tank 42. A stepper motor 45 is installed, which drives the rotating rod 46 to rotate during operation. An agitator 47 is welded to the outer surface of the rotating rod 46. A limit frame 48 is welded to the bottom of the inner wall of the storage tank 42, and this limit frame 48 is fitted onto the outer surface of the rotating rod 46. A discharge funnel 49 extends through the lower surface of the storage tank 42, and a first connecting pipe 410 is welded to the bottom opening of the discharge funnel 49. By installing the agitator 47, the rotating rod 46... When rotating, the stirring plate 47 rotates within the storage tank 42, continuously agitating the prepared slurry within the storage tank 42. A limiting frame 48 limits the rotation of the rotating rod 46, ensuring stable rotation. A discharge funnel 49 allows the prepared slurry from the storage tank 42 to enter the inner cavity of the first connecting pipe 410. The agitation mechanism 4 also includes a pneumatic diaphragm pump 412, with a fixed frame 4 welded to its lower surface. 11. The fixing frame 411 is welded to the upper surface of the first base plate 1. The end of the first connecting pipe 410 away from the storage tank 42 is fixedly connected to the input end of the pneumatic diaphragm pump 412. The output end of the pneumatic diaphragm pump 412 is sealed and connected to the second connecting pipe 413. By setting the pneumatic diaphragm pump 412, mud from the inner cavity of the storage tank 42 can be periodically sucked in and discharged, thereby completing the mud transportation task. By setting the second connecting pipe 413, the mud output by the pneumatic diaphragm pump 412 can flow into the inner cavity of the regulating mechanism 6.
[0023] The output ends of the first dual-head motor 52 are each equipped with a first reciprocating lead screw 53 via a coupling. A first threaded ring 56 is threaded onto the outer surface of the first reciprocating lead screw 53. The first threaded ring 56 is welded to the top of the inner wall of the first sliding frame 57. A rolling bearing 54 is fixedly connected to the end of the first reciprocating lead screw 53 away from the first dual-head motor 52. The outer ring of the rolling bearing 54 is fixedly connected to the inner wall of the first track frame 55. A first roller 510 is welded to the bottom of the inner wall of the first sliding frame 57. The first roller 510 is frictionally fitted against the inner wall of the first track frame 55. By setting the first reciprocating lead screw 53, when the first dual-head motor 52 rotates, the first threaded ring 56 can drive the first sliding frame 57 to rotate on the outer surface of the first reciprocating lead screw 53. The surface moves back and forth laterally. By setting the first roller 510, the first sliding frame 57 can move stably on the outer surface of the first track frame 55. By setting the rolling bearing 54, the first reciprocating screw 53 can rotate stably. The first mold 58 includes a first positioning frame 581, which is welded to the bottom of the first support plate 511. A first shim frame 582 is riveted to the bottom of the inner wall of the first positioning frame 581. A first half mold 583 is welded to the upper surface of the first shim frame 582. A first sealing groove 585 is opened on the outer surface of the first half mold 583. A first sealing strip 586 is fixedly connected to the first sealing groove 585. A first wrapping tube 584 passes through the outer surface of the first half mold 583. A second wrapping tube 587 is fixedly connected to one side of the outer surface of the first half mold 583 via a sealing groove 585. By setting a first locking frame 581, the first half mold 583 can move together with the first sliding frame 57 when the first support plate 511 moves laterally. The second mold 59 includes a second locking frame 591, which is welded to the bottom of the first support plate 511. A second shim frame 592 is riveted to the bottom of the inner wall of the second locking frame 591. The second half mold 593 is welded to the upper surface of the second shim frame 592. A second sealing groove 595 is formed on the outer surface of the second half mold 593, and a second sealing strip 596 is fixedly connected to the second sealing groove 595. The first sealing groove 585 and the second sealing groove 586 are connected to each other. The two halves of the mold are aligned 95°. A feed pipe 594 penetrates the outer surface of the second half mold 593, and the feed pipe 594 frictionally engages with the inner wall of the first wrapping tube 584. A second sealing groove 595 extends to one side of the outer surface of the second half mold 593 and is fixedly connected to an exhaust port 597, which frictionally engages with the inner wall of the second wrapping tube 587. By setting the second half mold 593, it can cooperate with the first half mold 583, so that when the first half mold 583 and the second half mold 593 are closed, the internal space forms a toilet shape. By setting the first sealing groove 585 and the second sealing groove 595, and setting the first sealing strip 586 and the second sealing strip 596, when the first half mold 583 and the second half mold 593 are closed...The first sealing strip 586 and the second sealing strip 596 can form a sealed space between the first sealing groove 585 and the second sealing groove 595. By providing an exhaust port 597 and a wrapping tube 587, the airflow in the sealed space formed by the first sealing groove 585 and the second sealing groove 595 can be extracted under the action of the adjusting mechanism 6, thereby causing the first half-mold 583 and the second half-mold 593 to fit tightly together. By providing a feed pipe 594, it can be connected to the first wrapping tube 584 when the first half-mold 583 and the second half-mold 593 are fitted together, thus facilitating the injection of slurry.
