Building energy-saving sound insulation material and processing method thereof

Abstract

The invention relates to the field of building energy-saving and sound-insulating materials, in particular to a building energy-saving and sound-insulating material and a processing method thereof.The building energy-saving and sound-insulating material comprises a concrete block and is characterized in that a framework is arranged in the concrete block and comprises two frames arranged side by side, rock wool boards are arranged in the two frames, and the rock wool boards are arranged in the two frames; and a plurality of through holes are formed in the two rock wool boards. The machining equipment comprises two side plates fixed to a bottom frame side by side, conveying rollers are rotationally arranged between the front ends and the rear ends of the two side plates correspondingly, the two conveying rollers are sleeved with a conveying belt, mounting holes are evenly formed in the conveying belt and used for containing molds, and the molds are used for containing framework pouring concrete; the invention aims to ensure the strength of the formed concrete, control the position of the energy-saving sound insulation material in the formed concrete and ensure the energy-saving sound insulation performance of the formed concrete.

Description

Technical Field

[0001] This invention relates to the field of building energy-saving and sound-insulating materials, and in particular to a building energy-saving and sound-insulating material and its processing method. Background Technology

[0002] Building energy-saving and sound-insulating materials refer to building materials that not only have good sound insulation performance but also save energy. Common types include polyester fiber sound-absorbing cotton, rock wool, sound insulation felt, and damping sound insulation boards. They are generally applied to building walls or embedded in molded concrete. However, the strength of existing molded concrete with built-in energy-saving and sound-insulating materials will be reduced due to the influence of these materials, affecting its use. Moreover, it is currently difficult to control the position of the energy-saving and sound-insulating materials during the processing of molded concrete, which affects the energy-saving and sound insulation performance of the molded concrete. Summary of the Invention

[0003] The purpose of this invention is to provide an energy-saving and sound-insulating building material that can ensure the strength of the molded concrete. At the same time, it provides a processing equipment and processing method that can control the position of the energy-saving and sound-insulating material in the molded concrete to ensure the energy-saving and sound-insulating performance of the molded concrete.

[0004] The objective of this invention is achieved through the following technical solution:

[0005] A building energy-saving sound insulation material includes a concrete block, characterized in that: the concrete block is provided with a skeleton, the skeleton includes two frames arranged side by side, each frame is provided with a rock wool board, and the two rock wool boards are provided with multiple through holes.

[0006] A baffle is fixed at one end of the frame, and multiple shaft heads extend from the side of the baffle into the frame, all of which are inserted through the rock wool board.

[0007] The frame also includes a bidirectional screw, the two ends of which are threadedly connected to two baffles and pass through the rock wool board.

[0008] Both ends of the bidirectional screw are threadedly connected to threaded sleeves, and multiple stop plates are evenly fixed around the threaded sleeves.

[0009] A processing device for processing the building energy-saving sound insulation material includes two side plates fixed side by side on a base frame. A conveyor roller rotates between the front and rear ends of the two side plates. A conveyor belt is fitted on the two conveyor rollers. The conveyor belt is evenly provided with mounting holes for placing molds. The molds are used to hold the frame for pouring concrete.

[0010] The mold includes a rectangular tube shell with hollowed-out upper and lower ends. A bottom horizontal plate is fixed to the lower end of the rectangular tube shell. A sliding rod frame slides through the bottom horizontal plate. A blocking plate that slides intermittently in the inner cavity of the rectangular tube shell is fixed to the upper end of the sliding rod frame. A spring is provided between the lower end of the sliding rod frame and the bottom horizontal plate. Wing plates are provided vertically on both sides of the rectangular tube shell.

[0011] Intermediate rollers are rotatably mounted on the two side plates between the two conveying rollers. The two intermediate rollers are coaxially arranged, and the axis of the intermediate rollers is triangularly distributed with the axis of the two conveying rollers. Support plates are provided at the upper ends of the two side plates between the two intermediate rollers and the conveying roller at the front end.

