Diamond roller electroplating device
By using a drive shaft and a driven shaft to drive the stirring frame and auger frame to stir the electroplating solution, and combining it with a circulation component and a raw material replenishment system, the problem of uneven distribution of the electroplating solution is solved, thereby improving the density and smoothness of the diamond roller electroplating layer and reducing production costs.
Patent Information
- Application Number
- CN202511207449.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-25
AI Technical Summary
During diamond roller electroplating, the electroplating solution is prone to pooling or uneven distribution in local areas, resulting in significant differences in electroplating effects and affecting the density and smoothness of the electroplated layer.
By setting up an active shaft and a driven shaft to drive the stirring frame and auger frame to stir the electroplating solution, and combining it with a circulation component to achieve the circulation flow of the electroplating solution, and coordinating with a shielding disc and a beam emitter to control the replenishment of raw materials, the uniformity and stability of the electroplating solution are ensured.
It accelerates the electroplating reaction, improves the density and smoothness of the electroplated layer, reduces the formation of impurities and bubbles, lowers production costs, and ensures the consistency of electroplating quality.
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Figure CN121006589A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of diamond roller manufacturing technology, specifically to a diamond roller electroplating device. Background Technology
[0002] In the field of precision machining, diamond rollers play a crucial role as a highly efficient tool for dressing shaped grinding wheels. They achieve high-precision dressing of the grinding wheel by firmly fixing diamond particles onto a metal substrate, forming a working layer with a specific profile.
[0003] Diamond roller electroplating is a technology that fixes diamond particles onto a metal substrate through an electroplating process, thereby forming a roller with high hardness and high wear resistance. During the diamond roller electroplating process, the diffusion and migration rate of ions in the electroplating solution plays a crucial role in the efficiency and quality of the electroplating reaction. An ideal electroplating environment requires that ions in the electroplating solution be distributed rapidly and uniformly to ensure the formation of a uniform, dense, and highly smooth electroplated layer on the surface of the diamond roller.
[0004] However, in actual electroplating operations, the electroplating solution is often in a relatively stagnant or insufficiently flowing state. In this state, ions in the electroplating solution tend to accumulate in localized areas or be unevenly distributed, resulting in a slow electroplating reaction rate and significant differences in electroplating effects between different areas. For example, in some areas where the ion concentration is too high, an excessively thick electroplating layer may form, or even defects such as nodules may occur; while in other areas where the ion concentration is too low, the electroplating layer may be too thin, failing to meet the requirements for using diamond rollers. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a diamond roller electroplating device that solves the problem that electroplating solutions are often in a relatively static or insufficiently flowing state, where ions in the electroplating solution tend to accumulate in local areas or have uneven distribution, resulting in significant differences in electroplating effects in different areas.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a diamond roller electroplating device, comprising a base, an electroplating tank, a first support, a filter bucket, and a second support on the upper surface of the base; a first motor mounted on the first support, a drive shaft fixedly mounted at the output end of the first motor, a pulley fixedly connected to the outer wall of the drive shaft, a transmission belt connected to the pulley, a second pulley connected to the transmission belt, a driven shaft fixedly connected to the inside of the second pulley and penetrated by the driven shaft, the outer walls of both the drive shaft and the driven shaft passing through the electroplating tank and rotatably connected to the electroplating tank, at least one stirring frame fixedly connected to the outer wall of the drive shaft, an auger frame mounted on the outer wall of the driven shaft, and a circulation component mounted in the electroplating tank.
[0007] The aforementioned solution involves a diamond roller electroplating device with a drive shaft and driven shafts. The drive shaft is driven by a motor, which in turn drives the driven shafts on both sides via belt pulleys. A stirring rack on the drive shaft and an auger on the driven shafts agitate the electroplating solution, while the auger guides the flow of the solution. This, combined with a circulation component, ensures continuous circulation of the electroplating solution. This design promotes the diffusion and migration of ions in the electroplating solution, accelerates the electroplating reaction, and effectively removes impurities and bubbles, preventing defects in the electroplated layer. This significantly improves the density and smoothness of the diamond roller electroplating layer.
[0008] Preferably, the circulation assembly includes a first water pump and a second water pump, both of which are installed inside the electroplating tank. The output end of the first water pump is located inside the electroplating tank, and the input end of the first water pump is connected to and communicates with a filter barrel through a pipe. The input end of the second water pump is located inside the electroplating tank, and the output end of the second water pump is connected to and communicates with a filter barrel through a pipe. The first water pump and the second water pump are respectively located on both sides of the electroplating tank.
