Self-adaptive conveying device applied to photovoltaic aluminum alloy frame machining
The design of the adaptive material conveying device solves the problems of low conveying efficiency and fixed structure of aluminum alloy frame, and realizes flexible assembly and efficient conveying to meet the needs of various scenarios.
Patent Information
- Application Number
- CN202511312806.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-11-21
AI Technical Summary
Existing aluminum alloy frames have low conveying efficiency, fixed structure, and limited length, resulting in limited applicable scenarios.
An adaptive material conveying device was designed, including a main frame, a lateral transmission frame, an electrically controlled conveying mechanism, and an adaptive adjustment bar. The adjustable lateral transmission frame and flexible conveyor belt enable flexible assembly and synchronous transmission of the aluminum alloy frame, and adaptive limiting is achieved in conjunction with a pressure sensing module.
It enables rapid assembly and disassembly of the aluminum alloy frame, improves conveying efficiency and applicability, enhances assembly stability, and adapts to the needs of different scenarios.
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Figure CN120986898A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of aluminum alloy frame conveying, and particularly relates to a self-adaptive conveying device for photovoltaic aluminum alloy frame processing. BACKGROUND
[0002] The main function of a photovoltaic panel is to generate electricity by utilizing solar energy. Sunlight can be converted into electric energy to provide power for various electrical appliances and equipment. In order to improve the installation stability and structural strength of the photovoltaic panel, an aluminum alloy frame needs to be arranged at the bottom of the photovoltaic panel. The current aluminum alloy frame has different sizes to adapt to photovoltaic panels of different installation scenes and specifications. However, the overall weight is large, so the traditional manual conveying is very troublesome. The current conveying mode mainly adopts a forklift for carrying, and the single carrying efficiency is low. The traditional conveying belt has a fixed structure and a limited length, so the applicable scene is very single and fixed. Therefore, a conveying mechanism which can be quickly assembled and can be self-adaptively adjusted according to different aluminum alloy frames is needed in the market. SUMMARY
[0003] The technical problem to be solved by the application is that the conveying efficiency of the existing aluminum alloy frame is low, and the structure is fixed and the length is limited, so the applicable scene is very single and fixed.
[0004] The technical scheme adopted by the application to solve the technical problem is that the self-adaptive conveying device for photovoltaic aluminum alloy frame processing comprises a main frame, the main frame comprises a first lateral frame body and a second lateral frame body, an internal locking assembly sleeve is fixed to the inner sides of the first lateral frame body and the second lateral frame body, an internal supporting wheel limiting sleeve, an internal driven wheel limiting sleeve, an internal driving wheel limiting sleeve, a limiting bolt and an adjusting support rod are arranged in the internal locking assembly sleeve, an electric control type conveying mechanism is arranged on the inner side of the main frame, lateral transmission frames are movably arranged on the two sides of the first lateral frame body and the second lateral frame body, and lateral transmission boxes are arranged on the lateral transmission frames.
[0005] The limiting bolts are arranged in the internal supporting wheel limiting sleeve and the internal driven wheel limiting sleeve.
[0006] A lateral widening sleeve is sleeved on the outer periphery of the adjusting support rod on the inner side of the internal locking assembly sleeve, and a detachable gap is arranged on one side of the lateral widening sleeve.
[0007] The electric control type conveying mechanism comprises a supporting roller movably sleeved on the outer side of the internal supporting wheel limiting sleeve, a driven roller movably sleeved on the outer side of the internal driven wheel limiting sleeve, a driving roller movably sleeved on the outer side of the internal driving wheel limiting sleeve, a flexible conveying belt and a self-adaptive adjusting strip arranged on the outer side of the flexible conveying belt.
[0008] The inner side of the main roller is provided with an annular driving tooth groove.
[0009] The lateral transmission box comprises an external transmission box fixed on the outer side of the lateral transmission frame, a first belt driving wheel installed inside the external transmission box, a second belt driving wheel, an external transmission belt, a main drive shaft axially fixed inside the first belt driving wheel, a secondary drive shaft axially fixed inside the second belt driving wheel, a first drive gear axially fixed at both ends of the main drive shaft, a second drive gear axially fixed at one end of the secondary drive shaft, and a main drive motor fixed on the inner wall of the external transmission box.
[0010] The adaptive adjusting strip comprises an external assembly plate fixed on the outer surface of the flexible conveying belt, a pressure sensing module fixed on the upper surface of the external assembly plate, an embedded adjusting guide rail fixed inside the external assembly plate, a first adjusting sliding block slidingly assembled inside the embedded adjusting guide rail, a second adjusting sliding block, an embedded electromagnet fixed on the inner walls of both sides of the embedded adjusting guide rail, and a ferrous spring.
