Crimping and assembling all-in-one machine for multiple wire harness terminals
By combining the wire end combing unit, the extrusion mechanism and the positioning mechanism, the positioning deviation problem during multi-wire harness terminal crimping is solved, achieving stable and accurate crimping of multi-strand fiber cores and improving the crimping quality and efficiency of the equipment.
Patent Information
- Application Number
- CN202511168210.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-11-18
AI Technical Summary
Existing equipment cannot independently position multiple wire harnesses when crimping multiple wire harness terminals, resulting in deviation between the wire ends and the crimping ends of the terminals, leading to problems such as terminals not being able to be tightly crimped or being loosely crimped.
The design employs a combination of a wire end combing unit, an extrusion mechanism, and a positioning mechanism. The spring force flattens and fixes multiple fiber cores, while the cylinder pushes the extrusion block and rubber block to precisely extrude the fiber cores. Combined with the limiting effect of the positioning block, the independent positioning and precise crimping of multiple fiber cores are achieved.
It achieves stable and precise crimping of multi-strand wire harnesses, ensuring independent positioning of each fiber core, avoiding deviation between the wire end and the terminal crimping end, and improving crimping quality and efficiency.
Smart Images

Figure CN120978490A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wiring harness processing, in particular to a multi-wiring harness terminal crimping and assembling integrated machine. BACKGROUND
[0002] The wiring harness terminal crimping and assembling shell integrated machine is an automatic equipment for crimping the wiring harness and the terminal and assembling them into the shell. The process steps of the wiring harness terminal crimping and assembling shell include: the wiring harness feeding assembly feeds the wiring harness on the control arm to extend to one end of the control block on the control arm, the control arm controls the movement of the extended end of the wiring harness to the stripping mechanism to expose the wire after stripping, the terminal is fed to the crimping mechanism on the terminal feeding assembly, the control arm controls the wire on the wiring harness to enter the crimping mechanism to complete the crimping action with the terminal, the shell is fed to the shell assembling mechanism on the shell feeding assembly, the control arm controls the wiring harness terminal to be inserted into the shell on the shell assembling mechanism, and finally the clamping arm clamps and moves out the end of the wiring harness with the shell, the wiring harness feeding assembly continuously controls the wiring harness feeding, the cutting structure cuts the other end of the wiring harness away from the shell, and the stripping-crimping-shell inserting action is repeated.
[0003] Referring to a Chinese patent with application number 202311791406.1, a wiring harness terminal crimping and assembling shell integrated machine is disclosed. The guide sleeve is used to resist between the shell and the wiring harness before the wiring harness terminal is inserted into the shell hole, so that the wiring harness terminal can be driven along the guide sleeve and smoothly inserted into the shell hole. This avoids the wiring harness terminal and the wiring harness not being on the same straight line, which prevents the insertion process from being completed, reduces the defective rate of the wiring harness terminal crimping and assembling shell, and reduces the waste of raw materials compared with other equipment. However, when the above-mentioned wiring harness terminal crimping and assembling shell integrated machine is used for crimping multiple wiring harness terminals, it cannot independently position multiple wiring harnesses, which may cause deviation between the terminal crimping end and the terminal crimping end when the device crimps multiple wiring harness terminals, resulting in the terminal not being tightly sleeved around the wiring harness, and causing the problem of empty crimping or loose crimping. Therefore, we propose a multi-wiring harness terminal crimping and assembling integrated machine to solve the above technical problems. SUMMARY
[0004] The present application provides the following technical scheme: a multi-wiring harness terminal crimping and assembling integrated machine, comprising:
[0005] The terminal crimping end combing unit and the crimping arm, the terminal crimping end combing unit comprising:
[0006] The wiring harness mechanism is fixedly installed on the ground through the base and is used for flattening multiple wiring harnesses.
[0007] The extrusion mechanism is fixedly arranged on the top of the wiring harness mechanism and is used for extruding multiple wiring harnesses.
[0008] Positioning mechanism, fixedly arranged on the top of the beam mechanism, is used for positioning and distributing the multi-beam.
[0009] As a preferred scheme of the present application, the beam mechanism comprises:
[0010] The crimping table is fixed on the ground through the bottom;
[0011] The first column is fixedly installed on one end of the top of the crimping table, and the number of the four first columns is four, and the four first columns are distributed in a rectangular shape;
[0012] The middle plate is fixedly installed on the top of the four first columns;
[0013] The slide rod is slidably installed in the middle plate through the linear bearing, and penetrates the middle plate, the number of the slide rod is two, and the slide rod is symmetrically distributed about the central axis of the middle plate;
[0014] The connecting bracket is fixedly installed at the bottom of the two slide rods, respectively;
[0015] The pressing plate is fixedly installed at the bottom of the two connecting brackets, respectively;
[0016] The spring is sleeved on the periphery of the slide rod, and is fixedly installed between the top of the connecting bracket and the bottom of the middle plate.
