A steel pipe pile rapid reinforcing device for a slope near a railway line
The rapid reinforcement device for steel pipe piles uses a lateral telescopic arm to clamp the steel pipe piles and inject grout, which solves the problem of road occupation in traditional pile foundation construction, realizes rapid reinforcement and stability improvement of slopes, and reduces the impact of construction on the environment.
Patent Information
- Application Number
- CN202511525143.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-10-24
AI Technical Summary
When a new railway line is located close to an existing highway, traditional large-diameter concrete pile foundation construction occupies roads, affects traffic, and causes serious environmental damage, making it unsuitable for high traffic volume conditions. Therefore, a fast and effective slope reinforcement method is needed.
A rapid reinforcement device for steel pipe piles is adopted, which clamps the steel pipe piles with a horizontal telescopic arm, drills holes along the slope and injects concrete grout, and combines the construction method of prefabricated steel pipe piles with grouting to achieve overall slope reinforcement.
It improves the overall stability of the slope, reduces construction time and environmental impact, adapts to vehicle loads, avoids slope instability, and shortens the construction period.
Smart Images

Figure CN121006802B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of reinforcing the slope adjacent to the railway line, in particular, relates to a steel pipe pile rapid reinforcement device for the slope adjacent to the railway line. BACKGROUND
[0002] When a newly-built railway line is adjacent to an existing highway, due to the influence of the mountainous terrain, the pile foundation and the pile cap excavation surface of the lower structure of the railway bridge will intrude into the highway slope. Thus, during the process of foundation pit excavation, the construction operation will affect the stability of the highway slope and the safety of driving. The traditional method is to use concrete piles with a diameter of 1.5m~1.8m for temporary protection of the slope, but the pile foundation construction needs to use large pile foundation equipment, and at least half of the road needs to be occupied during construction, which makes the land occupation area large and the construction period long. Moreover, the large pile foundation construction causes irreversible damage to the existing road surface, and when the traffic volume on the highway is large, it affects the highway transportation, so it does not have the construction conditions of occupying the road with large-diameter concrete retaining piles. Therefore, there is an urgent need for a steel pipe pile rapid reinforcement device for the slope adjacent to the railway line to overall reinforce the soil around the slope adjacent to the railway line, effectively improve the overall stability of the slope, greatly reduce the preparation conditions of the construction site, reduce the occupation of the road surface, reduce the influence of construction on the surrounding environment, and improve the reinforcement efficiency. SUMMARY
[0003] The present application provides a steel pipe pile rapid reinforcement device for the slope adjacent to the railway line to overall reinforce the soil around the slope adjacent to the railway line, effectively improve the overall stability of the slope, greatly reduce the preparation conditions of the construction site, reduce the occupation of the road surface, reduce the influence of construction on the surrounding environment, and improve the reinforcement efficiency.
[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:
[0005] A steel pipe pile rapid reinforcement device for the slope adjacent to the railway line, comprising a vertical transmission rail mounted on a working vehicle, a walking mechanism capable of walking in the vertical direction is mounted on the vertical transmission rail, the walking mechanism is connected with an assembly seat through a horizontal telescopic arm, a slurry distribution mechanism, a drilling position adjusting mechanism and a drilling transmission mechanism are sequentially arranged on the assembly seat in the vertical direction, a driving mechanism is mounted between the assembly seat and the drilling transmission mechanism, the drilling transmission mechanism has a plurality of output units, a clamping ring cutting mechanism is mounted on each output unit, and the upper end of the steel pipe pile is clamped in the clamping ring cutting mechanism.
[0006] Further, the vertical transmission rail comprises a vertical rail body fixedly connected with the working vehicle through a fixing base, a vertical sliding groove is formed at one end of the vertical rail body close to the running mechanism, the running mechanism is slidably connected with the vertical rail body through the vertical sliding groove, vertical racks are respectively fixed at two sides of the vertical rail body, and the running mechanism is in transmission connection with the two vertical racks.
[0007] Further, the running mechanism comprises two driving motors which are detachably installed at two sides of the mounting base, a driving gear is coaxially arranged on an output shaft of each driving motor, the driving gear is in transmission connection with the corresponding vertical rack, a sliding block is arranged on the mounting base and slidably arranged in the vertical sliding groove.
[0008] Further, the drilling position adjusting mechanism comprises a disc-shaped base installed at the lower end of the slurry distribution mechanism, a plurality of radial adjusting units are detachably installed on the disc-shaped base in a circumferential direction, and each clamping and cutting mechanism is connected with the radial adjusting unit through a corresponding output unit.
[0009] Further, the radial adjusting unit comprises a radial arm connected with the disc-shaped base at one end, an adjusting screw is threadedly connected on the radial arm, the adjusting screw extends in a radial direction of the disc-shaped base, a vertical guide pipe is slidably arranged on the radial arm, the vertical guide pipe is rotationally connected with one end of the adjusting screw, the vertical guide pipe is rotationally connected with the corresponding output unit, and the vertical guide pipe is communicated with the steel pipe pile through the output unit.
