Galvanized punched plate slurry beating tool and slurry beating method

Abstract

The invention relates to the technical field of pulp beating, in particular to a galvanized punched plate pulp beating tool and a pulp beating method. According to the technical scheme, a rack is provided with a push handle, and a pulp beating mechanism is installed at the bottom; the force storage mechanisms are symmetrically arranged on the two sides of the rack, and each force storage mechanism comprises a second transmission shaft rotationally installed in the rack; the intermittent gears are fixed at two ends of the second transmission shaft; a rack meshed with the intermittent gear is arranged on the surface of the pull rod; the spring is arranged on the pull rod in a sleeving manner and is positioned between the rack and the pulp beating mechanism; the transmission mechanism is mounted on the side wall of the rack and drives at least one force storage mechanism through a first synchronous belt; the pulp beating mechanism is connected with the bottom ends of the pull rods on the two sides; when the intermittent gear rotates and pulls the rack to compress the spring and is disengaged from meshing, the spring drives the pull rod to drive the pulp beating mechanism to eject downwards to beat pulp. Through the design of force storage and ejection, efficient and uniform slurry beating is achieved, the labor intensity is reduced, the construction efficiency and quality are improved, and remarkable practical value is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of beating-up, in particular to a galvanized punched plate beating-up tool and a beating-up method. BACKGROUND

[0002] In the construction application of the galvanized punched plate, the beating-up operation is the key link to ensure that the sizing material is uniformly embedded in the hole position of the punched plate and to improve the construction quality. The traditional beating-up method of the galvanized punched plate mainly relies on manual operation, which has many obvious defects and cannot meet the requirements of modern construction on efficiency, quality and stability.

[0003] Manual beating-up requires the operator to repeatedly perform the beating action for a long time, and the labor intensity is extremely great. When facing the construction of a large area of galvanized punched plate, the efficiency of manual operation is extremely limited, and it is difficult to complete a large amount of work within a specified time, which leads to the extension of the construction period and increases the engineering cost. Moreover, long-term high-intensity labor is easy to make the operator tired, which further affects the continuity and stability of the beating-up operation and further reduces the construction efficiency.

[0004] During the manual beating-up process, the hand strength and action amplitude of the operator are difficult to keep highly consistent, which leads to uneven beating-up force. This makes the embedding degree of the sizing material in the hole position of the punched plate different, and the sizing material is embedded too much in some areas, causing waste and uneven surface; and the sizing material is not embedded enough in some areas, which affects the structural strength and sealing performance of the punched plate. In addition, manual beating-up is difficult to accurately control the extrusion amount and distribution range of the sizing material, and local accumulation or uneven distribution of the sizing material is easy to occur, which leads to poor consistency of the beating-up quality of the galvanized punched plate and cannot meet the standard requirements of high-quality construction. SUMMARY

[0005] In view of the deficiencies of the prior art, the present application provides a galvanized punched plate beating-up tool and a beating-up method, which solve the problems proposed in the background art.

[0006] The solution of the present application to the above technical problems is as follows: A galvanized punched plate beating-up tool, comprising: a rack having a push handle on one side and a beating-up mechanism mounted at the bottom; two power storage mechanisms symmetrically arranged on both sides of the rack, each power storage mechanism comprising: a second transmission shaft rotatably mounted in the rack; intermittent gears fixed to both ends of the second transmission shaft; a pull rod perpendicularly mounted on the rack, the surface of the pull rod being provided with a rack gear meshing with the intermittent gears; a spring sleeved on the pull rod and located between the rack and the beating-up mechanism; The transmission mechanism installed on the side wall of the frame drives at least one force storage mechanism through a first synchronous belt; The beating mechanism is connected to the bottom ends of the two side pull rods; When the intermittent gear rotates to compress the spring and disengages, the spring drives the pull rod to drive the beating mechanism to shoot downward.