[0017] As a preferred scheme of the present application, the extrusion mechanism comprises:
[0018] The linear guide rail is fixedly installed on the top of the crimping table, and the number of the two linear guide rails is two, and the two linear guide rails are symmetrically distributed about the central axis of the crimping table, and the two linear guide rails are located at the two ends of the pressing plate;
[0019] The linear slide block is slidably installed on the top of the two linear guide rails, respectively;
[0020] The rest table is fixedly installed on the top of the two linear slide blocks, respectively;
[0021] The extrusion block is fixedly installed on one side of the two rest tables close to each other;
[0022] The extrusion steel ring is fixedly installed on one side of the bottom of the two extrusion blocks;
[0023] The rubber block is fixedly installed on the periphery of the extrusion steel ring.
[0024] As a preferred scheme of the present application, the extrusion mechanism further comprises:
[0025] The pull bar is fixedly installed on the surface of the extrusion block, and the two extrusion blocks are oppositely and straightly bent at the upper part of the side away from the rubber block, and the pull bar is fixedly installed on the end of the bent part of the top of the extrusion block, and the pull bar is straightly bent;
[0026] Push plate, set up between two extrusion blocks up and down;
[0027] Push pin, fixedly installed on one side of the push plate close to the push bar, and the positions correspond to the two push bars respectively;
[0028] Down pressure block, fixedly installed on the two side faces of the push plate away from the two push pins;
[0029] Cylinder, fixedly arranged on the top of the down pressure block, and the output rod bottom of the cylinder is fixedly connected with the top of the down pressure block through a floating joint;
[0030] Column two, fixedly installed on the top of the middle plate, and the number is two, and the two column twos are symmetrically distributed about the middle axis of the middle plate;
[0031] Top plate, fixedly installed on the top of the two column twos, the cylinder body bottom is fixedly connected with the top of the top plate through a bolt, and the output rod of the cylinder is slidably arranged through the inside of the top plate.
[0032] As a preferred scheme of the application, the positioning mechanism comprises:
[0033] Sedimentation rod, slidably installed in the inside of the down pressure block, and the number is two, and the two sedimentation rods are symmetrically distributed about the middle axis of the down pressure block, the sedimentation rod is slidably arranged through the inside of the middle plate, and is slidably connected with the middle plate through a linear bearing;
[0034] Boss, fixedly installed on the outer wall of the sedimentation rod;
[0035] Spring two, sleeved on the periphery of the sedimentation rod, and fixedly installed between the bottom of the down pressure block and the top of the boss;
[0036] Connecting table, fixedly installed on the bottom of the two sedimentation rods;
[0037] Bearing seat, fixedly installed on the bottom of the connecting table;
[0038] Polished rod, fixedly installed between the two bearing seats, and the number is two, and the two polished rods are parallelly distributed on the two sides of the middle axis of the bearing seat;
[0039] Translation block, slidably installed on the periphery of the two polished rods, and the number is multiple;
[0040] Positioning block, fixedly installed on the bottom of the translation block, and the bottom of the positioning block is provided with a positioning groove;
[0041] Spring three, sleeved on the periphery of the polished rod, and fixedly installed between the inner side of the polished rod and the side wall of the outermost translation block.
[0042] As a preferred scheme of the application, the positioning mechanism further comprises:
[0043] Horizontal shaft, rotationally installed between two bearing seats, located on the top of the translation block;
[0044] Rotary drum, fixedly installed on the outer wall of the horizontal shaft, and located in the middle of the two bearing seats;
[0045] Spiral groove and ring groove, opened on the outer wall of the rotary drum, the ring groove is located in the middle of the rotary drum, and the rotary drum is symmetrically distributed on both sides of the ring groove.
[0046] As a preferred scheme of the application, the positioning mechanism further comprises:
[0047] Pivot pin, fixedly installed on the top of each positioning block, and corresponding to the spiral groove and the ring groove, wherein one of the pivot pins is slidingly installed in the ring groove, and the remaining pivot pins are slidingly installed in the corresponding spiral grooves.
[0048] As a preferred scheme of the application, the positioning mechanism further comprises:
[0049] Swing arm, fixedly installed on the outer wall of the horizontal shaft at both ends, and located between the two bearing seats;
[0050] Rectangular slot, opened through on the opposite surfaces of the two swing arms;
[0051] Compression block, integrally formed on the two ends of the side of the lower compression block away from the push plate block, and the number is two, and the bottom of the two compression blocks is arc-shaped and bent;
[0052] Pin, fixedly installed in the arc-shaped bend of the bottom of the two compression blocks;
[0053] U-shaped groove, opened on the lower part of the side of the compression block close to the push plate block, the swing arm is located in the U-shaped groove, and the inner wall of the rectangular slot is slidingly connected with the outer wall of the pin.
