Tooling hanger for air cooled coils

By designing an air cooling coil fixture with a moving guide rail and a buoyancy fine-tuning mechanism, the problem of existing equipment being unable to move laterally and causing interference was solved, achieving stable fixing of the air cooling coil and efficient galvanizing process, thereby improving production efficiency and product quality.

CN121006503BActive Publication Date: 2026-02-10DALIAN JINZHOU HOT-DIP GALVANIZING CO LTD
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Patent Information

Application Number
CN202511527108.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-02-10
Estimated Expiration
2045-10-24

AI Technical Summary

Technical Problem

The existing air cooling coil fixtures cannot effectively move laterally during the galvanizing process, which makes loading inconvenient. Furthermore, the sprocket fixing plate can easily interfere with the air cooling coil, affecting production efficiency and product quality.

Method used

A tooling fixture was designed, comprising a boom, a fixed frame, a movable mechanism, a steel cable winding mechanism, a spacing adjustment mechanism, and a buoyancy fine-tuning mechanism. The fixture utilizes a moving guide rail and an electronic level to enable free movement and position adjustment of the equipment, and uses support rods and limit blocks to achieve stable fixation and adaptive adjustment of the air cooling coil.

Benefits of technology

It enables convenient feeding and stable fixing of air cooling coils, avoids interference between equipment and coils, improves production efficiency and product quality, and adapts to the needs of coils of different lengths and irregular shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to hot galvanizing special tool hanger technical field, particularly to a kind of air cooling coil tool hanger, including suspender and fixed frame, the suspender is installed in the top of workshop, the bottom of suspender is installed by bolt by mobile guide rail, fixed frame is set as plate structure, movable mechanism is installed in the two side walls of fixed frame, movable mechanism is connected with mobile guide rail and is slidably arranged, steel cable winding mechanism is installed on the top of fixed frame, and steel cable is wound on steel cable winding mechanism.The mobile guide rail set on the top of workshop makes the equipment can be moved freely, so that the hanger can be separated from the galvanizing pool, so that the worker is more convenient when fixing air cooling coil, and the mobile guide rail is located on the top of workshop, so that the equipment will not interfere with air cooling coil when moving, and can adapt to the placement position of air cooling coil.
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Description

Technical Field

[0001] This invention relates to the field of tooling and fixtures for hot-dip galvanizing, and in particular to a tooling and fixture for air cooling coils. Background Technology

[0002] Currently, most products involved in hot-dip galvanizing processing services are welded structural components made of one or more of the following: channel steel, angle steel, plates, and pipes. The galvanizing method involves hot-dip galvanizing both the inner and outer surfaces. Another type of hot-dip galvanized product is the high-efficiency air cooling coil, which is a cooling coil formed by assembling several individual coils in a fixed number of rows and columns. When hot-dip galvanizing this coil, the galvanizing process forms a zinc layer on the outer surface; due to the structure and internal flow medium, the inner surface cannot be galvanized. This process generates significant buoyancy.

[0003] A special tooling fixture for air cooling coils, disclosed in Chinese Patent Publication No. CN210796591U, includes: a main body, anti-buoyancy mechanisms at both ends of the main body, and multiple workpiece suspension mechanisms below the main body; travel tracks are respectively provided on both sides of the main body; the workpiece suspension mechanisms include: a movable travel frame, pressure feet, and multiple pressure foot support rods; travel wheels are respectively provided at both ends of the movable travel frame, and the travel wheels are placed in corresponding travel tracks; the top of the pressure foot support rod is fixed to the bottom of the movable travel frame, and the bottom of the pressure foot support rod is fixed to the pressure foot, with multiple suspension holes evenly distributed on the pressure foot. The anti-buoyancy mechanism includes: a lifting bar, a chain, a guide sprocket, a sprocket shaft, and a sprocket fixing clamp. This utility model can suspend air cooling coils of different lengths and widths during galvanizing, improving the adaptability of the equipment and production efficiency.