[0009] Preferably, the filter barrel is provided with a filter plate inside, and the filter barrel is connected to a top cover, which is detachably connected to the filter barrel.
[0010] Preferably, the outer wall of the drive shaft is provided with an electromagnetic clutch, the electromagnetic clutch is connected to a gear one, the teeth of the gear one are meshed with a gear two, the outer wall of the gear two is fixedly connected to a rotating shaft one, and the outer wall of the rotating shaft one is embedded in the interior of the electroplating tank and rotatably connected to the electroplating tank.
[0011] Preferably, a shielding disc is fixedly connected to the outer wall of the rotating shaft, a beam emitter and a receiver are installed inside the electroplating tank, the shielding disc is located between the beam emitter and the receiver, and the shielding disc has a notch.
[0012] Preferably, a storage bin is installed inside the support frame, and a solenoid valve is provided on the upper surface of the storage bin. The solenoid valve is electrically connected to the receiver.
[0013] Preferably, the tooth end of gear two is meshed with an idler gear, the tooth end of the idler gear is meshed with gear four, a bracket is fixedly connected inside gear four and penetrated by the bracket, a sliding frame is slidably connected to the outer wall of the bracket, the sliding frame is provided with a limit pin, and the limit pin is inserted and engaged with the bracket.
[0014] Preferably, the hanging bracket is rotatably connected to a lifting bracket, the lifting bracket is slidably connected to a second bracket, one end of a second rotating shaft is rotatably connected to the outer wall of the lifting bracket, and the other end of the second rotating shaft is fixedly connected to an idler gear.
[0015] Preferably, a second motor is provided on the upper surface of the base, and one end of a lead screw is fixedly provided at the output end of the second motor. The other end of the lead screw is rotatably connected to the second bracket, and the outer wall of the lead screw is threadedly connected to the lifting bracket.
[0016] Preferably, a locking device is provided on the outer wall of the first rotating shaft, and the locking device is installed on the inner wall of the electroplating tank; a locking device is provided on the outer wall of the second rotating shaft, and the locking device is installed on the outer wall of the lifting bracket.
[0017] Working principle: When motor one is started, it drives the drive shaft to rotate. The drive shaft, through the transmission action of pulley one, transmission belt, and pulley two, synchronously drives the driven shafts on both sides to rotate. The stirring frame on the outer wall of the drive shaft then stirs the electroplating solution in the electroplating tank. The auger frame on the outer wall of the driven shaft guides the flow of the electroplating solution while stirring. At the same time, water pump one and water pump two are started. Water pump two draws liquid from inside the electroplating tank. After the liquid is filtered through the filter screen, it flows into the filter bucket. In the filter bucket, it is further filtered through the filter plate. Then, water pump one draws the filtered liquid from inside the filter bucket and flows back into the electroplating tank, realizing the circulation of the electroplating solution and ensuring the quality and stability of the electroplating solution. During the electroplating process, to ensure plating quality, the raw materials consumed in the plating process need to be continuously replenished. The drive shaft is connected to gear one via an electromagnetic clutch. When the electromagnetic coil of the electromagnetic clutch is energized, the power of the drive shaft is transmitted to gear one, causing gear one to rotate. When the electromagnetic coil is de-energized, the power transmission is interrupted, and gear one meshes with gear two, causing gear one to rotate, which in turn drives shaft one to rotate. The shielding disc on shaft one rotates accordingly. The shielding disc is located between the beam emitter and the receiver and has a notch. When the shielding disc rotates so that the notch is aligned with the beam emitter, the beam emitted by the beam emitter can be emitted to the receiver. As the beam continues to rotate, it is blocked, preventing the receiver from receiving it. The receiver is electrically connected to the solenoid valve. When the receiver receives the beam, it generates an electrical signal that is transmitted to the controller. Upon receiving the signal, the controller immediately sends an opening command to the solenoid valve. The solenoid valve opens, and the electroplating material in the storage tank flows out into the electroplating tank. As the blocking disc rotates once, the motor completes one material feeding cycle. Through this continuous, small-volume replenishment method, the concentration of the material in the electroplating tank can be kept within a relatively stable range, improving the consistency and stability of electroplating quality, while reducing material waste and lowering production costs. Before performing