[0010] Further, the drilling transmission mechanism comprises a driving gear rotationally driven by the driving mechanism, the driving gear is in transmission connection with each output unit; the output unit comprises a vertical sleeve, a driven gear is coaxially arranged outside the vertical sleeve, the driving gear is in meshing with the driven gear, the lower end of the vertical sleeve is connected with the clamping and cutting mechanism, and the upper end of the vertical sleeve is in rotational communication with the corresponding vertical guide pipe.
[0011] Further, the driving mechanism is in transmission connection with a vertical shaft, the vertical shaft is rotationally connected with the assembling base, the lower end of the vertical shaft is coaxially connected with the driving gear, the driving gear comprises an outer gear ring and a center base which are coaxially arranged, the center base is coaxially connected with the vertical shaft, and the outer gear ring is detachably connected outside the center base.
[0012] Further, the clamping and cutting mechanism comprises a columnar base fixedly connected with the lower end of the output unit, an assembling opening is formed at the center of the columnar base, the upper end of the steel pipe pile is assembled in the assembling opening, and a clamping unit and a cutting unit are spacedly arranged on the columnar base in a vertical direction.
[0013] Further, the slurry distribution mechanism comprises a distribution body connected to the assembly seat and the drilling position adjusting mechanism at the upper and lower ends respectively, a distribution cavity is formed in the distribution body, a slurry inlet joint and a plurality of slurry outlet hoses are formed on the distribution body, and each of the slurry outlet hoses is communicated with a corresponding steel pipe pile.
[0014] Further, the steel pipe pile comprises a vertical pile body, a grouting channel is formed in the vertical pile body, a plurality of grouting holes are formed on the peripheral wall of the vertical pile body at intervals, and a drilling blade extending along the axis of the vertical pile body is formed on the peripheral wall of the vertical pile body.
[0015] Compared with the prior art, the technical progress achieved by the present application lies in that the transverse telescopic arm of the present application extends along the transverse direction of the road, before drilling, a plurality of steel pipe piles are respectively assembled in each clamping ring cutting mechanism, the clamping ring cutting mechanism is controlled to switch to the clamping state to clamp the corresponding steel pipe pile, then the transverse telescopic arm is controlled to move towards the area of the slope to be drilled, when reaching the predetermined area, the driving mechanism is controlled to act, and the walking mechanism is controlled to move downwards on the vertical transmission rail, the drilling transmission mechanism is controlled by the driving mechanism to act, so that all the output units rotate, and then drive the steel pipe piles to drill into the slope, then the pressurized concrete slurry is injected into each steel pipe pile through the slurry distribution mechanism, so that the area of the slope where the steel pipe pile is inserted is consolidated, then the clamping ring cutting mechanism is released from clamping the upper end of the steel pipe pile, and then the clamping ring cutting mechanism is controlled to switch to the cutting mode, and the driving mechanism is controlled to act, so that the clamping ring cutting mechanism cuts off the part of the steel pipe pile above the ground. The present application can adjust the drilling position adjusting mechanism, and replace the parts of the corresponding type of the drilling transmission mechanism, so that the spacing of the plurality of steel pipe piles connected with the drilling transmission mechanism can be adjusted, so as to effectively reinforce the slope, and avoid that the spacing between the steel pipe piles is too small, and the adjacent steel pipe piles cause damage to the slope in the process of synchronous drilling, that is, the slope appears large cracks, collapse and the like. The present application introduces high-strength steel pipe piles and grouting materials, which can improve the shortcomings of the traditional reinforcement method, not only the strength and rigidity of the steel pipe pile are higher, but also the surrounding soil is consolidated as a whole, so that the overall stability of the slope is effectively improved. The steel pipe pile grouting reinforcement adopts the construction method of combining finished steel pipe piles with grouting, the consolidation time is short, the foundation pit can be excavated the next day after reinforcement, which can greatly shorten the construction period and greatly reduce the influence on the existing highway transportation. The present application is especially suitable for the case that the highway subgrade is filled with sand and gravel soil, the grouting penetration and diffusion effect is good, the grouting can be effectively consolidated, the overall performance is good, has certain anti-seismic performance, can better adapt to the influence of vehicle moving load, and avoids slope instability. In summary, the present application can reinforce the surrounding soil of the slope near the railway line as a whole, effectively improve the overall stability of the slope, greatly reduce the preparation conditions of the construction site, reduce the occupation of the road, reduce the influence of the construction on the surrounding environment, and improve the reinforcement efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application together with the embodiments, and are used to explain the present application, and do not constitute a limitation on the present application.
