Triangular ladder for cable maintenance of fan tower drum

By designing a triangular ladder for wind turbine tower cable maintenance, the problem of maintenance difficulties caused by the large distance between the cable and the ladder was solved, achieving more efficient and safer cable maintenance results.

CN120968413APending Publication Date: 2025-11-18HUANENG HENAN CLEAN ENERGY CO LTD
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Patent Information

Application Number
CN202511253880.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

The existing wind turbine tower cables are far from the ladders, making cable fault handling time-consuming and labor-intensive. Workers are often in a semi-suspended state, affecting safety and efficiency.

Method used

Design a triangular ladder for wind turbine tower cable maintenance, including a main step and an extension step. Through the combination of bending blocks, sliding plates and rotating shafts, it can cooperate with the ladder to provide a stable foothold, reduce the distance between the cable and the ladder, and ensure the safety of maintenance personnel standing and operating.

Benefits of technology

It improves the efficiency and safety of cable maintenance, avoids semi-overhead conditions, simplifies operations, and enhances the stability and safety of maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of fan tower drum cable maintenance, and discloses a fan tower drum cable maintenance triangular ladder which comprises a main pedal, a bending block is integrally formed on one side of the main pedal, an extending pedal is slidably connected into the main pedal in a penetrating mode, and a plurality of positioning clamping holes are formed in one side of the extending pedal; a first sliding plate and a second sliding plate are slidably connected into the bending block, extending grooves are formed in one end of the first sliding plate and one end of the second sliding plate respectively, tooth grooves are formed in one end of the first sliding plate and one end of the second sliding plate and are oppositely arranged up and down, and a rotating shaft is slidably connected to one side of the bending block in an inserted mode. And a hexagonal shaft is integrally formed at one end of the rotating shaft. According to the invention, maintenance personnel can more conveniently carry out cable maintenance work, so that the maintenance personnel can safely stand and operate at a place close to a fan tower drum cable, a semi-overhead state is avoided, and the maintenance efficiency and safety are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fan tower cable maintenance, in particular to a fan tower cable maintenance tripod ladder. BACKGROUND

[0002] The fan tower cable is a power transmission cable specially used in the tower of a wind turbine generator unit, and mainly functions to transmit the electric energy generated by the generator from the bottom of the tower to a power grid connection point. The existing fan tower is provided with a ladder, and the fan tower ladder is a climbing channel specially designed for the operation and maintenance personnel of the wind turbine generator unit, and is mainly used for safely and efficiently climbing the tower to perform equipment maintenance and maintenance work.

[0003] At present, the existing fan tower cable is far away from the ladder, and there is no relatively good foothold during work, so that it is time-consuming and laborious to deal with cable faults, and personnel will be in a semi-suspended state, which will have a great impact on the physical and mental state and safety of the workers even if safety measures are taken and labor protection articles are worn. Therefore, in order to better improve the maintenance efficiency of the fan tower cable and improve the core technical competitiveness, the present application provides a new implementation scheme of a fan tower cable maintenance tripod ladder. SUMMARY

[0004] (I) Technical problems solved

[0005] In view of the deficiencies of the prior art, the present application provides a fan tower cable maintenance tripod ladder, which mainly solves the problem that the existing fan tower cable is far away from the ladder, and there is no relatively good foothold during work, so that it is time-consuming and laborious to deal with cable faults, and personnel will be in a semi-suspended state, which will have a great impact on the physical and mental state and safety of the workers even if safety measures are taken and labor protection articles are worn.

[0006] (II) Technical solutions

[0007] In order to achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0008] A triangular ladder for repairing wind turbine tower cables includes a main step. A bent block is integrally formed on one side of the main step. An extension step is slidably connected through the main step, and multiple positioning holes are provided on one side of the extension step. A first sliding plate and a second sliding plate are slidably connected inside the bent block, and an extension groove is provided at one end of each of the first and second sliding plates. Both the first and second sliding plates have toothed grooves at one end, with the grooves arranged vertically opposite each other. A rotating shaft is slidably inserted into one side of the bent block, and a hexagonal shaft is integrally formed at one end of the rotating shaft. One end of the hexagonal shaft... The hexagonal shaft has a positioning pin that is inserted into a positioning hole. A drive gear is slidably engaged on the outer surface of the hexagonal shaft, and the top and bottom ends of the drive gear mesh with tooth grooves respectively. An adjustment turntable is keyed to the outer surface of the rotating shaft. A sliding shaft is integrally formed at one end of the rotating shaft. A fixed frame is fixedly connected to one end of the bending block. The sliding shaft slides within the fixed frame. A locking pin is inserted into the outer surface of the sliding shaft and is located on one side of the fixed frame. Side hooks are fixedly connected to the other ends of the first and second sliding plates. Two top hooks are fixedly connected to one side of the bending block.