[0011] A plurality of arc-shaped limiting grooves are formed on both sides of the first lateral frame body and the second lateral frame body, and a lateral limiting bolt is threadedly assembled on the outer side of the external transmission box.
[0012] Arc-shaped limiting frames matched with the external transmission box are mounted on both sides of the first lateral frame body and the second lateral frame body, arc-shaped limiting clamping grooves matched with the arc-shaped limiting frames are formed on the assembly surface of the external transmission box, and the external transmission box is sleeved on the arc-shaped limiting frames through the arc-shaped limiting clamping grooves and connected with the side walls of the lateral transmission frame.
[0013] A strip-shaped mounting groove is formed in the internal of the external assembly plate, lateral limiting clamping grooves are symmetrically formed on the inner walls of both sides of the strip-shaped mounting groove, and the embedded adjusting guide rail is inserted into the lateral limiting clamping grooves and mounted in the internal of the strip-shaped mounting groove through the elastic buckles on both sides.
[0014] The beneficial effects of the present application are:
[0015] (1) The self-adaptive conveying device applied to the machining of the photovoltaic aluminum alloy frame has a split structure design, and adjacent multiple main frames can be connected with each other through the lateral transmission frame according to needs, the length can be freely adjusted according to actual use scenes, and the application range is greatly improved.
[0016] (2) The lateral transmission frame is movably assembled, and can be used on different height grounds, so that the adjustable range is more diverse.
[0017] (3) The lateral transmission box is installed on the lateral transmission frame, the electric control type conveying mechanism on the adjacent main frames can be connected with each other through the lateral transmission box, so as to achieve the purpose of synchronous transmission, and the power transmission efficiency is greatly improved.
[0018] (4) By adopting the quick release structure design, the main frame and the lateral transmission frame can be quickly disassembled and assembled, and the disassembling and assembling difficulty is greatly reduced;
[0019] (5) The self-adaptive adjusting strip is arranged outside the flexible conveying belt, the self-adaptive adjusting strip can be retracted and extended according to the pressure position of the aluminum alloy frame after the aluminum alloy frame is assembled and disassembled, and the conveying and assembling stability is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] The application will be further described below in combination with the drawings and embodiments.
[0021] Figure 1 is a structural schematic diagram of the application.
[0022] Figure 2 is a schematic diagram of the internal structure of the electric control type conveying mechanism in the application.
[0023] Figure 3 is a schematic diagram of the internal structure of the lateral transmission box in the application.
[0024] Figure 4 is a schematic diagram of the structure of the self-adaptive adjusting strip in the application.
[0025] Figure 5 is a partial schematic diagram of the internal structure of the self-adaptive adjusting strip in the application. DETAILED DESCRIPTION
[0026] The application will be further described below in combination with the drawings and embodiments. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the application in a schematic manner, and therefore only show the components related to the application.
[0027] In the description of the application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0028] Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5The application is applied to the self-adaptive feeding device for processing photovoltaic aluminum alloy frame, which comprises a main frame, the main frame comprises a first lateral frame body 1, a second lateral frame body 2, an internal locking assembly sleeve 3 fixed on the inner side of the first lateral frame body 1 and the second lateral frame body 2, an internal support wheel limiting sleeve 4, an internal driven wheel limiting sleeve 5, an internal driving wheel limiting sleeve 6, a limiting bolt 7 and an adjusting support rod 8, an electric control type conveying mechanism 9 is arranged on the inner side of the main frame, lateral transmission frames 10 are movably assembled on the two sides of the first lateral frame body 1 and the second lateral frame body 2, and lateral transmission boxes 11 are installed on the lateral transmission frames 10.
[0029] The installation principle is that the adjacent main frames are connected in series through the lateral transmission frames 10, and then assembled into a long conveying belt, so that the purpose of rapid conveying is achieved, and different main frames can be stacked when being stored, and the installation and limiting can be achieved through the lateral transmission frames 10.
[0030] In order to cooperate with the installation and limiting, the limiting bolt 7 is arranged in the internal support wheel limiting sleeve 4 and the internal driven wheel limiting sleeve 5, and the adjusting support rod 8 is arranged in the internal locking assembly sleeve 3.
[0031] The extrusion spring is arranged outside the limiting bolt 7, which can ensure the structural stability.
[0032] In order to improve the internal stability, the lateral widening sleeve 12 is sleeved on the outer periphery of the adjusting support rod 8 on the inner side of the internal locking assembly sleeve 3, and the one side of the lateral widening sleeve 12 is provided with a detachable gap 13.
[0033] The two ends of the adjusting support rod 8 are respectively fixed in the internal locking assembly sleeves 3 on the inner sides of the first lateral frame body 1 and the second lateral frame body 2, and there is a certain gap between the internal locking assembly sleeves 3 on the inner sides of the first lateral frame body 1 and the second lateral frame body 2 after the adjusting support rod 8 is stretched, at this time, the one side of the lateral widening sleeve 12 is sleeved on the stretched section of the adjusting support rod 8 through the detachable gap 13, the inner side is limited, the structural stability is ensured.