[0017] In the drawings:
[0018] Figure 1Structure diagram of an embodiment of the present application;
[0019] Figure 2 Structure diagram of a vertical transmission rail of an embodiment of the present application;
[0020] Figure 3 Structure diagram of a running mechanism of an embodiment of the present application;
[0021] Figure 4 Structure diagram of connection of a driving mechanism, an assembly seat, a slurry distribution mechanism, a drilling position adjusting mechanism and a drilling transmission mechanism of an embodiment of the present application;
[0022] Figure 5 Structure diagram of connection of a slurry distribution mechanism, a drilling position adjusting mechanism, a drilling transmission mechanism and a plurality of clamping ring cutting mechanisms of an embodiment of the present application;
[0023] Figure 6 Structure diagram of connection of a drilling position adjusting mechanism, a drilling transmission mechanism and a plurality of clamping ring cutting mechanisms of an embodiment of the present application;
[0024] Figure 7 Structure diagram of a drilling position adjusting mechanism of an embodiment of the present application;
[0025] Figure 8 Partial structure diagram of a drilling position adjusting mechanism of an embodiment of the present application;
[0026] Figure 9 Structure diagram of connection of an output unit and a clamping ring cutting mechanism of an embodiment of the present application;
[0027] Figure 10 Structure diagram of connection of a drilling transmission mechanism and a plurality of clamping ring cutting mechanisms of an embodiment of the present application;
[0028] Figure 11 Structure diagram of a center seat of a driving gear in a drilling transmission mechanism of an embodiment of the present application;
[0029] Figure 12 Structure diagram of an outer gear ring of a driving gear in a drilling transmission mechanism of an embodiment of the present application;
[0030] Figure 13 Structure diagram of connection of an output unit and a clamping ring cutting mechanism of an embodiment of the present application from another angle;
[0031] Figure 14 Axial structure sectional view of connection of an output unit and a clamping ring cutting mechanism of an embodiment of the present application;
[0032] Figure 15 Partial exploded structure diagram of a clamping ring cutting mechanism of an embodiment of the present application;
[0033] Figure 16 Partial structure sectional view of the clamping ring cutting mechanism of the embodiment of the present application;
[0034] Figure 17 Structure schematic view of the steel pipe pile of the embodiment of the present application;
[0035] Figure 18 Structure schematic view of the slurry distribution mechanism of the embodiment of the present application.
[0036] Label components: 100-vertical transmission rail, 101-vertical rail body, 102-fixed seat, 103-vertical rack, 104-side face stopper, 105-vertical sliding groove, 200-traveling mechanism, 201-mounting seat, 202-sliding block, 203-driving motor, 204-driving gear, 300-horizontal telescopic arm, 400-fitting seat, 500-driving mechanism, 501-power motor, 502-driving pulley, 503-vertical shaft, 504-following pulley, 505-transmission belt, 600-clamping ring cutting mechanism, 601-columnar seat, 602-fitting opening, 603-first spring, 604-second spring, 605-clamping block, 606-cutting knife, 607-first annular groove, 608-second annular groove, 609-first lead-through hole, 610-second lead-through hole, 611-first adapter ring, 612-first medium connector, 613-second adapter ring, 614-second medium connector, 615-adapter plate, 700-drilling transmission mechanism, 701-center seat, 702-first connecting arm, 703-outer gear ring, 704-second connecting arm, 705-vertical sleeve, 706-following gear, 800-drilling position adjusting mechanism, 801-disk-shaped seat, 802-annular limiting groove, 803-radial arm, 804-adapter seat, 805-strip-shaped fitting hole, 806-vertical guide pipe, 807-fitting block, 808-connection head, 809-adjusting screw rod, 810-operating hand wheel, 900-steel pipe pile, 901-vertical pile body, 902-grouting channel, 903-grouting hole, 904-drilling blade, 1000-slurry distribution mechanism, 1001-distribution body, 1002-grouting connector, 1003-grouting hose, 1004-connection sleeve. DETAILED DESCRIPTION
[0037] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present application, and are not used to limit the present application.
[0038] The present application discloses a kind of steel pipe pile fast reinforcement device near railway line slope, as shown in Figures 1-18As shown, it comprises vertical transmission rail 100, walking mechanism 200, transverse telescopic arm 300, assembly seat 400, driving mechanism 500, slurry distribution mechanism 1000, drilling position adjusting mechanism 800 and drilling transmission mechanism 700. Among them, vertical transmission rail 100 is installed on the working vehicle, walking mechanism 200 is assembled on vertical transmission rail 100, and the walking mechanism 200 can walk in the vertical direction on the vertical transmission rail 100, and the two ends of the transverse telescopic arm 300 are connected with the walking mechanism 200 and the assembly seat 400 respectively. The slurry distribution mechanism 1000, the drilling position adjusting mechanism 800 and the drilling transmission mechanism 700 of the application are sequentially arranged on the assembly seat 400 in the vertical direction, and the driving mechanism 500 is installed between the assembly seat 400 and the drilling transmission mechanism 700. The drilling transmission mechanism 700 has a plurality of output units, and a clamping ring cutting mechanism 600 is installed on each output unit, and the upper end of the steel pipe pile 900 is clamped in the clamping ring cutting mechanism 600. The transverse telescopic arm 300 of the application is generally selected from hydraulic oil cylinder. The working principle