Nylon chip drying device

By introducing a slanted top cover stirring, heating and vibration mechanism into the nylon chip drying device, the problems of high energy consumption and agglomeration were solved, achieving efficient and uniform drying effect, and improving production efficiency and product quality.

CN120991554APending Publication Date: 2025-11-21ZHEJIANG FANGYUAN POLYMERIZED FIBER
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Patent Information

Application Number
CN202511243136.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

Existing nylon chip drying equipment suffers from high energy consumption, insufficient waste heat recovery, and localized overheating or clumping caused by unreasonable hot air mechanism design, which affects drying effect and product quality.

Method used

The tower employs an inclined top cover stirring mechanism, heating mechanism, and vibration mechanism, combined with a blower, heater, and drying blocks, to achieve hot air circulation and uniform material mixing. The vibration of the inclined plates prevents the slices from piling up, ensuring uniform drying.

Benefits of technology

It significantly improves drying efficiency and product quality, shortens drying time, prevents slices from clumping, and enhances production efficiency and product stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of chinlon chip drying, in particular to a chinlon chip drying device which comprises a tower body, a feeding port is fixedly connected to the top of the tower body, an air outlet is fixedly connected to the top of the tower body, an inclined top cover is arranged at the top of an inner cavity of the tower body, and a stirring mechanism is arranged at the bottom of the inclined top cover. The bottom of the tower body is fixedly connected with an outer shell, and an inclined plate is arranged at the top of an inner cavity of the outer shell. The chinlon chip drying device has the advantage of being good in chinlon chip drying effect, through cooperative use of a gear ring, an inclined top cover, a first motor, a first transmission rod, a driving gear, a second transmission rod, a driven gear and a stirring piece, chinlon chips are effectively stirred in the drying process, the chinlon chips can be prevented from being accumulated into blocks due to moisture accumulation, and the drying effect of the chinlon chips is improved. And uniform dispersion of the slices in the drying process is ensured, a good foundation is provided for subsequent drying treatment, and the drying effect and efficiency are remarkably improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of nylon chip drying, in particular to a nylon chip drying device. BACKGROUND

[0002] The nylon chip drying device is mainly used for removing water in nylon chips (i.e. nylon chips) in the production process to meet the drying standard suitable for subsequent processing, and the nylon is a synthetic fiber material widely used in the fields of textiles, carpets, automobiles, shoes, etc. In the production process of nylon, chips or particles with water are usually generated, which will affect the subsequent processing process, such as melt spinning, stretching, dyeing, etc. Therefore, effective drying treatment is required. The nylon chip usually contains a certain amount of water after forming, and the water content is usually required to be controlled between 0.1% and 0.3%, which is crucial to ensure the quality of the nylon product. Too high water content will cause bubbles, broken wires or other processing problems during melt processing, while too low water content will increase the brittleness of the raw material, affecting its subsequent processability.

[0003] As disclosed in the patent CN111854364A, a continuous drying device for nylon wet chips is disclosed, the inside of the box is provided with a partition plate, and the gap between the inside bottom end of the box and the partition plate forms a water draining layer. An inner container is fixed on the upper position of the partition plate in the inside of the box, and the gap between the inside of the box and the outside of the inner container forms a heat preservation cavity. A first speed regulating motor is installed on the upper center position of the box. The present application has novel design and simple structure. The annular hot air mechanism can realize full-area hot air circulation sweeping without dead angle, improve the overall air flow rate, so that any surface of the nylon wet chip can be swept by hot air, accelerate the drying speed, and the material circulating and turning mechanism can transport the bottom nylon wet chip upward and then discharge it from the discharge pipe. The discharged material can be swept by hot air again in the air, which shortens the drying time, improves the drying effect, and avoids the problem of insufficient drying of the bottom accumulated nylon wet chips.