[0034] In order to cooperate with the electric control feeding, the electric control type conveying mechanism 9 comprises a support roller 91 movably sleeved on the outer side of the internal support wheel limiting sleeve 4, a driven roller 92 movably sleeved on the outer side of the internal driven wheel limiting sleeve 5, a driving roller 93 movably sleeved on the outer side of the internal driving wheel limiting sleeve 6, a flexible conveying belt 94 and a self-adaptive adjusting strip installed on the outer side of the flexible conveying belt 94.
[0035] In order to cooperate with the internal driving, the annular driving tooth groove 931 is formed in the inner side surface of the driving roller 93.
[0036] In order to cooperate with external drive, the lateral transmission box 11 includes an external transmission box 111 fixed on the outer side of the lateral transmission frame 10, a first belt drive wheel 112 installed inside the external transmission box 111, a second belt drive wheel 113, an external transmission belt 114, a main drive shaft 115 axially fixed inside the first belt drive wheel 112, a secondary drive shaft 116 axially fixed inside the second belt drive wheel 113, a first drive gear 117 axially fixed at both ends of the main drive shaft 115, a second drive gear 118 axially fixed at one end of the secondary drive shaft 116, and a main drive motor 119 fixed on the inner wall of the external transmission box 111.
[0037] The main drive motor 119 is engaged with the first drive gear 117 through a control gear on the drive shaft, and then the first drive gear 117 at one end of the main drive shaft 115 is engaged with the annular drive tooth groove 931 on the inner side of the main roller 93 to drive the flexible conveyor belt 94 to run, and at the same time drive the support roller 91 and the driven roller 92 to run.
[0038] The first drive gear 117 synchronously drives the main drive shaft 115 and the first belt drive wheel 112 to rotate, drives the second belt drive wheel 113 to rotate through the external transmission belt 114, and drives the adjacent main roller 93 inside the main frame to rotate synchronously through the secondary drive shaft 116 and the second drive gear 118 inside the second belt drive wheel 113.
[0039] The main drive motor 119 does not need to be installed on each lateral transmission box 11, and the number of main drive motors 119 can be selected according to the specifications of the aluminum alloy frame, so as to ensure the driving efficiency.
[0040] In order to cooperate with self-adaptive extrusion limiting, the self-adaptive adjusting strip includes an external assembly plate 14 fixed on the outer surface of the flexible conveyor belt 94, a pressure sensing module 15 fixed on the upper surface of the external assembly plate 14, an embedded adjusting guide rail 16 fixed inside the external assembly plate 14, a first adjusting sliding block 17 slidingly assembled inside the embedded adjusting guide rail 16, a second adjusting sliding block 18, an embedded electromagnet 19 fixed on the inner wall of the embedded adjusting guide rail 16 on both sides, and a ferrous spring 20.
[0041] When the aluminum alloy frame is placed on the external assembly plate 14, the pressure sensing module 15 on the upper surface of the external assembly plate 14 is extruded, the embedded electromagnet 19 is controlled through the pressure sensing module 15, the embedded electromagnet 19 is started, the ferrous spring 20 is controlled to shrink, the first adjusting sliding block 17 and the second adjusting sliding block 18 are controlled to slide outward through the ferrous spring 20, so as to extrude the inner side of the aluminum alloy frame from the inside, thereby limiting the aluminum alloy frame and improving the stability of the aluminum alloy frame on the flexible conveyor belt 94.
[0042] In order to cooperate with assembly and angle limiting, seven arc-shaped limiting grooves 21 are arranged on both sides of the first and second lateral frames 1 and 2, and lateral limiting bolts 22 are threadedly assembled on the outer side of the external transmission box 11.
[0043] In order to cooperate with assembly and disassembly, arc-shaped limiting frames 23 are arranged on both sides of the first and second lateral frames 1 and 2, which cooperate with the external transmission box 11, arc-shaped limiting clamping grooves 24 are arranged on the assembly surface of the external transmission box 11, and the external transmission box 11 is connected to the side wall of the lateral transmission frame 10 by being sleeved on the arc-shaped limiting frame 23 through the arc-shaped limiting clamping groove 24.
[0044] After the external transmission box 11 is sleeved on the outer side of the arc-shaped limiting frame 23, the lateral limiting bolts 22 are inserted into the arc-shaped limiting grooves 21 after being threadedly adjusted, so as to maintain the assembly angle of the lateral transmission frame 10 and the first or second lateral frame 1 or 2.