roller electroplating, the rollers need to be installed and their positions adjusted. The rack is used to hold the rollers to be electroplated. A sliding frame is slidably connected to the outer wall of the rack, which is used to install the rollers. Operators can adjust the position of the sliding frame on the outer wall of the rack according to actual needs to accommodate rollers of different specifications and requirements for electroplating. After adjusting the position of the sliding frame, limit pins are used to limit the sliding frame to ensure that the position of the rollers is accurate and stable during the electroplating process, thereby ensuring the uniformity of electroplating. After the roller installation and position adjustment are completed, the roller lifting and electroplating operations begin. Support bracket two supports the sliding lifting bracket, which in turn supports the rotation of the hanging bracket, rotating shaft two, and idler gear. Two sets of synchronously rotating motors two are started, driving the lead screw to rotate. The lead screw pushes the lifting bracket downwards, bringing the idler gear, gear four, and the installed roller into the electroplating tank. At this time, gear two drives the idler gear to rotate, the idler gear drives gear four to rotate, and gear four drives the hanging bracket to rotate, thus causing the roller to rotate within the electroplating tank, achieving uniform electroplating. During the electroplating process, the stirring and circulation of the electroplating solution, as well as the continuous replenishment of raw materials, provide excellent conditions for the roller electroplating, ensuring electroplating quality. Through this series of workflows, this diamond roller electroplating device can efficiently and stably complete the electroplating of diamond rollers.
[0018] This invention provides a diamond roller electroplating apparatus. It has the following beneficial effects: 1. This invention uses a drive shaft to drive a stirring frame for stirring, and a driven shaft to drive a screw conveyor for stirring and guiding the flow of the electroplating solution. Combined with a circulation component, the electroplating solution is circulated, which promotes the diffusion and migration of ions in the electroplating solution and accelerates the electroplating reaction. At the same time, it can remove impurities and bubbles in time, avoid the formation of defects in the electroplating layer, and improve the density and smoothness of the diamond roller electroplating layer.
[0019] 2. This invention uses an active shaft to drive a rotating shaft to rotate. By cooperating with a shielding disc, a beam emitter, and a receiver, when the receiver receives the beam, the controller opens the solenoid valve, allowing the electroplating raw materials in the storage tank to flow into the electroplating tank. This enables continuous, small-scale replenishment of raw materials, keeping the concentration of raw materials in the electroplating tank stable, improving the consistency and stability of electroplating quality, reducing raw material waste, and lowering production costs.
[0020] 3. The present invention can also drive the idler gear to rotate through the second gear, the idler gear to drive the fourth gear to rotate, and then drive the hanger to rotate, and the hanger to drive the roller to rotate, so that the roller electroplating is more uniform.
[0021] 4. This invention uses motor two to drive the lead screw to rotate, which in turn drives the lifting bracket to rise and fall, thus enabling the rollers to rise and fall within the electroplating tank. This facilitates the replacement of new rollers after electroplating by raising the lifting bracket. Furthermore, locking devices one and two are respectively installed on the outer walls of rotating shaft one and rotating shaft two. When raising the lifting bracket, the electromagnetic clutch is first disengaged and rotating shaft one and rotating shaft two are fixed, so that the relevant gears no longer rotate. When lowering the lifting bracket, the gears can re-engage due to the locking of the locking devices, preventing gear breakage. After engagement, the locking devices are released, and finally, the power connection is established through the electromagnetic clutch, ensuring the stability of the device operation. Attached Figure Description
[0022] Figure 1This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a partial structural diagram of the motor of the present invention; Figure 3 This is a cross-sectional schematic diagram of the internal structure of the electroplating tank of the present invention; Figure 4 This is a partial structural diagram of the gear of the present invention; Figure 5 This is a partial structural diagram of the optical disc of the present invention; Figure 6 This is a schematic diagram of the beam emitter position structure of the present invention; Figure 7 This is a partial structural diagram of the storage tank of the present invention; Figure 8 This is a schematic diagram of a partial structure of the lead screw of the present invention; Figure 9 This is a partial structural diagram of the locking device of the present invention.