[0012] The two side plates behind the intermediate roller each have a rotating support shaft.

[0013] A material box is fixed above two support plates. A central drain pipe is provided in the middle of the lower end of the material box. Two side drain pipes are symmetrically inclined about the central drain pipe on both sides of the lower end of the material box. An extension pipe is slidably fitted on each of the two side drain pipes. An adjusting screw is rotatably mounted on the side of each of the two side drain pipes. The two adjusting screws are threadedly connected to the two extension pipes respectively. A stirring rack is rotatably mounted inside the material box.

[0014] The processing method using the processing equipment includes:

[0015] S1. The transmission conveyor belt rotates and sequentially places the molds containing the skeletons into the mounting holes;

[0016] S2. Concrete is poured into the mold as it moves along the conveyor belt.

[0017] S3. After pouring, remove the mold and allow it to cure and solidify to obtain the building energy-saving and sound-insulating material.

[0018] The beneficial effects of this invention are as follows:

[0019] The beneficial effects of this invention are:

[0020] 1. By setting up a framework containing rock wool boards, the concrete is supported to ensure the strength of the formed concrete.

[0021] 2. By setting up the frame and cooperating with the mold, the position of the energy-saving and sound-insulating material in the molded concrete can be controlled to ensure the energy-saving and sound-insulating performance of the molded concrete. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the processing equipment;

[0023] Figure 2 It is an exploded view of the side plate, support plate, conveyor roller and intermediate roller;

[0024] Figure 3 This is a structural diagram of the conveyor belt and mounting holes;

[0025] Figure 4 This is a structural diagram of the material box, the central drain pipe, and the side drain pipe;

[0026] Figure 5 yes Figure 4 Cross-sectional structural diagram;

[0027] Figure 6 This is a schematic diagram of the mold structure;

[0028] Figure 7 This is a structural schematic diagram of building energy-saving and sound-insulating materials;

[0029] Figure 8 This is a schematic diagram of the skeleton;

[0030] Figure 9 It is a structural diagram of the frame, rock wool board, baffle and double screw.

[0031] In the picture:

[0032] Side plate 101; base frame 102; support plate 103; conveyor roller 104; intermediate roller 105; support shaft 106;

[0033] Conveyor belt 201; Mounting hole 202;

[0034] Material bin 301; central drain pipe 302; side drain pipe 303; extension pipe 304; adjusting screw 305; mixing rack 306;

[0035] Rectangular tube shell 401; wing plate 402; bottom cross plate 403; blocking plate 404; slide bar frame 405; spring 406;

[0036] 501 Concrete block; 502 Frame; 502 Frame; 503 Rock wool board; 504 Baffle; 505 Two-way screw; 506 Threaded sleeve; 507 Baffle plate. Detailed Implementation

[0037] like Figure 7-9 As shown, a detailed description of an energy-saving sound insulation material for buildings is provided:

[0038] A building energy-saving sound insulation material includes a concrete block 501, characterized in that: the concrete block 501 is provided with a skeleton, the skeleton includes two frames 502 arranged side by side, each of the two frames 502 is provided with a rock wool board 503, and the two rock wool boards 503 are provided with multiple through holes.

[0039] The two frames 502 form an enclosure for the rock wool board 503, preventing the edges of the rock wool board 503 from bending and being damaged during pouring, thus affecting the energy-saving and sound insulation effect. At the same time, the two frames 502 form a support for the concrete, ensuring the overall strength of the concrete block 501. In addition, through the setting of multiple through holes, the concrete separated by the two rock wool boards 503 is connected through multiple through holes, keeping the concrete separated by the two rock wool boards 503 always as a whole.

[0040] Further:

[0041] A baffle 504 is fixed at one end of the frame 502. Multiple shaft heads extend from the side of the baffle 504 into the frame 502, and all of the shaft heads are inserted into the rock wool board 503.

[0042] By setting baffle 504, the stability of rock wool board 503 within frame 502 can be guaranteed. At the same time, by inserting multiple shaft heads through rock wool board 503, the stability of rock wool board 503 within frame 502 is further increased, ensuring that rock wool board 503 will not slide out of frame 502 during pouring.