[0004] In actual use, the presence of the sprocket fixing plate on this equipment prevents it from moving effectively laterally. It can only adjust its height above the galvanizing tank. This makes the air cooling coil relatively static during loading operations. Furthermore, the presence of the sprocket fixing plate makes it easy for users to interfere with the sprocket fixing plate and the steel cable on it when placing the air cooling coil. Summary of the Invention

[0005] To overcome the shortcomings of the prior art, the present invention provides a tooling fixture for air cooling coils.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0007] A fixture for air cooling coils includes a hanger and a mounting frame. The hanger is installed on the ceiling of the factory building, and a movable guide rail is bolted to the bottom of the hanger. The mounting frame has a plate-like structure, and movable mechanisms are installed on both side walls of the mounting frame. The movable mechanisms are snap-fitted to the movable guide rails and slidably mounted therebetween. A steel cable winding mechanism is installed on the top of the mounting frame, and steel cables are wound around the mechanism. The free ends of the steel cables longitudinally penetrate the mounting frame and extend to the outer bottom of the mounting frame. There are four sets of steel cables arranged in a rectangular array. A movable frame is installed at the free end of the steel cable. The movable frame has a rectangular frame structure. A coil tool hanger is installed at the bottom of the movable frame. A spacing adjustment mechanism is installed at the connection between the coil tool hanger and the movable frame. A buoyancy fine adjustment mechanism is installed on the corresponding side wall of the fixed frame and the movable frame. An electronic level is fixedly installed on the top of the movable frame. The fixed frame has four sets of mounting holes arranged in a rectangular array. The mounting holes correspond to the four sets of steel cables. The steel cables are located in the mounting holes. Anti-wear wheels are rotatably installed on the inner side wall of the mounting holes. The steel cables are placed on the anti-wear wheels.

[0008] As a preferred embodiment of the present invention, the movable mechanism includes a mounting shell, a third motor, a drive gear, and an auxiliary wheel. The mounting shell is arranged in an inverted U-shape. The drive gear is rotatably mounted on the inner walls of both sides of the mounting shell, and the auxiliary wheel is rotatably mounted on the bottom of the mounting shell. The third motor is fixedly mounted on the outer wall of the mounting shell. The output end of the third motor passes through the mounting shell laterally and is fixedly connected to the rotating shaft of the drive gear. The top of the moving guide rail has a slot that matches the drive gear, and the bottom inner side of the slot has teeth that mesh with the drive gear. The outer wall of the auxiliary wheel is fitted against the top of the moving guide rail.

[0009] As a preferred embodiment of the present invention, the steel cable winding mechanism includes a winding wheel, a guide wheel assembly, a connecting frame, a first dual-axis motor, a first gear, and a second gear. The connecting frame is fixedly installed on the top of the fixed frame, and the winding wheel is rotatably installed on the connecting frame. There are four sets of winding wheels arranged in a rectangular array. The free end of the steel cable is fixedly connected to the winding wheel. The guide wheel assembly is fixedly installed on the top of the fixed frame outside the winding wheel, and the steel cable is sleeved on the guide wheel assembly. The first dual-axis motor is fixedly installed on the connecting frame, and the second gear is fixedly installed on the output end of the first dual-axis motor. The first gear is fixedly installed on the shaft of the winding wheel, and the first gear and the second gear are meshed.

[0010] As a preferred embodiment of the present invention, the coil tooling fixture includes a support rod, an auxiliary rod, an electric push rod, an installation rod, a limiting block, a coil groove, a sliding groove, and a slider. The support rod is slidably installed at the bottom of the movable frame. The support rods are symmetrically arranged, and their positions correspond to the positions of the moving guide rails. Several sets of equidistantly arranged coil grooves are opened on the outer side of the support rods. The coil grooves are inclined at an angle of 45 degrees. The support rod is composed of two sets of identical auxiliary rods. Electric push rods are fixedly installed on the corresponding side walls of the two sets of auxiliary rods. The electric push rods are inclined, and the extension end of the electric push rod is fixedly installed with an installation rod. A limiting block is fixedly installed on the side wall of the installation rod near the coil groove. The limiting block is inclined and located sequentially at the intervals between two adjacent sets of coil grooves. A sliding groove is opened on the support rod at the intervals between two adjacent sets of coil grooves. A slider is built into the sliding groove, and the slider is fixedly connected to the limiting block.