[0023] The components are as follows: 1. Base; 2. Electroplating tank; 3. Bracket 1; 4. Motor 1; 5. Drive shaft; 6. Pulley 1; 7. Transmission belt; 8. Pulley 2; 9. Driven shaft; 10. Stirring rack; 11. Screw gantry; 12. Water pump 1; 13. Filter barrel; 14. Water pump 2; 15. Top cover; 16. Electromagnetic clutch; 17. Gear 1; 18. Gear 2; 19. Rotating shaft 1; 20. Shielding disc; 21. Beam emitter; 22. Receiver; 23. Storage tank; 24. Solenoid valve; 25. Idler gear; 26. Gear 4; 27. Hanger; 28. Sliding frame; 29. Limit pin; 30. Lifting bracket; 31. Bracket 2; 32. Motor 2; 33. Lead screw; 34. Locking device 1; 35. Locking device 2; 36. Rotating shaft 2. Detailed Implementation
[0024] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] Please see the appendix Figure 1 - Appendix Figure 3This invention provides a diamond roller electroplating device, including a base 1. The upper surface of the base 1 is provided with an electroplating tank 2, a first support 3, a filter barrel 13, and a second support 31. The first support 3 is equipped with a first motor 4. The output end of the first motor 4 is fixedly provided with a drive shaft 5. The outer wall of the drive shaft 5 is fixedly connected to a first pulley 6. The first pulley 6 is connected to a transmission belt 7. The transmission belt 7 is connected to a second pulley 8. The inner part of the second pulley 8 is fixedly connected to a driven shaft 9 and is penetrated by the driven shaft 9. The outer walls of both the drive shaft 5 and the driven shaft 9 pass through the electroplating tank 2 and are rotatably connected to the electroplating tank 2. At least one stirring frame 10 is fixedly connected to the outer wall of the drive shaft 5. The outer wall of the driven shaft 9 is provided with an auger frame 11. The electroplating tank 2 is provided with a circulation component.
[0026] Specifically, the drive shaft 5 and driven shaft 9 are located on the lower side of the electroplating tank 2, and the driven shaft 9 are located on both sides of the drive shaft 5. Pulley 1 6, transmission belt 7, and pulley 2 8 are located on the outer side of the electroplating tank 2. The drive shaft 5 drives the driven shaft 9 on one side to rotate via a set of pulley 1 6, transmission belt 7, and pulley 2 8. When the starter motor 1 4 drives the drive shaft 5 at the output end to rotate, the drive shaft 5 drives the driven shafts 9 on both sides to rotate simultaneously via pulley 1 6, transmission belt 7, and pulley 2 8. The drive shaft 5 is stirred by the stirring frame 10, and the driven shaft 9, through the auger frame 11, guides the flow of the electroplating solution while stirring. The electroplating solution circulates through the circulation component. The stirring and flow of the electroplating solution promote the diffusion and migration of ions in the electroplating solution, accelerating the electroplating reaction. Effective stirring and flow of the electroplating solution can promptly remove impurities and bubbles, preventing them from forming defects in the electroplated layer and improving the density and smoothness of the diamond roller electroplated layer.
[0027] Please see the appendix Figure 1 and attached Figure 6 The circulation assembly includes a first water pump 12 and a second water pump 14. Both the first water pump 12 and the second water pump 14 are installed inside the electroplating tank 2. The output end of the first water pump 12 is located inside the electroplating tank 2, and the input end of the first water pump 12 is connected to the filter barrel 13 through a pipe. The input end of the second water pump 14 is located inside the electroplating tank 2, and the output end of the second water pump 14 is connected to the filter barrel 13 through a pipe. The first water pump 12 and the second water pump 14 are respectively located on both sides of the electroplating tank 2.
[0028] Specifically, water pump 12 and water pump 2 14 are used to provide power for the liquid flow. A filter screen is installed at the input end of water pump 2 14 to prevent diamond particles from entering water pump 2 14 and causing damage to water pump 2 14. When the circulation starts, water pump 12 and water pump 2 14 can be started. Water pump 2 14 draws liquid from the inside of the electroplating tank 2 and then flows into the filter tank 13. Subsequently, water pump 12 draws liquid from the inside of the filter tank 13 and then flows back into the inside of the electroplating tank 2.
[0029] Please see the appendix Figure 1 The filter barrel 13 is equipped with a filter plate inside, and the filter barrel 13 is connected to a top cover 15, which is detachably connected to the filter barrel 13.
[0030] Specifically, the filter barrel 13 is used to filter impurities. A filter plate is installed inside the filter barrel 13, and the filter plate is detachable from the filter barrel 13. When the second water pump 14 supplies liquid to the filter barrel 13, the filter barrel 13 is connected to the second water pump 14 on the upper side. The liquid is filtered through the middle filter plate, and the filtered liquid is then drawn away by the first water pump 12 at the lower side. The top cover 15 of the filter barrel 13 can be removed by a buckle for easy cleaning of the filter plate. Other impurities inside the electroplating tank 2 can also be filtered through the filter barrel 13. Different objects can be filtered by setting different filter parts inside the filter barrel 13. This is something that can be achieved by existing technology and will not be described in detail.
