Chlorine dioxide multi-point positive pressure dosing system
The multi-point positive pressure dosing system for chlorine dioxide solves the problem of unstable liquid level signals under negative pressure conditions, achieving stable and accurate multi-point dosing, ensuring the stability and safety of chlorine dioxide dosing, and avoiding secondary pollution.
Patent Information
- Application Number
- CN202511516863.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2045-10-23
AI Technical Summary
Existing chlorine dioxide generators are easily affected by the pressure of the kinetic water and the resistance of the pipeline under negative pressure conditions, resulting in unstable liquid level signals, making it impossible to accurately control the start and stop and frequency of the metering pump, affecting the disinfection effect, and may even cause secondary pollution due to excessive addition.
The system employs a multi-point positive pressure chlorine dioxide dosing system, including support legs, a buffer tank, and a disturbance prevention module. Through kinetic energy recovery self-drive, eddy current suppression and breaking, horizontal vortex conversion, forced stirring and homogenization, and active bottom cleaning, it creates a stable fluid environment inside the buffer tank, ensuring a stable liquid level signal. It also integrates a high-efficiency gas purification system and a dual-insurance liquid level monitoring mechanism.
It achieves stable and precise multi-point dosing under positive pressure conditions, improving the system's environmental friendliness, safety, and reliability, ensuring the stability and accuracy of chlorine dioxide dosing, and avoiding secondary pollution caused by overdosing.
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Figure CN120984155B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chlorine dioxide production technology, and in particular to a multi-point positive pressure dosing system for chlorine dioxide. Background Technology
[0002] A chlorine dioxide generator is an environmentally friendly, multi-stage chemical chlorine dioxide generator that produces chlorine dioxide through a chemical reaction under negative pressure. It typically consists of a feeding system, reaction system, heating system, safety system, automatic control system, residual liquid separation system, and absorption and dosing system. Using sodium chlorate, sulfuric acid, or complex sodium chlorate and complex sodium bisulfate as raw materials, a chemical reaction occurs within the reactor to generate chlorine dioxide. Chlorine dioxide possesses highly efficient, broad-spectrum, residue-free, and byproduct-free disinfection capabilities, as well as strong oxidizing abilities such as COD reduction, iron and manganese removal, decolorization, deodorization, and odor removal. Therefore, chlorine dioxide generators are widely used in water treatment, food processing, medical disinfection, and many other fields, serving as an important tool for improving public health and ensuring food safety.
[0003] Chlorine dioxide is widely used in many fields such as water treatment and disinfection due to its high efficiency, broad spectrum bactericidal properties and relatively low toxicity. As a key device for producing chlorine dioxide solution, the stability and accuracy of the dosing system of the chlorine dioxide generator directly affect the treatment effect.
[0004] Existing chlorine dioxide generators are prepared on-site and operate under negative pressure, making them susceptible to factors such as dynamic water pressure and pipeline resistance. Furthermore, the low outlet pressure after the chlorine dioxide disinfectant is drawn and mixed by the water jet injector severely limits the height, location, and quantity of dosing points. This places numerous demands on the conditions of disinfectant dosing points within the water treatment plant; dosing is practically impossible with elevation differences exceeding 5 meters. Even slight differences in dosing distance or resistance can prevent normal disinfection operation, causing the control system to be unable to obtain stable liquid level signals. Consequently, it cannot accurately control the start, stop, and frequency of the metering pump, ultimately leading to unstable chlorine dioxide dosage, affecting disinfection effectiveness, and potentially causing secondary pollution due to overdosing. Summary of the Invention
[0005] This invention discloses a chlorine dioxide multi-point positive pressure dosing system, which aims to solve the technical problem in the background technology that the control system cannot obtain a stable liquid level signal during the chlorine dioxide dosing process, thus failing to accurately control the start and stop and frequency of the metering pump, ultimately leading to unstable chlorine dioxide dosing, affecting the disinfection effect, and even potentially causing secondary pollution due to overdosing.
[0006] This invention proposes a multi-point positive pressure chlorine dioxide dosing system, comprising a support leg, a buffer tank fixedly connected to the support leg, and a disturbance prevention module inside the buffer tank, the disturbance prevention module including a top cover, a support base on one side of the support leg, and a chlorine dioxide generator body, a sodium chloride storage tank and a sulfuric acid storage tank respectively disposed on the top of the support base, the outlets of the sodium chloride storage tank and the sulfuric acid storage tank being connected to the inlet of the chlorine dioxide generator body, a water guide pipe connected to one side of the chlorine dioxide generator body, and the end of the water guide pipe away from the chlorine dioxide generator body being connected to the inner wall of the top cover, and a first flow monitor disposed on the outside of the water guide pipe.