[0011] As a preferred embodiment of the present invention, the spacing adjustment mechanism includes an adjustment frame, an auxiliary gear, a rack, a second dual-axis motor, a threaded rod, and a fixed plate. The adjustment frame is fixedly connected to the coil tooling hanger. A rack is installed on the inner walls of the front and rear sides of the movable frame. An auxiliary gear that meshes with the rack is rotatably installed on the adjustment frame. A fixed plate is fixedly installed at the center of the inner walls of both sides of the movable frame. A second dual-axis motor is fixedly installed on the top of the fixed plate. A threaded rod is fixedly installed at the free end of the second dual-axis motor. The threaded rod passes through the adjustment frame laterally and is rotatably connected to the two side walls of the movable frame. The threaded rod is threadedly connected to the adjustment frame. The internal threads of the two sets of adjustment frames are arranged in opposite directions.

[0012] As a preferred embodiment of the present invention, the buoyancy fine-tuning mechanism includes an adjusting rod, a movable groove, a locking block, a rod body, locking holes, a first motor, a limiting plate, a guide rod, a first threaded screw, and movable blocks. A movable groove is provided in the center of the fixed frame. Rod bodies are fixedly installed on the inner walls of both sides of the movable groove. Movable blocks are sleeved on the rod bodies, with two sets of movable blocks slidably connected to the rod bodies. An adjusting rod is hinged to the bottom of each movable block, and the free end of the adjusting rod is hinged to the top of both side walls of the movable frame. Locking holes are equidistantly arranged on both the front and rear side walls of the rod body. A limiting plate is fixedly installed on the inner side wall of the movable block. A first threaded screw is rotatably installed on the side wall of the limiting plate closest to the rod body. Guide rods are fixedly installed on both sides of the first threaded screw on the limiting plate. The guide rods and the first threaded screw... The upper sleeve is fitted with a locking block, which is slidably connected to the guide rod and threadedly connected to the first threaded rod. The locking block has a C-shaped structure and matches the locking hole. The other side wall of the limiting plate is fixedly installed with a first motor. The output end of the first motor passes through the limiting plate laterally and is fixedly connected to the first threaded rod. The adjusting rod includes an inner rod, a second threaded rod, an outer rod, a second motor, and a motor slot. The bottom end of the outer rod is hinged to the movable frame. The inner rod is slidably installed inside the outer rod. The second threaded rod is rotatably installed on the bottom inner side of the outer rod. The second threaded rod is sleeved on the inner rod and threadedly connected to the inner rod. A motor slot is opened at the bottom end of the outer rod. The inner side wall of the motor slot is fixedly installed with a second motor. The output end of the second motor passes through the motor slot laterally and is fixedly connected to the second threaded rod.

[0013] Compared with the prior art, the beneficial effects that this invention can achieve are:

[0014] 1. In this invention, the movable guide rail set on the top of the factory building allows the equipment to move freely, thereby detaching the hanger from the galvanizing tank. This makes it quicker and more convenient for workers to fix the air cooling coil. At the same time, the movable guide rail is located on the top of the factory building, so that the equipment will not interfere with the air cooling coil when it moves, and it can be adapted to the placement position of the air cooling coil.

[0015] 2. In this invention, by setting an adjusting rod and a movable block that can be fixed, the buoyancy of the air cooling coil after it is placed in the galvanizing bath will not cause the movable frame to tilt or shift, thereby effectively preventing the air cooling coil from tilting and ensuring the product quality of the air cooling coil after galvanizing. At the same time, the adjusting rod of the telescopic structure can effectively adapt to the irregularly shaped air cooling coil.

[0016] 3. In this invention, by setting a spacing adjustment mechanism, the support rod can adaptively adjust the spacing according to the length of the air cooling coil during use, thereby adapting to the usage requirements. In addition, a limiting block for locking is added inside the support rod of the equipment, thereby effectively fixing and limiting the air cooling coil. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the steel cable winding mechanism of the present invention;

[0019] Figure 3 This is a schematic diagram of the spacing adjustment mechanism of the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of the movable block of the present invention;

[0021] Figure 5 This is a schematic diagram of the adjusting rod of the present invention;

[0022] Figure 6 This is a schematic diagram of the position structure of the driving gear of the present invention;

[0023] Figure 7 This is a schematic diagram of the support rod structure of the present invention;

[0024] Figure 8 This is an enlarged structural diagram of part A of the present invention.