[0043] Further:

[0044] The frame also includes a bidirectional screw 505, the two ends of which are threadedly connected to two baffles 504 and pass through the rock wool board 503.

[0045] By rotating the bidirectional screw 505, the two baffles 504 can be driven to move closer or further away synchronously, thereby adjusting the position of the two rock wool boards 503. By selecting bidirectional screws 505 of different lengths, the frame can be adapted to molds of different thicknesses to complete the casting and processing of building energy-saving and sound-insulating materials of different thicknesses.

[0046] Further:

[0047] Both ends of the bidirectional screw 505 are threadedly connected to threaded sleeves 506, and multiple stop plates 507 are evenly fixed around the threaded sleeves 506.

[0048] By screwing a threaded sleeve 506 onto the end of the bidirectional screw 505, and then using multiple baffles 507 on the threaded sleeve 506 in conjunction with baffles 504, the rock wool board 503 is confined within the frame 502. This further ensures that the rock wool board 503 is always within the frame 502. It also ensures that the position of the two rock wool boards 503 can be controlled by controlling the position of the two baffles 504 through the bidirectional screw 505. At the same time, it ensures that the rock wool board 503 is always in a neat and unfolded state during pouring, thus ensuring energy-saving and sound insulation effects.

[0049] like Figure 1-6 As shown, the processing equipment for processing the aforementioned building energy-saving sound insulation material is described in detail:

[0050] A processing equipment for processing the building energy-saving sound insulation material includes two side plates 101 fixed side by side on a base frame 102. Conveying rollers 104 are rotatably mounted between the front and rear ends of the two side plates 101. Conveying belts 201 are sleeved on the two conveying rollers 104. Mounting holes 202 are evenly provided on the conveying belts 201. The mounting holes 202 are used to place molds. The molds are used to hold the frame for pouring concrete.

[0051] A first motor is installed on one of the side plates 101 to drive one of the conveyor rollers 104, thereby driving the conveyor belt 201 to rotate. The mold containing the skeleton can be placed into the mounting hole 202 one by one above the conveyor belt 201. Then, the mold is moved backward by the conveyor belt 201. During the movement, concrete is poured into the mold. After the pouring is completed, the mold is removed from the conveyor belt 201, cured and shaped, and then the mold is removed to obtain the building energy-saving sound insulation material block.

[0052] Further:

[0053] The mold includes a rectangular tube shell 401 with hollowed-out upper and lower ends. A bottom horizontal plate 403 is fixed to the lower end of the rectangular tube shell 401. A sliding rod frame 405 slides through the bottom horizontal plate 403. A blocking plate 404 that slides intermittently in the inner cavity of the rectangular tube shell 401 is fixed to the upper end of the sliding rod frame 405. A spring 406 is provided between the lower end of the sliding rod frame 405 and the bottom horizontal plate 403. Wing plates 402 are vertically provided on both sides of the rectangular tube shell 401.

[0054] By blocking the lower end of the rectangular tube shell 401 through the blocking plate 404, a rectangular space is formed inside the rectangular tube shell 401 for placing the skeleton and pouring concrete. After the concrete has cured and formed, the sliding rod frame 405 is pushed upward. The sliding rod frame 405 will overcome the elastic force of the spring 406 and push the formed concrete block out of the rectangular tube shell 401, thereby forming a rapid separation between the building energy-saving sound insulation material forming block and the mold.

[0055] The elastic force of the spring 406 ensures that the blocking plate 404 always slides downward and presses against the bottom horizontal plate 403 within the rectangular tube housing 401, thus ensuring the integrity of the forming space within the rectangular tube housing 401. The two wing plates 402 are convenient to be placed on the conveyor belt 201 when the rectangular tube housing 401 is inserted into the mounting hole 202, so that the conveyor belt 201 can carry the mold to move.