[0009] Furthermore, both sides of the first and second sliding plates are provided with sliding grooves, and the sliding grooves are slidably connected to the inner wall of the bending block.

[0010] Based on the aforementioned scheme, a triangular bracket is fixedly connected to the bottom of the main pedal.

[0011] As a further embodiment of the present invention, a first anti-slip pad is fixedly connected to the inner side of the side hook, and a second anti-slip pad is fixedly connected to the inner side of the top hook.

[0012] Furthermore, two guide grooves are provided on the other side of the extended pedal, and one end of each guide groove is provided with an open groove, the opening directions of the open grooves being opposite.

[0013] Based on the aforementioned scheme, two limiting blocks are fixedly connected to the inner side of the main pedal, and the two limiting blocks are slidably connected to two guide grooves respectively.

[0014] As a further embodiment of the present invention, load-bearing plates are fixedly connected to both sides of the main pedal, a fixing plate is fixedly connected to the bottom of the main pedal, and multiple reinforcing ribs are fixedly connected between the fixing plate and the load-bearing plate.

[0015] Furthermore, the top of the main pedal is provided with a first anti-slip groove, and the top of the extension pedal is provided with a second anti-slip groove.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a triangular ladder for wind turbine tower cable maintenance, which has the following advantages:

[0018] 1、The main pedal and the extension pedal are arranged, and through the cooperation of the top hook and the side hook, the ladder in the fan tower can be matched, the distance between the ladder and the cable of the fan tower is reduced, the cable maintenance work of the maintenance personnel is more convenient, the maintenance personnel can stand and operate safely near the cable of the fan tower, the semi-suspended state is avoided, and the maintenance efficiency and safety are improved.

[0019] 2、The positioning shaft and the positioning hole are arranged, the extension pedal can be fixed when the side hook is adjusted, the operation is simple, the installation is convenient, the maintenance efficiency of the cable of the fan tower is improved while the stability is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a perspective structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0021] Figure 2 It is a rear view structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0022] Figure 3 It is a sectional view structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0023] Figure 4 It is an internal enlarged structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0024] Figure 5 It is a partial enlarged structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0025] Figure 6 It is a folded state bottom view structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0026] Figure 7 It is a use state reference structural schematic diagram of a fan tower cable maintenance ladder embodiment 1 according to the present application;

[0027] Figure 8 It is a use state reference structural schematic diagram of a fan tower cable maintenance ladder embodiment 2 according to the present application.

[0028] In the figure: 1, main pedal; 2, bending block; 3, extension pedal; 4, positioning card hole; 5, first sliding plate; 6, second sliding plate; 7, sliding groove; 8, extension groove; 9, tooth groove; 10, rotating shaft; 11, hexagonal shaft; 12, positioning card shaft; 13, drive gear; 14, adjusting turntable; 15, sliding shaft; 16, pin; 17, fixed frame; 18, triangular support; 19, side hook; 20, first non-slip pad; 21, top hook; 22, second non-slip pad; 23, guide groove; 24, open slot; 25, limiting block; 26, fixed plate; 27, reinforcing rib; 28, bearing plate; 29, first non-slip groove; 30, second non-slip groove. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0030] Embodiment 1

[0031] Reference Figures 1-7 A fan tower cable maintenance tripod, comprising a main pedal 1 in the shape of a Chinese character, a first non-slip groove 29 is formed in the top of the main pedal 1, a bending block 2 is integrally formed on one side of the main pedal 1, an extension pedal 3 is slidably connected through the main pedal 1, a second non-slip groove 30 is formed in the top of the extension pedal 3, and a plurality of positioning card holes 4 are formed in one side of the extension pedal 3.