[0025] The components include: 1. Hanging rod; 2. Movable mechanism; 3. Fixed frame; 4. Movable frame; 5. Support rod; 6. Guide wheel assembly; 7. Winding wheel; 8. Moving guide rail; 9. Anti-wear wheel; 10. First gear; 11. Second gear; 12. Movable groove; 13. Buoyancy fine-tuning mechanism; 14. First dual-axis motor; 15. Connecting frame; 16. Mounting hole; 17. Adjusting frame; 18. Fixed plate; 19. Second dual-axis motor; 20. Electronic level; 21. Threaded rod; 22. Coil groove; 23. Auxiliary gear; 24. Gear. 25. Adjusting rod; 26. Locking block; 27. Rod body; 28. Locking hole; 29. ​​First motor; 30. Limiting plate; 31. Guide rod; 32. First threaded screw; 33. Movable block; 34. Inner rod; 35. Second threaded screw; 36. Outer rod; 37. Second motor; 38. Motor slot; 39. Mounting shell; 40. Third motor; 41. Drive gear; 42. Auxiliary wheel; 43. Mounting rod; 44. Electric push rod; 45. Auxiliary rod; 46. Slider; 47. Sliding groove; 48. Limiting block. Detailed Implementation

[0026] To make the technical means, creative features, and achieved objectives and effects of this invention easier to understand, the invention is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this invention and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this invention. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified.

[0027] Example: Figure 1-8 As shown, an air cooling coil tooling fixture includes a hanger 1 and a fixed frame 3. The hanger 1 is installed on the top of the factory building. The bottom of the hanger 1 is bolted to a movable guide rail 8. The fixed frame 3 is plate-shaped. Movable mechanisms 2 are installed on both sides of the fixed frame 3. The movable mechanisms 2 are snapped into the movable guide rails 8 and are slidably connected to them. A steel cable winding mechanism is installed on the top of the fixed frame 3. Steel cables are wound around the steel cable winding mechanism. The free ends of the steel cables longitudinally penetrate the fixed frame 3 and extend to the bottom outer side of the fixed frame 3. There are four sets of steel cables arranged in a rectangular array. Movable frames 4 are installed on the free ends of the four sets of steel cables. Movable frames 4 are rectangular frames. The bottom of the movable frames 4 is equipped with a coil tooling fixture. A spacing adjustment mechanism is provided at the connection between the coil tooling fixture and the movable frames 4. Buoyancy fine adjustment mechanisms 13 are provided on the corresponding side walls of the fixed frame 3 and the movable frames 4. An electronic level 20 is fixedly installed on the top of the movable frames 4.

[0028] In some embodiments, the boom 1 is preferably installed on the top of the factory building, and the movable guide rail 8 is installed on the path where the air cooling coil needs to be moved. When the air cooling coil needs to be galvanized, the user drives the movable mechanism 2 to move the coil fixture to the position where the air cooling coil needs to be fixed. At this time, the drive spacing adjustment mechanism adapts the coil fixture to the width of the air cooling coil and fixes the air cooling coil on the coil fixture. Then, the height of the coil fixture is reset, and the movable mechanism 2 is driven to move the air cooling coil above the galvanizing tank. At the same time, the drive cable winding mechanism releases the cable winding mechanism into the galvanizing tank. Since the air cooling coil is a hollow structure, it is affected by buoyancy, causing the movable frame 4 to shift. At this time, the electronic level 20 is triggered, causing the buoyancy fine adjustment mechanism 13 to be driven, thereby adjusting the position of the air cooling coil and making it fully enter the galvanizing tank.

[0029] like Figure 2As shown, the mounting bracket 3 has four sets of mounting holes 16 arranged in a rectangular array. The mounting holes 16 correspond to the four sets of steel cables. The steel cables are located inside the mounting holes 16. The inner sidewall of the mounting holes 16 is rotatably mounted with anti-wear wheels 9, and the steel cables are placed on the anti-wear wheels 9.

[0030] When the cable winding mechanism releases the cable, the cable can slide on the anti-wear wheel 9 to prevent the cable from directly rubbing against the fixed frame 3.

[0031] like Figure 1 and Figure 6 As shown, the movable mechanism 2 includes a mounting shell 39, a third motor 40, a drive gear 41, and an auxiliary wheel 42. The mounting shell 39 is arranged in an inverted U-shape. The drive gear 41 is rotatably mounted on the inner walls of both sides of the mounting shell 39, and the auxiliary wheel 42 is rotatably mounted on the bottom of the mounting shell 39. The third motor 40 is fixedly mounted on the outer wall of the mounting shell 39. The output end of the third motor 40 passes through the mounting shell 39 laterally and is fixedly connected to the rotating shaft of the drive gear 41. The top of the moving guide rail 8 is provided with a slot that matches the drive gear 41. The bottom inner side of the slot is provided with teeth that mesh with the drive gear 41. The outer wall of the auxiliary wheel 42 is fitted against the top of the moving guide rail 8.