[0056] Further:

[0057] Intermediate rollers 105 are rotatably mounted on the two side plates 101 between the two conveying rollers 104. The two intermediate rollers 105 are coaxially arranged, and the axis of the intermediate rollers 105 is triangularly distributed with the axis of the two conveying rollers 104. Support plates 103 are provided on the upper ends of the two side plates 101 between the two intermediate rollers 105 and the conveying roller 104 located at the front end.

[0058] By setting two support plates 103, the rectangular tube shell 401 is ensured to fall into the mounting hole 202, and the trajectory space is formed as the conveyor belt 201 moves. At the same time, it forms a support for the conveyor belt 201, ensuring that the conveyor belt 201 is always in a horizontal and flat state between the two intermediate rollers 105 and the conveyor roller 104 located at the front end.

[0059] Meanwhile, since the axis of the intermediate roller 105 is triangularly distributed with the axes of the two conveyor rollers 104, after the mold passes the intermediate roller 105, the rear ends of the two wing plates 402 will separate from the conveyor belt 201, and as the conveyor belt 201 continues to move, the opening between the two gradually increases, making it easier to remove the mold.

[0060] Further:

[0061] The two side plates 101 behind the intermediate roller 105 each have a rotating support shaft 106.

[0062] With the support shaft 106 in place, after the mold passes the intermediate roller 105, the two wing plates 402 separate from the conveyor belt 201 and open up. The two wing plates 402 will then contact the support shaft 106 again, thus ensuring the separation of the rear end of the wing plate 402 from the conveyor belt 201 and making it easy to remove the mold.

[0063] Furthermore, it should be noted that guide brackets can be added behind the two support shafts 106 so that the mold can automatically slide onto the guide brackets after separating from the support shafts 106.

[0064] Further:

[0065] A material box 301 is fixed above two support plates 103. A central drain pipe 302 is provided in the middle of the lower end of the material box 301. Two side drain pipes 303 are symmetrically inclined about the central drain pipe 302 on both sides of the lower end of the material box 301. An extension pipe 304 is slidably fitted on each of the two side drain pipes 303. An adjusting screw 305 is rotatably mounted on the side of each of the two side drain pipes 303. The two adjusting screws 305 are threadedly connected to the two extension pipes 304 respectively. A stirring rack 306 is rotatably mounted inside the material box 301.

[0066] When the skeleton is inside the mold, the two rock wool boards 503 on the skeleton divide the space inside the mold into three in the thickness direction, thereby setting the central drain pipe 302 and two side drain pipes 303, which correspond to the three space cells respectively. At the same time, concrete is poured into the three space cells to avoid the concrete flowing laterally during the pouring of concrete and pushing the rock wool board 503, thus preventing damage to the rock wool board 503.

[0067] By setting two extension tubes 304, it is possible to slide on the two side leakage tubes 303, thereby adjusting the horizontal position of the lower leakage hole. This is convenient to adapt to different positions of the two rock wool boards 503 and molds of different thicknesses. During adjustment, rotating the adjusting screw 305 will allow the extension tube 304 to slide on the side leakage tube 303 through the threaded engagement. Affected by the tilt angle of the side leakage tube 303, the horizontal position of the lower leakage port of the extension tube 304 will be changed, thus achieving the purpose of adjusting the horizontal position of the leakage hole.

[0068] A second motor is installed on the side of the material bin 301 to drive the mixing frame 306, thereby mixing the concrete in the material bin 301, ensuring the fluidity of the concrete in the material bin 301, and then ensuring that the concrete flows out from the central drain pipe 302 and the two side drain pipes 303.

[0069] It should be noted that when the skeleton is located inside the mold, the two ends of the bidirectional screw 505 on the skeleton are respectively pressed against the inner walls of the two sides of the mold cavity, preventing the skeleton from moving in the thickness direction. At the same time, the outer side of the frame 502 contacts the inner wall of the mold cavity, so that the skeleton and the mold are in a relatively stationary state.