[0007] On the basis of the above technical solutions, the application can also be improved as follows.

[0008] Further, the two force storage mechanisms are synchronously linked through a transmission wheel on the second transmission shaft and a second synchronous belt.

[0009] The beneficial effects of the above further scheme are: This synchronous linkage design enables the two side force storage mechanisms to simultaneously and equally store and release force, ensuring the stability of the beating mechanism during the downward process, avoiding uneven beating or tilting of the beating mechanism due to uneven force on both sides, thereby improving the working stability and reliability of the entire beating tool and ensuring that each beating achieves good results, improving the quality consistency of the galvanized punched plate beating operation.

[0010] Further, the transmission mechanism comprises: A pulley connected by a first rotating shaft; A driving wheel fixed on the first rotating shaft; The force storage mechanism is provided with a driven wheel, and the driving wheel drives the driven wheel through a first synchronous belt.

[0011] The beneficial effects of the above further scheme are: Through the combination of the pulley, the driving wheel, and the driven wheel, the transmission ratio can be flexibly adjusted to accurately control the storage and release speed of the force storage mechanism according to actual operation requirements. At the same time, this transmission method has high transmission efficiency and stability, reduces energy loss in the power transmission process, makes the tool more energy-efficient during operation, and can reduce the wear of transmission components, prolonging the service life of the tool.

[0012] Further, the beating mechanism comprises: A beating plate with slurry holes on its surface; A grid frame covering the beating plate; A surrounding plate around the outer edge of the grid frame.

[0013] The beneficial effects of the above further scheme are: The beating plate is a key component directly acting on the slurry and the galvanized punched plate, and the slurry outlet holes on the surface of the beating plate can control the extrusion amount and distribution range of the slurry. The setting of the grid frame can play a buffering and dispersing role on the slurry, so that the slurry can be more uniformly distributed when subjected to impact force, avoiding the situation of concentrated accumulation or uneven distribution of the slurry. The surrounding plate can prevent the slurry from overflowing during the beating process, ensure the neatness of the work site, and also improve the utilization rate of the slurry and reduce waste.

[0014] Further, the mesh size of the grid frame is greater than the diameter of the slurry outlet hole.

[0015] The beneficial effects of the above further scheme are: When the slurry is subjected to impact force, it first lingers in the grid frame, and the larger mesh size of the grid frame can preliminarily disperse and buffer the slurry, making the slurry more uniform before entering the slurry outlet hole. Since the mesh size is greater than the diameter of the slurry outlet hole, the slurry can be more smoothly extruded from the slurry outlet hole, avoiding the problem of uneven beating or poor beating effect caused by the blockage of the slurry outlet hole, further optimizing the extrusion effect of the slurry and improving the beating quality of the galvanized punched plate.

[0016] Further, the transmission mechanism is installed on the side wall of the frame and located directly below the push handle, forming a linkage layout of the push handle and the transmission mechanism.

[0017] The beneficial effects of the above further scheme are: During the process of pushing the push handle moving tool, the operator can conveniently drive the force storage mechanism to work through the transmission mechanism without additional complex operation or moving position. This layout design conforms to the principle of ergonomics, making the operation more convenient and labor-saving, improving the work efficiency and reducing the labor intensity of the operator. At the same time, this linkage layout can also make the overall structure of the tool more compact, saving space and facilitating use and storage in different working environments.

[0018] Further, the pulley comprises two groups: The first group is fixed to the back surface of the frame away from the transmission mechanism; The second group is installed at the transmission mechanism and synchronously rotates through the first rotating shaft.

[0019] The beneficial effects of the above further scheme are: The arrangement of the two groups of pulleys can provide better support and guidance for the movement of the tool. The first group of pulleys is fixed on the back of the frame, increasing the contact area between the tool and the surface to be worked on, improving the stability of the tool during movement, and reducing shaking and jolting. The second group of pulleys is installed at the transmission mechanism and rotates synchronously with the first rotating shaft, which can work cooperatively with the transmission mechanism, making the tool move more smoothly, reducing the moving resistance, and further improving the convenience of the operator pushing the tool. At the same time, it also reduces the wear and tear of the pulleys and the transmission mechanism, prolonging the service life of the tool.

