Smelting ash dissolving device
By designing planetary transmission components and cleaning components, the problem of insufficient dissolution of smelting flue dust was solved, achieving efficient dissolution of smelting flue dust and precise extraction of valuable components, reducing smelting costs and improving resource utilization.
Patent Information
- Application Number
- CN202511459003.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2025-11-21
AI Technical Summary
In existing smelting ash dissolution boxes, smelting ash tends to float and stick during use, resulting in insufficient dissolution. It also often sticks to the inner wall of the dissolution box and the stirring mechanism, affecting efficiency.
A smelting ash dissolving device was designed, which uses a planetary transmission assembly to make multiple stirring rods rotate synchronously, and is equipped with a cleaning assembly that can follow the rotation of the stirring rods and slide along their length to clean the smelting ash on the inner wall of the device and the outer side of the stirring rods in real time.
By uniformly stirring and cleaning in real time, the dissolution efficiency of smelting flue dust is improved, valuable metals and sulfur components are accurately extracted, smelting costs are reduced, and resource utilization is improved.
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Figure CN120984128A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of smelting ash dissolution technology, and in particular to a smelting ash dissolution apparatus. Background Technology
[0002] In the complex industrial process of metal smelting, smelting flue dust is an important byproduct with significant recycling value, often containing various valuable metals and key substances such as sulfur. The recovery and reuse of these valuable metals and sulfur components not only effectively reduces smelting costs and improves resource utilization, but also plays a crucial role in reducing environmental pollution and achieving sustainable development. Therefore, to accurately and efficiently extract these valuable components from smelting flue dust, a specialized dissolving tank is typically used to dissolve the flue dust generated during the smelting process, facilitating further reaction and extraction.
[0003] However, existing smelting ash dissolution tanks have revealed prominent problems that urgently need to be addressed in practical use: To improve the dissolution efficiency of smelting ash, a stirring mechanism is installed inside the tank to facilitate stirring and dissolving the ash. However, smelting ash is extremely prone to floating and sticking during the dissolution process, often causing ash to adhere to the inner wall of the dissolution tank and the stirring mechanism, resulting in insufficient dissolution of the smelting ash.
[0004] Therefore, this application proposes a smelting ash dissolution device, which provides a new technical solution to solve the technical problems mentioned above. Summary of the Invention
[0005] Therefore, it is necessary to provide a smelting ash dissolving device to address the above-mentioned technical problems. By setting up a cleaning component that can rotate with the stirring rod and slide along its length, the smelting ash adhering to the inner wall of the device and the outer side of the stirring rod can be cleaned in real time during the stirring process, which facilitates the thorough stirring and dissolution of the smelting ash.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A device for dissolving smelting flue dust, which is used for dissolving smelting flue dust.
[0007] The smelting flue dust dissolving device specifically includes: The container has vertically arranged stirring rods inside, a drive mechanism is fixedly connected to the top of the container, and a planetary transmission assembly is provided on the top of the inner side of the container; there are multiple stirring rods arranged in a circular array, and each stirring rod is connected to the planetary transmission assembly. A cleaning component is disposed inside the housing and below the planetary transmission component. The cleaning component can rotate with multiple stirring rods and can also slide along the length of the stirring rods. The cleaning component is used for cleaning the inner wall of the housing and the outer side of the stirring rods. A bottom bracket is disposed at the bottom of the inner side of the box body, and the bottom bracket is rotatably connected to the box body. The lower ends of the plurality of stirring rods are rotatably connected to the bottom bracket.
[0008] As a preferred embodiment of the smelting ash dissolving device provided by the present invention, the box body includes a box body and a box cover. The box cover is detachably fixed to the top of the box body. The upper end of the box cover is provided with a feed port. The lower part of the periphery of the box body is provided with a discharge port. The planetary transmission assembly is located inside the box cover. The upper end of the box cover is also provided with an exhaust port.
[0009] In a preferred embodiment of the smelting ash dissolving device provided by the present invention, the planetary transmission assembly includes a fixed ring, which is fixedly connected to the inner wall of the box cover. An internal gear ring is fixedly connected to the inner side of the fixed ring, and a stabilizer is provided on the inner side of the internal gear ring. A sun gear is rotatably connected to the middle of the stabilizer, and planetary gears are rotatably connected to the ends of the stabilizer at positions corresponding to each of the stirring rods. The sun gear meshes with the planetary gears, and the planetary gears mesh with the internal gear ring. The output end of the drive mechanism passes through the stabilizer and is connected to the sun gear.