[0054] As a preferred scheme of the application, the top of the middle plate is provided with two letting-in openings one, two extrusion blocks are movably penetrated into the two letting-in openings one, the top of the connecting table is provided with two letting-in openings two, the two letting-in openings two are located between the two bearing seats, and the two compression blocks are movably penetrated into the two letting-in openings two.
[0055] As a preferred scheme of the application, two spring columns one are fixedly installed on the top of the compression table, the two spring columns one are located on both sides of the two linear guides, two spring columns two are fixedly installed on the top of the abutting table, and the spring column one and the spring column two are fixedly connected with the tension spring.
[0056] Compared with the prior art, the application has the following advantages:
[0057] 1. In this invention, the connecting bracket and the pressure plate are pushed close to the top of the crimping table by the elastic force of the two springs, which forces the bottom of the pressure plate to squeeze the top of the multi-strand fiber core of the wire harness, thereby flattening the multi-strand fiber core so that it can be laid flat on the top of the crimping table, and at the same time fixing the wire harness to ensure the overall stability of the wire harness during the processing.
[0058] 2. In this invention, the cylinder output rod pushes the lower pressure block downwards. During the downward movement of the push pin, the two extrusion blocks are pushed towards the center at the same speed. The two extrusion blocks drive the extrusion steel ring and rubber block to move together. The two tension springs are stretched and stored. During this period, the support platform moves with the extrusion blocks and drives the linear slider to slide along the linear guide rail. Thus, through the sliding guidance effect of the linear guide rail and the linear slider, the stability and accuracy of the movement of the support platform, extrusion blocks, extrusion steel ring, and rubber block can be ensured. The movement of the two rubber blocks towards the center compresses the periphery of the multi-strand wire harness, causing the multi-strand fiber cores to stick together in sequence, so that the positioning mechanism can position each fiber core.
[0059] 3. In this invention, during the downward movement of the pressing block, the elastic force of the two springs also drives the boss, sinking rod, connecting platform, bearing seat, smooth rod, translation block and positioning block to move downward. When the two rubber blocks separate from the fiber core, the positioning groove opened on the top of the positioning block moves downward and directly locks onto the top of the outer wall of each fiber core. Through the limiting effect of the inner wall of the positioning groove on the outer wall of the fiber core, each fiber core is independently positioned.
[0060] 4. In this invention, as the pressing block continues to move downward, the second spring is compressed and stores energy. The pressing block slides downward along the outer wall of the two sinking rods, and drives the two pressing blocks and pins to move downward, pushing the rocker arm to rotate downward. The downward rotation of the rocker arm drives the horizontal shaft, rotating cylinder, spiral groove and annular groove to rotate together. Since the middle pin is slidably connected to the annular groove, the positions of the translation block and positioning block connected to the pin do not change. The remaining pins are slidably connected to the spiral groove. Therefore, after the spiral groove rotates, the remaining pins spread outward and drive the pins, translation blocks and positioning blocks connected to them to move together along the two smooth rods. The movement of the multiple positioning blocks drives the movement of the multiple positioning grooves together, separating the multiple fiber cores at equal distances, so that the crimping arm can simultaneously crimp the terminals of the multiple fiber cores. Attached Figure Description
[0061] Figure 1 This is a schematic diagram of the structure of the present invention;
[0062] Figure 2 In this invention Figure 1 A partial structural diagram;
[0063] Figure 3 In this invention Figure 2 Structural diagram Figure Two;
[0064] Figure 4 In this invention Figure 3 A magnified structural diagram of part A;
[0065] Figure 5 In this invention Figure 2 Structural diagram Figure Three ;
[0066] Figure 6 This is a schematic diagram of the extrusion mechanism in this invention;
[0067] Figure 7 This is a schematic diagram of the positioning mechanism in this invention;
[0068] Figure 8 In this invention Figure 7 Structural diagram Figure Two ;
[0069] Figure 9 In this invention Figure 8 A magnified structural diagram of part B.