[0007] In a preferred embodiment, a flow guide is fixedly connected to one side of the top cover, and a mounting hole is provided on one side of the flow guide. A hollow linkage cylinder is connected to the inside of the mounting hole via a bearing. A circular hole I is provided at equal intervals on the outside of the hollow linkage cylinder. A rotating cylinder is connected to the inside of each of the multiple circular holes I via a bearing. A turbine is fixedly connected to one end of each of the multiple rotating cylinders, and a connecting rod is fixedly connected to the other end of each of the multiple rotating cylinders. A disassembly cover plate is bolted to the opening of the hollow linkage cylinder. An electric telescopic rod is fixedly connected to one side of the disassembly cover plate, and the electric telescopic rod is located inside the hollow linkage cylinder.
[0008] In a preferred embodiment, the hollow linkage cylinder has equidistant grooves on one side of its interior, and the same lifting adjustment plate is slidably connected inside the multiple grooves. One side of the lifting adjustment plate is fixedly connected to the drive end of the electric telescopic rod. Tooling blocks are distributed equidistantly around the circumference on one side of the lifting adjustment plate. Adjusting arms are connected inside the multiple tooling blocks via bearings. One end of the adjusting arm is movably connected to one end of its corresponding connecting rod. Fixed blocks are distributed equidistantly around the exterior of the hollow linkage cylinder. Eddy current suppression guide frames are connected inside the multiple fixed blocks via bearings.
[0009] In a preferred embodiment, one side of each of the plurality of eddy current suppression guide frames is fixedly connected to a fixing block two on the outside of the hollow linkage cylinder. The interior of two fixing blocks two located on the same side is connected to a rotating shaft via a bearing. The exterior of each of the plurality of rotating shafts is fixedly connected to a guide block. One side of each of the two opposing guide blocks is fixedly connected to the same telescopic spring. The interior of the top cover is fixedly connected to a homogeneous perforated plate, which is located below the eddy current suppression guide frame. Diffusion holes are equally spaced on the homogeneous perforated plate, and multiple limiting plates are arranged in a diffusion pattern on the homogeneous perforated plate.
[0010] In a preferred embodiment, the hollow linkage cylinder is fixedly connected to a drive shaft at one end inside the buffer tank, and a baffle plate is fixedly connected to the outside of the drive shaft. The baffle plate is located below the homogenizing orifice plate, and multiple baffle grooves are asymmetrically arranged on the baffle plate. A stirring frame is fixedly connected to the outside of the drive shaft, and stirring arms are fixedly connected at equal intervals to the outside of the stirring frame. A bottom sweeping plate is fixedly connected to the end of the drive shaft facing the bottom of the buffer tank.
[0011] In a preferred embodiment, two fixing blocks are fixedly connected to one side of the bottom sweeping plate, and the interior of each fixing block is connected to a push rod via a bearing. One end of each push rod is movably connected to the same cleaning sweeping plate, and a compression spring is fixedly connected to one side of each push rod. One side of the compression spring is fixedly connected to one side of the bottom sweeping plate.
[0012] In a preferred embodiment, the buffer tank is provided with a dosing auxiliary module, which includes an air guide pipe. The outlet end of the air guide pipe is fixedly connected to a tower body one. Two U-shaped support rods are fixedly connected to the outside of the tower body one. The same tower body two is fixedly connected to one side of the two U-shaped support rods. Two adsorption layers are installed inside the tower body two. A ventilation plate is installed inside the tower body one.
[0013] In a preferred embodiment, the interiors of tower body one and tower body two are connected by bearings to the same intermittent adjustment panel, and ventilation channels are equally spaced on one side of the intermittent adjustment panel. A fixed base is fixedly connected to the exterior of tower body two, and a universal motor is fixedly connected to one side of the fixed base. Both the drive end of the universal motor and the exterior of the intermittent adjustment panel are fixedly connected to pulleys, and the two pulleys are slidably connected to the same belt.
[0014] In a preferred embodiment, one end of the tower body two is bolted to a sealing cover plate, and an air outlet is provided on one side of the sealing cover plate. A purified exhaust pipe is fixedly connected inside the air outlet, and a demisting receiver is provided on one side of the purified exhaust pipe. An installation port is provided on one side of the top cover, and a liquid level detector is provided inside the installation port. A floating liquid level ball is slidably connected to the outside of the liquid level detector. Two smooth holes are provided on one side of the top cover, and a graduated cylinder is slidably connected inside each of the two smooth holes. One end of the graduated cylinder is fixedly connected to one side of the floating liquid level ball.
[0015] In a preferred embodiment, a base is provided on one side of the buffer tank, and two sets of dosing pumps are provided on the top of the base. A horizontally arranged water distribution pipe is connected to the inner wall of the buffer tank, and the two ends of the water distribution pipe away from the buffer tank are respectively connected to the inlets of the two sets of dosing pumps. A water delivery pipe is connected to the outlet of the dosing pumps. A dosing hopper is provided at the end of the water delivery pipe away from the dosing pumps. A second flow monitor and a blockage detector are respectively provided on the outside of the water delivery pipe.
