Welding device of inserting plate type steel support for highway cast-in-place beam

By using a staggered synchronous positioning mechanism and linkage components, the transverse and longitudinal synchronous positioning and fixing of the insert-type steel bracket for cast-in-place highway beams is achieved, solving the problems of low positioning welding efficiency and poor firmness in the existing technology, and improving welding efficiency and quality.

CN120985237AActive Publication Date: 2025-11-21SHAANXI EXPRESSWAY MECHANIZATION ENG CO LTD

Patent Information

Application Number
CN202511537319.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2025-11-21
Estimated Expiration
2045-10-27

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to achieve synchronous horizontal and longitudinal positioning and fixing of steel supports in different directions during the welding process of cast-in-place beams for highways using insert-type steel supports, resulting in low positioning welding efficiency and poor firmness.

Method used

The system employs a staggered synchronous positioning mechanism, a staggered linkage component, and a longitudinal linkage mechanism. Through electric cylinders and pressure sensors, it drives components such as pressure groove plates, sleeve rods, connecting strips, inclined pressure blocks, and vertical pressure plates to achieve synchronous positioning and fixation of inclined steel frames, vertical steel frames, and bent steel frames in both the lateral and longitudinal directions.

Benefits of technology

It improves the efficiency and robustness of positioning and welding of steel supports in different directions, shortens welding preparation time, and ensures welding quality and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a welding device of an inserting plate type steel support for a highway cast-in-place beam, and particularly relates to the technical field of positioning welding, the welding device comprises a dislocation synchronous positioning mechanism, the dislocation synchronous positioning mechanism comprises a groove pressing plate, a pressure sensor, a loop bar and a connecting strip, the groove pressing plate is fixedly connected to the bottom end of the pressure sensor, and the loop bar is connected with the groove pressing plate; the inclined face of one side of the inner wall of the groove pressing plate is slidably connected with a sleeve rod, and one end of the sleeve rod is fixedly connected with a connecting strip. Through the dislocation synchronous positioning mechanism, transverse and longitudinal dislocation synchronous positioning and fixing welding can be rapidly achieved even if the positioning and welding positions of the inclined steel frame, the vertical steel frame and the bent steel frame are staggered and complex, the positioning and fixing welding efficiency is higher, and the welding stability is better; therefore, the problems that the positioning, fixing and welding efficiency of the steel supports in different directions is low, and the positioning and welding firmness is poor are solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of positioning welding, more particularly, the present application relates to a welding device for a plug-in plate type steel support of a highway cast-in-place beam. BACKGROUND

[0002] The positioning and fixing welding device for the plug-in plate type steel support used in the construction of the highway cast-in-place beam is a core tool for ensuring the safe and precise installation of the steel support system. Its main purpose is to accurately position and ensure the geometric precision of the structure. After the steel support is positioned and fixed, a welding machine is used for welding.

[0003] In the existing published literature, patent No. CN214721865U discloses a support device for welding angle steel flanges of multiple specifications. The device includes an angle fixing block with adjustable positioning holes installed at multiple positions of a rotating welding frame. The connecting lines of the centers of the adjustable positioning holes form a cross, and the intersection of the connecting lines is the center point of the rotating welding frame. A size marker is provided on one side of the adjustable positioning holes, and the size marker represents the perpendicular distance from the marker to the center point of the rotating welding frame. This device can adapt to the welding of angle steel flanges of multiple specifications. However, this technology still has the following defects.