[0070] In the diagram: 100, Wire harness mechanism; 101, Crimping table; 102, Column 1; 103, Center plate; 1003, Clearance opening 1; 104, Slide rod; 105, Connecting bracket; 106, Pressure plate; 107, Spring 1; 200, Extrusion mechanism; 201, Linear guide rail; 202, Linear slider; 203, Support platform; 204, Extrusion block; 205, Extrusion steel ring; 206, Rubber block; 207, Push bar; 208, Push plate; 209, Push pin; 2010, Lower pressure block; 2011, Cylinder; 2012, Column 2; 2013, Top plate; 2014, Spring column 1; 2 015. Spring Column II; 2016. Tension Spring; 300. Positioning Mechanism; 301. Sinking Rod; 302. Boss; 303. Spring II; 304. Connecting Platform; 3004. Clearance Opening II; 305. Bearing Seat; 306. Smooth Rod; 307. Translation Block; 308. Positioning Block; 309. Positioning Groove; 3010. Spring III; 3011. Horizontal Shaft; 3012. Rotary Drum; 3013. Spiral Groove; 3014. Annular Groove; 3015. Pin; 3016. Rocker Arm; 3017. Rectangular Groove; 3018. Pressure Block; 3019. Pin; 3020. U-Shaped Groove; 400. Crimping Arm. Detailed Implementation
[0071] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0072] Please refer to Figures 1-9 , the present application provides a technical scheme, specifically including the following embodiments:
[0073] A multi-wire bundle terminal crimping assembly all-in-one machine, comprising a wire end carding unit and a crimping arm 400, the wire end carding unit comprises, the wire bundling mechanism 100 is fixedly installed on the ground through the base, which is used for multi-wire bundle flattening, the extrusion mechanism 200 is fixedly arranged on the top of the wire bundling mechanism 100, which is used for extruding the multi-wire bundle, the positioning mechanism 300 is fixedly arranged on the top of the wire bundling mechanism 100, which is used for positioning and distributing the multi-wire bundle.
[0074] Further, with reference to Figures 2-4 , it is shown that:
[0075] The wire bundling mechanism 100 comprises a crimping table 101, four vertical columns 102, a middle plate 103, a sliding rod 104, a connecting bracket 105, a pressing plate 106 and a spring 107, the crimping table 101 is fixed on the ground through the bottom, the vertical columns 102 are fixedly installed at one end of the top of the crimping table 101, and the number of the vertical columns 102 is four, the four vertical columns 102 are distributed in a rectangular shape, the middle plate 103 is fixedly installed on the top of the four vertical columns 102, the sliding rod 104 is slidably installed in the middle plate 103, and penetrates through the inside of the middle plate 103, the number of the sliding rod 104 is two, and the sliding rod 104 is symmetrically distributed about the central axis of the middle plate 103, the connecting bracket 105 is fixedly installed at the bottom of the two sliding rods 104 respectively, the pressing plate 106 is fixedly installed at the bottom of the two connecting brackets 105, and the spring 107 is sleeved on the periphery of the sliding rod 104 and fixedly installed between the top of the connecting bracket 105 and the bottom of the middle plate 103.
[0076] Specifically, by placing the wire bundle on the top of the crimping table 101, and placing the multiple cores inside the wire bundle on the bottom of the pressing plate 106, the connecting bracket 105 and the pressing plate 106 are pushed towards the top of the crimping table 101 by the elastic force of the two springs 107, forcing the bottom of the pressing plate 106 to extrude the top of the multiple cores of the wire bundle, thereby flattening the multiple cores, so that they can be laid flat on the top of the crimping table 101 (as shown in the accompanying Figure 4 , at this time, due to the extrusion of the pressing plate 106 on the multiple cores, they are laid flat on the top of the crimping table 101, but the distance between the two adjacent cores is random, so at this time, the multiple cores cannot be precisely crimped.
[0077] Further, with specific reference Figure 5 、 Figure 6 as shown:
[0078] The extrusion mechanism 200 comprises linear guide rails 201, linear sliding blocks 202, rest tables 203, extrusion blocks 204, extrusion steel rings 205, rubber blocks 206, push bars 207, push plate blocks 208, push pins 209, lower pressing blocks 2010, air cylinders 2011, vertical columns two 2012, top plates 2013, spring columns one 2014, and spring columns two 2015. The linear guide rails 201 are fixedly installed on the top of the crimping table 101, and the number is two. The two linear guide rails 201 are symmetrically distributed about the central axis of the crimping table 101. The two linear guide rails 201 are located at the two ends of the pressing plate 106. The linear sliding blocks 202 are respectively slidably installed on the top periphery of the two linear guide rails 201. The rest tables 203 are respectively fixedly installed on the top of the two linear sliding blocks 202. The extrusion blocks 204 are respectively fixedly installed on one side of the two rest tables 203 close to each other. The extrusion steel rings 205 are respectively fixedly installed on one side of the bottom of the two extrusion blocks 204. The rubber blocks 206 are fixedly installed on the periphery of the extrusion steel rings 205. The push bars 207 are fixedly installed on the surface of the extrusion blocks 204. The side surface of the two extrusion blocks 204 away from the rubber blocks 206 is bent at right angles in opposite directions at the upper part, and the push bars 207 are fixedly installed on the end of the bent part of the top of the extrusion blocks 204. The push bars 207 are arranged in a right angle bent shape. The push plate blocks 208 are movably arranged between the two extrusion blocks 204. The push pins 209 are fixedly installed on the two ends of one side of the push plate blocks 208 close to the push bars 207, and the positions respectively correspond to the two push bars 207. The lower pressing blocks 2010 are fixedly installed on the two side surfaces of the push plate blocks 208 away from the two push pins 209. The air cylinders 2011 are fixedly arranged on the top of the lower pressing blocks 2010, and the output rods of the air cylinders 2011 are fixedly connected to the top of the lower pressing blocks 2010 through floating joints. The vertical columns two 2012 are fixedly installed on the top of the middle plate 103, and the number is two. The two vertical columns two 2012 are symmetrically distributed about the central axis of the middle plate 103. The top plates 2013 are fixedly installed on the top of the two vertical columns two 2012. The cylinder bodies of the air cylinders 2011 are fixedly connected to the top of the top plates 2013 through bolts, and the output rods of the air cylinders 2011 movably penetrate the inside of the top plates 2013. Two spring columns one 2014 are fixedly installed on the top of the crimping table 101, and the two spring columns one 2014 are located on the two sides of the two linear guide rails 201. Spring columns two 2015 are fixedly installed on the top of the two rest tables 203. The spring columns one 2014 and the spring columns two 2015 are fixedly connected with the tension springs 2016 therebetween.
