A rock wool board rapid stacking device

Abstract

The rock wool board rapid stacking equipment discloses to rock wool board stacking technical field.The rock wool board rapid stacking equipment, including base, the outer wall of base is fixedly connected with swing mechanism, the top of swing mechanism is fixedly connected with placing rack, the outer wall of placing rack is fixedly connected with control part, the outer wall of placing rack is fixedly connected with pull-up mechanism.The rock wool board rapid stacking equipment, through setting pull-up mechanism, under the drive of first motor, the collection roller can orderly collect and release the pulling rope, drive the rock wool board stacking frame to make stable ascending and descending movement along the second guide rail.The reciprocating lifting action can apply periodic vibration and extrusion to the rock wool boards stacked in the frame, promote the air discharge between the boards, thereby improve the compactness and the fit degree of the stacking, set the combination of the collection roller and the pulling rope which can be independently controlled, can realize the inclination control of the rock wool board stacking frame.

Description

Technical Field

[0001] This invention relates to the field of rock wool board stacking technology, specifically to a rapid rock wool board stacking device. Background Technology

[0002] Rock wool board is an inorganic insulation board made primarily from natural rocks such as basalt and diabase. It is produced through high-temperature melting (temperatures can reach over 1500℃), fiberization, and then pressing with an appropriate amount of binder. It possesses excellent fire resistance, is a non-combustible material, has a high fire resistance limit, and can effectively delay the spread of fire, making it an ideal choice for building fireproofing and insulation. Simultaneously, its internal fibers form a three-dimensional network structure with high porosity, providing excellent thermal insulation and significantly reducing building energy consumption.

[0003] In addition, rock wool boards have excellent sound insulation and noise reduction effects, which can reduce external noise interference. In terms of mechanical properties, they have moderate compressive and tensile strength, strong chemical stability, resistance to acid and alkali corrosion, and long service life. They are widely used in building exterior wall insulation, roof insulation, interior partition walls, industrial equipment insulation and other fields, and are a multi-functional building material that combines safety and energy saving.

[0004] Patent application CN115818265B discloses a rapid stacking device for rock wool boards, including a base plate, an active roller group, a driven roller group, two pushing components, a first driving device, and a stacking and retrieving component. The active roller group, driven roller group, and stacking and retrieving component are respectively disposed on the base plate, and the driven roller group is disposed between the active roller group and the stacking and retrieving component. The stacking and retrieving component is used to store or retrieve rock wool boards. The first driving device is connected to the stacking and retrieving component, wherein the first driving device is used to control the vertical movement of the stacking and retrieving component to adjust the working position of the stacking and retrieving component. The pushing component includes a driving component and a limiting push plate. The driving component is disposed on the base plate, and the limiting push plate is connected to the driving component. The driving component is used to control the rapid movement of the rock wool boards through the limiting push plate to rapidly stack multiple rock wool boards in the stacking and retrieving component.

[0005] The aforementioned patent uses a drive component to control the rapid movement of rock wool boards, enabling the quick stacking of multiple boards within a stacking and retrieval component. However, this method suffers from low stacking efficiency and difficulty in ensuring the neatness and density of the stacked rock wool boards. Because rock wool boards are lightweight and their surfaces are prone to friction and debris generation, manual stacking is labor-intensive and slow, severely impacting overall production efficiency. Furthermore, manual stacking makes it difficult to apply uniform and continuous compression and vibration, resulting in numerous gaps between boards and a loose stacking structure. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides a rapid stacking device for rock wool boards, thereby solving the problems mentioned in the background section.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A rapid rock wool board stacking device includes a base, a placement frame, a control unit, a swing mechanism, and a lifting mechanism. The base provides overall support; the swing mechanism is disposed between the base and the placement frame to drive the placement frame to swing; the lifting mechanism is mounted on the placement frame to lift and release the rock wool board stacking frame; and the control unit coordinates the actions of each mechanism.

[0009] The lifting mechanism includes a first motor, a collecting roller, pulling ropes, and a rock wool board stacking frame. The first motor is fixed to the side of the placement frame, and its output shaft is connected to the collecting roller. There are two collecting rollers, each fixedly connected to one end of a pulling rope. The other end of each pulling rope passes around a bearing located at the top of the placement frame and is connected to a fixing block at the upper end of the rock wool board stacking frame. The two sides of the rock wool board stacking frame are movably connected to second guide rails fixed to the inner wall of the placement frame via second rotating wheels, restricting its movement to only the vertical direction.