[0032] When the coil fixture needs to be moved, the third motor 40 drives the drive gear 41 to rotate. Since the top of the moving guide rail 8 has a slot that matches the drive gear 41, the fixed frame 3 moves, thereby driving the coil fixture to move and complete the movement of the air cooling coil.

[0033] like Figure 1 and Figure 2 As shown, the cable winding mechanism includes a winding wheel 7, a guide wheel assembly 6, a connecting frame 15, a first dual-axis motor 14, a first gear 10, and a second gear 11. The connecting frame 15 is fixedly installed on the top of the fixed frame 3. The winding wheel 7 is rotatably installed on the connecting frame 15. There are four sets of winding wheels 7 arranged in a rectangular array. The free end of the cable is fixedly connected to the winding wheel 7. The guide wheel assembly 6 is fixedly installed on the top of the fixed frame 3 outside the winding wheel 7. The cable is sleeved on the guide wheel assembly 6. The first dual-axis motor 14 is fixedly installed on the connecting frame 15. The second gear 11 is fixedly installed on the output end of the first dual-axis motor 14. The first gear 10 is fixedly installed on the shaft of the winding wheel 7. The first gear 10 and the second gear 11 are meshed.

[0034] When the first dual-axis motor 14 is driven, the first gear 10 rotates, driving the second gear 11 to rotate, which in turn causes the winding wheel 7 to rotate, thus completing the release and winding of the steel cable.

[0035] like Figure 1 , Figure 3 , Figure 7 and Figure 8 As shown, the coil tooling fixture includes a support rod 5, an auxiliary rod 45, an electric push rod 44, an installation rod 43, a limiting block 48, a coil groove 22, a sliding groove 47, and a slider 46. The support rod 5 is slidably installed at the bottom of the movable frame 4. The support rod 5 is symmetrically arranged, and the position of the support rod 5 corresponds to the position of the moving guide rail 8. Several sets of coil grooves 22 are equidistantly arranged on the outer side of the support rod 5. The coil grooves 22 are inclined with an inclination angle of 45 degrees.

[0036] Place the support rod 5 at the bend of the air cooling coil. The user then inserts the air cooling coil into the coil groove 22. The coil groove 22 can then engage the air cooling coil, thus fixing and limiting its position. Because the coil groove 22 is set with an inclined structure and an inclination angle of 45 degrees, the air cooling coil can be prevented from falling off when it is lifted.

[0037] like Figure 7 and Figure 8 As shown, the support rod 5 consists of two sets of identical auxiliary rods 45. Electric push rods 44 are fixedly installed on the corresponding side walls of the two sets of auxiliary rods 45. The electric push rods 44 are placed at an angle. The telescopic end of the electric push rods 44 is fixedly installed with rods 43. The rods 43 are fixedly installed with limit blocks 48 on the side wall near the coil groove 22. The limit blocks 48 are in an inclined shape and are located at the intervals between two adjacent sets of coil grooves 22. A sliding groove 47 is opened on the support rod 5 at the intervals between two adjacent sets of coil grooves 22. A slider 46 is built into the sliding groove 47. The slider 46 is fixedly connected to the limit block 48.

[0038] Once the air cooling coil is embedded in the coil slot 22, the user drives the electric push rod 44, which causes the mounting rod 43 to move laterally in an inclined position, thereby allowing the limiting block 48 to lock the opening of the coil slot 22.

[0039] like Figure 3 As shown, the spacing adjustment mechanism includes an adjustment frame 17, an auxiliary gear 23, a rack 24, a second dual-axis motor 19, a threaded rod 21, and a fixing plate 18. The adjustment frame 17 is fixedly connected to the coil tooling hanger. A rack 24 is installed on the inner walls of the front and rear sides of the movable frame 4. An auxiliary gear 23 that meshes with the rack 24 is rotatably installed on the adjustment frame 17. A fixing plate 18 is fixedly installed at the center of the inner walls on both sides of the movable frame 4. A second dual-axis motor 19 is fixedly installed on the top of the fixing plate 18. A threaded rod 21 is fixedly installed at the free end of the second dual-axis motor 19. The threaded rod 21 passes through the adjustment frame 17 laterally and is rotatably connected to the two side walls of the movable frame 4. The threaded rod 21 is threadedly connected to the adjustment frame 17. The internal threads of the two sets of adjustment frames 17 are arranged in opposite directions.