[0079] Specifically, based on the above still need to do is, by the output rod of the cylinder 2011 down push down block 2010, the down block 2010 down with the push plate block 208 along with two push pin 209 down, two push pin 209 down respectively with two push bar 207 surface contact, so as to in the process of moving down with the push pin 209, two extrusion block 204 to the middle of the same speed push, two extrusion block 204 with extrusion ring 205, rubber block 206 along with the movement, two tension spring 2016 stretch power storage, during, rely on the table 203 along with the extrusion block 204 along with the movement and drive linear slide 202 along the linear guide rail 201 sliding, in turn through the linear guide rail 201 and linear slide 202 sliding guide effect, can guarantee the stability and precision of the table 203, extrusion block 204, extrusion ring 205 and rubber block 206 movement, while two rubber block 206 to the middle of the move, the surrounding extrusion of the multi strand wire bundle, so that the multi core in turn close together, and with the push pin 209 continue to move down, when the push pin 209 after the push bar 207 surface bending part, two push pin 209 to two push bar 207 to the middle of the extrusion force end, two tension spring 2016 of the resilience release, will two linear slide 202, table 203, extrusion block 204, extrusion ring 205, rubber block 206 and push bar 207 to the periphery of the pull, make rubber block 206 and core separation, at this time, the pressing plate 106 is still extruded in the core top, therefore, the extruded core is not easy to loosen.
[0080] Further, with reference to Figures 7-9
[0081] The positioning mechanism 300 comprises two subsidence rods 301, a boss 302, two spring two 303, a connecting table 304, two bearing seats 305, two light rods 306, a translation block 307, a positioning block 308, a positioning groove 309 and a spring three 3010, the subsidence rod 301 is slidably arranged in the lower pressing block 2010, the two subsidence rods 301 are symmetrically distributed about the central axis of the lower pressing block 2010, the subsidence rod 301 is movably arranged through the inside of the middle plate 103 and is slidably connected with the middle plate 103 through a linear bearing, the boss 302 is fixedly arranged on the outer wall of the subsidence rod 301, the spring two 303 is sleeved on the outer periphery of the subsidence rod 301 and is fixedly arranged between the bottom of the lower pressing block 2010 and the top of the boss 302, the connecting table 304 is fixedly arranged at the bottom of the two subsidence rods 301, the bearing seat 305 is fixedly arranged at the bottom of the connecting table 304, the light rod 306 is fixedly arranged between the two bearing seats 305 and the number thereof is two, the two light rods 306 are parallelly arranged on the two sides of the central axis of the bearing seat 305, the translation block 307 is slidably arranged on the outer periphery of the two light rods 306 and the number thereof is multiple, the positioning block 308 is fixedly arranged at the bottom of the translation block 307, the positioning groove 309 is arranged at the bottom of the positioning block 308, and the spring three 3010 is sleeved on the outer periphery of the light rod 306 and is fixedly arranged between the inner side of the light rod 306 and the side wall of the outermost translation block 307.
[0082] Specifically, the two spring two 303 are further used to drive the boss 302, the subsidence rod 301, the connecting table 304, the bearing seat 305, the light rod 306, the translation block 307 and the positioning block 308 to move downward during the downward movement of the lower pressing block 2010, and the positioning groove 309 arranged at the top of the positioning block 308 is just clamped at the top of the outer wall of each fiber core after the two rubber blocks 206 are separated from the fiber core, so that the positioning groove 309 is limited between the outer wall of the fiber core, thereby independently positioning each fiber core.