[0031] Please see the appendix Figure 4 - Appendix Figure 6 An electromagnetic clutch 16 is provided on the outer wall of the drive shaft 5. The electromagnetic clutch 16 is connected to a gear 17. The teeth of the gear 17 are meshed with a gear 18. A rotating shaft 19 is fixedly connected to the outer wall of the gear 18. The outer wall of the rotating shaft 19 is embedded in the interior of the electroplating tank 2 and is rotatably connected to the electroplating tank 2.
[0032] Specifically, the drive shaft 5 is connected to the electromagnetic clutch 16, which can engage with gear 17. When the electromagnetic coil of the electromagnetic clutch 16 is energized, a magnetic field is generated inside the coil. This magnetic field attracts the iron core or armature inside the clutch, causing it to tightly engage with the friction plate. At this time, the power of the drive shaft 5 is transmitted to the shaft inside through the friction plate, thereby driving gear 17 to rotate and realizing the transmission of power. When the electromagnetic coil of the electromagnetic clutch 16 is de-energized, the magnetic field disappears, and the iron core or armature springs back to its original position under the action of the spring. The friction plate separates, and the power transmission is interrupted. The electromagnetic clutch 16 can control whether gear 17 rotates. When the electromagnetic clutch 16 is closed, the drive shaft 5 drives gear 17 to rotate through the electromagnetic clutch 16. Gear 17 meshes with gear 2 18 and rotates. The rotating shaft 19 can support the rotation of gear 2 18.
[0033] Please see the appendix Figure 4 - Appendix Figure 6 A shielding disc 20 is fixedly connected to the outer wall of the rotating shaft 19. A beam emitter 21 and a receiver 22 are installed inside the electroplating tank 2. The shielding disc 20 is located between the beam emitter 21 and the receiver 22. The shielding disc 20 has a notch.
[0034] Specifically, when the rotating shaft 19 rotates, it drives the shielding disc 20 on the outer wall to rotate. Inside the electroplating tank 2, there is a beam emitter 21 and a receiver 22. The beam emitter 21 emits a beam, and the receiver 22 receives the beam. When the rotating shaft 19 rotates, it can control the beam transmission between the beam emitter 21 and the receiver 22. There is a notch on the shielding disc 20. When the shielding disc 20 rotates and the notch is aligned with the beam emitter 21, the beam emitter 21 can emit light to the receiver 22. When the shielding disc 20 continues to rotate, the beam emitted by the beam emitter 21 is blocked by the shielding disc 20, and the receiver 22 cannot receive the beam.
[0035] Please see the appendix Figure 7 The storage tank 23 is installed inside the bracket 3. A solenoid valve 24 is provided on the upper surface of the storage tank 23. The solenoid valve 24 is electrically connected to the receiver 22.
[0036] Specifically, the storage tank 23 stores the raw materials consumed in electroplating. The feeding of these materials is controlled by a solenoid valve 24, which is electrically connected to the receiver 22. In practical applications, an additional controller can be added to the system, or a controller can be installed inside the receiver 22 or the solenoid valve 24. When the receiver 22 receives the beam from the beam emitter 21, it generates an electrical signal and transmits it to the controller. Upon receiving this signal, the controller immediately sends an opening command to the solenoid valve 24. The solenoid valve 24 opens rapidly upon receiving the command, allowing the electroplating raw materials in the storage tank 23 to flow smoothly into the electroplating tank 2. The shielding disc 20 rotates once, and the motor 4 feeds the materials once, thus continuously replenishing the electroplating tank 2 with small amounts of raw materials multiple times. This ensures that the concentration of raw materials in the electroplating tank 2 remains within a relatively stable range, improving the consistency and stability of electroplating quality. Secondly, using multiple small-batch feeding methods reduces material waste. Because the amount of raw materials fed each time is small, precise replenishment can be made according to actual consumption, avoiding excessive accumulation and waste of raw materials, and reducing production costs. Please see the appendix Figure 4 and attached Figure 9 The tooth end of gear 218 is meshed with idler gear 25, and the tooth end of idler gear 25 is meshed with gear 426. The internal part of gear 426 is fixedly connected to a bracket 27 and is penetrated by the bracket 27. The outer wall of the bracket 27 is slidably connected to a sliding frame 28. The sliding frame 28 is provided with a limit pin 29, and the limit pin 29 is inserted and engaged with the bracket 27.