[0020] Further, the spring is arranged to abut the bottom of the frame and the top of the beating mechanism respectively, forming an axial compression energy storage structure.

[0021] The beneficial effects of the above further scheme are: When the intermittent gear rotates to pull the pull rod, the spring can be stably compressed, storing energy efficiently. When the intermittent gear disengages, the spring can quickly and fully release the elastic potential energy, driving the beating mechanism to hit down at high speed, generating a large impact force, ensuring that the slurry can better embed into the hole of the galvanized punched plate, improving the quality and effect of the beating operation. This axial compression energy storage structure is simple and reliable, can withstand a large pressure and impact force, and has good elasticity and recovery, ensuring stable performance of the spring during long-term use and preventing damage.

[0022] Further, the tooth profile of the intermittent gear is configured as: Fully engaged with the rack to pull the pull rod when rotating to the first phase; Fully disengaged from the rack to trigger the spring release when rotating to the second phase.

[0023] The beneficial effects of the above further scheme are: By precisely configuring the tooth profile of the intermittent gear, precise control of the pull rod pulling and spring release can be achieved. In the first phase, the intermittent gear is fully engaged with the rack, stably pulling the pull rod and effectively compressing the spring, ensuring that the energy can be fully stored. In the second phase, the intermittent gear is fully disengaged from the rack, and the spring can quickly release the elastic potential energy, driving the beating mechanism to perform the beating action, ensuring the timeliness and force of the beating. This precise control method can improve the accuracy and stability of the beating operation, so that each beating can achieve the expected effect, thereby improving the performance and reliability of the entire galvanized punched plate beating tool.

[0024] A beating method of a galvanized punched plate beating tool, comprising the following steps: S1, pushing the handle to move the frame above the galvanized punched plate through the pulleys; S2, the intermittent gear of the force storage mechanism is driven to rotate by the transmission mechanism, the rack is engaged to pull the pull rod to compress the spring, and the beating mechanism is lifted to store energy; S3, when the intermittent gear is disengaged from the rack, the spring releases the kinetic energy elastically, and drives the beating mechanism to hit the surface of the punching plate at high speed; S4, the pulp is extruded from the pulp outlet hole after being retained by the grid frame under the impact force, and is embedded in the hole position of the punching plate; S5, the pulling-releasing process is repeated to realize continuous beating operation.

[0025] The present application provides a galvanized punching plate beating tool and a beating method. The beating tool has the following beneficial effects: Through the cooperation of the intermittent gear and the rack, the pull rod can be stably pulled when the intermittent gear rotates to the first position, so that the spring is effectively compressed and the energy is efficiently stored. When the intermittent gear rotates to the second position and is disengaged from the rack, the spring can quickly and fully release the elastic potential energy to drive the beating mechanism to hit at high speed. This energy storage and release mechanism can generate a large impact force, ensuring that the pulp can be better embedded in the hole position of the punching plate, and improving the quality and effect of the beating operation.

[0026] The two force storage mechanisms are symmetrically arranged on both sides of the rack, and are synchronously connected through the transmission wheel and the second synchronous belt arranged on the second transmission shaft. This design enables the force storage mechanisms on both sides to simultaneously and equally store and release energy, ensuring the stability of the beating mechanism during the descending process and avoiding uneven beating or tilting of the beating mechanism due to uneven force on both sides, thereby improving the working stability and reliability of the entire beating tool.