[0004] During the welding process of the plug-in plate type steel support for the highway cast-in-place beam, there are steel supports in inclined, vertical, and bent states in the internal corner area of the highway cast-in-place beam. The positioning and fixing points are numerous and complex, making it difficult to perform horizontal and vertical synchronous positioning and fixing of different points. This results in low efficiency and poor stability of the positioning and welding of steel supports in different directions. SUMMARY

[0005] To overcome the above-mentioned defects of the prior art, the present application provides the following technical solution: a welding device for a plug-in plate type steel support of a highway cast-in-place beam, comprising a welding positioning frame, an electric cylinder is installed on the upper surface of the welding positioning frame, a pressure sensor is installed at the output end of the electric cylinder, a staggered synchronous positioning mechanism is provided on the lower surface of the pressure sensor, and the staggered synchronous positioning mechanism comprises: a pressing groove plate fixedly connected to the bottom end of the pressure sensor, a sleeve rod slidably connected to the inclined surface on one side of the inner wall of the pressing groove plate, and a connecting strip fixedly connected to one end of the sleeve rod; an inclined pressing block fixedly connected to one end of the connecting strip, and a vertical pressing plate fixedly connected to the other end of the connecting strip, The inclined steel frame is located on one side of the inclined pressing block, one side of the vertical pressing plate is provided with a vertical steel frame, one side of the vertical steel frame is provided with a bent steel frame, the outer wall of the pressing groove plate is fixedly connected with a linkage block, the top end of the linkage block is provided with a longitudinal linkage mechanism, and the longitudinal linkage mechanism is used for longitudinally positioning and fixing the inclined steel frame, the vertical steel frame and the bent steel frame.

[0006] In a preferred embodiment, the sensing end of the pressure sensor is fixedly connected with the output end of the electric cylinder, and the vertical section shape of the sleeve rod is circular.

[0007] In a preferred embodiment, the outer wall of the sleeve rod and the inner wall of the pressing groove plate are smooth surfaces, the upper surface of the inclined pressing block is an inclined surface, and the upper surface of the vertical pressing plate is a horizontal surface.

[0008] In a preferred embodiment, the inner wall of the pressing groove plate is fixedly provided with a staggered linkage assembly on the other side of the inclined surface, and the staggered linkage assembly comprises: The sleeve pressing column is slidingly installed at the other side of the inclined surface of the inner wall of the pressing groove plate, one end of the sleeve pressing column is fixedly connected with a pressing strip; The inclined arc block is fixedly installed at the top end of the pressing strip, and the inclined arc block is used for positioning and fixing the inclined surface of the outer wall of the bent steel frame; The bottom arc block is fixedly connected to the lower surface of the inclined arc block, and is used for being movably inserted into the outer wall bottom position of the bent steel frame. The outer wall of the welding positioning frame is fixedly connected with a groove plate, and the inner wall of the groove plate is fixedly connected with a sliding rod. The inner walls of the sleeve pressing column and the sleeve rod are slidingly connected with the sliding rods, and the sliding rods penetrate through the sleeve pressing column and the bent steel frame.

[0009] In a preferred embodiment, the upper surface of the inclined arc block is an inclined surface, and the vertical section shape of the bottom arc block is a circular arc shape.

[0010] In a preferred embodiment, the longitudinal linkage mechanism comprises: The bottom end of the elastic pull rope is fixedly connected to the upper surface of the linkage block, the outer wall of the elastic pull rope is slidingly connected with a stepped plate, and the stepped plate is fixedly connected with the welding positioning frame. The inclined pressing strip is fixedly located at the top end of the elastic pull rope, one end of the inclined pressing strip is fixedly connected with a vertical pressing strip, one side of the vertical pressing strip is provided with a spacing block, the spacing block is used for being inserted into the gap between the vertical steel frame and the inclined steel frame, one side of the spacing block is fixedly connected with an inclined arc plate, and the inclined arc plate is fixedly connected with the inclined pressing strip. The inclined supporting strip is fixedly connected to the other end of the inclined pressing strip.

[0011] In a preferred embodiment, one side of the inclined pressure strip is fixedly connected with a sleeve joint block, an inner wall of the sleeve joint block is penetrated through with a slidingly connected guide rod, and the guide rod is fixedly connected with the welding positioning frame. One side of the sleeve joint block is fixedly connected with an elastic sheet, one end of the elastic sheet is fixedly installed with a supporting block, and the supporting block is fixedly connected with the welding positioning frame.

[0012] In a preferred embodiment, the upper surfaces of the inclined arc plate and the inclined supporting strip are inclined surfaces, an arc-shaped block is slidingly installed on the outer wall of the elastic pull rope and located at one side of the stepped plate, and the lower surface of the arc-shaped block is fixedly connected with the welding positioning frame.