[0040] When the length of the air cooling coil needs to be adjusted, the user drives the second dual-axis motor 19 to rotate the threaded rod 21. At this time, the two sets of adjustment brackets 17 move towards each other or away from each other, thereby adjusting the length of the air cooling coil and completing the fixed limit of the air cooling coil.

[0041] like Figure 3 , Figure 4 and Figure 5 As shown, the buoyancy fine-tuning mechanism 13 includes an adjusting rod 25, a rod body 27, a movable groove 12, a locking block 26, a first motor 29, a limiting plate 30, a guide rod 31, a first threaded screw 32, and a movable block 33. A movable groove 12 is provided in the center of the fixed frame 3. Rod bodies 27 are fixedly installed on the inner walls of both sides of the movable groove 12. Movable blocks 33 are sleeved on the rod body 27. There are two sets of movable blocks 33, which are slidably connected to the rod body 27. An adjusting rod 25 is hinged to the bottom of the movable block 33. The free end of the adjusting rod 25 is hinged to the top of both side walls of the movable frame 4. Locking holes 2 are equidistantly arranged on both the front and rear side walls of the rod body 27. 8. A limiting plate 30 is fixedly installed on the inner side wall of the movable block 33. A first threaded rod 32 is rotatably installed on the side wall of the limiting plate 30 near the rod body 27. Guide rods 31 are fixedly installed on both sides of the first threaded rod 32 on the limiting plate 30. A locking block 26 is sleeved on the guide rod 31 and the first threaded rod 32. The locking block 26 is slidably connected to the guide rod 31 and threadedly connected to the first threaded rod 32. The locking block 26 has a C-shaped structure and matches the locking hole 28. A first motor 29 is fixedly installed on the other side wall of the limiting plate 30. The output end of the first motor 29 passes through the limiting plate 30 laterally and is fixedly connected to the first threaded rod 32.

[0042] When the cable winding mechanism releases or winds up the cable, the limiting plate 30 slides on the rod 27, and the adjusting rod 25 changes position. After the coil is completely off the ground, the limiting plate 30 is positioned. The first motor 29 drives the first threaded screw 32 to rotate, which causes the locking block 26 to move laterally, thereby causing the locking block 26 to be embedded in the locking hole 28 to fix the limiting plate 30.

[0043] like Figure 5As shown, the adjusting rod 25 includes an inner rod 34, a second threaded screw 35, an outer rod 36, a second motor 37, and a motor slot 38. The bottom end of the outer rod 36 is hinged to the movable frame 4. The inner rod 34 is slidably installed inside the outer rod 36. The second threaded screw 35 is rotatably installed on the bottom inner side of the outer rod 36. The second threaded screw 35 is sleeved on the inner rod 34 and threadedly connected to the inner rod 34. A motor slot 38 is provided at the bottom end of the outer rod 36. The second motor 37 is fixedly installed on the inner side wall of the motor slot 38. The output end of the second motor 37 passes through the motor slot 38 laterally and is fixedly connected to the second threaded screw 35.

[0044] When the coil needs to enter the galvanizing bath, it tilts due to buoyancy. At this time, the second motor 37 drives the second threaded screw 35 to rotate, causing the outer rod 36 at the inner rod 34 to squeeze the tilted coil, thus completing the horizontal adjustment of the coil.

[0045] Working principle:

[0046] The user's third motor 40 drives the drive gear 41 to rotate. Because the top of the moving guide rail 8 has a slot that matches the drive gear 41, the device moves to the placement position of the air cooling coil. At this point, the first dual-axis motor 14 is driven, causing the first gear 10 to rotate, which in turn drives the second gear 11 to rotate. This causes the winding wheel 7 to rotate, releasing the steel cable and moving it above the air cooling coil. Then, the second dual-axis motor 19 is driven, driving the threaded rod 21 to rotate. At this time, the two sets of adjusting brackets 17 move towards or away from each other, thus adapting to the air cooling coil. After the air cooling coil is embedded in the coil groove 22, the user drives the electric push rod 44, which causes the mounting rod 43 to move laterally in an inclined position. This allows the limiting block 48 to lock the opening of the coil groove 22. After locking, the user resets the movable frame 4, moves the equipment above the galvanizing tank, and releases the movable frame 4 into the tank. Before entering the tank, if the buoyancy changes, the user drives the adjusting rod 25 to level the air cooling coil. After leveling, the movable block 33 and the rod are limited.