[0027] The transmission mechanism is installed on the side wall of the rack and located directly below the push handle, forming a linkage layout of the push handle and the transmission mechanism. During the movement of the tool by pushing the push handle, the operator can conveniently drive the force storage mechanism through the transmission mechanism without additional complex operation or position change. This layout design conforms to the principle of ergonomics, making the operation more convenient and labor-saving, improving the working efficiency and reducing the labor intensity of the operator.

[0028] The beating plate surface of the beating mechanism is provided with pulp outlet holes, and is covered with a grid frame, and the outer edge of the grid frame is surrounded by a surrounding plate. When the pulp is subjected to the impact force, it is first retained by the grid frame, which can buffer and disperse the pulp to some extent, making the pulp distribution more uniform. At the same time, since the mesh size of the grid frame is larger than the diameter of the pulp outlet hole, the pulp can be more smoothly extruded from the pulp outlet hole, ensuring that the pulp can be accurately embedded in the hole position of the punching plate, further optimizing the extrusion effect of the pulp.

[0029] The beating tool can realize continuous beating operation through repeated pulling and releasing process. After one beating is completed, the transmission mechanism can quickly drive the force storage mechanism to perform the next force storage and releasing action, without complicated adjustment or waiting time. The continuous operation capability enables the tool to complete a large amount of beating work in a short time, greatly improves the production efficiency, and meets the demand of large-scale production. BRIEF DESCRIPTION OF DRAWINGS

[0030] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:

[0031] In the drawings: Figure 1 is a schematic diagram of the front view of the present application; Figure 2 is a schematic diagram of the rear view of the present application; Figure 3 is a schematic diagram of the front view of the present application; Figure 4 is a schematic diagram of the beating mechanism of the present application; Figure 5 is a schematic diagram of the cross-sectional structure of the beating mechanism of the present application.

[0032] In the drawings, the components represented by the respective reference numerals are listed as follows: 1, push handle; 2, frame; 3, pulley; 4, beating mechanism; 401, baffle; 402, grid frame; 403, beating plate; 404, pulp outlet hole; 5, force storage mechanism; 501, intermittent gear; 502, rack; 503, pull rod; 504, spring; 505, second synchronous belt; 506, second transmission shaft; 507, transmission wheel; 6, transmission mechanism; 601, driving wheel; 602, first rotating shaft; 603, first synchronous belt; 604, driven wheel. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] Please refer to Figures 1 to 5 the embodiments provided by the present application: Embodiment I A galvanized punched plate beating tool and beating method, comprising: A frame 2, one side of which is provided with a push handle 1, and the bottom of which is provided with a beating mechanism 4; Two force storage mechanisms 5 are symmetrically arranged on both sides of the frame 2, and each force storage mechanism 5 comprises: A second transmission shaft 506 is rotatably arranged in the frame 2, and the two force storage mechanisms 5 are synchronously connected through a transmission wheel 507 arranged on the second transmission shaft 506 and a second synchronous belt 505. The synchronous connection design enables the two force storage mechanisms 5 to simultaneously and equally perform force storage and release actions, thereby ensuring the stability of the beating mechanism 4 during the descending process, avoiding uneven beating or tilting of the beating mechanism 4 due to uneven force on both sides, and improving the working stability and reliability of the entire beating tool, ensuring that each beating can achieve good results and improving the quality consistency of the galvanized punched plate beating operation. The symmetric force storage mechanism and synchronous connection design ensure uniform beating force and avoid tool tilting or uneven beating surface caused by uneven force on one side. Intermittent gears 501 are fixed to both ends of the second transmission shaft 506; A pull rod 503 is vertically arranged on the frame 2, and the surface of the pull rod 503 is provided with a rack 502 engaged with the intermittent gears 501; A spring 504 is sleeved on the pull rod 503 and located between the frame 2 and the beating mechanism 4. The elastic energy storage structure of the spring 504 can efficiently convert rotational force into instantaneous impact force, thereby significantly improving the beating efficiency. A transmission mechanism 6 is arranged on the side wall of the frame 2 and drives at least one force storage mechanism 5 through a first synchronous belt 603. The transmission mechanism 6 is arranged on the side wall of the frame 2 and located directly below the push handle 1, thereby forming a linkage layout of the push handle 1 and the transmission mechanism 6. The linkage layout of the push handle and the transmission mechanism conforms to the ergonomics, is labor-saving and convenient to control the beating rhythm. During the process of moving the tool by pushing the push handle 1, the operator can conveniently drive the force storage mechanism 5 to work through the transmission mechanism 6 without additional complex operations or position changes. This layout design conforms to the principle of ergonomics, making the operation more convenient and labor-saving, improving the working efficiency and reducing the labor intensity of the operator. At the same time, this linkage layout can make the overall structure of the tool more compact, save space, and be convenient to use and store in different working environments. The beating mechanism 4 is connected to the bottom end of the pull rod 503 on both sides; When the intermittent gears 501 rotate to lift the rack 502 to compress the spring 504, and when the intermittent gears and the rack are disengaged, the spring 504 drives the pull rod 503 to drive the beating mechanism 4 to shoot downward for beating. The disengagement design of the intermittent gears and the rack realizes automatic release of the force, ensures the rapid and accurate beating action, and reduces manual intervention.