[0013] In a preferred embodiment, a controller is installed on the upper surface of the welding positioning frame and located close to the middle part of the welding positioning frame, and one side of the outer wall of the controller is fixedly connected with a storage battery. The electric cylinder and the pressure sensor are electrically connected with the controller, and the controller is fixedly connected with the storage battery.

[0014] Technical effects and advantages of the present application: The present application uses the staggered synchronous positioning mechanism, the output end of the electric cylinder pushes the pressure sensor, the pressure groove plate moves downward, the sleeve rod moves right along the sliding rod guide, the sleeve rod drives the connecting strip, and then the inclined pressure block transversely extrudes the inclined steel frame outer wall inclined surface, and the vertical pressure plate transversely extrudes the vertical steel frame outer wall, so as to realize the transverse staggered synchronous positioning and fixing of the inclined steel frame and the vertical steel frame, the positioning and fixing of the inclined steel frame and the vertical steel frame in different directions is more efficient, and the firmness of the welding after positioning and fixing is better.

[0015] The present application uses the staggered linkage assembly, the pressure groove plate moves downward to drive the sleeve pressure column to move left, and then pushes the pressure strip to move left and obliquely extrude the outer wall inclined surface of the bent steel frame, the inclined arc block drives the bottom arc block to move left, so that the bottom arc block contacts the bottom of the bent steel frame outer wall, so that the inclined arc block and the bottom arc block can accurately position and fix the side surface and the bottom of the bent steel frame outer wall, and for the bent steel frame in different directions, not only the positioning and fixing welding process is more efficient, but also the welding preparation time can be greatly shortened, and the positioning firmness is significantly improved, which provides a stable foundation for subsequent welding and guarantees the welding quality.

[0016] The longitudinal linkage mechanism is used, when the pressing groove plate moves downward, the linkage block moves downward synchronously, the elastic pull rope drives the inclined pressing strip to move forward, the interval block is guided and inserted into the included angle gap between the vertical steel frame and the inclined steel frame, the vertical pressing strip is longitudinally extruded on the outer wall of the vertical steel frame, the vertical steel frame is longitudinally positioned and fixed, the inclined arc plate is longitudinally extruded on the outer wall of the inclined steel frame, the inclined arc plate is longitudinally positioned and fixed, the inclined support strip is extruded on the inclined surface of the outer wall of the bent steel frame, the inclined steel frame, the vertical steel frame and the bent steel frame are longitudinally positioned and fixed synchronously, even if the positioning points are staggered and complex, the synchronous positioning and fixed welding can be quickly realized, and the firmness of the positioning and fixed welding is significantly improved.

[0017] Through the mutual influence of the above-mentioned multiple effects, first, the inclined pressing block extrudes the inclined surface of the outer wall of the inclined steel frame, and the vertical pressing plate extrudes the outer wall of the vertical steel frame, so that the inclined steel frame and the vertical steel frame are horizontally staggered and synchronously positioned and fixed, the inclined arc block and the bottom arc block can be staggered and accurately positioned and fixed on the outer wall side and the bottom of the bent steel frame, and the inclined steel frame, the vertical steel frame and the bent steel frame are longitudinally synchronously positioned and fixed. Even if the positioning and welding positions of the inclined steel frame, the vertical steel frame and the bent steel frame are staggered and complex, the horizontal and longitudinal staggered synchronous positioning and fixed welding can be quickly realized, the positioning and fixed welding efficiency of the inclined steel frame, the vertical steel frame and the bent steel frame in different directions is higher, and the firmness of the welding after the positioning and fixing is better. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application.

[0019] Figure 2 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application.

[0020] Figure 3 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application.

[0021] Figure 4 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application. Figure 3 It is an enlarged structure schematic view of A in the application.

[0022] Figure 5 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application.

[0023] Figure 6 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application.

[0024] Figure 7 It is a welding device overall structure schematic view of the plug-in plate type steel support for the highway cast-in-place beam of the application.