[0032] The first sliding plate 5 and the second sliding plate 6 are slidably connected to the inside of the bending block 2, an extension groove 8 is formed in one end of the first sliding plate 5 and the second sliding plate 6, a tooth groove 9 is formed in one end of the first sliding plate 5 and the second sliding plate 6, the tooth grooves 9 are arranged oppositely, a rotating shaft 10 is slidably inserted into one side of the bending block 2, a hexagonal shaft 11 is integrally formed at one end of the rotating shaft 10, a positioning card shaft 12 is integrally formed at one end of the hexagonal shaft 11, the positioning card shaft 12 is inserted into the positioning card hole 4, a drive gear 13 is slidably connected to the outer surface of the hexagonal shaft 11, and the top end and the bottom end of the drive gear 13 are engaged with the tooth grooves 9.

[0033] The adjusting turntable 14 is keyed connected to the outer surface of the rotating shaft 10, the sliding shaft 15 is integrally formed at one end of the rotating shaft 10, the fixed frame 17 is welded at one end of the bending block 2, the sliding shaft 15 slides in the fixed frame 17, the pin 16 is inserted into the outer surface of the sliding shaft 15, the pin 16 is located on one side of the fixed frame 17, the side hooks 19 are welded at the other end of the first sliding plate 5 and the second sliding plate 6, and the two top hooks 21 are fixed on one side of the bending block 2 by bolts.

[0034] With reference to Figure 3 And Figure 4 , the two sides of the first sliding plate 5 and the second sliding plate 6 are provided with sliding grooves 7, and the sliding grooves 7 are in sliding connection with the inner wall of the bending block 2. The inner side of the side hook 19 is fixed with a first anti-skid pad 20 through a bolt. The inner side of the top hook 21 is fixed with a second anti-skid pad 22 through a bolt. The first anti-skid groove 29 and the second anti-skid groove 30 can prevent the risk of slipping of the staff.

[0035] With reference to Figure 6 , the bottom of the main pedal 1 is welded with a triangular support 18. The other side of the extension pedal 3 is provided with two guide grooves 23, and one end of the guide grooves 23 is provided with an open groove 24. The opening direction of the open groove 24 is opposite. The inner side of the main pedal 1 is fixed with two limiting blocks 25 through bolts, and the two limiting blocks 25 are in sliding connection with the two guide grooves 23 respectively. The two sides of the main pedal 1 are welded with a load-bearing plate 28. The bottom of the main pedal 1 is fixed with a fixed plate 26 through a bolt, and a plurality of reinforcing ribs 27 are welded between the fixed plate 26 and the load-bearing plate 28.

[0036] The working principle of the embodiment is as follows: in use, first, the top hook 21 on the bending block 2 is connected with the cross beam of the ladder stand. At this time, the position is adjusted so that the main pedal 1 is located at the middle part of the ladder stand. Then the adjusting turntable 14 is rotated clockwise. The adjusting turntable 14 drives the rotating shaft 10 and the hexagonal shaft 11 to rotate. The hexagonal shaft 11 drives the driving gear 13 to rotate. Under the cooperation with the gear groove 9, the first sliding plate 5 and the second sliding plate 6 are relatively moved, so that the side hooks 19 at both ends of the first sliding plate 5 and the second sliding plate 6 are clamped with the vertical beams of the ladder stand, providing stability for the main pedal 1. At this time, according to the position distribution of the ladder stand and the fan tower cable, the extension pedal 3 is pulled to move to the position of the fan tower cable. After the position adjustment is completed, the rotating shaft 10 is moved to the position of the main pedal 1. The rotating shaft 10 drives the hexagonal shaft 11 and the positioning clamping shaft 12 to slide to one side until the positioning clamping shaft 12 is clamped with the positioning clamping hole 4 on one side of the main pedal 1. At this time, the installation is completed.

[0037] The staff can stand on the extension pedal 3 to maintain the fan tower cable. The fixed plate 26 and the reinforcing ribs 27 at the bottom of the main pedal 1 can support the extension pedal 3, increase the stability, and prevent the extension pedal 3 from deforming. The first anti-skid groove 29 and the second anti-skid groove 30 on the main pedal 1 and the extension pedal 3 can prevent the risk of slipping of the staff.