[0035] Embodiment Two

[0036] In order to realize efficient power transmission and simplify the structure, for example, Figures 1 to 5As shown, the present application also includes: The transmission mechanism 6 comprises: The pulley 3 is connected to the first rotating shaft 602 and cooperates with the synchronous belt transmission to reduce friction loss and improve power transmission efficiency. The driving wheel 601 is fixed on the first rotating shaft 602. The force storage mechanism 5 is provided with a driven wheel 604, and the driving wheel 601 drives the driven wheel 604 through the first synchronous belt 603. The synchronous belt driving mode of the driving wheel 601 and the driven wheel 604 is compact in structure and convenient to maintain. Through the combined transmission structure of the pulley 3, the driving wheel 601 and the driven wheel 604, the transmission ratio can be flexibly adjusted, and the storage and release speed of the force storage mechanism 5 can be accurately controlled according to the actual operation requirements. At the same time, this transmission mode has high transmission efficiency and stability, reduces energy loss in the power transmission process, makes the tool more energy-saving and efficient during operation, and can reduce the wear of the transmission parts and prolong the service life of the tool.

[0037] Example three

[0038] In order to optimize the beating effect and ensure uniform distribution of the pulp, for example, Figures 1 to 5 As shown, the present application also includes: The beating mechanism 4 comprises: The beating plate 403 is provided with pulp discharge holes 404 on the surface, and the pulp discharge holes 404 are uniformly distributed to ensure uniform discharge of the pulp and avoid local accumulation. The grid frame 402 is covered on the beating plate 403, which can effectively disperse the impact force of the pulp and prevent the pulp from splashing. The surrounding plate 401 surrounds the outer edge of the grid frame 402, which limits the overflow range of the pulp and keeps the construction area clean. The beating plate 403 is a key component that directly acts on the pulp and galvanized punched sheet, and the pulp discharge holes 404 on the surface of the beating plate 403 can control the extrusion amount and distribution range of the pulp. The setting of the grid frame 402 can play a buffering and dispersing role on the pulp, so that the pulp can be more evenly distributed when subjected to impact force, avoiding the situation of concentrated accumulation or uneven distribution of the pulp. The surrounding plate 401 can prevent the pulp from overflowing during the beating process, ensure the cleanliness of the work site, and also improve the utilization rate of the pulp and reduce waste.