and advantages of the application are that the transverse telescopic arm 300 of the application extends along the transverse direction of the road, before drilling, a plurality of steel pipe piles 900 are assembled in each clamping ring cutting mechanism 600, the clamping ring cutting mechanism 600 is controlled to switch to the clamping state, and the corresponding steel pipe pile 900 is clamped; then the action of the transverse telescopic arm 300 is controlled to drive the assembly seat 400 and other components on the assembly seat 400 to move towards the area of the slope to be drilled; when reaching the predetermined area above, the driving mechanism 500 is controlled to act, and the walking mechanism 200 is controlled to move downward on the vertical transmission rail 100, the drilling transmission mechanism 700 is controlled by the driving mechanism 500 to act, so that all the output units rotate, and then drive the steel pipe pile 900 to drill into the slope, so that the steel pipe pile 900 drills into the soil of the slope; then the pressurized concrete slurry is injected into each steel pipe pile 900 through the slurry distribution mechanism 1000, so that the area of the slope where the steel pipe pile 900 is inserted is consolidated; then the clamping of the clamping ring cutting mechanism 600 on the upper end of the steel pipe pile 900 is released, and then the clamping ring cutting mechanism 600 is switched to the cutting mode, and the driving mechanism 500 is controlled to act, so that the clamping ring cutting mechanism 600 cuts off the part of the steel pipe pile 900 above the ground. The application can adjust the drilling position adjusting mechanism 800, and replace the corresponding type of components of the drilling transmission mechanism 700, so as to adjust the spacing of the plurality of steel pipe piles 900 connected with the drilling transmission mechanism 700, so as to effectively reinforce the slope, and avoid that the spacing between the steel pipe piles 900 is too small, which causes damage to the slope in the process of synchronous drilling, that is, the slope appears large cracks, collapse and other situations. The application can improve the shortcomings of the traditional reinforcement method by introducing high-strength steel pipe piles 900 and grouting materials, not only the strength and rigidity of the steel pipe pile 900 are higher, but also the surrounding soil is consolidated as a whole, which effectively improves the overall stability of the slope.The steel pipe pile 900 grouting reinforcement adopts a construction mode of combining finished steel pipe pile 900 with grouting, has short consolidation time, can carry out foundation pit excavation on the second day of reinforcement, can greatly shorten the construction period, and greatly reduces the influence on existing highway transportation. The application is especially suitable for the case that the highway subgrade is filled with sand and gravel soil, has good grouting penetration and diffusion effect, can be effectively consolidated with slurry, has good integrity, has certain anti-seismic performance, can better adapt to the influence of vehicle moving load, and avoids slope instability. As can be known from the above, the application can integrally reinforce the soil body around the slope adjacent to the railway line, effectively improves the overall stability of the slope, greatly reduces the preparation conditions of the construction site, reduces the occupation of the road surface, reduces the influence of construction on the surrounding environment, and improves the reinforcement efficiency.
[0039] As a preferred embodiment of the application, as shown in Figure 2 The vertical transmission rail 100 includes a vertical rail body 101, a fixed seat 102 is arranged at one end of the vertical rail body 101, the fixed seat 102 is fixedly connected with the working vehicle, a vertical sliding groove 105 is arranged at the end of the vertical rail body 101 close to the running mechanism 200, the running mechanism 200 is slidably connected with the vertical rail body 101 through the vertical sliding groove 105, vertical racks 103 are fixedly arranged at two sides of the vertical rail body 101, side face stop edges 104 are formed at two sides of each vertical rack 103, each side face stop edge 104 extends from the lower end of the vertical rail body 101 to the upper end of the vertical rail body 101 in the vertical direction, and the running mechanism 200 is drivingly connected with the two vertical racks 103. Specifically, as shown in Figure 3 The running mechanism 200 includes a mounting seat 201 and two driving motors 203, the two driving motors 203 are detachably mounted at two sides of the mounting seat 201, a driving gear 204 is coaxially arranged on the output shaft of the driving motor 203, the driving gear 204 is drivingly connected with the corresponding vertical rack 103, a sliding block 202 is arranged on the mounting seat 201 and slidably arranged in the vertical sliding groove 105. In this embodiment, the two driving motors 203 are controlled to move synchronously, in order to ensure the synchronous movement of the two driving motors 203, a special synchronous controller is used, and an integrated motor driving chip or controller is used, such as the DRV series of TI and the L6206 of ST. The synchronous logic is built in the chip, one control signal can be copied to the driving channels of the two driving motors 203, and the signal delay difference is ensured. Under the driving of the driving gear 204 and the vertical rack 103, the mounting seat 201 moves in the vertical direction, the mounting seat 201 drives the assembly seat 400 to move through the transverse telescopic arm 300, the assembly seat 400 indirectly drives the steel pipe pile 900 to be anchored towards the slope, so as to facilitate subsequent grouting reinforcement.