[0004] Although the above-mentioned patent can achieve a certain degree of drying treatment, the hot air mechanism of the device has the problem of high energy consumption, lacks an effective waste heat recovery mechanism, and a large amount of heat energy is wasted, which fails to fully utilize the generated heat, thereby reducing the overall energy utilization efficiency. At the same time, the device also lacks an effective inclined plate vibration treatment function, which cannot effectively disperse the chips, and is prone to cause the nylon chips to form lumps during the drying process, thereby affecting the drying effect and product quality. SUMMARY

[0005] The present application aims to provide a nylon chip drying device with good drying effect, which solves the problem of local overheating or lumping caused by the accumulation of chips in the drying box.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a nylon chip drying device, comprising a tower body, a feeding port is fixedly connected to the top of the tower body, an air outlet is fixedly connected to the top of the tower body, an inclined top cover is arranged at the top of the inner cavity of the tower body, a stirring mechanism is arranged at the bottom of the inclined top cover, an outer shell is fixedly connected to the bottom of the tower body, an inclined plate is arranged at the top of the inner cavity of the outer shell, a second screen is embedded at the top of the inclined plate, a discharge bin is fixedly connected to the bottom of one side of the outer shell, a first support frame is fixedly connected to the bottom of the outer shell, a second support frame is fixedly connected to the bottom of the discharge bin, a heating mechanism is arranged on one side of the outer shell, and a vibrating mechanism is arranged in the inner cavity of the outer shell.

[0007] Further, as a preferred embodiment of the present application, the stirring mechanism comprises a plurality of first connecting rods fixedly connected to the inner wall of the tower body, a tooth ring is fixedly connected to the other end of the plurality of first connecting rods, a first motor is fixedly connected to the top of the tower body, a first transmission rod is fixedly connected to the output end of the first motor, a driving gear is fixedly connected to the surface of the first transmission rod penetrating through the inclined top cover, three second transmission rods are rotatably connected to the inner cavity of the inclined top cover, a driven gear is fixedly connected to the surface of each of the three second transmission rods, the three driven gears are arranged in the inner cavity of the tooth ring, the tooth ring and the driven gears are in meshing relationship with each other, the three driven gears are in meshing relationship with the driving gear, and three stirring blades are fixedly connected to the surface of each of the three second transmission rods.

[0008] Further, as a preferred embodiment of the present application, the heating mechanism comprises a first screen embedded in the top of the outer shell, the first screen is arranged at the bottom of the tower body, a blower is fixedly connected to one side of the top of the outer shell, a first communication pipe is in communication with the output end of the blower, a heater is fixedly connected to the other end of the first communication pipe, a second communication pipe is fixedly connected to the bottom of the heater, the other end of the second communication pipe is fixedly connected to the discharge bin, the heater is fixedly connected to one side of the outer shell, one side of the heater is in communication with the outer shell, a drying communication pipe is fixedly connected to one side of the outer shell, a drying block is fixedly connected to the inner cavity of the drying communication pipe, and the other end of the drying communication pipe is fixedly connected to the inner cavity of the tower body.

[0009] Further, as a preferred, the vibrating mechanism comprises a first fixed block fixedly connected to the bottom of the outer shell, another end of the first fixed block is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first rotating rod, another end of the first rotating rod is rotatably connected to the inner cavity of the bottom of the outer shell, the surface of the first rotating rod is fixedly connected with a first gear, the inner cavity of the bottom of the outer shell is rotatably connected with two second rotating rods, one end of the second rotating rod penetrates through the outer shell and is fixedly connected with a second gear, the first gear and the second gear are engaged with each other, and the first gear and the second gear are arranged on one side of the outer shell.

[0010] Further, as a preferred, the vibrating mechanism comprises a first fixed block fixedly connected to the bottom of the outer shell, another end of the first fixed block is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first rotating rod, another end of the first rotating rod is rotatably connected to the inner cavity of the bottom of the outer shell, the surface of the first rotating rod is fixedly connected with a first gear, the inner cavity of the bottom of the outer shell is rotatably connected with two second rotating rods, one end of the second rotating rod penetrates through the outer shell and is fixedly connected with a second gear, the first gear and the second gear are engaged with each other, and the first gear and the second gear are arranged on one side of the outer shell.

[0011] Further, as a preferred, the vibrating mechanism comprises a first fixed block fixedly connected to the bottom of the outer shell, another end of the first fixed block is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first rotating rod, another end of the first rotating rod is rotatably connected to the inner cavity of the bottom of the outer shell, the surface of the first rotating rod is fixedly connected with a first gear, the inner cavity of the bottom of the outer shell is rotatably connected with two second rotating rods, one end of the second rotating rod penetrates through the outer shell and is fixedly connected with a second gear, the first gear and the second gear are engaged with each other, and the first gear and the second gear are arranged on one side of the outer shell.