[0039] The mesh size of the grid frame 402 is larger than the aperture size of the slurry outlet hole 404, and the size difference between the mesh and the slurry outlet hole is designed to ensure smooth passage of the slurry and avoid clogging of the hole. When the slurry is subjected to impact force, it first passes through the grid frame 402 and is retained. The grid frame 402 has a larger mesh size, which can preliminarily disperse and buffer the slurry, making the slurry more uniform before entering the slurry outlet hole 404. Because the mesh size is larger than the aperture size of the slurry outlet hole 404, the slurry can be more smoothly extruded from the slurry outlet hole 404, avoiding the problem of uneven or poor beating of the slurry caused by clogging of the slurry outlet hole 404, further optimizing the extrusion effect of the slurry, and improving the beating quality of the galvanized punched sheet.

[0040] Example four

[0041] In order to realize the flexible movement and stable transmission of the device, as shown in Figures 1 to 5 the present application further comprises: The pulley 3 comprises two groups: The first group is fixed to the back of the rack 2 away from the transmission mechanism 6, and the rear pulley group provides stable support to ensure the balance of the device during movement. The second group is installed at the transmission mechanism 6 and rotates synchronously through the first rotating shaft 602. The transmission side pulley group is designed to be linked with the rotating shaft to realize the perfect combination of power transmission and movement function. The setting of the two groups of pulleys 3 can provide better support and guiding effect for the movement of the tool. The first group of pulleys 3 is fixed on the back of the rack 2, which increases the contact area of the tool with the surface to be constructed and improves the stability of the tool during movement, reducing shaking and jolting. The second group of pulleys 3 is installed at the transmission mechanism 6 and rotates synchronously through the first rotating shaft 602, which can work cooperatively with the transmission mechanism 6 to make the tool move more smoothly, reduce the moving resistance, and further improve the convenience of the operator to push the tool. At the same time, it also reduces the wear of the pulley 3 and the transmission mechanism 6, prolonging the service life of the tool.

[0042] Example five

[0043] In order to realize efficient energy storage and precise release, as shown in Figures 1 to 5 the present application further comprises: The two ends of the spring 504 abut against the bottom of the frame 2 and the top of the beating mechanism 4 respectively, forming an axial compression energy storage structure. The axial compression energy storage structure is designed compactly, has high energy storage efficiency, and fast response speed. When the intermittent gear 501 rotates to pull the pull rod 503, the spring 504 can be stably compressed to store energy efficiently. When the intermittent gear 501 disengages, the spring 504 can quickly and fully release the elastic potential energy to drive the beating mechanism 4 to hit down at high speed, generating a large impact force to ensure that the slurry can be better embedded into the hole position of the galvanized punched plate, improving the quality and effect of the beating operation. This axial compression energy storage structure is simple and reliable, can withstand a large pressure and impact force, has good elasticity and recovery, and can ensure stable performance of the spring 504 during long-term use and prevent damage.

[0044] The tooth profile of the intermittent gear 501 is configured as: When rotating to the first phase, it is fully engaged with the rack 502 to pull the pull rod 503, and accurate engagement phase control ensures stable and reliable pulling action. When rotating to the second phase, it is fully disengaged from the rack 502 to trigger the spring 504 to release, and the automatic disengagement design realizes precise triggering to ensure the instantaneity and consistency of the beating action. By accurately configuring the tooth profile of the intermittent gear 501, accurate control of the pulling of the pull rod 503 and the release of the spring 504 can be achieved. At the first phase, the intermittent gear 501 is fully engaged with the rack 502 to stably pull the pull rod 503, so that the spring 504 is effectively compressed to ensure that the energy can be fully stored. At the second phase, the intermittent gear 501 is fully disengaged from the rack 502, and the spring 504 can quickly release the elastic potential energy to drive the beating mechanism 4 to perform the beating action, ensuring the timeliness and force of the beating. This accurate control method can improve the accuracy and stability of the beating operation, so that each beating can achieve the expected effect, thereby improving the performance and reliability of the entire galvanized punched plate beating tool.