[0010] In a preferred embodiment of the smelting ash dissolving device provided by the present invention, the cleaning assembly includes a cleaning frame group. A flexible scraper ring is sleeved on the outer side of the cleaning frame group, and the outer side of the flexible scraper ring is in contact with the inner wall of the main body of the box. A flexible scraper sleeve is provided on the cleaning frame group at a position corresponding to each of the stirring rods. The flexible scraper sleeve is sleeved on the outer side of the corresponding stirring rod. A fixing screw is provided in the middle of the cleaning frame group. The lower end of the fixing screw is fixedly connected to the bottom of the main body of the box, and the upper end of the fixing screw is rotatably connected to the planetary transmission assembly. A connecting screw sleeve is rotatably connected in the middle of the cleaning frame group. The connecting screw sleeve is threadedly connected to the fixing screw. A limiting component is also provided inside the cleaning frame group. The limiting component is used to limit the connection between the cleaning frame group and the connecting screw sleeve.
[0011] In a preferred embodiment of the smelting ash dissolving device provided by the present invention, the cleaning frame assembly includes an inner frame, an outer frame is provided on the outside of the inner frame, the flexible scraper ring is sleeved on the outside of the outer frame, the inner frame and the outer frame are fixedly connected by a connecting arm, a connecting frame is fixedly connected to the inner side of the inner frame, the connecting screw sleeve is located in the middle of the connecting frame, the connecting frame has a double-layer structure, and the limiting component is located on the inner side of the connecting frame.
[0012] In a preferred embodiment of the smelting ash dissolving device provided by the present invention, the flexible scraper includes a cleaning sleeve, and mounting seats are provided at the upper and lower ends of the inner frame and at positions corresponding to the stirring rod. The end of the cleaning sleeve is sleeved on the outside of the mounting seat, and the cleaning sleeve and the mounting seat are fixedly connected by a snap ring.
[0013] In a preferred embodiment of the smelting ash dissolving device provided by the present invention, the limiting component includes a telescopic mechanism, and a connecting slot is provided on the side of the connecting screw sleeve. When the telescopic end of the telescopic mechanism extends out, it can be inserted into the connecting slot to realize the connection limiting between the cleaning frame assembly and the connecting screw sleeve.
[0014] In a preferred embodiment of the smelting ash dissolving device provided by the present invention, a scraper is also provided at the lower end of the cleaning frame assembly. The scraper is arc-shaped, one end of the scraper is fixedly connected to the inner frame, and the other end of the scraper is fixedly connected to the outer frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects: This invention enables the synchronous rotation of multiple stirring rods by setting up a planetary transmission assembly, allowing the stirring force to be applied evenly to all areas within the device, eliminating dead zones and improving stirring efficiency. Simultaneously, by incorporating a cleaning component that rotates with the stirring rods and slides along their length, the invention can clean the smelting ash adhering to the inner wall of the device and the outer side of the stirring rods in real time during the stirring process. This facilitates thorough stirring and dissolution of the smelting ash, enabling more precise and efficient extraction of valuable metals and sulfur from the smelting ash, reducing smelting costs, and improving resource utilization. Attached Figure Description
[0016] To more clearly illustrate the solutions in this invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0017] Figure 1 A schematic diagram of the overall structure of the smelting flue dust dissolving device provided by the present invention; Figure 2 This is a schematic diagram of the planetary transmission assembly, cleaning assembly, and bottom bracket of the smelting flue dust dissolving device provided by the present invention. Figure 3 A schematic diagram of the planetary transmission assembly of the smelting flue dust dissolving device provided by the present invention; Figure 4 A schematic diagram of the cleaning component of the smelting flue dust dissolving device provided by the present invention; Figure 5 A schematic diagram of the cleaning frame assembly and flexible scraper sleeve of the smelting flue dust dissolving device provided by the present invention; Figure 6 A schematic diagram of the limiting component of the smelting flue dust dissolving device provided by the present invention; Figure 7 This is a schematic diagram of the structure of the smelting ash dissolution device box provided by the present invention.