[0016] As can be seen from the above, the chlorine dioxide multi-point positive pressure dosing system provided by the present invention fundamentally solves the problems of unstable liquid level signal and poor dosing accuracy caused by liquid surface disturbance in traditional negative pressure dosing systems by using a disturbance prevention module. It realizes stable and accurate multi-point dosing under positive pressure conditions. At the same time, the integrated high-efficiency gas purification system and the dual-insurance liquid level monitoring mechanism further enhance the system's environmental protection, safety and reliability. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of a multi-point positive pressure dosing system for chlorine dioxide proposed in this invention;
[0018] Figure 2 This is a schematic diagram of the chlorine dioxide generator body structure of a multi-point positive pressure chlorine dioxide dosing system proposed in this invention;
[0019] Figure 3 This is a schematic diagram of the dosing pump group structure of a chlorine dioxide multi-point positive pressure dosing system proposed in this invention;
[0020] Figure 4 This is a schematic diagram of the disturbance prevention module structure of a multi-point positive pressure chlorine dioxide dosing system proposed in this invention;
[0021] Figure 5 This is a schematic diagram of the disturbance prevention module of a multi-point positive pressure chlorine dioxide dosing system proposed in this invention;
[0022] Figure 6 This is a schematic diagram of the internal structure of a hollow linkage cylinder in a multi-point positive pressure dosing system for chlorine dioxide proposed in this invention;
[0023] Figure 7 This is a schematic diagram of the cleaning sweeping plate section of a multi-point positive pressure chlorine dioxide dosing system proposed in this invention;
[0024] Figure 8 This is a schematic diagram of the dosing auxiliary module structure of a multi-point positive pressure chlorine dioxide dosing system proposed in this invention;
[0025] Figure 9 This is a schematic diagram of the dosing auxiliary module of a multi-point positive pressure dosing system for chlorine dioxide proposed in this invention;
[0026] Figure 10 This is a schematic diagram of the liquid level monitoring structure of a multi-point positive pressure dosing system for chlorine dioxide proposed in this invention.
[0027] In the diagram: 1. Chlorine dioxide generator body; 2. Support base; 3. Buffer tank; 4. Disturbance prevention module; 401. Top cover; 402. Flow guide; 403. Drive shaft; 404. Stirring frame; 405. Stirring arm; 406. Bottom sweeping plate; 407. Baffle plate; 408. Baffle groove; 409. Homogenizing perforated plate; 410. Diffuser hole; 411. Limiting plate; 412. Hollow linkage cylinder; 413. Removable cover plate; 414. Electric telescopic rod; 415. Lifting adjustment plate; 416. Rotating cylinder; 417. Turbine; 418. Connecting rod; 419. Tooling block; 420. Adjusting arm; 421. Fixed block one; 422. Eddy current suppression guide frame; 423. Fixed block two; 424. Rotating shaft; 425. Guide block; 426. Telescopic spring; 427. Fixed block three; 428. 429. Compression spring; 430. Support rod; 5. Cleaning sweeping plate; 501. Dosing auxiliary module; 502. Liquid level detector; 503. Tower body one; 504. U-shaped support rod; 505. Tower body two; 506. Air guide pipe; 507. Fixing base; 508. General motor; 509. Belt; 500. Sealing cover plate; 510. Purified exhaust pipe; 511. Demisting receiver; 512. Adsorption layer; 513. Ventilation plate; 514. Intermittent adjustment panel; 515. Ventilation channel; 516. Scale cylinder; 517. Floating liquid level ball; 6. Water guide pipe; 7. First flow monitor; 8. Sodium chloride storage tank; 9. Sulfuric acid storage tank; 10. Support leg; 11. Base; 12. Dosing pump group; 13. Water distribution pipe; 14. Second flow monitor; 15. Blockage detector; 16. Water delivery pipe; 17. Dosing hopper. Detailed Implementation
[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0029] The chlorine dioxide multi-point positive pressure dosing system disclosed in this invention is mainly used in scenarios where the control system cannot obtain a stable liquid level signal during the chlorine dioxide dosing process, thus failing to accurately control the start, stop and frequency of the metering pump, ultimately leading to unstable chlorine dioxide dosing, affecting the disinfection effect, and even potentially causing secondary pollution due to overdosing.
[0030] Reference Figures 1-7A chlorine dioxide multi-point positive pressure dosing system includes a support leg 10, a buffer tank 3 fixedly connected to the support leg 10, and a disturbance prevention module 4 inside the buffer tank 3. The disturbance prevention module 4 includes a top cover 401. A support base 2 is provided on one side of the support leg 10, and a chlorine dioxide generator body 1, a sodium chloride storage tank 8, and a sulfuric acid storage tank 9 are respectively provided on the top of the support base 2. The outlets of the sodium chloride storage tank 8 and the sulfuric acid storage tank 9 are connected to the inlet of the chlorine dioxide generator body 1. A water guide pipe 6 is connected to one side of the chlorine dioxide generator body 1, and the end of the water guide pipe 6 away from the chlorine dioxide generator body 1 is connected to the inner wall of the top cover 401. A first flow monitor 7 is provided on the outside of the water guide pipe 6.