[0012] Further, as a preferred, the vibrating mechanism comprises a first fixed block fixedly connected to the bottom of the outer shell, another end of the first fixed block is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first rotating rod, another end of the first rotating rod is rotatably connected to the inner cavity of the bottom of the outer shell, the surface of the first rotating rod is fixedly connected with a first gear, the inner cavity of the bottom of the outer shell is rotatably connected with two second rotating rods, one end of the second rotating rod penetrates through the outer shell and is fixedly connected with a second gear, the first gear and the second gear are engaged with each other, and the first gear and the second gear are arranged on one side of the outer shell.

[0013] Further, as a preferred, the vibrating mechanism comprises a first fixed block fixedly connected to the bottom of the outer shell, another end of the first fixed block is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first rotating rod, another end of the first rotating rod is rotatably connected to the inner cavity of the bottom of the outer shell, the surface of the first rotating rod is fixedly connected with a first gear, the inner cavity of the bottom of the outer shell is rotatably connected with two second rotating rods, one end of the second rotating rod penetrates through the outer shell and is fixedly connected with a second gear, the first gear and the second gear are engaged with each other, and the first gear and the second gear are arranged on one side of the outer shell.

[0014] Beneficial effects, the technical scheme of the present application has the following technical effects: the present application has the advantages that the polyamide chip has good drying effect, the cooperation of the tooth ring, the inclined top cover, the first motor, the first transmission rod, the driving gear, the second transmission rod, the driven gear and the stirring blade enables effective stirring of the polyamide chip during the drying process, prevents the polyamide chip from accumulating into blocks due to moisture accumulation, ensures uniform dispersion of the chip during the drying process, provides a good foundation for subsequent drying treatment, significantly improves the drying effect and efficiency, the cooperation of the air blower, the first communication pipe and the heater can heat the inner cavity of the shell body, then heat the air and connect the drying pipe and the drying block, guide the hot air into the inner cavity of the tower body to complete the preliminary drying treatment, the second communication pipe enables the hot air to further enter the inner cavity of the discharge bin to perform the final drying treatment on the polyamide chip, ensures complete drying of the chip and avoids the influence of residual moisture on the quality.

[0015] The cooperation of the second motor, the first rotating rod, the first gear, the second rotating rod, the second gear, the second fixed block, the rotating block, the moving block, the third fixed block, the inclined plate and the second spring enables the polyamide chip on the surface of the inclined plate to be smoothly pushed and slid, prevents the chip from accumulating or adhering, ensures the uniformity of the material during the drying process, effectively improves the stability and processing effect of the drying process, enables the polyamide chip to be uniformly and completely dried, and improves the quality and production efficiency of the product.

[0016] It should be understood that all combinations of the aforementioned concepts and additional concepts described in greater detail below can be seen as part of the subject matter of the present disclosure as long as such concepts are not mutually inconsistent. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and are intended to explain the application, but do not limit the application. In the drawings: Figure 1 is a schematic view of the structure of the present application; Figure 2 is a schematic view of the tower body structure of the present application; Figure 3 is a schematic view of the stirring internal structure of the present application; Figure 4 is a schematic view of the stirring structure of the present application; Figure 5 is a schematic view of the internal structure of the shell body of the present application; Figure 6 is a schematic view of the shaking structure of the present application; Figure 7 is a schematic view of the drying communication pipe internal structure of the present application; Figure 8It is a schematic diagram of the internal structure profile of the drying communication pipe of the application.

[0018] In the figure, the meanings of the reference signs are as follows: 1, tower body; 2, first connecting rod; 3, tooth ring; 4, inclined top cover; 5, first motor; 6, first transmission rod; 7, driving gear; 8, second transmission rod; 9, driven gear; 10, stirring piece; 11, outer shell; 12, first screen; 13, air blower; 14, first communication pipe; 15, heater; 16, drying communication pipe; 17, drying block; 18, first fixed block; 19, second motor; 20, first rotating rod; 21, first gear; 22, second rotating rod; 23, second gear; 24, second fixed block; 25, rotating block; 26, moving block; 27, third fixed block; 28, first spring; 29, inclined plate; 30, feeding port; 31, air outlet; 32, second screen; 33, second spring; 34, through-hole block; 35, second connecting rod; 36, clamping block; 37, discharge bin; 38, second communication pipe; 39, first support frame; 40, second support frame. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application, and in order to understand the technical contents of the application more clearly, specific embodiments are shown and described below with reference to the accompanying drawings. In the present disclosure, aspects of the application are described with reference to the accompanying drawings in which a number of illustrative embodiments are shown. It should be understood that the various concepts and embodiments introduced above, and those described in more detail below, can be implemented in any of numerous ways, as will be apparent to one of ordinary skill in the art. All other embodiments obtained by persons of ordinary skill in the art without creative work on the basis of the embodiments in the present application fall within the scope of protection of the present application.