[0040] As a preferred embodiment of the application, as shown in Figures 5-8As shown, the drilling position adjusting mechanism 800 comprises a disc seat 801 and a plurality of radial adjusting units. The disc seat 801 is detachably mounted at the lower end of the slurry distribution mechanism 1000, and the plurality of radial adjusting units are arranged at intervals along the circumference of the disc seat 801, one end of each radial adjusting unit is detachably connected with the disc seat 801, and each clamping ring cutting mechanism 600 is connected with a radial adjusting unit through a corresponding output unit. The specific structure of the radial adjusting unit in this embodiment is that the radial adjusting unit comprises a radial arm 803, a vertical guide pipe 806 and an adjusting lead screw 809, the radial arm 803 extends outwardly along the radial direction of the disc seat 801, an adapter seat 804 is arranged at one end of the radial arm 803, annular limiting grooves 802 are respectively arranged at the upper and lower ends of the disc seat 801, the axis of the annular limiting groove 802 coincides with the axis of the disc seat 801, the adapter seat 804 is buckled at the edge of the disc seat 801, and the upper and lower ends of the adapter seat 804 are respectively buckled in the corresponding annular limiting groove 802, a plurality of locking bolts are threadedly connected on the adapter seat 804, the end of the locking bolt is screwed on the disc seat 801, thereby fixing the adapter seat 804 and the disc seat 801. A strip-shaped assembly hole 805 is arranged on the radial arm 803, which extends along the length direction of the radial arm 803, an assembly block 807 is mounted on the vertical guide pipe 806, and the assembly block 807 is slidingly assembled in the strip-shaped assembly hole 805. The adjusting lead screw 809 extends along the radial direction of the disc seat 801 in this embodiment, one end of the assembly block 807 away from the disc seat 801 is rotationally connected with one end of the adjusting lead screw 809 close to the disc seat 801, the other end of the adjusting lead screw 809 passes through the radial arm 803 through the strip-shaped assembly hole 805, and an operating hand wheel 810 is mounted on the end of the adjusting lead screw 809, the adjusting lead screw 809 is threadedly connected with the radial arm 803, the lower end of the vertical guide pipe 806 is rotationally connected with the upper end of the corresponding output unit, and the vertical guide pipe 806 is communicated with the steel pipe pile 900 through the output unit. The working principle and advantages of this embodiment are that when the distance between the steel pipe piles 900 which are synchronously anchored downward needs to be adjusted, one or more adjusting lead screws 809 are controlled to rotate, so that the adjusting lead screw 809 drives the corresponding vertical guide pipe 806 to move along the length direction of the radial arm 803, thereby adjusting the position of the steel pipe pile 900 indirectly connected with the vertical guide pipe 806, and after the adjustment is completed, the corresponding driving components of the drilling driving mechanism 700 are replaced, so that the drilling driving mechanism 700 can drive the steel pipe pile 900 to rotate and gradually anchor in the soil of the slope. The connection position of the radial arm 803 and the disc seat 801 can also be adjusted in this embodiment to change the corresponding positions of the steel pipe piles 900. Specifically, the locking bolts are loosened, the position of the radial arm 803 is adjusted along the circumference of the disc seat 801, and the locking bolts are tightened after the adjustment is completed.The embodiment can also combine the two adjustment modes described above to adjust the position of the steel pipe pile 900, so as to effectively reinforce the slope and ensure that the concrete grout can cover the entire anchoring area after grouting, so that the anchoring area forms a stable whole, and the damage of the slope during anchoring is avoided.
[0041] As a preferred embodiment of the present application, as shown in Figure 4 The driving mechanism 500 includes a power motor 501, a vertical shaft 503, a driving pulley 502, a driven pulley 504 and a transmission belt 505. The power motor 501 is mounted on the assembly seat 400, and the vertical shaft 503 is rotatably assembled on the assembly seat 400. The vertical shaft 503 penetrates the disc seat 801 of the grout distribution mechanism 1000 and the drilling position adjustment mechanism 800 and is connected with the drilling transmission mechanism 700. The vertical shaft 503 is rotatably connected with the grout distribution mechanism 1000 and the disc seat 801. The driving pulley 502 of the embodiment is coaxially assembled on the output shaft of the power motor 501, the driven pulley 504 is coaxially assembled on the vertical shaft 503, and the driving pulley 502 and the driven pulley 504 are drivingly connected through the transmission belt 505. The specific structure of the drilling transmission mechanism 700 of the embodiment is as shown in Figures 8-12As shown, the drilling transmission mechanism 700 comprises a driving gear coaxially connected with the vertical shaft 503 and a plurality of output units described above, which are arranged along the circumference of the driving gear and in transmission connection with the driving gear. The output unit of the embodiment comprises a vertical sleeve 705 and a driven gear 706 coaxially assembled outside the vertical sleeve 705, the upper end of the vertical sleeve 705 is sleeved and rotationally connected with the lower end of the corresponding vertical conduit 806, and the vertical sleeve 705 and the vertical conduit 806 communicate with each other. The driving gear is engaged with each driven gear 706, and the lower end of the vertical sleeve 705 is connected with the clamping ring cutting mechanism 600. The driving gear of the embodiment comprises a coaxially arranged outer gear ring 703 and a central seat 701, the central seat 701 is coaxially connected with the vertical shaft 503, and the outer gear ring 703 is detachably connected outside the central seat 701. Specifically, a plurality of first connecting arms 702 are uniformly arranged on the outer circumference of the central seat 701 along the circumference thereof, each first connecting arm 702 extends outwardly along the radial direction of the central seat 701; a plurality of second connecting arms 704 are uniformly arranged on the inner circumferential wall of the outer gear ring 703 along the