[0083] Further, with reference to Figure 9 , it is shown that:
[0084] The positioning mechanism 300 further comprises a horizontal shaft 3011, a rotating drum 3012, helical grooves 3013, ring grooves 3014, push pins 3015, rocker arms 3016, rectangular grooves 3017, pressing blocks 3018, pins 3019 and U-shaped grooves 3020. The horizontal shaft 3011 is rotatably installed between two bearing seats 305 and located on top of the translation block 307. The rotating drum 3012 is fixedly installed on the outer wall of the horizontal shaft 3011 and located in the middle of the two bearing seats 305. The helical grooves 3013 and the ring grooves 3014 are formed in the outer wall of the rotating drum 3012. The ring grooves 3014 are located in the middle of the rotating drum 3012, and the rotating drum 3012 is symmetrically distributed on both sides of the ring grooves 3014. The push pins 3015 are fixedly installed on top of the plurality of positioning blocks 308, respectively, and correspond to the helical grooves 3013 and the ring grooves 3014 in position. One of the push pins 3015 is slidingly installed in the ring groove 3014, and the remaining push pins 3015 are slidingly installed in the corresponding helical grooves 3013. The rocker arms 3016 are fixedly installed on the outer wall of the horizontal shaft 3011 and located between the two bearing seats 305. The rectangular grooves 3017 are formed in the opposite faces of the two rocker arms 3016. The pressing blocks 3018 are integrally formed on both sides of the lower pressing block 2010 away from the push plate 208 and have two in number. The bottoms of the two pressing blocks 3018 are arc-bent. The pins 3019 are fixedly installed in the arc-bent bottoms of the two pressing blocks 3018. The U-shaped grooves 3020 are formed in the lower side of the pressing block 3018 close to the push plate 208. The rocker arms 3016 are located in the U-shaped grooves 3020, and the inner wall of the rectangular groove 3017 is slidingly connected with the outer wall of the pin 3019. Two displacement openings 1003 are formed in the top of the middle plate 103. The two extrusion blocks 204 are movably penetrated into the two displacement openings 1003. Two displacement openings 3004 are formed in the top of the connecting table 304. The two displacement openings 3004 are located between the two bearing seats 305, and the two pressing blocks 3018 are movably penetrated into the two displacement openings 3004.
[0085] Specifically, as the lower block 2010 continues to move downward, the spring 303 is compressed and stored, the lower block 2010 slides downward along the outer wall of the two sinking rods 301, and drives the two pressing blocks 3018 and the pins 3019 to move downward, pushing the rocker arm 3016 to rotate downward, the rocker arm 3016 drives the horizontal shaft 3011, the rotating drum 3012, the spiral groove 3013 and the ring groove 3014 to rotate together, since the middle one of the pins 3015 is in sliding connection with the ring groove 3014, the position of the translation block 307 and the positioning block 308 connected with the pin 3015 does not change, and the remaining pins 3015 are in sliding connection with the spiral groove 3013, so that after the spiral groove 3013 rotates, the remaining pins 3015 spread outward and drive the pins 3015, the translation block 307 and the positioning block 308 connected therewith to move along the two light poles 306, the movement of the positioning blocks 308 drives the positioning grooves 309 to move together, which separates the multiple cores at equal distances, so as to facilitate the crimping arm 400 to crimp the terminals of the multiple cores at the same time.
[0086] The multi-wire harness terminal crimping assembly all-in-one machine in the present scheme works by placing the wire harness on the top of the crimping table 101, and placing the multiple cores inside the wire harness on the bottom of the pressing plate 106, and by the elastic force of the two springs 107, the connecting bracket 105 and the pressing plate 106 are pushed towards the top of the crimping table 101, forcing the bottom of the pressing plate 106 to press the top of the multiple cores of the wire harness, thereby flattening the multiple cores and enabling them to be laid flat on the top of the crimping table 101 (as shown in the accompanying drawings), at this time, due to the pressing action of the pressing plate 106 on the multiple cores, they are laid flat on the top of the crimping table 101, but the distance between the adjacent two cores is random, so at this time, the multiple cores cannot be precisely crimped; Figure 4
[0087] Based on the above, it is necessary to do is, by the output rod of the cylinder 2011 down push down block 2010, down block 2010 down with the push plate 208 along with two push pin 209 down, two push pin 209 down respectively with two push bar 207 surface contact, so as to in the process of moving down with push pin 209, two extrusion block 204 to the middle of the same speed push, two extrusion block 204 with extrusion ring 205, rubber block 206 together with the movement, two tension spring 2016 stretch power storage, during, rely on the table 203 with extrusion block 204 together with the movement and drive linear slide 202 along the linear guide rail 201 slide, in turn through the linear guide rail 201 and linear slide 202 sliding guide effect, can guarantee the table 203, extrusion block 204, extrusion ring 205 and rubber block 206 moving stability and precision, while two rubber block 206 to the middle of the move, the surrounding extrusion of the multi strand wire bundle, so that the multi core in turn close together, and with the push pin 209 continue to move down, when the push pin 209 after the push bar 207 surface bending part, two push pin 209 to two push bar 207 to the middle of the extrusion force end, two tension spring 2016 of the resilience release, two linear slide 202, table 203, extrusion block 204, extrusion ring 205, rubber block 206 and push bar 207 to the periphery of the pull, make rubber block 206 and core separate, at this time, the pressure plate 106 is still extruded in the core top, therefore, the extruded core is not easy to loosen;