[0020] As shown in the accompanying Figure 1 to the accompanying Figure 8 : the embodiment provides a nylon chip drying device, which comprises a tower body 1, the top of the tower body 1 is fixedly connected with a feeding port 30, the top of the tower body 1 is fixedly connected with an air outlet 31, the top of the inner cavity of the tower body 1 is provided with an inclined top cover 4, the bottom of the inclined top cover 4 is provided with a stirring mechanism, the bottom of the tower body 1 is fixedly connected with an outer shell 11, the top of the inner cavity of the outer shell 11 is provided with an inclined plate 29, the top of the inclined plate 29 is embedded with a second screen 32, the bottom of one side of the outer shell 11 is fixedly connected with a discharge bin 37, the bottom of the outer shell 11 is fixedly connected with a first support frame 39, the bottom of the discharge bin 37 is fixedly connected with a second support frame 40, one side of the outer shell 11 is provided with a heating mechanism, and the inner cavity of the outer shell 11 is provided with a vibrating mechanism.

[0021] In this embodiment: through the setting of the feed port 30, the nylon chips can be conveniently added to the inner cavity of the tower body 1, the feed port 30 ensures that the nylon chips can enter the drying system smoothly and orderly, thereby avoiding the accumulation or blockage of the material, through the setting of the gas outlet 31, the moisture can be effectively discharged from the inner cavity of the tower body 1, reducing the accumulation of internal moisture and improving the efficiency of the drying process. By continuously removing moisture, the air humidity in the tower body is reduced, which promotes the drying speed and uniformity of the nylon chips, making the drying process more efficient. Through the setting of the second screen 32, the nylon chips can be effectively prevented from condensing into lumps during the drying process, allowing the chips to slide through the pores, avoiding mutual adhesion or accumulation of the chips, thereby maintaining the dispersed state of the chips. Through the setting of the discharge bin 37, the dried nylon chips can be effectively discharged, completing the collection and transportation of the material after the drying process. Through the cooperation of the first support frame 39 and the second support frame 40, the entire device can be effectively supported to increase its structural stability and prevent tilting or collapse during operation.

[0022] Specifically, the stirring mechanism includes a plurality of first connecting rods 2 fixedly connected to the inner wall of the tower body 1, the other end of the plurality of first connecting rods 2 is fixedly connected with a gear ring 3, the top of the tower body 1 is fixedly connected with a first motor 5, the output end of the first motor 5 is fixedly connected with a first transmission rod 6, the surface of the first transmission rod 6 is fixedly connected with a driving gear 7 through a slanting top cover 4, the inner cavity of the slanting top cover 4 is rotatably connected with three second transmission rods 8, the surface of each of the three second transmission rods 8 is fixedly connected with a driven gear 9, and the three driven gears 9 are arranged in the inner cavity of the gear ring 3. The gear ring 3 and the driven gear 9 are engaged with each other, the three driven gears 9 are engaged with the driving gear 7, and the surface of each of the three second transmission rods 8 is fixedly connected with three stirring blades 10.

[0023] In this embodiment: by optimizing the design of the stirring mechanism, the nylon chips can be effectively and uniformly stirred, thereby preventing the adhesion of the nylon chips caused by moisture, not only maintaining the loose state of the chips and avoiding the lump problem caused by moisture accumulation, but also creating ideal conditions for the subsequent drying process.

[0024] Specifically, the heating mechanism comprises a first screen 12 embedded on the top of the outer shell 11, and the first screen 12 is arranged at the bottom of the tower body 1, one side of the top of the outer shell 11 is fixedly connected with a blower 13, the output end of the blower 13 is communicated with a first communication pipe 14, the other end of the first communication pipe 14 is fixedly connected with a heater 15, the bottom of the heater 15 is fixedly connected with a second communication pipe 38, the other end of the second communication pipe 38 is fixedly connected with a discharge bin 37, the heater 15 is fixedly connected on one side of the outer shell 11, and one side of the heater 15 is communicated with the outer shell 11, one side of the outer shell 11 is fixedly connected with a drying communication pipe 16, the inner cavity of the drying communication pipe 16 is fixedly connected with a drying block 17, and the other end of the drying communication pipe 16 is fixedly connected to the inner cavity of the tower body 1.