[0024] The adjusting mechanism 6 includes a second support frame 61, which is fixedly connected to the first track frame 55 directly below the first dual-head motor 52. A second fixed box 62 is welded to the lower surface of the second support frame 61. A second dual-head motor 63 is fixed to the inner wall of the second fixed box 62. The two ends of the second dual-head motor 63 are symmetrically fixed with the second track frame 65. A second reciprocating screw 64 is installed at the output end of the second dual-head motor 63 via a coupling. A second threaded ring 66 is threaded onto the outer surface of the second reciprocating screw 64. A second sliding frame 67 is welded to the upper surface of the second threaded ring 66. The second sliding frame 67 is sleeved on the outer surface of the second track frame 65. A second roller 68 is welded to the bottom of the inner wall of the second sliding frame 67. The second roller 68 and... The inner wall of the second track frame 65 is frictionally adapted. By setting a second double-headed motor 63, the second reciprocating screw 64 at the output end can be rotated during operation, thereby causing the second threaded ring 66 to drive the second sliding frame 67 to move back and forth laterally in the position of the second track frame 65. By setting a second roller 68, the friction force generated by the movement of the second sliding frame 67 on the outer surface of the second track frame 65 can be reduced. A third support frame 69 is welded to the lower surface of the second sliding frame 67. A clamping plate 610 is riveted to the end of the third support frame 69. The clamping plate 610 is squeezed and adapted to the first half mold 583 and the second half mold 593. A fixing plate 611 is riveted to the outer surface of the clamping plate 610. By setting the clamping plate 610 and the fixing plate 611, the friction force generated by the movement of the second sliding frame 67 on the outer surface of the second track frame 65 can be reduced. When the second sliding frame 67 moves on the outer surface of the second track frame 65, the clamping plate 610 and the fixing plate 611 move toward the outer surfaces of the first half mold 583 and the second half mold 593, thereby clamping the first half mold 583 and the second half mold 593. A fourth support frame 612 is welded to the lower surface of the second sliding frame 67, and a third connecting pipe 613 is welded to the bottom end of the fourth support frame 612. A sealing ring 614 is fitted on the outer surface of the third connecting pipe 613, and the sealing ring 614 is fitted on the outer surface of the feed pipe 594. A fifth support frame 616 is welded to the end of the second track frame 65, and a connecting frame 617 is welded to the bottom end of the fifth support frame 616. A transfer box 618 is riveted to the inner wall of the connecting frame 617. 8 is threadedly connected to the second connecting pipe 413. A telescopic pipe 615 is fixedly connected to the end of the transfer box 618 away from the second connecting pipe 413. The end of the telescopic pipe 615 is welded to the end of the third connecting pipe 613. An air box 619 is welded to the bottom of the connecting frame 617. A high-pressure blower 620 is installed on the inner wall of the air box 619. An exhaust pipe 621 penetrates the outer surface of the air box 619. The exhaust pipe 621 is frictionally fitted to the inner wall of the exhaust port 597. By setting the third connecting pipe 613 and the sealing ring 614, when the second sliding frame 67 moves towards the first half mold 583 and the second half mold 593, the third connecting pipe 613 can be inserted into the inner cavity of the feed pipe 594, and the sealing ring 614 can be fitted onto the outer surface of the feed pipe 594.This allows the third connecting pipe 613 to be tightly connected to the feed pipe 594. By setting up the transfer box 618 and the telescopic pipe 615, the third connecting pipe 613 can be connected to the second connecting pipe 413. By setting up the air box 619 and the suction pipe 621, as the second sliding frame 67 moves, the suction pipe 621 can be inserted into the inner cavity of the exhaust port 597. Then, when the high-pressure blower 620 in the inner cavity of the air box 619 works, the airflow in the sealed space formed by the first sealing groove 585 and the second sealing groove 595 is extracted, thereby causing the first half-mold 583 and the second half-mold 593 to fit tightly together.