circumference thereof, each second connecting arm 704 extends inwardly along the radial direction of the outer gear ring 703, and the second connecting arm 704 is fixed with the corresponding first connecting arm 702 through a plurality of connecting bolts, so as to realize the connection and fixation of the central seat 701 and the outer gear ring 703. The working principle and advantages of the embodiment are that: by controlling the action of the power motor 501, the vertical shaft 503 is driven to rotate, the vertical shaft 503 drives the driving gear to rotate, and then drives each driven gear 706 to rotate, so as to realize that each output unit drives the steel pipe pile 900 to rotate through the clamping ring cutting mechanism 600, and cooperates with the downward movement of the walking mechanism 200, so as to realize the purpose of the steel pipe pile 900 to rotate and drill downward to the slope; after the steel pipe pile 900 is anchored to the predetermined depth of the slope, grouting operation is carried out, the concrete slurry is introduced into each vertical conduit 806 through the slurry distribution mechanism 1000, then enters the steel pipe pile 900 through the vertical sleeve 705 and the clamping ring cutting mechanism 600, and finally is dispersed into the surrounding soil by the steel pipe pile 900. After completion, the clamping ring cutting mechanism 600 is released to clamp the steel pipe pile 900, so as to switch to the cutting mode and cut off the part of the steel pipe pile 900 exposed on the ground.In the process of adjusting the radial adjustment unit, generally, the position of the radial adjustment unit is adjusted along the circumference of the disc seat 801, and the outer gear ring 703 does not need to be replaced when the adjustment screw rod 809 is not adjusted; when the adjustment screw rod is adjusted, the adjustment lengths of all the adjustment screw rods 809 are the same, so that the radial distance between the driven gear 706 and the driving gear is adjusted, and then the driven gear 706 and the driving gear lose the meshing relationship, at this time, the corresponding type of the outer gear ring 703 needs to be replaced, so that the outer gear ring 703 and each driven gear 706 maintain the meshing relationship, and ensure that the driving gear drives all the output units to rotate in the process of being driven.
[0042] As a preferred embodiment of the present application, as Figure 9 , Figure 13 , Figure 14 , Figure 15 , Figure 16As shown, the clamping and cutting mechanism 600 comprises a columnar seat 601, a clamping unit and a cutting unit. The upper end of the columnar seat 601 is coaxially fixedly connected with the lower end of the vertical sleeve 705 of the output unit, a fitting opening 602 is formed at the center of the columnar seat 601, the fitting opening 602 penetrates the upper and lower ends of the columnar seat 601, the fitting opening 602 is in communication with the vertical sleeve 705, the upper end of the steel pipe pile 900 is fitted in the fitting opening 602, and the clamping unit and the cutting unit are fitted on the columnar seat 601 in the vertical direction. The clamping unit is used for clamping the upper part of the steel pipe pile 900, so that the steel pipe pile 900 is rotated and anchored in the slope during the rotation of the columnar seat 601 with the output unit; the cutting unit is used for cutting the part of the steel pipe pile 900 extending out of the slope surface, that is, the cutting unit rotates along the circumference of the steel pipe pile 900 during the rotation of the columnar seat 601 with the output unit, and then the upper part of the steel pipe pile 900 is rotary cut. The clamping unit of the embodiment comprises two first fitting cavities symmetrically formed in the columnar seat 601, the ends of the two first fitting cavities close to each other are in communication with the fitting opening 602, and each first fitting cavity extends in the radial direction of the columnar seat 601. A first annular groove 607 is formed on the outer peripheral wall of the columnar seat 601, the first annular groove 607 coincides with the axis of the columnar seat 601, two first through holes 609 are respectively formed on the columnar seat 601 at each first fitting cavity, and each first through hole 609 leads the first fitting cavity and the first annular groove 607; a first adapter ring 611 is sleeved outside the columnar seat 601 at the first fitting cavity, the first adapter ring 611 is rotationally connected with the columnar seat 601, two sealing rings are arranged at the outer edge of the first annular groove 607, the two sealing rings are sleeved outside the columnar seat 601, and the two sealing rings are respectively located at the upper part and the lower part of the contact surface between the first adapter ring 611 and the columnar seat 601, so as to avoid the escape of hydraulic oil or compressed air, a first medium connector 612 is formed on the first adapter ring 611, the first medium connector 612 is in communication with the first fitting cavity through the first annular groove 607, and a first electromagnetic valve is installed on the first medium connector 612. A clamping block 605 is fitted in each first fitting cavity, the clamping block 605 can extend into the fitting opening 602 in the radial direction of the columnar seat 601, a first spring 603 is arranged at the end of the clamping block 605 away from the fitting opening 602, the two ends of the first spring 603 are respectively connected with the clamping block 605 and the inner wall of the first fitting cavity, and the first spring 603 extends in the radial direction of the columnar seat 601.Hydraulic oil or compressed air enters into the first annular groove 607 through the first medium joint 612, then enters into the first assembly cavity through the first through hole 609, and then drives the clamping block 605 to gradually extend into the assembly opening 602, at this time the first spring 603 is elastically stretched and stored, so that the clamping block 605 clamps on the steel pipe pile 900, so as to drive the steel pipe pile 900 to perform rotary drilling during the rotation of the columnar seat 601; after the anchoring of the steel pipe pile 900 is completed, the first assembly cavity is depressurized, and under the action of the first spring 603, the clamping block 605 gradually returns to the original position, and the hydraulic oil or compressed air in the first assembly cavity is gradually driven out. The ring cutting unit of the embodiment comprises two second assembly cavities symmetrically