[0047] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A tooling fixture for an air cooling coil, comprising a lifting rod (1) and a fixing frame (3), characterized in that, The boom (1) is installed on the top of the factory building. A movable guide rail (8) is bolted to the bottom of the boom (1). The fixed frame (3) is plate-shaped. Movable mechanisms (2) are installed on both sides of the fixed frame (3). The movable mechanisms (2) are snapped into the movable guide rail (8) and are slidably connected to the movable guide rail (8). A steel cable winding mechanism is installed on the top of the fixed frame (3). A steel cable is wound around the steel cable winding mechanism. The free end of the steel cable passes through the fixed frame (3) longitudinally and extends... Extending to the bottom outer side of the fixed frame (3), there are four sets of steel cables arranged in a rectangular array. The free ends of the four sets of steel cables are equipped with movable frames (4). The movable frames (4) are arranged in a rectangular frame structure. The bottom of the movable frames (4) is equipped with a coil tool hanger. The connection between the coil tool hanger and the movable frames (4) is equipped with a spacing adjustment mechanism. The corresponding side walls of the fixed frame (3) and the movable frames (4) are equipped with a buoyancy fine adjustment mechanism (13). The top of the movable frames (4) is fixedly equipped with an electronic level (20). The buoyancy fine-tuning mechanism (13) includes an adjusting rod (25), a movable groove (12), a locking block (26), a rod body (27), locking holes (28), a first motor (29), a limiting plate (30), a guide rod (31), a first threaded screw (32), and a movable block (33). The movable groove (12) is provided in the center of the fixed frame (3). The rod body (27) is fixedly installed on the inner walls of both sides of the movable groove (12). The movable block (33) is sleeved on the rod body (27). There are two sets of movable blocks (33) and they are slidably connected to the rod body (27). The adjusting rod (25) is hinged to the bottom of the movable block (33). The free end of the adjusting rod (25) is hinged to the top of the two side walls of the movable frame (4). The locking holes (28) are equidistantly arranged on the front and rear side walls of the rod body (27). A limiting plate (30) is fixedly installed on the inner side wall of the movable block (33). A first threaded rod (32) is rotatably installed on the side wall of the limiting plate (30) near the rod body (27). Guide rods (31) are fixedly installed on both sides of the first threaded rod (32) on the limiting plate (30). A locking block (26) is sleeved on the guide rod (31) and the first threaded rod (32). The locking block (26) is slidably connected to the guide rod (31). The locking block (26) is threadedly connected to the first threaded rod (32). The locking block (26) has a C-shaped structure and matches the locking hole (28). A first motor (29) is fixedly installed on the other side wall of the limiting plate (30). The output end of the first motor (29) passes through the limiting plate (30) laterally and is fixedly connected to the first threaded rod (32). The adjusting rod (25) includes an inner rod (34), a second threaded screw (35), an outer rod (36), a second motor (37), and a motor slot (38). The bottom end of the outer rod (36) is hinged to the movable frame (4). The inner rod (34) is slidably installed inside the outer rod (36). The second threaded screw (35) is rotatably installed on the bottom inner side of the outer rod (36). The second threaded screw (35) is sleeved on the inner rod (34) and threadedly connected to the inner rod (34). A motor slot (38) is opened at the bottom end of the outer rod (36). The second motor (37) is fixedly installed on the inner side wall of the motor slot (38). The output end of the second motor (37) passes through the motor slot (38) laterally and is fixedly connected to the second threaded screw (35).

2. The tooling fixture for an air cooling coil according to claim 1, characterized in that, The fixing frame (3) is provided with mounting holes (16). There are four sets of mounting holes (16) arranged in a rectangular array. The mounting holes (16) correspond to the four sets of steel cables. The steel cables are located inside the mounting holes (16). The inner sidewall of the mounting holes (16) is rotatably mounted with anti-wear wheels (9). The steel cables are placed on the anti-wear wheels (9).