[0025] Working principle: During use, the operator pours the prepared mud into the inner cavity of the storage tank 42 through the feed valve 43. Then, the stepper motor 45 is connected to the power supply and the switch is turned on, so that the rotating rod 46 drives the stirring plate 47 to stir the mud in the inner cavity of the storage tank 42. Then, the first double-head motor 52 is started, so that the first sliding frame 57 moves on the outer surface of the first track frame 55, and finally the first half mold 583 and the second half mold 593 are tightly fitted together. Then, the second double-head motor 63 is started, so that the second sliding frame 67 moves on the outer surface of the second track frame 65. During the process, the clamping plate 610 and the fixing plate 611 clamp and position the first half mold 583 and the second half mold 593. At the same time, when the second sliding frame 67 moves towards the first half mold 583 and the second half mold 593, the third connecting pipe 613 is inserted into the inner cavity of the feed pipe 594, and the sealing ring 614 is sleeved on the feed pipe 594. The outer surface of the second sliding frame 67 is moved so that the third connecting pipe 613 is tightly connected to the feed pipe 594. As the second sliding frame 67 moves, the suction pipe 621 is inserted into the inner cavity of the exhaust port 597. Then, when the high-pressure blower 620 in the inner cavity of the air box 619 works, the airflow in the sealed space formed by the first sealing groove 585 and the second sealing groove 595 is extracted, so that the first half mold 583 and the second half mold 593 are tightly fitted together, completing the closing work of the first half mold 583 and the second half mold 593. Then, the pneumatic diaphragm pump 412 is started so that the mud in the inner cavity of the storage box 42 is poured into the inner cavity of the transfer box 618 through the second connecting pipe 413. Finally, it is poured into the inner cavity of the first half mold 583 and the second half mold 593 through the telescopic pipe 615 and the third connecting pipe 613. Then, the first half mold 583 and the second half mold 593 are separated, and the toilet molding work is completed.
[0026] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A high-pressure grouting machine for ceramic toilets, characterized in that, include: A first base plate (1) and a second base plate (2) welded to the side of the first base plate (1), wherein an agitation mechanism (4) for mixing slurry is fixed on the upper surface of the first base plate (1). A frame (3) is fixed on the upper surface of the second base plate (2), and a mold mechanism (5) for forming is provided on the top of the inner wall of the frame (3). The mold mechanism (5) includes a first fixed box (51), which is welded to the top of the inner wall of the frame (3). A first double-headed motor (52) is fixed on the inner wall of the first fixed box (51). A first track frame (55) is welded to the outer side of the first double-headed motor (52). There are two first track frames (55), and the two first track frames (55) are symmetrically distributed on both sides of the first double-headed motor (52). A first sliding frame (57) is sleeved on the outer surface of the first track frame (55). A first support plate (511) is welded to the lower surface of the first sliding frame (57). There are two first support plates (511), and a first mold (58) and a second mold (59) are respectively provided at the bottom of the two first support plates (511). The lower surface of the first track frame (55) is provided with an adjustment mechanism (6) for positioning the mold.
2. The high-pressure grouting machine for ceramic toilets according to claim 1, characterized in that: The stirring mechanism (4) includes a first support frame (41), which is welded to the upper surface of the first base plate (1). A storage box (42) is welded to the top of the first support frame (41). A feed valve (43) passes through the upper surface of the storage box (42). A support cover (44) is welded to the center of the upper surface of the storage box (42). A stepper motor (45) is welded to the top of the support cover (44). A rotating rod (46) is installed at the output end of the stepper motor (45) through a coupling.
3. The high-pressure grouting machine for ceramic toilets according to claim 2, characterized in that: The rotating rod (46) is located on the outer surface of the storage box (42) and a stirring plate (47) is welded thereon. A limiting frame (48) is welded to the bottom of the inner wall of the storage box (42). The limiting frame (48) is sleeved on the outer surface of the rotating rod (46). A discharge funnel (49) passes through the lower surface of the storage box (42). A first connecting pipe (410) is welded to the bottom opening of the discharge funnel (49).
4. A high-pressure grouting machine for ceramic toilets according to claim 3, characterized in that: The stirring mechanism (4) also includes a pneumatic diaphragm pump (412), a fixed frame (411) is welded to the lower surface of the pneumatic diaphragm pump (412), the fixed frame (411) is welded to the upper surface of the first base plate (1), the end of the first connecting pipe (410) away from the storage tank (42) is fixedly connected to the input end of the pneumatic diaphragm pump (412), and the output end of the pneumatic diaphragm pump (412) is sealed and connected to a second connecting pipe (413).