[0070] like Figure 1-9 As shown:

[0071] The processing method using the processing equipment includes:

[0072] S1. The transmission conveyor belt 201 rotates and sequentially places the mold containing the skeleton into the mounting hole 202;

[0073] S2. Concrete is poured into the mold as it moves with the conveyor belt 201.

[0074] S3. After pouring, remove the mold and allow it to cure and solidify to obtain the building energy-saving and sound-insulating material.

Claims

1. A building energy-saving sound insulation material, comprising concrete blocks (501), characterized in that: The concrete block (501) is provided with a skeleton, which includes two frames (502) arranged side by side. Each frame (502) is provided with a rock wool board (503), and the two rock wool boards (503) are provided with multiple through holes.

2. The building energy-saving sound insulation material according to claim 1, characterized in that: A baffle (504) is fixed at one end of the frame (502). Multiple shaft heads extend from the side of the baffle (504) into the frame (502), and all the shaft heads are inserted into the rock wool board (503).

3. The building energy-saving sound insulation material according to claim 2, characterized in that: The frame also includes a bidirectional screw (505), the two ends of which are threaded to two baffles (504) and pass through the rock wool board (503).

4. The small detachable concentric tube robot according to claim 3, characterized in that: Both ends of the bidirectional screw (505) are threadedly connected to threaded sleeves (506), and multiple stop plates (507) are evenly fixed around the threaded sleeves (506).

5. A processing equipment for processing the building energy-saving sound insulation material of claim 4, characterized in that: It includes two side plates (101) fixed side by side on the base frame (102), and conveyor rollers (104) rotating between the front and rear ends of the two side plates (101). A conveyor belt (201) is fitted on the two conveyor rollers (104), and mounting holes (202) are evenly provided on the conveyor belt (201). The mounting holes (202) are used to place the mold, and the mold is used to hold the skeleton for pouring concrete.

6. The processing equipment according to claim 5, characterized in that: The mold includes a rectangular tube shell (401) with hollowed-out upper and lower ends. A bottom horizontal plate (403) is fixed to the lower end of the rectangular tube shell (401). A sliding rod frame (405) slides through the bottom horizontal plate (403). A blocking plate (404) that slides intermittently in the inner cavity of the rectangular tube shell (401) is fixed to the upper end of the sliding rod frame (405). A spring (406) is provided between the lower end of the sliding rod frame (405) and the bottom horizontal plate (403). Wing plates (402) are vertically provided on both sides of the rectangular tube shell (401).

7. The processing equipment according to claim 6, characterized in that: Intermediate rollers (105) are rotatably mounted on the two side plates (101) between the two conveying rollers (104). The two intermediate rollers (105) are coaxially arranged, and the axis of the intermediate rollers (105) and the axis of the two conveying rollers (104) are triangularly distributed. Support plates (103) are provided on the upper ends of the two side plates (101) between the two intermediate rollers (105) and the conveying roller (104) located at the front end.

8. The processing equipment according to claim 7, characterized in that: The two side plates (101) behind the intermediate roller (105) each have a rotating support shaft (106).

9. The processing equipment according to claim 7, characterized in that: A material box (301) is fixed above two support plates (103). A central drain pipe (302) is provided in the middle of the lower end of the material box (301). Two side drain pipes (303) are symmetrically inclined about the central drain pipe (302) on both sides of the lower end of the material box (301). An extension pipe (304) is slidably fitted on each of the two side drain pipes (303). An adjusting screw (305) is rotatably mounted on the side of each of the two side drain pipes (303). The two adjusting screws (305) are threadedly connected to the two extension pipes (304) respectively. A stirring rack (306) is rotatably mounted inside the material box (301).

10. A processing method using the processing equipment according to any one of claims 5-9, characterized in that: include S1. The transmission conveyor belt (201) rotates and sequentially places the mold containing the skeleton into the mounting hole (202); S2. Concrete is poured into the mold as it moves along with the conveyor belt (201); S3. After pouring, remove the mold and allow it to cure and solidify to obtain the building energy-saving and sound-insulating material.

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