[0010] The swing mechanism includes a first guide rail, a first rotating wheel, a connecting block, and a telescopic component. The first guide rail is fixed to the base, the first rotating wheel is connected to the connecting block via a mounting block, the connecting block is fixedly connected to the bottom of the placement rack, and the telescopic component acts on the connecting block, driving it to move along the first guide rail, thereby causing the entire placement rack to swing.

[0011] Furthermore, an auxiliary mechanism is provided on the outer side of the rock wool board stacking frame. The auxiliary mechanism includes a second motor, a rotating disk, a baffle, and a friction block. The second motor is fixed to the outer wall of the stacking frame, and its output shaft is connected to the rotating disk with protrusions. The baffle is located above the rotating disk, and the friction block is located below it and contacts the surface of the rotating disk. The second motor drives the rotating disk to rotate alternately in both directions, and the protrusions rub against the friction block to generate vibrations, which are transmitted to the interior of the stacking frame.

[0012] Furthermore, the rotating disk is also equipped with a guiding assembly. The guiding assembly includes a connecting rope, an elastic rod, and a deflector plate. One end of the connecting rope is fixed to the outer edge of the rotating disk, and the other end is connected to the upper end of the elastic rod. The lower end of the elastic rod is fixed to the stacked board frame, and the deflector plate is located in the middle. When the rotating disk rotates, the connecting rope pulls the elastic rod to deform, which in turn drives the deflector plate to move the rock wool board.

[0013] Preferably, a rock wool board rapid stacking device includes a base, a swing mechanism is fixedly connected to the outer wall of the base, a placement frame is fixedly connected to the top of the swing mechanism, a control component is fixedly connected to the outer wall of the placement frame, and a lifting mechanism is fixedly connected to the outer wall of the placement frame.

[0014] The lifting mechanism includes:

[0015] The first motor is fixedly connected to the side of the placement frame, and the first motor provides the pulling power for the pull rope;

[0016] The take-up rollers are rotatably connected to both sides of the first motor, and the two take-up rollers are in active contact with the two pull ropes respectively.

[0017] A pull rope is included, one end of which is fixedly connected to a collecting roller. A rock wool board stacking frame is also included, with the other end of the pull rope fixedly connected to the frame. A fixing block is fixedly connected at the connection point between the pull rope and the rock wool board stacking frame. Two bearings are rotatably connected to the top of the placement frame, and the pull rope makes movable contact with each bearing. Two second rotating wheels are rotatably connected to both sides of the rock wool board stacking frame. A second guide rail is fixedly connected to the inner wall of the placement frame, and the second rotating wheels are movably connected to the second guide rail. An auxiliary mechanism is fixedly connected to the outer wall of the rock wool board stacking frame. The auxiliary mechanism includes a second motor, which is fixedly connected to the side of the rock wool board stacking frame. A rotating mechanism is rotatably connected to the outer wall of the second motor. A turntable is located inside the rock wool board stacking frame. A baffle is fixedly connected to the outer wall of the rock wool board stacking frame at the position of the turntable. A friction block is fixedly connected to the outer wall of the rock wool board stacking frame at the bottom of the turntable. The turntable is in movable contact with the friction block. The turntable has protrusions. Two sets of the baffle, turntable, friction block, and second motor are provided, located on both sides of the rock wool board stacking frame. A guide assembly is fixedly connected to the outer wall of the turntable. The guide assembly includes a connecting rope, which is fixedly connected to the outer wall of the turntable. An elastic rod is fixedly connected to the other end of the connecting rope. The bottom of the elastic rod is fixedly connected to the rock wool board stacking frame. A toggle plate is fixedly connected to the outer wall of the elastic rod.

[0018] This invention provides a rapid stacking equipment for rock wool boards, relating to tunnel stacker technology, which has the following beneficial effects:

[0019] 1. This rapid rock wool board stacking equipment, through the installation of a lifting mechanism, uses a take-up roller driven by a first motor to orderly retract and extend the pulling rope, causing the rock wool board stacking frame to move steadily upward and downward along a second guide rail. This reciprocating lifting action applies periodic vibration and compression to the staggered rock wool boards within the frame, promoting the expulsion of air between the boards, thereby improving the density and fit of the stack, reducing manual handling, and increasing stacking efficiency.