[0038] Embodiment 2

[0039] In embodiment 1, the bending block 2 and the main pedal 1 are provided with an included angle, which can be applied to the ladder stand with a certain inclination angle. With reference to Figure 8The difference between the embodiment 1 and the embodiment 2 is that the bending block 2 is in the same plane with the main pedal 1 in the embodiment 2, which can be applied to the ladder arranged vertically. In use, the user should determine which connecting structure of the embodiments to use according to the specific use.

[0040] The electrical components in the present application are all connected with the main controller and 220V mains electricity, and the main controller can be a computer or other conventional known device that can be controlled.

[0041] In the description in the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood in a broad sense, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected, it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0042] In the description in the present application, it should be noted that the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.

[0043] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A triangular ladder for wind turbine tower cable maintenance, comprising a main step (1), characterized in that, One side of the main pedal (1) is integrally formed with a bent block (2). An extension pedal (3) is slidably connected through the inside of the main pedal (1). Multiple positioning holes (4) are provided on one side of the extension pedal (3). The inside of the bent block (2) is slidably connected with a first sliding plate (5) and a second sliding plate (6). An extension groove (8) is provided at one end of the first sliding plate (5) and the second sliding plate (6). A toothed groove (9) is provided at one end of both the first sliding plate (5) and the second sliding plate (6). The toothed grooves (9) are arranged vertically opposite each other. A rotating shaft (10) is slidably inserted into one side of the bent block (2). A hexagonal shaft (11) is integrally formed at one end of the rotating shaft (10). A positioning pin (12) is integrally formed at one end of the hexagonal shaft (11). The hexagonal shaft (11) is inserted into the positioning hole (4), and the outer surface of the hexagonal shaft (11) is slidably engaged with the drive gear (13). The top and bottom ends of the drive gear (13) are respectively engaged with the tooth groove (9). The outer surface of the rotating shaft (10) is keyed with the adjusting turntable (14). One end of the rotating shaft (10) is integrally formed with a sliding shaft (15). One end of the bending block (2) is fixedly connected to the fixing frame (17). The sliding shaft (15) slides in the fixing frame (17). The outer surface of the sliding shaft (15) is inserted with a locking pin (16). The locking pin (16) is located on one side of the fixing frame (17). The other ends of the first sliding plate (5) and the second sliding plate (6) are both fixedly connected with side hooks (19). One side of the bending block (2) is fixedly connected with two top hooks (21).

2. The triangular ladder for wind turbine tower cable maintenance according to claim 1, characterized in that, Both sides of the first sliding plate (5) and the second sliding plate (6) are provided with sliding grooves (7), and the sliding grooves (7) are slidably connected to the inner wall of the bending block (2).

3. The triangular ladder for wind turbine tower cable maintenance according to claim 1, characterized in that, The bottom of the main pedal (1) is fixedly connected to a triangular bracket (18).

4. A triangular ladder for wind turbine tower cable maintenance according to claim 1, characterized in that, The inner side of the side hook (19) is fixedly connected to a first anti-slip pad (20), and the inner side of the top hook (21) is fixedly connected to a second anti-slip pad (22).

5. A triangular ladder for wind turbine tower cable maintenance according to claim 1, characterized in that, Two guide grooves (23) are provided on the other side of the extended pedal (3), and an opening groove (24) is provided at one end of each guide groove (23), with the opening directions of the opening grooves (24) being opposite.

6. A triangular ladder for wind turbine tower cable maintenance according to claim 5, characterized in that, The inner side of the main pedal (1) is fixedly connected to two limiting blocks (25), and the two limiting blocks (25) are slidably connected to two guide grooves (23) respectively.

7. A triangular ladder for wind turbine tower cable maintenance according to claim 1, characterized in that, The main pedal (1) is fixedly connected to both sides of a load-bearing plate (28), and a fixing plate (26) is fixedly connected to the bottom of the main pedal (1). Multiple reinforcing ribs (27) are fixedly connected between the fixing plate (26) and the load-bearing plate (28).

8. A triangular ladder for wind turbine tower cable maintenance according to claim 1, characterized in that, The top of the main pedal (1) is provided with a first anti-slip groove (29), and the top of the extension pedal (3) is provided with a second anti-slip groove (30).