[0025] Figure 8This is a schematic diagram of a partial section of the structure at the connection between the welding positioning frame and the controller in this invention.

[0026] The attached diagram is labeled as follows: 1. Welded positioning frame; 2. Electric cylinder; 3. Pressure sensor; 4. Pressure groove plate; 5. Sleeve rod; 6. Connecting strip; 7. Inclined pressure block; 8. Vertical pressure plate; 9. Inclined steel frame; 10. Vertical steel frame; 11. Sleeve pressure column; 12. Pressure strip; 13. Inclined arc block; 14. Bottom arc block; 15. Bending steel frame; 16. Linkage block; 17. Elastic pull rope; 18. Step plate; 19. Inclined pressure strip; 20. Vertical pressure strip; 21. Spacer block; 22. Inclined arc plate; 23. Inclined support strip; 24. Sleeve block; 25. Spring piece; 26. Support block; 27. Guide rod; 28. Arc block; 29. ​​Controller; 30. Battery; 31. Groove plate; 32. Slide rod. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] like Figure 1 - Figure 8 The welding device for the insert-type steel bracket of the cast-in-place highway beam shown is equipped with a staggered synchronous positioning mechanism, a staggered linkage component, and a longitudinal linkage mechanism. The arrangement of each mechanism and component can quickly achieve horizontal and longitudinal staggered synchronous positioning and fixing welding even if the positioning and welding positions of the inclined steel frame 9, the vertical steel frame 10, and the bent steel frame 15 are complex and intertwined. This makes the positioning and fixing welding efficiency of the inclined steel frame 9, the vertical steel frame 10, and the bent steel frame 15 in different directions higher, and the weld after positioning and fixing is more robust. The specific structural settings of each mechanism and component are as follows.

[0029] In this embodiment, as Figure 1 - Figure 2As shown, the lower surface of the pressure sensor 3 is provided with a staggered synchronous positioning mechanism, which comprises: a pressure groove plate 4 fixedly connected to the bottom end of the pressure sensor 3, a sleeve rod 5 slidingly connected to the inner wall side inclined surface of the pressure groove plate 4, one end of the sleeve rod 5 is fixedly connected with a connecting strip 6; an inclined pressing block 7 is fixedly located at one end of the connecting strip 6, the other end of the connecting strip 6 is fixedly connected with a vertical pressing plate 8, an inclined steel frame 9 is located at one side of the inclined pressing block 7, one side of the vertical pressing plate 8 is provided with a vertical steel frame 10, one side of the vertical steel frame 10 is provided with a bent steel frame 15, the outer wall side of the pressure groove plate 4 is fixedly connected with a linkage block 16, the top end of the linkage block 16 is provided with a longitudinal linkage mechanism, the longitudinal linkage mechanism is used for synchronously positioning and fixing the inclined steel frame 9 and the vertical steel frame 10 and the bent steel frame 15 in the longitudinal direction. The sensing end of the pressure sensor 3 is fixedly connected with the output end of the electric cylinder 2, the vertical cross-sectional shape of the sleeve rod 5 is circular. The outer wall of the sleeve rod 5 and the inner wall of the pressure groove plate 4 are smooth surfaces, the upper surface of the inclined pressing block 7 is an inclined surface, and the upper surface of the vertical pressing plate 8 is a horizontal surface. In order to facilitate the output end of the electric cylinder 2 to push the pressure sensor 3 downward, so that the pressure sensor 3 drives the sleeve rod 5 to extrude and move to the right, the sleeve rod 5 drives the connecting strip 6 to move to the right, and the inclined pressing block 7 is horizontally extruded on the inclined surface of the outer wall of the inclined steel frame 9 in the inclined state. The vertical pressing plate 8 is horizontally extruded at the outer wall position of the vertical steel frame 10, so as to realize the horizontal staggered synchronous positioning and fixing of the inclined steel frame 9 and the vertical steel frame 10, so that the staggered synchronous positioning welding is more rapid and stable.