[0088] The downward movement of the pressing block 2010 is also driven by the elastic force of the two springs 303, which drives the boss 302, the sinking rod 301, the connecting platform 304, the bearing seat 305, the light pole 306, the translation block 307 and the positioning block 308 to move downward. When the two rubber blocks 206 are separated from the fiber core, the positioning groove 309 on the top of the positioning block 308 is just moved downward and directly clamped on the top of the outer wall of each fiber core. Through the limiting action between the inner wall of the positioning groove 309 and the outer wall of the fiber core, each fiber core is independently positioned. As the downward movement of the pressing block 2010 continues, the spring 303 is compressed and stored, the pressing block 2010 slides downward along the outer wall of the two sinking rods 301, and the two pressing blocks 3018 and the pin 3019 are driven to move downward, which pushes the rocker arm 3016 to rotate downward. The downward rotation of the rocker arm 3016 drives the horizontal shaft 3011, the rotating drum 3012, the spiral groove 3013 and the ring groove 3014 to rotate together. Since the middle toggle pin 3015 is in sliding connection with the ring groove 3014, the position of the translation block 307 and the positioning block 308 connected with the toggle pin 3015 does not change, while the remaining toggle pins 3015 are in sliding connection with the spiral groove 3013. Therefore, after the spiral groove 3013 rotates, the remaining multiple toggle pins 3015 move outward and spread, and drive the toggle pins 3015, the translation blocks 307 and the positioning blocks 308 connected therewith to move along the two light poles 306. The movement of the multiple positioning blocks 308 drives the multiple positioning grooves 309 to move, which separates the multiple fiber cores at equal distances, so as to facilitate the crimping of the multiple fiber cores by the crimping arm 400.
[0089] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application.
Claims
1. A multi-wire harness terminal crimping and assembly integrated machine, characterized in that: include: The wire end combing unit and crimping arm (400) include: The wire harness mechanism (100) is fixedly installed on the ground via a base and is used to flatten multiple wire harnesses; The extrusion mechanism (200) is fixedly installed on the top of the wire harness mechanism (100) and is used for extruding multiple wire harnesses; The positioning mechanism (300) is fixedly installed on the top of the wire harness mechanism (100) and is used for positioning and distributing multiple wire harnesses.
2. The multi-wire harness terminal crimping and assembly integrated machine according to claim 1, characterized in that: The wire harness mechanism (100) includes: The crimping table (101) is fixed to the ground via its bottom; Four columns (102) are fixedly installed at one end of the top of the pressing table (101), and the four columns (102) are arranged in a rectangular shape. The central plate (103) is fixedly installed on the top of the four columns (102); The slide rod (104) is slidably installed inside the central plate (103) via a linear bearing and penetrates the interior of the central plate (103). There are two slide rods (104), which are symmetrically distributed about the central axis of the central plate (103). The connecting bracket (105) is fixedly installed at the bottom of the two slide bars (104); The pressure plate (106) is fixedly installed at the bottom of the two connecting brackets (105); Spring 1 (107) is sleeved around the slide bar (104) and fixedly installed between the top of the connecting bracket (105) and the bottom of the central plate (103).
3. The multi-wire harness terminal crimping and assembly integrated machine according to claim 2, characterized in that: The extrusion mechanism (200) includes: Linear guide rails (201) are fixedly installed on the top of the pressing table (101), and there are two of them. The two linear guide rails (201) are symmetrically distributed about the central axis of the pressing table (101), and the two linear guide rails (201) are located at both ends of the pressing plate (106). Linear sliders (202) are slidably mounted on the top periphery of two linear guides (201); The support platform (203) is fixedly installed on the top of the two linear sliders (202); The extrusion block (204) is fixedly installed on one side of the two support platforms (203) that are close to each other; Extruded steel rings (205) are fixedly installed on one side of the bottom of two extruded blocks (204); The rubber block (206) is fixedly installed on the periphery of the extruded steel ring (205).
4. The multi-wire harness terminal crimping and assembly integrated machine according to claim 3, characterized in that: The extrusion mechanism (200) further includes: A push bar (207) is fixedly installed on the surface of the extrusion block (204). The upper part of the side surface of the two extrusion blocks (204) away from the rubber block (206) is bent at opposite right angles, and the push bar (207) is fixedly installed at the end of the top bent part of the extrusion block (204). The push bar (207) is bent at right angles. The push plate (208) is movable up and down between the two extrusion blocks (204); The push pin (209) is fixedly installed on both ends of the push plate (208) near the push bar (207), and its position corresponds to the two push bars (207) respectively; The pressure block (2010) is fixedly installed on both sides of the push plate (208) away from the two push pins (209); The cylinder (2011) is fixedly mounted on the top of the lower pressure block (2010), and the bottom of its output rod is fixedly connected to the top of the lower pressure block (2010) through a floating joint; The second column (2012) is fixedly installed on the top of the central plate (103), and there are two of them. The two columns (2012) are symmetrically distributed about the central axis of the central plate (103). The top plate (2013) is fixedly installed on the top of the two columns (2012). The bottom of the cylinder body of the cylinder (2011) is fixedly connected to the top of the top plate (2013) by bolts, and the output rod of the cylinder (2011) moves through the interior of the top plate (2013).