[0025] In the embodiment: through the setting of the heating mechanism and the drying communication pipe 16, hot air can be effectively delivered to the inner cavity of the tower body 1, so that when the stirring process is carried out in the inner cavity of the tower body 1, hot air can be introduced synchronously, thereby realizing uniform heating and drying of the nylon chip, and the addition of hot air not only can effectively accelerate the evaporation of moisture, avoid the bonding problem of the nylon chip caused by moisture, but also can ensure that each piece of chip can be fully dried, providing a solid foundation for the subsequent drying stage, further improving the drying efficiency and product quality, and ensuring the quality stability of the nylon chip and meeting the production demand.

[0026] Specifically, the vibration mechanism comprises a first fixed block 18 fixedly connected to the bottom of the outer shell 11, the other end of the first fixed block 18 is fixedly connected with a second motor 19, the output end of the second motor 19 is fixedly connected with a first rotating rod 20, the other end of the first rotating rod 20 is rotatably connected in the inner cavity of the bottom of the outer shell 11, the surface of the first rotating rod 20 is fixedly connected with a first gear 21, two second rotating rods 22 are rotatably connected in the inner cavity of the bottom of the outer shell 11, and one end of the second rotating rod 22 is fixedly connected with a second gear 23 penetrating through the outer shell 11, the first gear 21 and the second gear 23 are meshed with each other, and the first gear 21 and the second gear 23 are arranged on one side of the outer shell 11.

[0027] In the embodiment: through the setting of the second motor 19, a strong power foundation is provided for the subsequent work, and the device can stably operate, thereby providing continuous power support for the whole production process, and the efficient operation of the second motor 19 enables each link to be more smoothly carried out, especially in the vibration process, a stable working state can be maintained, thereby ensuring the processing quality and production efficiency of the nylon chip.

[0028] Specifically, the opposite end of the two second rotating rods 22 is fixedly connected with a second fixed block 24, the opposite side of the two second fixed blocks 24 is commonly rotatably connected with a rotating block 25, the other end of the rotating block 25 is rotatably connected with a moving block 26, the inner cavity of the moving block 26 is fixedly connected with a third fixed block 27, the surface of the third fixed block 27 is sleeved with a first spring 28, and the first spring 28 is arranged in the inner cavity of the moving block 26, the upper end of the third fixed block 27 is slidably connected with the moving block 26, and the inclined plate 29 is fixedly connected to the bottom of the third fixed block 27.

[0029] In the embodiment, the arrangement of the inclined plate 29 enables the polyamide chips to slide downward more smoothly, avoids the problems of blockage or uneven drying caused by chip accumulation, and enables the chips to better contact hot air after being processed by the previous process, thereby further enhancing the drying effect.

[0030] Specifically, the bottom of the inclined plate 29 is fixedly connected with three second springs 33 on both sides, and the other end of the three second springs 33 is fixedly connected in the inner cavity of the outer shell 11.

[0031] In the embodiment, the arrangement of the second spring 33 can provide continuous vibration to the inclined plate 29, effectively breaking the aggregation of the polyamide chips during the drying process, and ensuring that the chips always remain in a dispersed state.

[0032] Specifically, the inner cavity of the drying communication pipe 16 is fixedly connected with two through-hole blocks 34, the opposite side of the two through-hole blocks 34 is fixedly connected with four second connecting rods 35, and the opposite end of the four second connecting rods 35 is commonly fixedly connected with the drying block 17.

[0033] In the embodiment, the cooperation of the through-hole block 34 and the second connecting rod 35 not only enables smooth flow of drying gas, but also provides necessary support to the drying block 17, the through-hole block 34 is designed with multiple through-holes, which can effectively guide airflow to ensure that the drying gas can fully enter the inner cavity of the tower body 1, thereby improving the drying effect, and the cooperation of the second connecting rod 35 and the through-hole block 34 enhances the stability of the drying block 17.

[0034] Specifically, the surface of the drying communication pipe 16 is fixedly connected with two clamping blocks 36, and the two clamping blocks 36 are fixedly connected by bolts.