arranged in the columnar seat 601, and the two second assembly cavities are connected with the assembly opening 602 at one end close to each other, and each second assembly cavity extends along the radial direction of the columnar seat 601. A second annular groove 608 is arranged on the outer circumferential wall of the columnar seat 601, and the second annular groove 608 coincides with the axis of the columnar seat 601. Two second through holes 610 are arranged on the columnar seat 601 and located at each second assembly cavity, and each second through hole 610 connects the second assembly cavity and the second annular groove 608. A second adapter ring 613 is sleeved on the columnar seat 601 and located at the second assembly cavity, and the second adapter ring 613 is rotationally connected with the columnar seat 601. Two sealing rings are arranged between the contact surface of the second adapter ring 613 and the columnar seat 601, and the two sealing rings have the same function as the sealing ring arranged between the first adapter ring 611 and the columnar seat 601. A second medium joint 614 is arranged on the second adapter ring 613, the second medium joint 614 is connected with the second assembly cavity through the second annular groove 608, and a second electromagnetic valve is arranged on the second medium joint 614. A cutting knife 606 is arranged in each second assembly cavity, the cutting knife 606 can extend into the assembly opening 602 along the radial direction of the columnar seat 601, a second spring 604 is arranged on the end of the cutting knife 606 away from the assembly opening 602, and the two ends of the second spring 604 are connected with the cutting knife 606 and the inner wall of the second assembly cavity respectively, and the second spring 604 extends along the radial direction of the columnar seat 601. Hydraulic oil or compressed air enters into the second annular groove 608 through the second medium joint 614, then enters into the second assembly cavity through the second through hole 610, and then drives the cutting knife 606 to gradually extend into the assembly opening 602, at this time the second spring 604 is elastically stretched and stored, so that the cutting knife 606 contacts with the outer circumferential surface of the steel pipe pile 900, so as to drive the cutting knife 606 to perform rotary cutting on the steel pipe pile 900 during the rotation of the columnar seat 601, and the pressure of the hydraulic oil or compressed air is gradually increased during the rotary cutting, so as to realize the truncation of the upper end of the steel pipe pile 900; after the truncation of the steel pipe pile 900 is completed, the second assembly cavity is depressurized, and under the action of the second spring 604, the cutting knife 606 gradually returns to the original position, and the hydraulic oil or compressed air in the second assembly cavity is gradually driven out.The first adapter ring 611 and the second adapter ring 613 are fixed by the adapter plate 615 to the vertical duct 806, and thus the first adapter ring 611 and the second adapter ring 613 remain non-rotating during the rotation of the columnar seat 601, so as to supply hydraulic oil or compressed air.
[0043] As a preferred embodiment of the present application, as shown in Figure 7 、 Figure 18 The slurry distribution mechanism 1000 includes a distribution body 1001, a slurry inlet joint 1002 and a plurality of slurry outlet hoses 1003. The upper end of the distribution body 1001 is fixedly connected to the assembly seat 400, and the lower end of the distribution body 1001 is fixedly connected to the disc-shaped seat 801 of the drilling position adjusting mechanism 800. A distribution cavity is formed in the distribution body 1001, and the slurry inlet joint 1002 is formed on the outer peripheral wall of the distribution body 1001 and communicates with the distribution cavity. The plurality of slurry outlet hoses 1003 are uniformly arranged along the circumference of the distribution body 1001, each of the slurry outlet hoses 1003 communicates with the distribution cavity, and a connecting sleeve 1004 is formed at the end of each slurry outlet hose 1003 away from the distribution body 1001. A connecting head 808 is formed at the upper end of each vertical duct 806, and the connecting sleeve 1004 and the connecting head 808 are connected together. Preferably, the connecting sleeve 1004 and the connecting head 808 are connected by a quick connector, which has the advantages of convenient disassembly and assembly and good sealing performance. In addition, the slurry outlet hose 1003, the vertical duct 806, the vertical sleeve 705, the assembly opening 602 of the columnar seat 601 and the steel pipe pile 900 are connected together. In this way, the concrete slurry enters the distribution cavity through the slurry inlet joint 1002, is evenly distributed to each slurry outlet hose 1003 by the distribution cavity, and is then indirectly supplied to the steel pipe pile 900 and permeates into the area around the steel pipe pile 900 through the steel pipe pile 900.
[0044] As a preferred embodiment of the present application, as shown in Figure 17As shown, the steel pipe pile 900 comprises a vertical pile body 901, a grouting passage 902 is formed in the vertical pile body 901, a plurality of grouting holes 903 are arranged on the peripheral wall of the vertical pile body 901 at intervals, and a drilling blade 904 is arranged on the outer peripheral wall of the vertical pile body 901, which extends spirally along the axis of the vertical pile body 901. The working principle and advantages of the embodiment are as follows: during the driving, rotating and downward movement of the steel pipe pile 900 of the embodiment, the vertical pile body 901 is gradually drilled downward and anchored in the slope under the action of the drilling blade 904, and after the anchoring is completed, the relative displacement between the vertical pile body 901 and the slope soil under the action of external force is avoided due to the limitation of the drilling blade 904. After the vertical pile body 901 is anchored, the concrete slurry is pressurized and injected into the grouting passage 902, and then seeps into the area around the vertical pile body 901 through each grouting hole 903, so that the steel pipe pile 900 and the surrounding area are solidified by concrete, and the concrete slurry from adjacent steel pipe piles 900 is connected to each other to form an integral whole, and then a complete protective barrier is formed after the concrete is solidified, thereby improving the reinforcing effect.