[0045] Embodiment six

[0046] A beating method of a galvanized punched plate beating tool, comprising the following steps: S1, push the handle 1 to move the frame 2 above the galvanized punched plate through the pulley 3, the pulley movement design facilitates accurate positioning and improves construction efficiency; S2, drive the intermittent gear 501 of the force storage mechanism 5 to rotate through the transmission mechanism 6, engage the rack 502 to pull the pull rod 503 to compress the spring 504, and make the beating mechanism 4 rise to store energy. The mechanical energy storage mechanism is easy to operate, and the energy storage process is stable and controllable. S3、When the intermittent gear 501 is disengaged from the rack 502, the spring 504 elastically releases kinetic energy to drive the beating mechanism 4 to hit the surface of the punched plate at high speed. The instantaneous release design of the spring ensures that the impact force is concentrated, and the beating effect is uniform. S4、The pulp is affected by the impact force and is extruded from the pulp outlet hole 404 after being retained by the grid frame 402, and is embedded in the hole position of the punched plate. The secondary filtration of the grid frame ensures uniform distribution of the pulp and improves the filling quality. S5、Repeat the lifting-releasing process to achieve continuous beating operation, and the cycle operation mode significantly improves construction efficiency and reduces labor intensity.

[0047] Working principle: Push the handle 1 to move the frame 2 above the galvanized punched plate through the pulley 3. At this time, the tool is in the initial position of the preparation operation.

[0048] The intermittent gear 501 of the force storage mechanism 5 is driven to rotate by the transmission mechanism 6. The tooth profile of the intermittent gear 501 is configured to be completely engaged with the rack 502 when rotated to the first phase, thereby lifting the pull rod 503. The spring 504 is sleeved on the pull rod 503, and the two ends of the spring 504 abut against the bottom of the frame 2 and the top of the beating mechanism 4, respectively. When the pull rod 503 is lifted, the spring 504 is compressed, the beating mechanism 4 is lifted, and the spring 504 forms an axial compression energy storage structure, completing the energy storage action.

[0049] When the intermittent gear 501 rotates to the second phase, the intermittent gear 501 is completely disengaged from the rack 502. At this time, the spring 504 loses the constraint of the pull rod 503, elastically releases kinetic energy, and drives the pull rod 503 to drive the beating mechanism 4 to hit the surface to be beaten at high speed.

[0050] The pulp is affected by the impact force, first retained by the grid frame 402 covered on the beating mechanism 4, and then extruded from the pulp outlet hole 404 on the surface of the beating plate 403, and embedded in the hole position of the punched plate. The mesh size of the grid frame 402 is larger than the hole diameter of the pulp outlet hole 404, which helps the pulp to be better retained and extruded.

[0051] Repeat the above lifting-releasing process, that is, the transmission mechanism 6 drives the intermittent gear 501 to rotate again to lift the pull rod 503 to compress the spring 504 to store energy. When the intermittent gear 501 is disengaged from the rack 502, the spring 504 releases to drive the beating mechanism 4 to hit down, realizing continuous beating operation.

[0052] The foregoing merely illustrates the principles of the application and application of its leading features. This application is not limited to the illustrative embodiments shown and described herein. Rather, this application is capable of operating within a further range of conditions and environments than those specifically described herein, and further modifications can be made without departing from the spirit or scope of the application. Accordingly, the description is to be construed as illustrative only and not restrictive of the broad disclosure or application of the application. The specification and drawings are, accordingly, to be regarded simply as illustrative and with the scope of the application being measured by the appended claims, and not with the specification. No admission is made that any reference constitutes prior art. It is my intent, therefore, to be limited only as appears in the following claims.