[0020] 2. This rapid rock wool board stacking equipment, through the setting of independently controllable collection rollers and pull ropes, can achieve tilt control of the rock wool board stacking frame. By lifting from one side, the stacking frame can be tilted within a certain angle, thereby using gravity to guide the rock wool boards to converge to one side, which is beneficial for initial sorting and alignment, and is especially suitable for stacking rock wool boards of inconsistent specifications or scattered stacking operations.

[0021] 3. This rapid rock wool board stacking equipment further improves the neatness of the stacked boards through the inclusion of auxiliary mechanisms. A second motor drives a rotating disk to rotate alternately in both directions. The raised structures on its surface interact with the friction blocks, generating high-frequency, low-amplitude vibrations that are transmitted to the inside of the rock wool board stacking frame, causing the rock wool boards to move slightly and gradually become more aligned. This mechanical vibration method avoids manual intervention, improving operational consistency and automation.

[0022] 4. This rock wool board rapid stacking equipment uses elastic rods and actuating plates in the guide assembly to undergo elastic deformation and reset under the traction of connecting ropes during the rotation of the rotating disc. This allows for gentle actuation of the rock wool board stack, helping to further straighten the boards during vibration and preventing them from jamming or being stacked unevenly. This structure can effectively reduce the risk of breakage, especially when processing thin or fragile rock wool boards.

[0023] 5. This rock wool board rapid stacking equipment features a swing mechanism that uses telescopic components to push the connecting block along the first guide rail, causing the entire placement frame to swing controllably. This movement can be coordinated with the lifting action, allowing the rock wool boards to be in a dynamic adjustment state during the stacking process, improving the adhesion between boards and the overall uniformity of the stack. It is particularly suitable for stacking operations in large-volume, continuous production lines.

[0024] 6. This rock wool board rapid stacking equipment has coordinated operation between various mechanisms through control components, with a clear operation process and a high degree of automation. While improving the stacking quality and efficiency, it reduces labor intensity and has good practicality and reliability. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the axial three-dimensional structure of the present invention;

[0026] Figure 2 For the present invention Figure 1 Enlarged structural diagram of section A in the middle;

[0027] Figure 3 This is a schematic diagram of the rear three-dimensional structure of the present invention;

[0028] Figure 4 For the present invention Figure 3 Enlarged structural diagram of section B;

[0029] Figure 5This is a partial structural diagram of the lifting mechanism of the present invention;

[0030] Figure 6 This is a partial structural diagram of the swing mechanism of the present invention;

[0031] Figure 7 This is a partial structural diagram of the auxiliary mechanism of the present invention;

[0032] Figure 8 For the present invention Figure 7 Enlarged structural diagram of section C.

[0033] In the diagram: 1. Control component; 2. Base; 3. Placement rack; 4. Swing mechanism; 41. First guide rail; 42. Connecting block; 43. Mounting block; 44. First rotating wheel; 45. Telescopic component; 5. Lifting mechanism; 51. First motor; 52. Gathering roller; 53. Pull rope; 54. Bearing; 55. Fixing block; 56. Rock wool board stacking frame; 57. Second rotating wheel; 58. Second guide rail; 6. Auxiliary mechanism; 61. Second motor; 62. Rotary disk; 63. Baffle; 64. Friction block; 65. Guide assembly; 651. Connecting rope; 652. Actuating plate; 653. Elastic rod. Detailed Implementation

[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0035] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention.

[0036] Example 1, please refer to Figure 1-6 The present invention provides a technical solution: a rock wool board rapid stacking device, including a base 2, a swing mechanism 4 fixedly connected to the outer wall of the base 2, a placement frame 3 fixedly connected to the top of the swing mechanism 4, a control component 1 fixedly connected to the outer wall of the placement frame 3, and a lifting mechanism 5 fixedly connected to the outer wall of the placement frame 3.

[0037] The lifting mechanism 5 includes:

[0038] The first motor 51 is fixedly connected to the side of the placement frame 3, and the first motor 51 provides pulling power to the pulling rope 53.

[0039] The take-up roller 52 is rotatably connected to both sides of the first motor 51, and the two take-up rollers 52 are in active contact with the two pull ropes 53 respectively.