[0018] The markings in the diagram are explained as follows: 1. Box body; 2. Stirring rod; 3. Drive mechanism; 4. Planetary transmission assembly; 5. Cleaning assembly; 6. Bottom bracket; 7. Fixing ring; 8. Internal gear ring; 9. Stabilizing frame; 10. Sun gear; 11. Planetary gear; 12. Cleaning frame assembly; 13. Flexible scraper ring; 14. Flexible scraper sleeve; 15. Fixing screw; 16. Connecting screw sleeve; 17. Inner frame; 18. Outer frame; 19. Connecting arm; 20. Mounting base; 21. Cleaning sleeve; 22. Snap ring; 23. Connecting frame; 24. Scraper; 25. Telescopic mechanism; 26. Connecting slot; 27. Box body; 28. Box cover; 29. Feed inlet; 30. Discharge outlet; 31. Exhaust outlet. Detailed Implementation
[0019] To enable those skilled in the art to better understand the present invention, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention. Example 1
[0020] Please refer to Figure 1 - Figure 7 A smelting ash dissolving device, comprising: The box 1 has vertically arranged stirring rods 2 inside. The top of the box 1 is fixedly connected to a drive mechanism 3 to provide power to the device. The top of the inner side of the box 1 is provided with a planetary transmission assembly 4. There are multiple stirring rods 2 arranged in a ring array. All stirring rods 2 are connected to the planetary transmission assembly 4, and the stirring rods 2 are driven through the planetary transmission assembly 4. The cleaning component 5 is located inside the housing 1 and below the planetary transmission component 4. The cleaning component 5 can rotate with the multiple stirring rods 2 and can also slide along the length of the stirring rods 2. The cleaning component 5 is used to clean the inner wall of the housing 1 and the outer side of the stirring rods 2. The cleaning component 5 can clean the smelting ash adhering to the inner wall of the housing 1 and the stirring rods 2 so as to achieve the purpose of fully stirring and dissolving the smelting ash. The bottom bracket 6 is located at the bottom inside the box 1 and is rotatably connected to the box 1. The lower ends of the multiple stirring rods 2 are rotatably connected to the bottom bracket 6.
[0021] Specifically, the housing 1 includes a main body 27 and a cover 28. The cover 28 is detachably fixed to the top of the main body 27. An inlet 29 is provided at the upper end of the cover 28 for feeding smelting ash and dissolving liquid into the housing 1. A discharge port 30 is provided on the lower periphery of the main body 27 for discharging the smelting ash and dissolving liquid. The planetary transmission assembly 4 is located inside the cover 28. An exhaust port 31 is also provided at the upper end of the cover 28 for discharging the gas generated during the smelting ash dissolving process. Furthermore, an activated carbon filter is provided on the exhaust port 31. By using the activated carbon filter, the gas generated during the smelting ash dissolving process can be filtered and purified before being discharged.
[0022] Specifically, the cleaning assembly 5 includes a cleaning frame assembly 12. A flexible scraper ring 13 is fitted on the outer side of the cleaning frame assembly 12. The outer side of the flexible scraper ring 13 fits against the inner wall of the box body 27, which can effectively scrape off the smelting ash adhering to the inner wall of the box body 1. A flexible scraper sleeve 14 is provided on the cleaning frame assembly 12 at a position corresponding to each stirring rod 2. The flexible scraper sleeve 14 is fitted on the outer side of the corresponding stirring rod 2 and is used to clean the smelting ash adhering to the outer side of the stirring rod 2. A fixing screw 15 is provided in the middle of the cleaning frame assembly 12. The lower end of the fixing screw 15 is fixedly connected to the bottom of the box body 27, and the upper end of the fixing screw 15 is rotatably connected to the planetary transmission assembly 4. A connecting screw sleeve 16 is rotatably connected in the middle of the cleaning frame assembly 12. The connecting screw sleeve 16 is threadedly connected to the fixing screw 15. A limit component is also provided on the inner side of the cleaning frame assembly 12. The limit component is used to limit the connection between the cleaning frame assembly 12 and the connecting screw sleeve 16.
[0023] It can be seen that when the limiting component realizes the limiting connection between the cleaning frame 12 and the connecting screw sleeve 16, the cleaning component 5 slides along the length direction of the stirring rod 2 through the threaded connection between the connecting screw sleeve 16 and the fixing screw 15, thereby cleaning the smelting ash adhering to the inner wall of the box 1 through the flexible scraper ring 13, and cleaning the smelting ash adhering to the outer side of the stirring rod 2 through the flexible scraper sleeve 14.
[0024] Furthermore, the cleaning frame assembly 12 includes an inner frame 17, an outer frame 18 is provided on the outside of the inner frame 17, a flexible scraper ring 13 is sleeved on the outside of the outer frame 18, the inner frame 17 and the outer frame 18 are fixedly connected by a connecting arm 19, a connecting frame 23 is fixedly connected to the inside of the inner frame 17, a connecting screw sleeve 16 is located in the middle of the connecting frame 23, the connecting frame 23 has a double-layer structure, and the limiting component is located on the inside of the connecting frame 23.