[0037] Specifically, gear 218 can drive idler gear 25 to rotate, idler gear 25 drives gear 426 to rotate, gear 426 can drive bracket 27 to rotate, bracket 27 is used to place the roller to be electroplated, and the outer wall of bracket 27 is provided with sliding bracket 28, which can slide on the outer wall of bracket 27. Adjusting the position of sliding bracket 28 is used to install roller. By setting the roller on the outer wall of sliding bracket 28 and adjusting the position of roller, the position of sliding bracket 28 can be limited by limiting pin 29. Limiting holes can be opened inside bracket 27, such as bolts, to limit sliding bracket 28. When gear 218 rotates, it can drive bracket 27 to rotate, and bracket 27 drives roller to rotate, which can make the electroplating of roller more uniform.
[0038] Please see the appendix Figure 4 and attached Figure 8 The hanging bracket 27 is rotatably connected to the lifting bracket 30, the lifting bracket 30 is slidably connected to the bracket 31, and one end of the rotating shaft 36 is rotatably connected to the outer wall of the lifting bracket 30. The other end of the rotating shaft 36 is fixedly connected to the idler gear 25.
[0039] Specifically, the hanging bracket 27 is supported by the lifting bracket 30, the second bracket 31 supports the sliding lifting of the lifting bracket 30, and the lifting bracket 30 supports the rotation of the second rotating shaft 36 and the idler gear 25. The roller is lifted and lowered inside the electroplating tank 2 by the lifting bracket 30. When the lifting bracket 30 is lowered, the idler gear 25, the fourth gear 26 and the roller can be brought into the interior of the electroplating tank 2 for electroplating. After the electroplating is completed, the lifting bracket 30 can be raised to replace a new batch of rollers.
[0040] Please see the appendix Figure 4 and attached Figure 8 The upper surface of the base 1 is provided with a motor 32. One end of the lead screw 33 is fixedly provided at the output end of the motor 32. The other end of the lead screw 33 is rotatably connected to the bracket 31. The outer wall of the lead screw 33 is threadedly connected to the lifting bracket 30.
[0041] Specifically, the lifting support 30 is powered by two motors 32, which rotate synchronously. Starting the motors 32 drives the lead screw 33 at the output end to rotate, and the rotation of the lead screw 33 pushes the lifting support 30 to rise and fall, thereby enabling the lifting support 30 to drive the rollers to rise and fall.
[0042] Please see the appendix Figure 9 A locking device 34 is provided on the outer wall of the rotating shaft 19, and the locking device 34 is installed on the inner wall of the electroplating tank 2. A locking device 35 is provided on the outer wall of the rotating shaft 2 36, and the locking device 35 is installed on the outer wall of the lifting bracket 30.
[0043] Specifically, locking devices 1-34 and 2-35 are respectively installed on the outer walls of rotating shaft 19 and rotating shaft 2 36. Locking devices 1-34 and 2-35 control the rotation of rotating shaft 19 and rotating shaft 2 36. When the lifting bracket 30 needs to be raised, the electromagnetic clutch 16 must first be disengaged, meaning the drive shaft 5 does not drive gear 17 to rotate, allowing gear 17 to rotate freely. Then, locking devices 1-34 and 2-35 fix rotating shaft 19 and rotating shaft 2 36, preventing further rotation. At this time, rotating shaft 19 and rotating shaft 2 36... Gear 2 18, Gear 1 17, Idler Gear 25, and Gear 4 26 all stop rotating. When it is necessary to lower the lifting bracket 30 again, first lower the lifting bracket 30. Due to the locking of locking device 1 34 and locking device 2 35, the gears can re-mesh to avoid tooth breakage. After meshing, release the restriction of locking device 1 34 and locking device 2 35, and then connect the power through the electromagnetic clutch 16. Locking device 1 34 and locking device 2 35 are shaft locking devices. Currently, there are many products that can control the rotation of the shaft.
[0044] In addition, this device uses anodes and cathodes and various wires and cables, but these are not the focus of this device and are therefore not described in detail. They can be solved using existing technologies.