[0040] A pull rope 53 is fixedly connected at one end to a take-up roller 52.

[0041] The other end of the pull rope 53 is fixedly connected to the rock wool board stacking frame 56.

[0042] A fixing block 55 is fixedly connected at the position where the pull rope 53 connects to the rock wool board stack frame 56.

[0043] Two bearings 54 are rotatably connected to the top of the placement rack 3. The pull rope 53 is in movable contact with the two bearings 54 respectively. Two second rotating wheels 57 are rotatably connected to both sides of the rock wool board stacking frame 56. A second guide rail 58 is fixedly connected to the inner wall of the placement rack 3. The second rotating wheels 57 are movably connected to the second guide rail 58.

[0044] The control unit 1 can control the operation of each device. The base 2 is used to support the ground. The rock wool board stacking frame 56 is restricted in the placement frame 3 by the connection of the second rotating wheel 57 and the second guide rail 58, thus restricting the rock wool board stacking frame 56 to only move up and down. The multiple rock wool boards to be stacked are manually placed into the rock wool board stacking frame 56. At this time, the multiple rock wool boards are staggered and not completely attached. The control unit 1 controls the first motor 51 to start. The first motor 51 drives the collecting roller 52 to rotate, thereby pulling the rock wool board stacking frame 56 up to a certain angle and then down. The control unit 1 has a fixed control program set inside, so that the rock wool board stacking frame 56 continuously rises to a certain angle and then falls, and then guides the multiple rock wool boards in the rock wool board stacking frame 56 to stack, increasing their degree of attachment. Moreover, after the first motor 51 drives the rock wool board stacking frame 56 to rise, the rock wool boards on the rock wool board stacking frame 56 will be squeezed against the inner top of the placement frame 3, further making the rock wool boards adhere.

[0045] The first motor 51 controls the rotation of the two collecting rollers 52 respectively. After shaking for a certain period of time, it pulls one of the collecting rollers 52 upwards, thereby tilting the rock wool board stacking frame 56. The tilting of the rock wool board stacking frame 56 will guide multiple rock wool boards to converge.

[0046] There is a gap between the second rotating wheel 57 and the second guide rail 58 to accommodate the tilt of the rock wool board stack frame 56.

[0047] Example 2, please refer to Figure 1-8 Based on Embodiment 1, the present invention provides a technical solution:

[0048] An auxiliary mechanism 6 is fixedly connected to the outer wall of the rock wool board stacked frame 56.

[0049] The auxiliary mechanism 6 includes a second motor 61, which is fixedly connected to the side of the rock wool board stacking frame 56. A rotating disk 62 is rotatably connected to the outer wall of the second motor 61, and the rotating disk 62 is located on the inner side of the rock wool board stacking frame 56.

[0050] A baffle 63 is fixedly connected to the outer wall of the rock wool board stacking frame 56 at the position of the rotating disk 62, and a friction block 64 is fixedly connected to the outer wall of the rock wool board stacking frame 56 at the position of the bottom of the rotating disk 62.

[0051] The rotating disk 62 is in active contact with the friction block 64, and the rotating disk 62 is provided with protrusions.

[0052] Two sets of baffle 63, rotating disk 62, friction block 64 and second motor 61 are provided, located on both sides of rock wool board stacking frame 56 respectively;

[0053] The second motor 61 is powered on and starts to drive the rotating disk 62 to rotate. The control component 1 has a control program set inside, which causes the second motor 61 to drive the rotating disk 62 to rotate clockwise by a certain angle and then reset counterclockwise. The rotating disk 62 is provided with protrusions. When the rotating disk 62 rubs against the friction block 64, it will cause the rock wool board stacking frame 56 to vibrate, which in turn causes the multiple rock wool boards inside to vibrate, thus guiding the rock wool boards to be neat.

[0054] A guide assembly 65 is fixedly connected to the outer wall of the rotating disk 62.

[0055] The guide component 65 includes a connecting rope 651, which is fixedly connected to the outer wall of the rotating disk 62. The other end of the connecting rope 651 is fixedly connected to an elastic rod 653. The bottom of the elastic rod 653 is fixedly connected to the rock wool board stack frame 56. The outer wall of the elastic rod 653 is fixedly connected to a toggle plate 652.