[0031] Reference Figures 1-7 In a preferred embodiment, a flow guide 402 is fixedly connected to one side of the top cover 401, and a mounting hole is provided on one side of the flow guide 402. A hollow linkage cylinder 412 is connected to the inside of the mounting hole through a bearing. A circular hole 1 is provided at equal intervals on the outside of the hollow linkage cylinder 412. A rotating cylinder 416 is connected to the inside of each of the multiple circular holes 1 through a bearing. A turbine 417 is fixedly connected to one end of each of the multiple rotating cylinders 416. A connecting rod 418 is fixedly connected to the other end of each of the multiple rotating cylinders 416. A disassembly cover plate 413 is bolted to the opening of the hollow linkage cylinder 412. An electric telescopic rod 414 is fixedly connected to one side of the disassembly cover plate 413. The electric telescopic rod 414 is located inside the hollow linkage cylinder 412.
[0032] Reference Figures 1-7 In a preferred embodiment, the hollow linkage cylinder 412 has equidistant grooves on one side of its interior, and the same lifting adjustment plate 415 is slidably connected inside the multiple grooves. One side of the lifting adjustment plate 415 is fixedly connected to the drive end of the electric telescopic rod 414. Tooling blocks 419 are distributed equidistantly around the one side of the lifting adjustment plate 415. Adjusting arms 420 are connected inside the multiple tooling blocks 419 through bearings. One end of the adjusting arm 420 is movably connected to one end of its corresponding connecting rod 418. Fixing blocks 421 are distributed equidistantly around the outside of the hollow linkage cylinder 412. Eddy current suppression guide frames 422 are connected inside the multiple fixing blocks 421 through bearings.
[0033] Reference Figures 1-7In a preferred embodiment, one side of each of the multiple eddy current suppression guide frames 422 is fixedly connected to the outside of the hollow linkage cylinder 412 by a fixing block 423. The interior of each of the two fixing blocks 423 located on the same side is connected to a rotating shaft 424 via a bearing. The exterior of each of the multiple rotating shafts 424 is fixedly connected to a guide block 425. The same telescopic spring 426 is fixedly connected to one side of each of the two opposing guide blocks 425. The interior of the top cover 401 is fixedly connected to a homogeneous perforated plate 409. The homogeneous perforated plate 409 is located below the eddy current suppression guide frame 422. The homogeneous perforated plate 409 has diffusion holes 410 evenly spaced on it. The homogeneous perforated plate 409 has multiple limiting plates 411 arranged in a diffusion pattern.
[0034] Reference Figures 1-7 In a preferred embodiment, a drive shaft 403 is fixedly connected to one end of the hollow linkage cylinder 412 inside the buffer tank 3. A baffle plate 407 is fixedly connected to the outside of the drive shaft 403. The baffle plate 407 is located below the homogenizing orifice plate 409. Multiple baffle grooves 408 are asymmetrically arranged on the baffle plate 407. A stirring frame 404 is fixedly connected to the outside of the drive shaft 403. Stirring arms 405 are fixedly connected at equal intervals to the outside of the stirring frame 404. A bottom sweeping plate 406 is fixedly connected to one end of the drive shaft 403 facing the bottom of the buffer tank 3.
[0035] Reference Figures 1-7 In a preferred embodiment, two fixing blocks 427 are fixedly connected to one side of the bottom sweeping plate 406, and the interior of each fixing block 427 is connected to a push rod 429 via a bearing. One end of each push rod 429 is movably connected to the same cleaning sweeping plate 430. A compression spring 428 is fixedly connected to one side of each push rod 429, and one side of the compression spring 428 is fixedly connected to one side of the bottom sweeping plate 406.