[0025] The lower end of the cleaning frame assembly 12 is also provided with a scraper 24. The scraper 24 is arc-shaped. One end of the scraper 24 is fixedly connected to the inner frame 17, and the other end of the scraper 24 is fixedly connected to the outer frame 18. After the cleaning frame assembly 12 moves to the bottom of the inner side of the box 1, the limiting component disconnects the connection between the cleaning frame assembly 12 and the connecting screw sleeve 16, so that the scraper 24 can scrape and clean the smelting ash adhering to the bottom of the box 1. Example 2
[0026] The smelting ash dissolving device provided in Example 1 is further optimized, specifically, as follows: Figure 3 As shown, the planetary transmission assembly 4 includes a fixed ring 7, which is fixedly connected to the inner wall of the box cover 28. An internal gear ring 8 is fixedly connected to the inner side of the fixed ring 7. A stabilizer 9 is provided on the inner side of the internal gear ring 8. A sun gear 10 is rotatably connected to the middle of the stabilizer 9. A planet gear 11 is rotatably connected to the end of the stabilizer 9 at a position corresponding to each stirring rod 2. The sun gear 10 and the planet gear 11 are meshed and connected. The planet gear 11 is meshed and connected to the internal gear ring 8. The output end of the drive mechanism 3 passes through the stabilizer 9 and is connected to the sun gear 10.
[0027] Through the above structural design, the drive mechanism 3 drives the sun gear 10 to rotate, and the sun gear 10 drives the planet gear 11 to rotate through meshing transmission. The planet gear 11 revolves around the sun gear 10 while rotating on its own axis, thereby realizing the synchronous rotation of multiple stirring rods 2 and improving stirring efficiency. Example 3
[0028] The smelting ash dissolving device provided in Example 1 is further optimized, specifically, as follows: Figure 5 As shown, the flexible scraper sleeve 14 includes a cleaning sleeve 21. Mounting seats 20 are provided at the upper and lower ends of the inner frame 17 and at positions corresponding to the stirring rod 2. The end of the cleaning sleeve 21 is sleeved on the outside of the mounting seat 20. The cleaning sleeve 21 and the mounting seat 20 are fixedly connected by a snap ring 22.
[0029] Through the above structural design, the cleaning sleeve 21 can be connected to the inner frame 17 through the mounting base 20, and the connection limit between the cleaning sleeve 21 and the mounting base 20 can be realized through the snap ring 22. When the cleaning frame assembly 12 moves along the length of the stirring rod 2, the smelting ash adhering to the surface of the stirring rod 2 can be cleaned through the cleaning sleeve 21. Example 4
[0030] The smelting ash dissolving device provided in Example 1 is further optimized, specifically, as follows: Figure 6 As shown, the limiting component includes a telescopic mechanism 25, and a connecting slot 26 is provided on the side of the connecting screw sleeve 16. When the telescopic end of the telescopic mechanism 25 extends, it can be inserted into the connecting slot 26 to realize the connection limiting between the cleaning frame 12 and the connecting screw sleeve 16.
[0031] Through the above structural design, when the cleaning component 5 does not need to be raised or lowered, the telescopic end of the telescopic mechanism 25 is in a retracted state, so that the cleaning frame 12 is not connected to the connecting screw sleeve 16; when it is necessary to adjust the height position of the cleaning component 5, the telescopic end of the telescopic mechanism 25 extends into the connecting slot 26 to realize the connection between the cleaning frame 12 and the connecting screw sleeve 16. Then, through the threaded connection between the connecting screw sleeve 16 and the fixing screw 15, when the stirring rod 2 drives the cleaning frame 12 to rotate, the position adjustment of the cleaning frame 12 can be synchronously driven by the cooperation of the connecting screw sleeve 16 and the fixing screw 15.
Claims
1. A device for dissolving smelting flue dust, characterized in that, include: The box (1) has vertically arranged stirring rods (2) inside. The top of the box (1) is fixedly connected to a driving mechanism (3). The top of the inner side of the box (1) is provided with a planetary transmission assembly (4). There are multiple stirring rods (2), which are arranged in a ring array. All stirring rods (2) are connected to the planetary transmission assembly (4). The cleaning component (5) is located inside the box (1) and below the planetary transmission component (4). The cleaning component (5) can rotate with multiple stirring rods (2). The cleaning component (5) can also slide along the length of the stirring rods (2). The cleaning component (5) is used for cleaning the inner wall of the box (1) and the outer side of the stirring rods (2). The bottom bracket (6) is located at the bottom inside the box (1). The bottom bracket (6) is rotatably connected to the box (1). The lower ends of the plurality of stirring rods (2) are rotatably connected to the bottom bracket (6).