[0035] In the embodiment: through the setting of the clamping block 36, the drying communication pipe 16 can be firmly clamped, the clamping block 36 can stably fix the drying communication pipe 16, prevent loosening or displacement in the operation process, ensure the smooth progress of the drying process, when maintenance or replacement is needed, only the drying communication pipe 16 can be easily disassembled by disassembling the bolt, so that the operator can conveniently replace or clean the drying block 17 in the drying communication pipe 16, and ensure long-term stable operation.

[0036] The working principle and use process of the present application: the user starts the air blower 13, so that the air flows into the heater 15 through the first communication pipe 14, under the action of the heater 15, the gas is heated, the air outlet of the heater 15 is fixedly connected with the outer shell 11, the bottom of the heater 15 is communicated with the second communication pipe 38, the other end of the second communication pipe 38 is connected with the discharge bin 37, at this time, the hot gas will enter the inner cavity of the outer shell 11 and the discharge bin 37, and continuously heat them, the drying communication pipe 16 is communicated with the tower body 1 on one side of the outer shell 11, the other end of the drying pipe 16 is communicated with the tower body 1, part of the hot gas enters the inner cavity of the tower body 1 through the drying communication pipe 16, and starts to preliminarily heat the nylon chip; The drying communication pipe 16 is provided with a drying block 17 to provide more efficient drying effect, the user injects the nylon chip into the inner cavity of the tower body 1 through the feed inlet 30, the nylon chip will slide down through the inclined surface of the inclined top cover 4, then the first motor 5 is started to drive the first transmission rod 6 to rotate, the surface of the first transmission rod 6 is fixedly connected with the driving gear 7, the driving gear 7 is engaged with the three driven gears 9, the three driven gears 9 are engaged with the tooth ring 3, so as to drive the driven gear 9 to rotate, the surface of each driven gear 9 is fixedly connected with the second transmission rod 8, the surface of the second transmission rod 8 is fixedly connected with the three stirring blades 10, so that the stirring blades 10 can stir the nylon chip, prevent the nylon chip from being bonded together due to moisture, and lay a good foundation for the subsequent drying process; The nylon chips fall through the first screen 12 into the inner cavity of the outer shell 11 and continue to slide onto the surface of the inclined plate 29. Next, the second motor 19 is started to drive the first rotating rod 20 to rotate. The first rotating rod 20 has a first gear 21 fixedly connected to its surface. The first gear 21 is engaged with two second gears 23, which drives the second gears 23 to rotate. The second gears 23 are fixedly connected to the second rotating rods 22, thereby driving the second rotating rods 22 to rotate. The opposite ends of the two second rotating rods 22 in the inner cavity of the bottom of the outer shell 11 are connected to two second fixed blocks 24. The opposite sides of the two second fixed blocks 24 are rotatably connected to a rotating block 25. The upper end of the rotating block 25 is rotatably connected to a moving block 26. When the second fixed block 24 rotates, it drives the moving block 26 to move up and down. The inner cavity of the moving block 26 is fixedly connected to the lower end of a third fixed block 27. The upper end of the third fixed block 27 is slidably connected to the inner cavity of the moving block 26. A first spring 28 is arranged on the surface of the third fixed block 27. The two ends of the first spring 28 are fixedly connected to the inner cavity of the moving block 26. The first spring 28 serves as a buffer and stabilizer to ensure smooth movement of the third fixed block 27. The top of the third fixed block 27 is fixedly connected to the inclined plate 29. The third fixed block 27 moves up and down, driving the inclined plate 29 to sway in the inner cavity of the outer shell 11. The bottom of the inclined plate 29 on both sides is fixedly connected to three second springs 33. Through the action of the second springs 33, the inclined plate 29 can continuously slide and shake the nylon chips on its surface, making the hot air in the outer shell 11 more effectively dry the nylon chips. The nylon chips fall through the second screen 32 into the inner cavity of the discharge bin 37 and are finally subjected to the last drying process in the discharge bin 37. During the drying process, an air outlet 31 is arranged on one side of the tower body 1. Due to the upward movement of the moisture, the moisture is discharged from the air outlet 31, ensuring that the entire drying process proceeds smoothly. The dried nylon chips are smoothly discharged through the discharge port at the bottom of the discharge bin 37.

[0037] Experimental data: The drying efficiency of the traditional drying device and the new nylon chip drying device is compared to verify the advantages of the device in improving drying speed and drying quality.