[0045] In order to cooperate with elastic clamping fixing, a strip-shaped installation groove 141 is arranged in the internal of the external assembly plate 14, and lateral limiting clamping grooves 142 are symmetrically arranged on the inner walls of both sides of the strip-shaped installation groove 141, and the embedded adjustment guide rail 16 is installed in the internal of the strip-shaped installation groove 141 by being inserted into the lateral limiting clamping grooves 142 through the two elastic buckles 161.
[0046] The elastic buckles 161 can be separated from the lateral limiting clamping grooves 142 by being squeezed from the outside by fingers, so that the embedded adjustment guide rail 16 can be conveniently separated from the internal of the strip-shaped installation groove 141.
[0047] Based on the above ideal embodiments according to the present application, the related personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the contents of the specification, and must be determined according to the scope of the claims.
Claims
1. An adaptive material feeding device for processing photovoltaic aluminum alloy frames, comprising a main frame, characterized in that: The main frame includes a first lateral frame (1), a second lateral frame (2), an internal locking sleeve (3) fixed inside the first lateral frame (1) and the second lateral frame (2), an internal support wheel limiting sleeve (4), an internal driven wheel limiting sleeve (5), an internal driving wheel limiting sleeve (6), a limiting bolt (7), and an adjusting support rod (8). An electrically controlled conveying mechanism (9) is provided inside the main frame. Lateral transmission frames (10) are movably assembled on both sides of the first lateral frame (1) and the second lateral frame (2). A lateral transmission box (11) is installed on the lateral transmission frame (10).
2. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 1, characterized in that: Limiting bolts (7) are provided inside the internal support wheel limiting sleeve (4) and the internal driven wheel limiting sleeve (5), and the adjusting support rod (8) is located inside the internal locking device sleeve (3).
3. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 1, characterized in that: The inner side of the internal locking device sleeve (3) is fitted with a lateral widening sleeve (12) around the adjusting support rod (8), and the lateral widening sleeve (12) has a loading and unloading notch (13) on one side.
4. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 1, characterized in that: The electrically controlled conveying mechanism (9) includes a support roller (91) movably mounted on the outside of the inner support wheel limiting sleeve (4), a driven roller (92) movably mounted on the outside of the inner driven wheel limiting sleeve (5), a drive roller (93) movably mounted on the outside of the inner drive wheel limiting sleeve (6), a flexible conveyor belt (94), and an adaptive adjustment strip installed on the outside of the flexible conveyor belt (94).
5. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 4, characterized in that: The inner side of the active roller (93) is provided with an annular drive tooth groove (931).
6. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 5, characterized in that: The lateral transmission box (11) includes an external transmission box (111) fixed on the outer side of the lateral transmission frame (10), a first belt drive wheel (112) and a second belt drive wheel (113) installed inside the external transmission box (111), an external transmission belt (114), a main drive shaft (115) axially fixed inside the first belt drive wheel (112), a secondary drive shaft (116) axially fixed inside the second belt drive wheel (113), a first drive gear (117) axially fixed at both ends of the main drive shaft (115), a second drive gear (118) axially fixed at one end of the secondary drive shaft (116), and a main drive motor (119) fixed on the inner wall of the external transmission box (111).
7. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 6, characterized in that: The adaptive adjustment bar includes an outer mounting plate (14) fixed to the outer surface of the flexible conveyor belt (94), a pressure sensing module (15) fixed to the upper surface of the outer mounting plate (14), an embedded adjustment guide rail (16) fixed inside the outer mounting plate (14), a first adjustment slider (17) and a second adjustment slider (18) slidably mounted inside the embedded adjustment guide rail (16), and embedded electromagnets (19) and iron springs (20) fixed to the inner walls on both sides of the embedded adjustment guide rail (16).
8. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 6, characterized in that: The first lateral frame (1) and the second lateral frame (2) are provided with a plurality of arc-shaped limiting grooves (21) on both sides, and the outer side of the external transmission box (111) is threaded with a lateral limiting bolt (22).
9. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 6, characterized in that: Both sides of the first lateral frame (1) and the second lateral frame (2) are equipped with arc-shaped limiting frames (23) that cooperate with the external transmission box (111). The mounting surface of the external transmission box (111) is provided with an arc-shaped limiting slot (24) that cooperates with the arc-shaped limiting frame (23). The external transmission box (111) is connected to the side wall of the lateral transmission frame (10) by fitting the arc-shaped limiting frame (23) through the arc-shaped limiting slot (24).
10. The adaptive feeding device for processing photovoltaic aluminum alloy frames according to claim 7, characterized in that: The outer assembly plate (14) has a strip-shaped mounting groove (141) inside. Lateral limiting slots (142) are symmetrically provided on the inner walls of both sides of the strip-shaped mounting groove (141). The embedded adjustment guide rail (16) is inserted into the lateral limiting slots (142) and the strip-shaped mounting groove (141) for installation and limitation through elastic buckles (161) on both sides.