[0053] Furthermore, it should be understood that although the description above relates to embodiments, not every embodiment contains only one independent technical solution, and the description above is only for the sake of clarity, and those skilled in the art should understand the description as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A tool for swaging a punched galvanized sheet, characterized by, It includes: The frame (2) is provided with a push handle (1) on one side, and a beating mechanism (4) is installed at the bottom; Two force storage mechanisms (5) are symmetrically arranged on both sides of the frame (2), each force storage mechanism (5) comprising: A second transmission shaft (506) rotatably installed in the frame (2); Intermittent gears (501) fixed to both ends of the second transmission shaft (506); A pull rod (503) vertically installed on the frame (2), the surface of which is provided with a rack (502) engaged with the intermittent gear (501); A spring (504) sleeved on the pull rod (503) and located between the frame (2) and the beating mechanism (4); A transmission mechanism (6) installed on the side wall of the frame (2), which drives at least one force storage mechanism (5) through a first synchronous belt (603); The beating mechanism (4) is connected to the bottom end of the pull rod (503) on both sides; When the intermittent gear (501) rotates to pull the rack (502) to compress the spring (504), and when the engagement is disengaged, the spring (504) drives the pull rod (503) to drive the beating mechanism (4) to shoot downward to beat the pulp.

2. A tool for beating up a punched sheet of galvanized iron as claimed in claim 1, wherein: The two force storage mechanisms (5) are synchronously linked through the transmission wheel (507) provided on the second transmission shaft (506) and the second synchronous belt (505).

3. A tool for stamping a punched sheet of galvanized steel according to claim 1, characterized in that: The transmission mechanism (6) comprises: A pulley (3) connected by a first rotating shaft (602); A driving wheel (601) fixed to the first rotating shaft (602); The force storage mechanism (5) is provided with a driven wheel (604), and the driving wheel (601) drives the driven wheel (604) through the first synchronous belt (603).

4. A tool for stamping a punched sheet of galvanized steel according to claim 1, characterized in that: The beating mechanism (4) comprises: A beating plate (403) with pulp holes (404) passing through the surface; A grid frame (402) covering the beating plate (403); A surrounding plate (401) surrounding the outer edge of the grid frame (402).

5. A tool for beating up a punched sheet of galvanized iron as claimed in claim 4, wherein: The mesh size of the grid frame (402) is larger than the aperture of the pulp hole (404).

6. A tool for beating up a punched sheet of galvanized iron as claimed in claim 1 wherein: The transmission mechanism (6) is installed on the side wall of the frame (2) and located directly below the push handle (1), forming a linkage layout of the push handle (1) and the transmission mechanism (6).

7. A tool for stamping a punched sheet of galvanized steel according to claim 3, characterized in that: The pulley (3) includes two groups: The first group is fixed to the back of the frame (2) away from the transmission mechanism (6); The second group is installed at the transmission mechanism (6) and rotates synchronously through the first rotating shaft (602).

8. A tool for beating up a punched sheet of galvanized iron as claimed in claim 1 wherein: The ends of the spring (504) abut against the bottom of the frame (2) and the top of the beating mechanism (4) respectively, forming an axial compression energy storage structure.

9. A tool for beating up a punched sheet of galvanized iron as claimed in claim 1 wherein: The tooth profile of the intermittent gear (501) is configured as: When rotated to the first position, it is fully engaged with the rack (502) to pull the pull rod (503); When rotated to the second position, it is completely disengaged from the rack (502) to trigger the spring (504) to release.

10. A beating process based on the tool according to any one of claims 1-9, characterized in that, The steps include: S1, push the push handle (1) to move the frame (2) above the galvanized punched plate through the pulley (3); S2, rotate the intermittent gear (501) of the force storage mechanism (5) by the transmission mechanism (6), engage the rack (502) to pull the pull rod (503) to compress the spring (504), and make the beating mechanism (4) rise to store energy; S3, when the intermittent gear (501) is disengaged from the rack (502), the spring (504) elastically releases kinetic energy to drive the beating mechanism (4) to hit the surface of the punching plate at high speed; S4, the pulp is retained by the grid frame (402) and then squeezed out from the pulp outlet hole (404) and embedded in the punching plate hole; S5, repeat the lifting-release process to achieve continuous beating operation.

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