[0038] Experimental materials: 1. Nylon chips: Select nylon chips from the same batch to ensure that the initial moisture content is basically the same. The initial moisture content measurement is 8.5% ± 0.2%.

[0039] 2. Traditional drying device: A common hot air circulating drying tower is used. The hot air temperature can be adjusted within the range of 80-120℃, and the air speed can be adjusted within the range of 0.5-2.0m / s.

[0040] 3. New type of nylon chip drying device: the drying device described above with the function of inclined plate shaking and shaking to scatter, the adjustable range of hot air temperature is also 80-120℃, the adjustable range of wind speed is 0.5-2.0m / s.

[0041] Experimental method: 1. Group experiment: divide the nylon chips into two groups, marked as group A and group B, group A uses traditional drying device for drying treatment, group B uses new type of nylon chip drying device for drying treatment.

[0042] 2. Experimental parameter setting: to ensure the fairness and comparability of the experiment, the hot air temperature of the two groups is set to 100℃, the wind speed is set to 1.5m / s, and the mass of nylon chips put into each experiment is 50kg.

[0043] 3. Drying process monitoring: during the drying process, take 50g samples from the discharge port of the two devices every 10 minutes, measure the moisture content of the samples using a rapid moisture meter, record the data, until the moisture content of the samples is reduced to below 0.5%, stop drying and record the total drying time.

[0044] Drying time (min) Group A (conventional device) moisture content (%) Group B (new device) moisture content (%) 0 8.5 8.5 10 7.2 6.0 20 6.0 4.2 30 5.0 2.8 40 4.0 1.8 50 3.2 1.0 60 2.5 0.4 70 1.8 - 80 1.2 - 90 0.6 - 100 0.3 - Data observation: 1. Drying time comparison: group A uses traditional drying device to reduce the moisture content of nylon chips from 8.5% to below 0.5%, a total of 90 minutes; while group B uses new type of nylon chip drying device, only 60 minutes to reduce the moisture content to below 0.5%, which shows that the drying speed of new device is about 33.3% higher than that of traditional device, greatly shortens the drying time and improves the production efficiency.

[0045] 2. Drying uniformity comparison: during the drying process, take samples every 10 minutes to measure the moisture content, it is found that the fluctuation of moisture content data measured at different time points by the new device in group B is relatively small, which shows that the shaking and shaking of the inclined plate makes the distribution of nylon chips more uniform during the drying process, and the hot air can fully contact with the chips, thus improving the uniformity of drying, while the traditional device in group A has the problem of accumulation and uneven distribution of chips in the drying tower, resulting in different drying speeds of chips at different positions, and the fluctuation of moisture content data is relatively large.

[0046] Experimental conclusion: Through this comparative experiment, it is fully verified that the new type of nylon chip drying device has significant advantages in drying efficiency, its unique inclined plate shaking and shaking design can effectively improve the drying speed and uniformity of nylon chips, reduce production cost and improve product quality, and has broad application prospect in actual production.

[0047] It is to be understood that the terminology used herein such as first and second, and the like, is only used to distinguish one entity or action from another entity or action, and does not necessarily require or imply any such actual relationship or order between such entities or actions.

[0048] While the present application has been disclosed in its preferred embodiment with reference to the drawings, it is to be understood that various additions, modifications, substitutions and deletions can be made by those skilled in the art without departing from the spirit and scope of the application. Therefore, the scope of the application should be limited only by the following claims.

Claims

1. A drying device for nylon chip, comprising a tower body (1), characterized in that: The top of the tower body (1) is fixedly connected with a feeding port (30), the top of the tower body (1) is fixedly connected with a gas outlet (31), the top of the inner cavity of the tower body (1) is provided with an inclined top cover (4), the bottom of the inclined top cover (4) is provided with a stirring mechanism, the bottom of the tower body (1) is fixedly connected with an outer shell (11), the top of the inner cavity of the outer shell (11) is provided with an inclined plate (29), the top of the inclined plate (29) is embeddedly provided with a second screen (32), the bottom of one side of the outer shell (11) is fixedly connected with a discharge bin (37), the bottom of the outer shell (11) is fixedly connected with a first support frame (39), the bottom of the discharge bin (37) is fixedly connected with a second support frame (40), one side of the outer shell (11) is provided with a heating mechanism, and the inner cavity of the outer shell (11) is provided with a vibrating mechanism.