3. The tooling fixture for an air-cooled coil according to claim 1, characterized in that, The active mechanism (2) includes a mounting shell (39), a third motor (40), a drive gear (41), and an auxiliary wheel (42). The mounting shell (39) is arranged in an inverted U-shape. The drive gear (41) is rotatably mounted on the inner walls of both sides of the mounting shell (39). The auxiliary wheel (42) is rotatably mounted on the bottom of the mounting shell (39). The third motor (40) is fixedly mounted on the outer wall of the mounting shell (39). The output end of the third motor (40) passes through the mounting shell (39) laterally and is fixedly connected to the shaft of the drive gear (41). The top of the moving guide rail (8) is provided with a slot that matches the drive gear (41). The bottom of the inner side of the slot is provided with teeth that mesh with the drive gear (41). The outer wall of the auxiliary wheel (42) is fitted to the top of the moving guide rail (8).

4. The tooling fixture for an air cooling coil according to claim 1, characterized in that, The cable winding mechanism includes a winding wheel (7), a guide wheel group (6), a connecting frame (15), a first dual-axis motor (14), a first gear (10), and a second gear (11). The connecting frame (15) is fixedly installed on the top of the fixed frame (3). The winding wheel (7) is rotatably installed on the connecting frame (15). There are four groups of winding wheels (7) arranged in a rectangular array. The free end of the cable is fixedly connected to the winding wheel (7). The guide wheel group (6) is fixedly installed on the top of the fixed frame (3) outside the winding wheel (7). The cable is sleeved on the guide wheel group (6). The first dual-axis motor (14) is fixedly installed on the connecting frame (15). The second gear (11) is fixedly installed at the output end of the first dual-axis motor (14). The first gear (10) is fixedly installed on the shaft of the winding wheel (7). The first gear (10) and the second gear (11) are meshed.

5. A tooling fixture for an air-cooled coil according to claim 1, characterized in that, The coil tooling fixture includes a support rod (5), an auxiliary rod (45), an electric push rod (44), an installation rod (43), a limiting block (48), a coil groove (22), a sliding groove (47), and a slider (46). The support rod (5) is slidably installed at the bottom of the movable frame (4). The support rod (5) is symmetrically arranged, and the position of the support rod (5) corresponds to the position of the moving guide rail (8). Several sets of coil grooves (22) are equidistantly arranged on the outer side of the support rod (5). The coil grooves (22) are inclined at an angle of 45 degrees. The support rod (5) is composed of two sets of identical auxiliary rods (45). Two sets of auxiliary rods (45) are fixedly installed with electric push rods (44) on their corresponding side walls. The electric push rods (44) are placed at an angle. The telescopic end of the electric push rods (44) is fixedly installed with rods (43). The rods (43) are fixedly installed with limit blocks (48) on the side wall near the coil groove (22). The limit blocks (48) are in an angle and are located at the interval between two adjacent sets of coil grooves (22). The support rod (5) is provided with a sliding groove (47) at the interval between two adjacent sets of coil grooves (22). The sliding groove (47) has a built-in slider (46). The slider (46) is fixedly connected to the limit block (48).

6. The tooling fixture for an air cooling coil according to claim 1, characterized in that, The spacing adjustment mechanism includes an adjustment frame (17), an auxiliary gear (23), a rack (24), a second dual-axis motor (19), a threaded rod (21), and a fixing plate (18). The adjustment frame (17) is fixedly connected to the coil tooling hanger. A rack (24) is installed on the inner walls of the front and rear sides of the movable frame (4). An auxiliary gear (23) that meshes with the rack (24) is rotatably installed on the adjustment frame (17). A fixing plate (18) is fixedly installed in the center of the inner walls on both sides of the movable frame (4). A second dual-axis motor (19) is fixedly installed on the top of the fixing plate (18). A threaded rod (21) is fixedly installed on the free end of the second dual-axis motor (19). The threaded rod (21) passes through the adjustment frame (17) laterally and is rotatably connected to the inner walls on both sides of the movable frame (4). The threaded rod (21) is threadedly connected to the adjustment frame (17). The internal threads of the two sets of adjustment frames (17) are arranged in opposite directions.

Citation Information

Patent Citations

  • Special tool hanger for air cooling coil

    CN210796591U

  • A hot-dip galvanized cable tray hanging tool

    CN222744384U