[0036] Specifically, when the disinfectant generated by the chlorine dioxide generator body 1 enters the top cover 401 of the buffer tank 3 through the water guide pipe 6 at a certain pressure and flow rate, the liquid flow is first guided into the guide shroud 402. The high-speed liquid flow directly impacts and drives multiple turbines 417 to rotate. This process cleverly and efficiently converts the linear kinetic energy of the fluid into the rotational mechanical energy of the turbines 417, realizing energy recovery and reuse. It provides the entire stirring system with self-driving power without external power supply, which is energy-saving and environmentally friendly. The liquid flow ejected from the outlet of the guide shroud 402 still has a high speed and rotational tendency. If it directly enters the tank, it will cause violent disturbance. The liquid flow first hits multiple vortex suppression guide frames 422 distributed in a circle. These guide frames are fixed by a fixed block 421 and a fixed The second block 423 is installed and can adaptively deflect within a certain angle. Combined with the damping effect of the telescopic spring 426, it can effectively deflect and disperse the liquid flow, greatly weakening the core vortex intensity and impact energy. After initial adjustment by the vortex suppression guide frame 422, the liquid flow continues downwards towards the homogeneous perforated plate 409 fixed inside the top cover 401. The densely packed diffusion holes 410 on the homogeneous perforated plate 409 further divide and break the liquid flow into countless small, disordered micro-streams. This process completely disperses the remaining small- and medium-scale vortices, making the flow velocity distribution of the liquid flow flatter and more uniform. The diffusion-type limiting plates 411 on the homogeneous perforated plate 409 play a guiding and supporting role, ensuring flow pattern stability. Finally, the liquid flow is in an extremely stable state. The turbulence diffuses across the entire baffle plate 407, minimizing the impact and disturbance to the main liquid surface below. The rotating drive shaft 403 drives the baffle plate 407, which is fixed to it, to rotate synchronously. The multiple asymmetrically arranged baffle grooves 408 on the baffle plate 407 can convert any residual vertical disturbance kinetic energy that may have fallen after passing through the homogenizing orifice plate 409 into a small-scale, orderly horizontal rotating flow. This horizontal flow has minimal impact on the overall stability of the liquid surface. At the same time, the drive shaft 403 drives the stirring frame 404 located in its lower part and the stirring arms 405 fixedly connected at equal intervals to rotate powerfully. The stirring arms 405 agitate the liquid in the lower part of the buffer tank 3, ensuring that the newly entered disinfectant, which may have a higher concentration, is quickly and uniformly mixed with the existing solution in the tank. This design effectively avoids the problem of decreased dosing accuracy caused by concentration stratification, ensuring the consistency of solution concentration in each batch. During the entire stirring process, the bottom sweeping plate 406, fixed to the end of the drive shaft 403, rotates close to the bottom contour of the buffer tank 3. Its lower surface is movably connected to the cleaning sweeping plate 430 through the fixing block 427, the push rod 429, and the compression spring 428. Under the action of the compression spring 428, the cleaning sweeping plate 430 always elastically abuts against the bottom wall of the tank. This design can continuously scrape the boundary layer liquid at the bottom of the buffer tank 3, which is most prone to precipitation, effectively preventing solid impurities (such as reaction byproducts) or high-concentration solutions from lingering and scaling in dead corners. This not only keeps the tank clean but also further ensures solution homogenization and the long-term stable operation of the dosing system.
[0037] In specific application scenarios, the disturbance prevention module 4 creates an extremely stable fluid environment inside the buffer tank 3 through a series of coherent and efficient actions, including "kinetic energy recovery self-drive, eddy current suppression and breaking, horizontal vortex conversion, forced stirring and homogenization, and active bottom cleaning". This provides ideal measurement conditions for liquid level detection, enabling it to obtain stable and accurate liquid level signals. This lays a solid foundation for accurately controlling the start-up, shutdown, and frequency of the dosing pump group 12, ultimately ensuring the high stability and accuracy of chlorine dioxide dosing.
[0038] Reference Figure 1 , Figure 8 , Figure 9 and Figure 10 In a preferred embodiment, a dosing auxiliary module 5 is provided on the outside of the buffer tank 3, and the dosing auxiliary module 5 includes an air guide pipe 505. The air outlet end of the air guide pipe 505 is fixedly connected to a first tower body 502. Two U-shaped support rods 503 are fixedly connected to the outside of the first tower body 502. The same second tower body 504 is fixedly connected to one side of the two U-shaped support rods 503. Two adsorption layers 512 are installed inside the second tower body 504. A ventilation plate 513 is installed inside the first tower body 502.
[0039] Reference Figure 1 , Figure 8 , Figure 9 and Figure 10 In a preferred embodiment, the interiors of tower body 1 502 and tower body 2 504 are connected by bearings to the same intermittent adjustment panel 514, and ventilation channels 515 are provided at equal intervals on one side of the intermittent adjustment panel 514. A fixed base 506 is fixedly connected to the exterior of tower body 2 504, and a general-purpose motor 507 is fixedly connected to one side of the fixed base 506. The drive end of the general-purpose motor 507 and the exterior of the intermittent adjustment panel 514 are both fixedly connected to pulleys, and the two pulleys are slidably connected to the same belt 508.