2. The smelting ash dissolving device according to claim 1, characterized in that, The box body (1) includes a box body (27) and a box cover (28). The box cover (28) is detachably fixed to the top of the box body (27). The upper end of the box cover (28) is provided with a feed inlet (29). The lower part of the periphery of the box body (27) is provided with a discharge outlet (30). The planetary transmission assembly (4) is located inside the box cover (28). The upper end of the box cover (28) is also provided with an exhaust outlet (31).
3. The smelting ash dissolving device according to claim 2, characterized in that, The planetary transmission assembly (4) includes a fixed ring (7), which is fixedly connected to the inner wall of the box cover (28). An internal gear ring (8) is fixedly connected to the inner side of the fixed ring (7). A stabilizer (9) is provided on the inner side of the internal gear ring (8). A sun gear (10) is rotatably connected to the middle of the stabilizer (9). A planetary gear (11) is rotatably connected to the end of the stabilizer (9) and at a position corresponding to each of the stirring rods (2). The sun gear (10) and the planetary gear (11) are meshed. The planetary gear (11) and the internal gear ring (8) are meshed. The output end of the drive mechanism (3) passes through the stabilizer (9) and is connected to the sun gear (10).
4. The smelting ash dissolving device according to claim 2, characterized in that, The cleaning assembly (5) includes a cleaning frame assembly (12). A flexible scraper ring (13) is sleeved on the outer side of the cleaning frame assembly (12). The outer side of the flexible scraper ring (13) is in contact with the inner wall of the box body (27). A flexible scraper sleeve (14) is provided on the cleaning frame assembly (12) at a position corresponding to each of the stirring rods (2). The flexible scraper sleeve (14) is sleeved on the outer side of the corresponding stirring rod (2). A fixing screw (1) is provided in the middle of the cleaning frame assembly (12). 5) The lower end of the fixing screw (15) is fixedly connected to the bottom of the box body (27), the upper end of the fixing screw (15) is rotatably connected to the planetary transmission assembly (4), the middle part of the cleaning frame assembly (12) is rotatably connected to the connecting screw sleeve (16), the connecting screw sleeve (16) is threadedly connected to the fixing screw (15), and the inner side of the cleaning frame assembly (12) is also provided with a limit assembly, which is used to limit the connection between the cleaning frame assembly (12) and the connecting screw sleeve (16).
5. The smelting ash dissolving device according to claim 4, characterized in that, The cleaning frame assembly (12) includes an inner frame (17), an outer frame (18) is provided on the outside of the inner frame (17), the flexible scraper ring (13) is sleeved on the outside of the outer frame (18), the inner frame (17) and the outer frame (18) are fixedly connected by a connecting arm (19), a connecting frame (23) is fixedly connected to the inside of the inner frame (17), the connecting screw sleeve (16) is located in the middle of the connecting frame (23), the connecting frame (23) is a double-layer structure, and the limiting component is located on the inside of the connecting frame (23).
6. The smelting ash dissolving apparatus according to claim 5, characterized in that, The flexible scraper sleeve (14) includes a cleaning sleeve (21). The upper and lower ends of the inner frame (17) and the positions corresponding to the stirring rod (2) are provided with mounting seats (20). The end of the cleaning sleeve (21) is sleeved on the outside of the mounting seat (20). The cleaning sleeve (21) and the mounting seat (20) are fixedly connected by a snap ring (22).
7. The smelting ash dissolving device according to claim 5, characterized in that, The limiting component includes a telescopic mechanism (25), and a connecting slot (26) is provided on the side of the connecting screw sleeve (16). When the telescopic end of the telescopic mechanism (25) extends out, it can be inserted into the connecting slot (26) to realize the connection limiting between the cleaning frame assembly (12) and the connecting screw sleeve (16).
8. The smelting ash dissolving apparatus according to claim 5, characterized in that, The lower end of the cleaning frame assembly (12) is also provided with a scraper (24), which is arc-shaped. One end of the scraper (24) is fixedly connected to the inner frame (17), and the other end of the scraper (24) is fixedly connected to the outer frame (18).