[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A diamond roller plating device comprising a base (1), characterized in that, The upper surface of the base (1) is provided with an electroplating tank (2), a support one (3), a filter barrel (13) and a support two (31), the support one (3) is provided with a motor one (4), the output end of the motor one (4) is fixedly provided with a driving shaft (5), the outer wall of the driving shaft (5) is fixedly connected with a belt pulley one (6), the belt pulley one (6) is connected with a transmission belt (7), the transmission belt (7) is connected with a belt pulley two (8), the inside of the belt pulley two (8) is fixedly connected with a driven shaft (9) and is penetrated by the driven shaft (9), the outer walls of the driving shaft (5) and the driven shaft (9) are both through the electroplating tank (2) and are rotatably connected with the electroplating tank (2), the outer wall of the driving shaft (5) is fixedly connected with at least one stirring frame (10), the outer wall of the driven shaft (9) is provided with an auger frame (11), the electroplating tank (2) is provided with a circulating assembly.
2. A diamond roller electroplating apparatus according to claim 1, wherein The circulating assembly comprises a water pump one (12) and a water pump two (14), the water pump one (12) and the water pump two (14) are both installed in the inside of the electroplating tank (2), the output end of the water pump one (12) is located in the inside of the electroplating tank (2), the input end of the water pump one (12) is connected and communicated with the filter barrel (13) through a pipeline, the input end of the water pump two (14) is located in the inside of the electroplating tank (2), the output end of the water pump two (14) is connected and communicated with the filter barrel (13) through a pipeline, the water pump one (12) and the water pump two (14) are respectively arranged on the two sides of the electroplating tank (2).
3. A diamond roller electroplating apparatus according to claim 2, wherein The inside of the filter barrel (13) is provided with a filter plate, the filter barrel (13) is connected with a top cover (15), the top cover (15) is detachably connected with the filter barrel (13).
4. A diamond roller electroplating apparatus according to claim 3, wherein The outer wall of the driving shaft (5) is provided with an electromagnetic clutch (16), the electromagnetic clutch (16) is connected with a gear one (17), the tooth end of the gear one (17) is engagedly connected with a gear two (18), the outer wall of the gear two (18) is fixedly connected with a rotating shaft one (19), the outer wall of the rotating shaft one (19) is embedded in the inside of the electroplating tank (2) and is rotatably connected with the electroplating tank (2).
5. A diamond roller electroplating apparatus as claimed in claim 4, wherein The outer wall of the rotating shaft one (19) is fixedly connected with a light shielding disc (20), the inside of the electroplating tank (2) is installed with a light beam emitter (21) and a receiver (22), the light shielding disc (20) is located between the light beam emitter (21) and the receiver (22), the light shielding disc (20) is provided with a notch.
6. A diamond roller electroplating apparatus as claimed in claim 5, wherein The inside of the support one (3) is installed with a storage barrel (23), the upper surface of the storage barrel (23) is provided with an electromagnetic valve (24), the electromagnetic valve (24) is electrically connected with the receiver (22).
7. A diamond roller electroplating apparatus as claimed in claim 6, wherein The gear end meshing connection of gear two (18) is connected with idler gear (25), the gear end meshing connection of idler gear (25) is connected with gear four (26), the inside of gear four (26) is fixedly connected with hanger (27) and is penetrated by hanger (27), the outer wall of hanger (27) is slidably connected with sliding frame (28), sliding frame (28) is provided with limit pin (29), limit pin (29) is inserted into hanger (27) and is embedded.
8. A diamond roller electroplating apparatus as claimed in claim 7, wherein Hanger (27) is rotatably connected with lifting support (30), lifting support (30) is slidably connected with support two (31), one end of rotating shaft two (36) is rotatably connected with the outer wall of lifting support (30), the other end of rotating shaft two (36) is fixedly connected with idler gear (25).
9. A diamond roller electroplating apparatus as claimed in claim 8, wherein The upper surface of base (1) is provided with motor two (32), one end of screw rod (33) is fixedly provided on the output end of motor two (32), the other end of screw rod (33) is rotatably connected with support two (31), the outer wall of screw rod (33) is threadedly connected with lifting support (30).
10. The diamond roller electroplating apparatus of claim 7, wherein, The outer wall of rotating shaft one (19) is provided with locker one (34), locker one (34) is installed on the inner wall of electroplating tank (2), the outer wall of rotating shaft two (36) is provided with locker two (35), locker two (35) is installed on the outer wall of lifting support (30).