5. The multi-wire harness terminal crimping and assembly integrated machine according to claim 4, characterized in that: The positioning mechanism (300) includes: Settling rods (301) are slidably installed inside the lower pressure block (2010), and there are two of them. The two settling rods (301) are symmetrically distributed about the central axis of the lower pressure block (2010). The settling rods (301) move through the interior of the central plate (103) and are slidably connected to the central plate (103) through a linear bearing. The boss (302) is fixedly installed on the outer wall of the settlement rod (301); Spring 2 (303) is sleeved around the sinking rod (301) and fixedly installed between the bottom of the lower pressure block (2010) and the top of the boss (302); The connecting platform (304) is fixedly installed at the bottom of the two settling rods (301); The bearing housing (305) is fixedly installed at both ends of the bottom of the connecting platform (304); Two light rods (306) are fixedly installed between two bearing seats (305), and the two light rods (306) are distributed in parallel on both sides of the central axis of the bearing seats (305); Translation blocks (307) are slidably installed around the two light rods (306), and there are multiple of them; A positioning block (308) is fixedly installed at the bottom of the translation block (307), and a positioning groove (309) is provided at the bottom of the positioning block (308). Spring 3 (3010) is sleeved around the outer side of the smooth rod (306) and fixedly installed between the inner side of the smooth rod (306) and the side wall of the outermost translation block (307).
6. The multi-wire harness terminal crimping and assembly integrated machine according to claim 5, characterized in that: The positioning mechanism (300) further includes: A horizontal shaft (3011) is rotatably mounted between two bearing seats (305), the horizontal shaft (3011) being located on top of the translation block (307); The rotating drum (3012) is fixedly installed on the outer wall of the horizontal shaft (3011) and is located in the middle of the two bearing seats (305); Spiral grooves (3013) and annular grooves (3014) are formed on the outer wall of the rotating cylinder (3012). The annular groove (3014) is located in the middle of the rotating cylinder (3012), and the rotating cylinder (3012) is symmetrically distributed on both sides of the annular groove (3014).
7. The multi-wire harness terminal crimping and assembly integrated machine according to claim 6, characterized in that: The positioning mechanism (300) further includes: Pins (3015) are fixedly installed on the top of multiple positioning blocks (308) respectively, and their positions correspond to the spiral groove (3013) and the annular groove (3014) respectively. One of the pins (3015) located in the middle is slidably installed inside the annular groove (3014), and the remaining pins (3015) are slidably installed inside the spiral groove (3013) at the corresponding positions.
8. The multi-wire harness terminal crimping and assembly integrated machine according to claim 7, characterized in that: The positioning mechanism (300) further includes: The rocker arm (3016) is fixedly installed at both ends of the outer wall of the horizontal shaft (3011) and is located between two bearing seats (305); A rectangular groove (3017) is formed through the two rocker arms (3016) on opposite surfaces; Two pressure blocks (3018) are integrally formed and disposed on both ends of one side of the lower pressure block (2010) away from the push plate (208), and the bottom of the two pressure blocks (3018) are arranged in an arc shape. Pins (3019) are fixedly installed inside the arc-shaped bends at the bottom of the two pressure blocks (3018); A U-shaped groove (3020) is formed on the lower part of one side of the pressure block (3018) near the push plate (208). The rocker arm (3016) is located inside the U-shaped groove (3020), and the inner wall of the rectangular groove (3017) is slidably connected to the outer wall of the pin (3019).
9. A multi-wire harness terminal crimping and assembly integrated machine according to claim 8, characterized in that: The top of the central plate (103) has two clearance openings (1003), and the two extrusion blocks (204) respectively move through the two clearance openings (1003). The top of the connecting platform (304) has two clearance openings (3004), and the two clearance openings (3004) are located between the two bearing seats (305). The two pressure blocks (3018) respectively move through the two clearance openings (3004).
10. A multi-wire harness terminal crimping and assembly integrated machine according to claim 9, characterized in that: Two spring posts (2014) are fixedly installed on the top of the crimping platform (101). The two spring posts (2014) are located on both sides of the two linear guide rails (201). Two spring posts (2015) are fixedly installed on the top of the two support platforms (203). A tension spring (2016) is fixedly connected between the spring posts (2014) and the spring posts (2015).
Citation Information
Patent Citations
Wiring harness terminal crimping and rubber shell assembling all-in-one machine
CN117767086A