[0040] Reference Figure 1 , Figure 4 , Figure 8 , Figure 9 and Figure 10In a preferred embodiment, one end of the tower body 504 is bolted to a sealing cover plate 509, and an air outlet is provided on one side of the sealing cover plate 509. A purification exhaust pipe 510 is fixedly connected inside the air outlet. A demisting receiver 511 is provided on one side of the purification exhaust pipe 510. An installation port is provided on one side of the top cover 401. A liquid level detector 501 is provided inside the installation port. A floating liquid level ball 517 is slidably connected to the outside of the liquid level detector 501. Two smooth holes are provided on one side of the top cover 401. A graduated cylinder 516 is slidably connected inside each of the two smooth holes. One end of the graduated cylinder 516 is fixedly connected to one side of the floating liquid level ball 517.
[0041] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, a base 11 is provided on one side of the buffer tank 3, and two sets of dosing pump sets 12 are provided on the top of the base 11. A horizontally arranged water distribution pipe 13 is connected to the inner wall of the buffer tank 3, and the two ends of the water distribution pipe 13 away from the buffer tank 3 are respectively connected to the inlets of the two sets of dosing pump sets 12. A water supply pipe 16 is connected to the outlet of the dosing pump set 12. A dosing hopper 17 is provided at the end of the water supply pipe 16 away from the dosing pump set 12. A second flow monitor 14 and a blockage detector 15 are respectively provided on the outside of the water supply pipe 16.
[0042] Specifically, during operation, buffer tank 3 releases trace amounts of gases such as chlorine dioxide. These gases are introduced into the bottom of tower body 502 through gas guide pipe 505. The ventilation plate 513 installed inside tower body 502 causes the gas to rise. Subsequently, the gas enters tower body 504 and passes through the two-stage adsorption layer 512 installed inside. The harmful gas components are effectively adsorbed or neutralized. The purified gas passes through the demisting receiver 511 to remove any water mist that may be entrained. Finally, it is safely discharged through the purified exhaust pipe 510. This process ensures the air quality of the working environment and meets environmental protection requirements. Driven by a general-purpose motor 507 and belt 508, the intermittent adjustment panel 514 rotates slowly. The equidistant ventilation channels 515 on the intermittent adjustment panel 514 periodically align with the ventilation ports of the ventilation plate 513, ensuring uniform gas discharge onto the adsorption layer 512 and enhancing the purification effect. A level detector 501, mounted on the top cover 401, continuously monitors the liquid level in the buffer tank 3 in real time and transmits precise electrical signals to the control system, serving as the primary basis for automatically controlling the dosing pump group 12. Simultaneously, a floating level ball 517 rises and falls with the liquid level, causing a fixed graduated cylinder 516 to slide up and down within a smooth hole in the top cover 401. Operators can directly read the liquid level in the tank by observing the position of the graduations on the graduated cylinder 516, facilitating safety inspections and emergency assessments. This "double insurance" design effectively prevents system misjudgments due to a single sensor failure, ensuring absolute system safety.
[0043] Working principle: When the disinfectant generated by the chlorine dioxide generator body 1 enters the top cover 401 of the buffer tank 3 through the water guide pipe 6 at a certain pressure and flow rate, the liquid flow is first guided into the guide shroud 402. The high-speed liquid flow directly impacts and drives multiple turbines 417 to rotate. This process cleverly and efficiently converts the linear kinetic energy of the fluid into the rotational mechanical energy of the turbines 417, realizing energy recovery and reuse. It provides the entire stirring system with self-driving force without external power supply, which is energy-saving and environmentally friendly. The liquid flow ejected from the outlet of the guide shroud 402 still has a high speed and rotational tendency. If it directly enters the tank, it will cause violent disturbance. The liquid flow first hits multiple vortex suppression guide frames 422 distributed in a circle. These guide frames are fixed by a fixed block 42. 1. The fixed block 423 is installed and can adaptively deflect within a certain angle. With the damping effect of the telescopic spring 426, it can effectively deflect and disperse the liquid flow, greatly weakening the core vortex intensity and impact energy of the liquid flow. After the liquid flow is initially regulated by the vortex suppression guide frame 422, it continues to flow downwards to the homogeneous perforated plate 409 fixed inside the top cover 401. The densely distributed diffusion holes 410 on the homogeneous perforated plate 409 further divide and break the liquid flow into countless small and disordered micro-flow streams. This process completely disperses the remaining small and medium-scale vortices, making the flow velocity distribution of the liquid flow flatter and more uniform. The limiting plates 411 arranged in a diffusion pattern on the homogeneous perforated plate 409 play a guiding and supporting role, ensuring the stability of the flow pattern. Finally, the liquid flow... The fluid diffuses smoothly across the entire baffle plate 407, minimizing impact and disturbance to the main liquid surface below. The rotating drive shaft 403 drives the baffle plate 407, fixed to it, to rotate synchronously. Multiple asymmetrically arranged baffle grooves 408 on the baffle plate 407 convert any residual vertical disturbance energy that may have fallen after passing through the homogenizing orifice plate 409 into a small-scale, ordered horizontal rotating flow. This horizontal flow has minimal impact on the overall stability of the liquid surface. Simultaneously, the drive shaft 403 drives the stirring frame 404 located in its lower part and its equidistantly fixed stirring arms 405 to rotate powerfully. The stirring arms 405 agitate the liquid in the lower part of the buffer tank 3, ensuring that the newly introduced, potentially