[0030] In this embodiment, as shown in Figure 2 Figure 4 As shown, the other side inclined surface of the inner wall of the pressure groove plate 4 is fixedly installed with a staggered linkage assembly, which comprises: a sleeve pressing column 11 slidingly installed at the other side inclined surface of the inner wall of the pressure groove plate 4, one end of the sleeve pressing column 11 is fixedly connected with a pressing strip 12; an inclined arc block 13 is fixedly installed at the top end of the pressing strip 12, the inclined arc block 13 is used for positioning and fixing the inclined surface of the outer wall of the bent steel frame 15; a bottom arc block 14 is fixedly connected to the lower surface of the inclined arc block 13, the bottom arc block 14 is used for moving and inserting at the outer wall bottom position of the bent steel frame 15, the outer wall of the welding positioning frame 1 is fixedly connected with a groove plate 31, and the inner wall of the groove plate 31 is fixedly connected with a sliding rod 32; the inner walls of the sleeve pressing column 11 and the sleeve rod 5 are slidingly connected with the sliding rod 32, and the sliding rod 32 penetrates through the sleeve pressing column 11 and the bent steel frame 15. The upper surface of the inclined arc block 13 is an inclined surface, and the vertical cross-sectional shape of the bottom arc block 14 is a circular arc. In order to facilitate the downward movement of the pressure groove plate 4 to drive the sleeve pressing column 11 to move leftward, so that the sleeve pressing column 11 drives the pressing strip 12 to move leftward, so that the inclined arc block 13 is extruded on the inclined surface of the outer wall of the bent steel frame 15 in the inclined state, and the bottom arc block 14 contacts the outer wall bottom position of the bent steel frame 15, so that the inclined arc block 13 and the bottom arc block 14 can position and fix the outer wall side and the outer wall bottom of the bent steel frame 15, not only the positioning and fixing welding efficiency is higher, but also the stability is higher. ​

[0031] In the embodiment, as shown in Figure 5 Figure 7 The longitudinal linkage mechanism comprises: a springy pull rope 17, the bottom end of which is fixedly connected to the upper surface of the linkage block 16, the outer wall of the springy pull rope 17 is slidably connected with a stepped plate 18, and the stepped plate 18 is fixedly connected with the welded positioning frame 1; an inclined pressing strip 19, which is fixedly arranged at the top end of the springy pull rope 17, one end of the inclined pressing strip 19 is fixedly connected with a vertical pressing strip 20, one side of the vertical pressing strip 20 is provided with a spacing block 21, the spacing block 21 is arranged in the gap between the vertical steel frame 10 and the inclined steel frame 9, one side of the spacing block 21 is fixedly connected with an inclined arc plate 22, and the inclined arc plate 22 is fixedly connected with the inclined pressing strip 19; and an inclined supporting strip 23, which is fixedly connected with the other end of the inclined pressing strip 19. One side of the inclined pressing strip 19 is fixedly connected with a sleeving block 24, the inner wall of the sleeving block 24 penetrates through a slidingly connected guide rod 27, the guide rod 27 is fixedly connected with the welded positioning frame 1; one side of the sleeving block 24 is fixedly connected with an elastic sheet 25, one end of the elastic sheet 25 is fixedly arranged with a supporting block 26, and the supporting block 26 is fixedly connected with the welded positioning frame 1. When the pressing groove plate 4 moves downward, the linkage block 16 moves downward synchronously, the springy pull rope 17 slides along the outer wall of the arc-shaped block 28, the inclined pressing strip 19 starts to longitudinally press the vertical pressing strip 20 on the outer wall of the vertical steel frame 10 to longitudinally position and fix the vertical steel frame 10, the inclined pressing strip 19 drives the inclined arc plate 22 to move forward and is inserted into the gap between the vertical steel frame 10 and the inclined steel frame 9, the inclined arc plate 22 is longitudinally pressed on the outer wall of the inclined steel frame 9, the inclined pressing strip 19 drives the inclined supporting strip 23 to move forward, the inclined supporting strip 23 is obliquely pressed on the outer wall of the bent steel frame 15 to obliquely position and fix the outer wall of the bent steel frame 15, and meanwhile, the inclined pressing strip 19 drives the sleeving block 24 to move forward to ensure that the sleeving block 24 moves forward along the outer wall of the guide rod 27, the supporting block 26 supports the elastic sheet 25, and the elastic sheet 25 provides elastic stretching operation for the sleeving block 24. The longitudinal synchronous positioning and fixing of the inclined steel frame 9, the vertical steel frame 10 and the bent steel frame 15 are realized, the positioning and fixing welding is more efficient, and the welding stability is higher.