2. A nylon chip drying device according to claim 1, characterized in that: The stirring mechanism comprises a plurality of first connecting rods (2) fixedly connected to the inner wall of the tower body (1), the other ends of the plurality of first connecting rods (2) are fixedly connected with a gear ring (3) in common, the top of the tower body (1) is fixedly connected with a first motor (5), the output end of the first motor (5) is fixedly connected with a first transmission rod (6), the surface of the first transmission rod (6) is fixedly connected with a driving gear (7) penetrating through the inclined top cover (4), the inner cavity of the inclined top cover (4) is rotatably connected with three second transmission rods (8), the surfaces of the three second transmission rods (8) are fixedly connected with driven gears (9) in common, and the three driven gears (9) are arranged in the inner cavity of the gear ring (3), the gear ring (3) and the driven gears (9) are in mesh with each other, and the three driven gears (9) are in mesh with the driving gear (7) in common, and the surfaces of the three second transmission rods (8) are fixedly connected with three stirring blades (10).

3. The nylon chip drying device according to claim 1, characterized in that: The heating mechanism comprises a first screen (12) embedded in the top of the outer shell (11), and the first screen (12) is arranged at the bottom of the tower body (1), one side of the top of the outer shell (11) is fixedly connected with a blower (13), the output end of the blower (13) is communicated with a first communication pipe (14), the other end of the first communication pipe (14) is fixedly connected with a heater (15), the bottom of the heater (15) is fixedly connected with a second communication pipe (38), the other end of the second communication pipe (38) is fixedly connected with the discharge bin (37), the heater (15) is fixedly connected to one side of the outer shell (11), and one side of the heater (15) is in communication with the outer shell (11), one side of the outer shell (11) is fixedly connected with a drying communication pipe (16), the inner cavity of the drying communication pipe (16) is fixedly connected with a drying block (17), and the other end of the drying communication pipe (16) is fixedly connected to the inner cavity of the tower body (1).

4. The nylon chip drying device according to claim 1, characterized in that: The vibration mechanism comprises a first fixed block (18) fixedly connected to the bottom of the outer shell (11), one end of the first fixed block (18) is fixedly connected with a second motor (19), the output end of the second motor (19) is fixedly connected with a first rotating rod (20), the other end of the first rotating rod (20) is rotatably connected in the inner cavity of the bottom of the outer shell (11), the surface of the first rotating rod (20) is fixedly connected with a first gear (21), the inner cavity of the bottom of the outer shell (11) is rotatably connected with two second rotating rods (22), one end of the second rotating rod (22) penetrates through the outer shell (11) and is fixedly connected with a second gear (23), the first gear (21) and the second gear (23) are meshed with each other, and the first gear (21) and the second gear (23) are arranged on one side of the outer shell (11).

5. A nylon chip drying device according to claim 4, characterized in that: The opposite end of the two second rotating rods (22) is fixedly connected with a second fixed block (24), the opposite sides of the two second fixed blocks (24) are rotatably connected with a rotating block (25), the other end of the rotating block (25) is rotatably connected with a moving block (26), the inner cavity of the moving block (26) is fixedly connected with a third fixed block (27), the surface of the third fixed block (27) is sleeved with a first spring (28), and the first spring (28) is arranged in the inner cavity of the moving block (26), the upper end of the third fixed block (27) is slidably connected with the moving block (26), and the inclined plate (29) is fixedly connected to the bottom of the third fixed block (27).

6. A nylon chip drying device according to claim 1, characterized in that: The bottom of the inclined plate (29) is fixedly connected with three second springs (33), and the other end of the three second springs (33) is fixedly connected in the inner cavity of the outer shell (11).

7. A nylon chip drying device according to claim 3, characterized in that: The inner cavity of the drying communication pipe (16) is fixedly connected with two through hole blocks (34), the opposite sides of the two through hole blocks (34) are fixedly connected with four second connecting rods (35), and the opposite ends of the four second connecting rods (35) are fixedly connected with the drying block (17).

8. A nylon chip drying device according to claim 3, characterized in that: The surface of the drying communication pipe (16) is fixedly connected with two clamping blocks (36), and the two clamping blocks (36) are fixedly connected by bolts.

Citation Information

Patent Citations

  • Continuous drying device for chinlon wet slices

    CN111854364A