[0045] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or replace some technical features with equivalent ones without departing from the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the claims of the present application.
Claims
1. A rapid reinforcement device for steel pipe piles on slopes adjacent to railway lines, characterized in that: The system includes a vertical drive rail mounted on a work vehicle, on which a traveling mechanism capable of vertical movement is mounted. The traveling mechanism is connected to an assembly base via a lateral telescopic arm. On the assembly base, a slurry distribution mechanism, a drill position adjustment mechanism, and a drilling transmission mechanism are sequentially arranged downwards in the vertical direction. A drive mechanism is installed between the assembly base and the drilling transmission mechanism. The drilling transmission mechanism has multiple output units, and a clamping and circumferential cutting mechanism is mounted on each output unit. The upper end of the steel pipe pile is clamped within the clamping and circumferential cutting mechanism. The drill position adjustment mechanism includes a disc-shaped seat mounted on the lower end of the slurry distribution mechanism. Multiple radial adjustment units are detachably mounted on the disc-shaped seat at circumferential intervals. Each clamping and circumferential cutting mechanism is connected to a radial adjustment unit via a corresponding output unit. Each radial adjustment unit includes a radial adjustment unit with one end connected to the disc-shaped seat. The radial arm is threaded with an adjusting screw, which extends radially along the disc-shaped seat. A vertical guide tube is slidably mounted on the radial arm, and one end of the vertical guide tube is rotatably connected to the adjusting screw. The vertical guide tube is rotatably connected to a corresponding output unit and communicates with the steel pipe pile through the output unit. The clamping and circumferential cutting mechanism includes a columnar seat fixed to the lower end of the output unit. An assembly port is opened at the center of the columnar seat, and the upper end of the steel pipe pile is assembled into the assembly port. Clamping units and circumferential cutting units are assembled vertically downward at intervals on the columnar seat. The slurry distribution mechanism includes a distribution body with its upper and lower ends correspondingly connected to the assembly seat and the drill position adjustment mechanism. A distribution cavity is constructed in the distribution body, and a slurry inlet joint and multiple slurry outlet hoses are constructed on the distribution body. Each slurry outlet hose communicates with the corresponding steel pipe pile.
2. The rapid reinforcement device for steel pipe piles on slopes adjacent to railway lines according to claim 1, characterized in that: The vertical transmission rail includes a vertical rail body fixedly connected to the work vehicle via a fixed seat. A vertical groove is provided at one end of the vertical rail body near the traveling mechanism. The traveling mechanism is slidably connected to the vertical rail body via the vertical groove. Vertical racks are fixed on both sides of the vertical rail body, and the traveling mechanism is connected to the two vertical racks in a transmission manner.
3. The rapid reinforcement device for steel pipe piles on slopes adjacent to railway lines according to claim 2, characterized in that: The traveling mechanism includes two drive motors detachably mounted on both sides of the mounting base. A drive gear is coaxially mounted on the output shaft of each drive motor. The drive gear is connected to a corresponding vertical rack and pinion. A sliding block is constructed on the mounting base and is slidably mounted in a vertical groove.
4. The rapid reinforcement device for steel pipe piles on slopes adjacent to railway lines according to claim 1, characterized in that: The drilling transmission mechanism includes a drive gear that is driven to rotate and is connected to the drive mechanism. The drive gear is connected to each output unit. The output unit includes a vertical sleeve, and a driven gear is coaxially mounted on the outside of the vertical sleeve. The drive gear meshes with the driven gear. The lower end of the vertical sleeve is connected to a clamping ring cutting mechanism, and the upper end of the vertical sleeve is rotatably connected to the corresponding vertical guide tube.
5. The rapid reinforcement device for steel pipe piles on slopes adjacent to railway lines according to claim 4, characterized in that: The drive mechanism is connected to the vertical shaft, which is rotatably connected to the mounting base. The lower end of the vertical shaft is coaxially connected to the drive gear. The drive gear includes an external gear ring and a central seat arranged coaxially. The central seat is coaxially connected to the vertical shaft, and the external gear ring is detachably connected to the outside of the central seat.
6. The rapid reinforcement device for steel pipe piles on slopes adjacent to railway lines according to claim 1, characterized in that: The steel pipe pile includes a vertical pile body, a grouting channel is formed in the vertical pile body, a plurality of grouting holes are spaced apart on the peripheral wall of the vertical pile body, and drilling blades that extend spirally along the axis are constructed on the outer peripheral wall of the vertical pile body.
Citation Information
Patent Citations
Steel pipe pile construction method
CN110952535A
Miniature steel pipe pile retaining wall foundation reinforcing method
CN117587852A