5. A high-pressure grouting machine for ceramic toilets according to claim 1, characterized in that: The output ends of the first dual-head motor (52) are all equipped with a first reciprocating screw (53) via a coupling. The outer surface of the first reciprocating screw (53) is threaded with a first threaded ring (56). The first threaded ring (56) is welded to the top of the inner wall of the first sliding frame (57). The end of the first reciprocating screw (53) away from the first dual-head motor (52) is fixedly connected with a rolling bearing (54). The outer ring of the rolling bearing (54) is fixedly connected to the inner wall of the first track frame (55). The bottom end of the inner wall of the first sliding frame (57) is welded with a first roller (510). The first roller (510) is frictionally adapted to the inner wall of the first track frame (55).
6. A high-pressure grouting machine for ceramic toilets according to claim 4, characterized in that: The first mold (58) includes a first positioning frame (581), which is welded to the bottom of the first support plate (511). A first shim frame (582) is riveted to the bottom of the inner wall of the first positioning frame (581). A first half mold (583) is welded to the upper surface of the first shim frame (582). A first sealing groove (585) is opened on the outer surface of the first half mold (583). A first sealing strip (586) is fixedly connected to the first sealing groove (585). A first wrapping tube (584) passes through the outer surface of the first half mold (583). A second wrapping tube (587) is fixedly connected to one side of the first sealing groove (585) extending to the outer surface of the first half mold (583).
7. A high-pressure grouting machine for ceramic toilets according to claim 6, characterized in that: The second mold (59) includes a second positioning frame (591), which is welded to the bottom of the first support plate (511). A second shim frame (592) is riveted to the bottom of the inner wall of the second positioning frame (591). A second half mold (593) is welded to the upper surface of the second shim frame (592). A second sealing groove (595) is opened on the outer surface of the second half mold (593). A second sealing strip (596) is fixedly connected to the second sealing groove (595). The first sealing groove (585) and the second sealing groove (595) are aligned. A feed pipe (594) passes through the outer surface of the second half mold (593). The feed pipe (594) is frictionally adapted to the inner wall of the first wrapping tube (584). An exhaust port (597) is fixedly connected to one side of the second sealing groove (595) extending to the outer surface of the second half mold (593). The exhaust port (597) is frictionally adapted to the inner wall of the second wrapping tube (587).
8. A high-pressure grouting machine for ceramic toilets according to claim 7, characterized in that: The adjustment mechanism (6) includes a second support frame (61), which is fixedly connected to the first track frame (55) located directly below the first dual-head motor (52). A second fixed box (62) is welded to the lower surface of the second support frame (61). A second dual-head motor (63) is fixedly installed on the inner wall of the second fixed box (62). A second track frame (65) is symmetrically fixed at both ends of the second dual-head motor (63). A second reciprocating screw (64) is installed at the output end of the second dual-head motor (63) through a coupling. A second threaded ring (66) is threadedly connected to the outer surface of the second reciprocating screw (64). A second sliding frame (67) is welded to the upper surface of the second threaded ring (66). The second sliding frame (67) is sleeved on the outer surface of the second track frame (65). A second roller (68) is welded to the bottom of the inner wall of the second sliding frame (67). The second roller (68) is frictionally adapted to the inner wall of the second track frame (65).
9. A high-pressure grouting machine for ceramic toilets according to claim 8, characterized in that: The lower surface of the second sliding frame (67) is welded with a third support frame (69), and the end of the third support frame (69) is riveted with a clamping plate (610). The clamping plate (610) is extruded and adapted to the first half mold (583) and the second half mold (593). The outer surface of the clamping plate (610) is riveted with a fixing plate (611).
10. A high-pressure grouting machine for ceramic toilets according to claim 9, characterized in that: A fourth support frame (612) is welded to the lower surface of the second sliding frame (67). A third connecting pipe (613) is welded to the bottom end of the fourth support frame (612). A sealing ring (614) is fitted on the outer surface of the third connecting pipe (613). The sealing ring (614) is fitted on the outer surface of the feed pipe (594). A fifth support frame (616) is welded to the end of the second track frame (65). A connecting frame (617) is welded to the bottom end of the fifth support frame (616). A transfer box (618) is riveted to the inner wall of the connecting frame (617). The transfer box (618) is threadedly connected to the second connecting pipe (413). A telescopic pipe (615) is fixedly connected to the end of the transfer box (618) away from the second connecting pipe (413). The end of the telescopic pipe (615) is welded to the end of the third connecting pipe (613). An air box (619) is welded to the bottom of the connecting frame (617). A high-pressure blower (620) is provided on the inner wall of the air box (619). An exhaust pipe (621) penetrates the outer surface of the air box (619). The exhaust pipe (621) is frictionally adapted to the inner wall of the exhaust port (597).