highly concentrated disinfectant is neutralized by the existing liquid in the tank. The solution is rapidly and uniformly mixed, effectively avoiding the problem of decreased subsequent dosing accuracy caused by concentration stratification, and ensuring the consistency of the concentration of each batch of added solution. During the entire stirring process, the bottom sweeping plate 406, fixed to the end of the drive shaft 403, rotates close to the bottom contour of the buffer tank 3. Its lower surface is movably connected to the cleaning sweeping plate 430 through the fixing block 427, the push rod 429, and the compression spring 428. Under the action of the compression spring 428, the cleaning sweeping plate 430 always elastically abuts against the bottom wall of the tank. This design can continuously scrape the boundary layer liquid at the bottom of the buffer tank 3, where precipitation is most likely to form. During the operation of the buffer tank 3, trace amounts of gases such as chlorine dioxide are released. These gases are introduced into the bottom of the tower body 502 through the gas guide pipe 505.The ventilation plate 513 installed inside tower body 502 causes the gas to rise. The gas then enters tower body 504 and passes through two-stage adsorption layers 512 installed inside. Harmful gas components are effectively adsorbed or neutralized. The purified gas passes through a demisting receiver 511 to remove any entrained water mist, and is finally safely discharged through a purified exhaust pipe 510. This process ensures the air quality of the working environment and meets environmental protection requirements. A general-purpose motor 507 drives a belt 508, which in turn slowly rotates an intermittent adjustment panel 514. The equally spaced ventilation channels 515 on the intermittent adjustment panel 514 periodically align with the ventilation ports of the ventilation plate 513, ensuring that the gas is evenly discharged onto the adsorption layers 512, increasing the purification effect. A liquid level detector 501 is installed on the top cover 401 to continuously monitor the liquid level in the buffer tank 3 in real time and transmits a precise electrical signal to the control system, serving as the primary basis for automatically controlling the dosing pump group 12. Simultaneously, the floating level gauge 517 rises and falls with the liquid level, causing the fixed graduated cylinder 516 to slide up and down within the smooth hole of the top cover 401. Operators can directly read the liquid level in the tank by observing the position of the scale on the graduated cylinder 516, facilitating safety inspections and emergency assessments.
[0044] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A multi-point positive pressure dosing system for chlorine dioxide, comprising support legs (10), characterized in that, A buffer tank (3) is fixedly connected to the support leg (10), and a disturbance prevention module (4) is provided inside the buffer tank (3). The disturbance prevention module (4) includes a top cover (401). A support seat (2) is provided on one side of the support leg (10), and a chlorine dioxide generator body (1), a sodium chloride storage tank (8), and a sulfuric acid storage tank (9) are respectively provided on the top of the support seat (2). The outlets of the sodium chloride storage tank (8) and the sulfuric acid storage tank (9) are connected to the inlet of the chlorine dioxide generator body (1). A water guide pipe (6) is connected to one side of the chlorine dioxide generator body (1), and the end of the water guide pipe (6) away from the chlorine dioxide generator body (1) is connected to the inner wall of the top cover (401). A first flow monitor (7) is provided on the outside of the water guide pipe (6). A flow guide (402) is fixedly connected to one side of the top cover (401), and a mounting hole is opened on one side of the flow guide (402). A hollow linkage cylinder (412) is connected to the inside of the mounting hole through a bearing. A circular hole I is opened at equal intervals on the outside of the hollow linkage cylinder (412). A rotating cylinder (416) is connected to the inside of each of the circular holes I through a bearing. A turbine (417) is fixedly connected to one end of each of the rotating cylinders (416). A connecting rod (418) is fixedly connected to the other end of each of the rotating cylinders (416). A disassembly cover plate (413) is bolted to the opening of the hollow linkage cylinder (412). An electric telescopic rod (414) is fixedly connected to one side of the disassembly cover plate (413). The electric telescopic rod (414) is located inside the hollow linkage cylinder (412). The hollow linkage cylinder (412) has equidistant grooves on one side of its interior, and the same lifting adjustment plate (415) is slidably connected inside the multiple grooves. One side of the lifting adjustment plate (415) is fixedly connected to the drive end of the electric telescopic rod (414). Tooling blocks (419) are distributed equidistantly on one side of the lifting adjustment plate (415). Adjusting arms (420) are connected inside the multiple tooling blocks (419) through bearings. One end of the adjusting arm (420) is movably connected to one end of its corresponding connecting rod (418). Fixed blocks (421) are distributed equidistantly on the outside of the hollow linkage cylinder (412). Eddy current suppression guide frames (422) are connected inside the multiple fixed blocks (421) through bearings. One side of each of the multiple eddy current suppression guide frames (422) is fixedly connected to the outside of the hollow linkage cylinder (412) with a fixing block two (423). The two fixing blocks two (423) located on the same side are connected to a rotating shaft (424) through a bearing. The outside of the multiple rotating shafts (424) is fixedly connected to a guide block (425). The two opposite guide blocks (425) are fixedly connected to the same telescopic spring (426) on one side. The top cover (401) is fixedly connected to a homogeneous perforated plate (409). The homogeneous perforated plate (409) is located below the eddy current suppression guide frame (422). The homogeneous perforated plate (409) is provided with diffuser holes (410) at equal intervals. The homogeneous perforated plate (409) is provided with multiple limiting plates (411) in a diffused manner.