[0032] In the embodiment, as shown in Figure 6 The upper surfaces of the inclined arc plate 22 and the inclined supporting strip 23 are inclined surfaces, the outer wall of the springy pull rope 17 is slidably arranged with an arc-shaped block 28 at the position on the side of the stepped plate 18, and the lower surface of the arc-shaped block 28 is fixedly connected with the welded positioning frame 1. The springy pull rope 17 slides along the outer wall of the arc-shaped block 28 to reduce the abrasion of the outer wall of the springy pull rope 17.

[0033] In the embodiment, as shown in Figure 8 ​As shown, a controller 29 is installed on the upper surface of the welding positioning frame 1 near its central position. A battery 30 is fixedly connected to one side of the outer wall of the controller 29. The electric cylinder 2 and the pressure sensor 3 are both electrically connected to the controller 29, and the controller 29 is fixedly connected to the battery 30. This allows the controller 29 to be powered by the battery 30, enabling the controller 29 to start the electric cylinder 2. The electric cylinder 2 is then shut off by the controller 29 when the pressure value sensed by the pressure sensor 3 matches the pressure value set by the controller 29.

[0034] The working principle of the welding device for the insert-plate type steel bracket for cast-in-place highway beams of the present invention is as follows: First, when the present invention is installed, the bottom ends of the inclined steel frame 9, the vertical steel frame 10, and the bent steel frame 15 are all pre-embedded and fixed with the concrete of the highway cast-in-place beam. Then, the inclined steel frame 9, the vertical steel frame 10, and the bent steel frame 15 need to be contact welded. Then, the welding positioning frame 1 is placed in the highway cast-in-place beam trough, and the lower surface of the welding positioning frame 1 is placed at the bottom of the inner wall of the highway cast-in-place beam trough. The welding positioning frame 1 is positioned at the outer wall of the vertical steel frame 10 and the outer wall of the inclined steel frame 9, and the lower surface of the welding positioning frame 1 is attached to the outer wall of the bent steel frame 15.

[0035] Secondly, during the staggered synchronous positioning welding of this invention, the battery 30 powers the controller 29, which in turn activates the electric cylinder 2. The output of the electric cylinder 2 pushes the pressure sensor 3 downward, which in turn moves the pressure plate 4 downward. The pressure plate 4 then moves the sleeve rod 5 to the right, guiding it to the right along the outer wall of the slide rod 32. Simultaneously, the welding positioning frame 1 supports the groove plate 31, which in turn supports the slide rod 32. The sleeve rod 5 moves steadily to the right, causing the connecting strip 6 to move to the right. The connecting strip 6 then moves the inclined pressure block 7 to the right, which laterally presses against the inclined surface of the outer wall of the inclined steel frame 9 while in an inclined state. At the same time, the connecting strip 6 moves the vertical pressure plate 8 to the right, which laterally presses against the outer wall of the vertical steel frame 10. This achieves lateral staggered synchronous positioning and fixation of the inclined steel frame 9 and the vertical steel frame 10.

[0036] Simultaneously, when the present invention performs misalignment linkage, the downward movement of the pressure plate 4 will drive the sleeve pressure column 11 to move to the left. The sleeve pressure column 11 moves to the left along the outer wall of the slide rod 32, and at the same time, the sleeve pressure column 11 drives the pressure strip 12 to move to the left. The pressure strip 12 causes the inclined arc block 13 to move to the left. The inclined arc block 13 presses against the inclined surface of the outer wall of the bent steel frame 15 in an inclined state. At the same time, the inclined arc block 13 drives the bottom arc block 14 to move to the left. The bottom arc block 14 contacts the bottom position of the outer wall of the bent steel frame 15. In this way, the inclined arc block 13 and the bottom arc block 14 can be misaligned to position and fix the outer side and bottom of the outer wall of the bent steel frame 15.