[0056] During the rotation of the rotating disk 62, the elastic rod 653 is pulled by the connecting rope 651. The elastic rod 653 is made of elastic material and will tilt when pulled, which will cause the elastic rod 653 to drive the actuating plate 652 to move, thus playing a guiding role for the rock wool board.

[0057] Example 3, please refer to Figure 1-8 Based on Embodiment 1 and Embodiment 2, the present invention provides a technical solution:

[0058] The swing mechanism 4 includes a first guide rail 41, which is fixedly connected to the top of the base 2. A first rotating wheel 44 is slidably connected to the outer wall of the first guide rail 41. A connecting block 42 is fixedly connected to the bottom of the placement rack 3. The outer wall of the connecting block 42 is connected to the first rotating wheel 44 through a mounting block 43. A telescopic component 45 is fixedly connected to the outer wall of the base 2. The telescopic component 45 is in movable contact with the connecting block 42.

[0059] When the telescopic component 45 is powered on, it drives the connecting block 42 to move. The connecting block 42 is limited on the first guide rail 41 by the first rotating wheel 44, which in turn drives the placement frame 3 to shake. When the placement frame 3 shakes, it guides the multiple rock wool boards inside it to shake.

[0060] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A rapid rock wool slab stacking device comprising a base (2), characterized in that: The outer wall of the base (2) is fixedly connected with an oscillating mechanism (4), the top of the oscillating mechanism (4) is fixedly connected with a placing rack (3), the outer wall of the placing rack (3) is fixedly connected with a control component (1), and the outer wall of the placing rack (3) is fixedly connected with a pulling mechanism (5). The pulling mechanism (5) comprises: A first motor (51) is fixedly connected to the side of the placing rack (3), and the first motor (51) provides pulling power to the pulling rope (53); Two collecting rollers (52) are rotatably connected to the two sides of the first motor (51), and the two collecting rollers (52) are in active contact with the two pulling ropes (53), respectively; One end of the pulling rope (53) is fixedly connected with the collecting roller (52); The other end of the pulling rope (53) is fixedly connected with a rock wool board stacking frame (56); The outer wall of the rock wool board stacking frame (56) is fixedly connected with an auxiliary mechanism (6); The auxiliary mechanism (6) comprises a second motor (61) fixedly connected to the side of the rock wool board stacking frame (56), and the outer wall of the second motor (61) is rotatably connected with a rotating disc (62) arranged on the inner side of the rock wool board stacking frame (56); The outer wall of the rotating disc (62) is fixedly connected with a guide assembly (65); The guide assembly (65) comprises a connecting rope (651) fixedly connected with the outer wall of the rotating disc (62), and the other end of the connecting rope (651) is fixedly connected with an elastic rod (653), the bottom of the elastic rod (653) is fixedly connected with the rock wool board stacking frame (56), and the outer wall of the elastic rod (653) is fixedly connected with a pushing plate (652).

2. A rock wool slab rapid stacking device according to claim 1, characterized in that: The position where the pulling rope (53) is connected with the rock wool board stacking frame (56) is fixedly connected with a fixed block (55).

3. A rock wool slab rapid stacking device according to claim 2, characterized in that: The top of the placing rack (3) is rotatably connected with two bearings (54), the pulling rope (53) is in active contact with the two bearings (54), respectively, the two sides of the rock wool board stacking frame (56) are rotatably connected with two second rotating wheels (57), the inner wall of the placing rack (3) is fixedly connected with a second guide rail (58), and the second rotating wheel (57) is in active connection with the second guide rail (58).

4. The rock wool board rapid stacking device according to claim 3, characterized in that: The position where the outer wall of the rock wool board stacking frame (56) is located on the rotating disc (62) is fixedly connected with a baffle (63), and the position where the outer wall of the rock wool board stacking frame (56) is located on the bottom of the rotating disc (62) is fixedly connected with a friction block (64).

5. A rock wool slab rapid stacking device according to claim 4, characterized in that: The rotating disc (62) is in active contact with the friction block (64), and the rotating disc (62) is provided with a protrusion.

6. A rock wool slab rapid stacking device according to claim 5, characterized in that: The baffle (63), the rotating disc (62), the friction block (64) and the second motor (61) are provided with two groups, which are located at the two side positions of the rock wool board stacking frame (56), respectively.

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