2. The chlorine dioxide multi-point positive pressure dosing system according to claim 1, characterized in that, The hollow linkage cylinder (412) is fixedly connected to a drive shaft (403) at one end inside the buffer tank (3). A turbulence plate (407) is fixedly connected to the outside of the drive shaft (403). The turbulence plate (407) is located below the homogenizing orifice plate (409). Multiple turbulence grooves (408) are asymmetrically arranged on the turbulence plate (407). A stirring frame (404) is fixedly connected to the outside of the drive shaft (403). Stirring arms (405) are fixedly connected at equal intervals to the outside of the stirring frame (404). A bottom sweeping plate (406) is fixedly connected to the end of the drive shaft (403) facing the bottom of the buffer tank (3).
3. The chlorine dioxide multi-point positive pressure dosing system according to claim 2, characterized in that, Two fixing blocks (427) are fixedly connected to one side of the bottom sweeping plate (406), and the inside of the two fixing blocks (427) is connected to the push rod (429) through the bearing. One end of the two push rods (429) is movably connected to the same cleaning sweeping plate (430). One side of the two push rods (429) is fixedly connected to the compression spring (428), and one side of the compression spring (428) is fixedly connected to one side of the bottom sweeping plate (406).
4. The chlorine dioxide multi-point positive pressure dosing system according to claim 3, characterized in that, The buffer tank (3) is provided with a dosing auxiliary module (5) on its exterior. The dosing auxiliary module (5) includes an air guide pipe (505). The air outlet of the air guide pipe (505) is fixedly connected to a tower body one (502). The tower body one (502) is fixedly connected to two U-shaped support rods (503) on its exterior. The same tower body two (504) is fixedly connected to one side of the two U-shaped support rods (503). The tower body two (504) has two adsorption layers (512) installed inside. The tower body one (502) has a ventilation plate (513) installed inside.
5. A chlorine dioxide multi-point positive pressure dosing system according to claim 4, characterized in that, The tower body 1 (502) and tower body 2 (504) are connected by the same intermittent adjustment panel (514) through bearings. Ventilation channels (515) are provided at equal intervals on one side of the intermittent adjustment panel (514). A fixed seat (506) is fixedly connected to the outside of the tower body 2 (504). A general motor (507) is fixedly connected to one side of the fixed seat (506). The drive end of the general motor (507) and the outside of the intermittent adjustment panel (514) are both fixedly connected to pulleys. The two pulleys are slidably connected to the same belt (508).
6. The chlorine dioxide multi-point positive pressure dosing system according to claim 5, characterized in that, One end of the second tower body (504) is connected to a sealing cover plate (509) by bolts, and an air outlet is provided on one side of the sealing cover plate (509). A purification exhaust pipe (510) is fixedly connected inside the air outlet. A demisting receiver (511) is provided on one side of the purification exhaust pipe (510). An installation port is provided on one side of the top cover (401). A liquid level detector (501) is provided inside the installation port. A floating liquid level ball (517) is slidably connected to the outside of the liquid level detector (501). Two smooth holes are provided on one side of the top cover (401). A scale cylinder (516) is slidably connected inside the two smooth holes. One end of the scale cylinder (516) is fixedly connected to one side of the floating liquid level ball (517).
7. A chlorine dioxide multi-point positive pressure dosing system according to claim 6, characterized in that, A base (11) is provided on one side of the buffer tank (3), and two sets of dosing pumps (12) are provided on the top of the base (11). A horizontally arranged water distribution pipe (13) is connected to the inner wall of the buffer tank (3), and the two ends of the water distribution pipe (13) away from the buffer tank (3) are respectively connected to the inlet of the two sets of dosing pumps (12). A water supply pipe (16) is connected to the outlet of the dosing pumps (12). A dosing bucket (17) is provided at the end of the water supply pipe (16) away from the dosing pumps (12). A second flow monitor (14) and a blockage detector (15) are respectively provided on the outside of the water supply pipe (16).
Citation Information
Patent Citations
Industrial preparation device and method of sodium acetate solution for sewage treatment
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