[0037] Simultaneously, during longitudinal linkage, when the pressure plate 4 moves downward, it causes the linkage block 16 to move downward synchronously. The linkage block 16 pulls the bottom end of the elastic rope 17 downward, causing the elastic rope 17 to slide along the outer wall of the arc-shaped block 28 and move forward along the outer wall of the step plate 18. This causes the elastic rope 17 to move the inclined pressure strip 19 forward, which in turn causes the vertical pressure strip 20 to longitudinally press against the outer wall of the vertical steel frame 10, thus longitudinally positioning and fixing the vertical steel frame 10. Furthermore, the inclined pressure strip 19 causes the inclined arc plate 22 to move the spacer block 21 forward, and the spacer block 21 is guided and inserted into the angled gap between the vertical steel frame 10 and the inclined steel frame 9. At the same time, the inclined arc plate 22 longitudinally presses against the outer wall of the inclined steel frame 9, achieving inclined longitudinal positioning and fixing of the inclined steel frame 9. At the same time, the inclined pressure strip 19 drives the inclined support strip 23 to move forward. The inclined support strip 23 is inclined and pressed against the inclined surface of the outer wall of the bent steel frame 15. In this way, the inclined support strip 23 is inclined and fixed to the outer wall of the bent steel frame 15. At the same time, the vertical steel frame 10, the inclined steel frame 9, and the bent steel frame 15 are all fixed to the side of the step plate 18.

[0038] Simultaneously, the inclined pressure bar 19 drives the sleeve block 24 to move forward. The sleeve block 24 moves forward along the outer wall of the guide rod 27, and is supported by the support block 26 through the welding positioning frame 1. The support block 26 supports the spring piece 25, and the spring piece 25 provides elastic tension to the sleeve block 24. At the same time, the elastic pull rope 17 can also deform and stretch itself, thus ensuring that the linkage block 16 moves down, so that the vertical pressure bar 20, the inclined arc plate 22, and the inclined support bar 23 move forward longitudinally in sync. When the pressure value sensed by the pressure sensor 3 is the same as the pressure value set by the controller 29, the electric cylinder 2 is shut off by the controller 29. In this way, the inclined steel frame 9, the vertical steel frame 10, and the bent steel frame 15 are simultaneously positioned and fixed in a horizontally staggered manner, and can also be positioned and fixed in a longitudinally synchronized manner. Then, the edge welding is performed on the connection between the inclined steel frame 9, the vertical steel frame 10, and the bent steel frame 15 using a welding torch.

[0039] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.

[0040] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A welding device for a plate-type steel bracket for cast-in-place highway beams, comprising a welding positioning frame (1), wherein an electric cylinder (2) is mounted on the upper surface of the welding positioning frame (1), and a pressure sensor (3) is mounted on the output end of the electric cylinder (2), characterized in that: The lower surface of the pressure sensor (3) is provided with a misalignment synchronization positioning mechanism, which includes: A grooved plate (4) is fixedly connected to the bottom end of the pressure sensor (3). A sleeve rod (5) is slidably connected to one inclined surface of the inner wall of the grooved plate (4). A connecting strip (6) is fixedly connected to one end of the sleeve rod (5). An inclined pressure block (7) is fixedly located at one end of a connecting strip (6), and a vertical pressure plate (8) is fixedly connected to the other end of the connecting strip (6). An inclined steel frame (9) is located on one side of the inclined pressure block (7), and a vertical steel frame (10) is provided on one side of the vertical pressure plate (8), and a bent steel frame (15) is provided on one side of the vertical steel frame (10). A linkage block (16) is fixedly connected to one side of the outer wall of the pressure groove plate (4). A longitudinal linkage mechanism is installed at the top of the linkage block (16). The longitudinal linkage mechanism is used to synchronously position and fix the inclined steel frame (9), the vertical steel frame (10), and the bent steel frame (15) longitudinally.

2. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 1, characterized in that: The sensing end of the pressure sensor (3) is fixedly connected to the output end of the electric cylinder (2), and the vertical cross-section of the sleeve (5) is circular.

3. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 1, characterized in that: The outer wall of the sleeve rod (5) and the inner wall of the pressure groove plate (4) are both smooth surfaces, the upper surface of the inclined pressure block (7) is an inclined surface, and the upper surface of the vertical pressure plate (8) is a horizontal surface.

4. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 1, characterized in that: A misalignment linkage component is fixedly installed on the inclined surface of the inner wall of the groove plate (4), the misalignment linkage component including: A pressure column (11) is slidably installed on the inclined surface of the inner wall of the pressure groove plate (4), and a pressure strip (12) is fixedly connected to one end of the pressure column (11). An inclined arc block (13) is fixedly installed on the top of the pressure strip (12). The inclined arc block (13) is used to position and fix the inclined surface of the outer wall of the bent steel frame (15). The bottom arc block (14) is fixedly connected to the lower surface of the inclined arc block (13). The bottom arc block (14) is used to be moved and inserted into the bottom position of the outer wall of the bent steel frame (15). The outer wall of the welded positioning frame (1) is fixedly connected to the groove plate (31), and the inner wall of the groove plate (31) is fixedly connected to the slide rod (32). The inner walls of the sleeve column (11) and the sleeve rod (5) are slidably connected to the slide rod (32), and the slide rod (32) passes through the sleeve column (11) and the bent steel frame (15).

5. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 4, characterized in that: The upper surface of the oblique arc block (13) is an inclined surface, and the vertical cross-section of the bottom arc block (14) is an arc shape.

6. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 1, characterized in that: The longitudinal linkage mechanism includes: The elastic pull rope (17) is fixedly connected at its bottom end to the upper surface of the linkage block (16). The outer wall of the elastic pull rope (17) is slidably connected to a step plate (18), and the step plate (18) is fixedly connected to the welding positioning frame (1). An inclined pressure strip (19) is fixedly located at the top of the elastic pull rope (17). A vertical pressure strip (20) is fixedly connected to one end of the inclined pressure strip (19). A spacer block (21) is provided on one side of the vertical pressure strip (20). The spacer block (21) is used to be inserted into the gap between the vertical steel frame (10) and the inclined steel frame (9). An inclined arc plate (22) is fixedly connected to one side of the spacer block (21). The inclined arc plate (22) is fixedly connected to the inclined pressure strip (19). The diagonal support strip (23) is fixedly connected to the other end of the diagonal pressure strip (19).

7. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 6, characterized in that: A sleeve block (24) is fixedly connected to one side of the inclined pressure strip (19), and a sliding guide rod (27) is passed through the inner wall of the sleeve block (24). The guide rod (27) is fixedly connected to the welding positioning frame (1). A spring piece (25) is fixedly connected to one side of the socket block (24), and a support block (26) is fixedly installed at one end of the spring piece (25), and the support block (26) is fixedly connected to the welding positioning frame (1).

8. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 6, characterized in that: The upper surfaces of the inclined arc plate (22) and the inclined support (23) are both inclined surfaces. An arc block (28) is slidably installed on the outer wall of the elastic pull rope (17) at a position on one side of the step plate (18). The lower surface of the arc block (28) is fixedly connected to the welding positioning frame (1).

9. The welding device for the insert-plate type steel bracket for cast-in-place highway beams according to claim 1, characterized in that: A controller (29) is installed on the upper surface of the welding positioning frame (1) and near its middle position. A battery (30) is fixedly connected to one side of the outer wall of the controller (29). The electric cylinder (2) and the pressure sensor (3) are both electrically connected to the controller (29), and the controller (29) is fixedly connected to the battery (30).

Citation Information

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