Multi-format sheet full-automatic production line and production method

By designing a fully automated production line for thin plates of multiple types, integrating stamping, ribbing, folding and straightening processes, and using a controller to automatically adjust the position of the mechanism, the problem of poor versatility of existing equipment has been solved, realizing flexible processing for multi-variety, small-batch production, and improving production efficiency and equipment adaptability.

CN121017379BActive Publication Date: 2026-04-07DAHE ZHONGBANG (XIAMEN) INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing thin plate processing equipment cannot achieve rapid switching and continuous processing of multiple plate types and sizes. The equipment has poor versatility, making it difficult to adapt to the hole position requirements of different specifications of plates. Furthermore, the equipment is difficult to adjust, and it cannot meet the production needs of multiple varieties and small batches of products.

Method used

A fully automated production line for thin plates with multiple sheet shapes was designed, including stamping, rib-pressing, folding, straightening, and end-processing mechanisms. The position and tooling of each actuator are automatically adjusted by a controller to achieve adaptability to multiple sheet shapes. The punching, rib-pressing, folding, straightening, and cutting processes are integrated into a fully automated production line, and adjustment components are set up to quickly adjust process parameters.

Benefits of technology

It has improved the production line's adaptability to different types of sheet materials, shortened the production cycle, increased processing efficiency and capacity, optimized equipment reliability and ease of use, and met the flexible production needs of multiple varieties and small batches.

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Abstract

This invention provides a fully automated production line and method for multi-pattern thin plates, comprising: a stamping mechanism equipped with a punching component for punching multiple V-shaped holes, with a folding plate formed between adjacent V-shaped holes; a rib-pressing mechanism equipped with a punching component and a rib-pressing component, the punching component for punching connecting holes, and the rib-pressing component for rolling several ribs; an edge-folding mechanism equipped with a small edge-folding group and a large edge-folding group, the small edge-folding group for forming small edges, and the large edge-folding group for bending; a straightening mechanism for straightening; an end-processing mechanism for pre-pressing and cutting; and a controller that automatically adjusts the position of each mechanism or tooling selection according to input production parameters to achieve rapid switching and continuous processing of multi-pattern thin plates. This invention solves the problems of poor versatility and difficult adjustment of existing equipment, and improves the flexibility, intelligence, and efficiency of production.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sheet processing, in particular to a multi-profile sheet full-automatic production line and a production method. BACKGROUND

[0002] Cold bending forming process is widely used in the field of sheet processing to produce various metal profiles. Existing square frame forming equipment usually includes uncoiling, flattening, punching, forming, and fixed-length cutting functions. However, existing equipment can usually only process sheets of a single size or a single profile, and cannot achieve rapid switching and continuous processing of multiple profiles and multiple sizes of sheets on the same production line. Secondly, traditional equipment is relatively simple in punching function and can only punch sheets of fixed size, making it difficult to adapt to the hole requirements of sheets of different specifications, resulting in poor versatility and limited application range of the equipment. In addition, existing equipment can usually only complete the forming of one side frame of a square frame profile, and the remaining side frames need to be processed separately by other equipment and then assembled and connected by manual or mechanical equipment. The equipment is difficult to adjust and the component replacement efficiency is low, which cannot meet the production needs of multiple varieties and small batches. Therefore, there is an urgent need for a sheet processing line that can realize flexible and intelligent production. SUMMARY

[0003] In view of the deficiencies of the prior art, the present application aims to provide a multi-profile sheet full-automatic production line and a production method, which can effectively solve the problem of being unable to quickly adapt to sheets of different cross-sections, sizes and thicknesses by unified setting and achieve full-automatic continuous production.

[0004] To achieve the above-mentioned purpose, the present application is realized by the following technical solutions:

[0005] The present application provides a multi-profile sheet full-automatic production line and a production method, comprising: a punching mechanism, a rib pressing mechanism, a flanging mechanism, a straightening mechanism, and a tail end processing mechanism arranged in sequence from the feed end to the discharge end of the production line, and an adjusting mechanism for adjusting the positions of the punching mechanism, the rib pressing mechanism, and the flanging mechanism;

[0006] The punching mechanism is provided with a punching assembly, which is used to punch a plurality of V-shaped holes symmetrically on both sides of the sheet to be processed along the conveying direction of the sheet, and a folding plate is formed between adjacent two V-shaped holes;

[0007] The rib pressing mechanism is provided with a punching assembly and a rib pressing assembly, wherein the punching assembly is used to punch a connecting hole on the main plate of the sheet to be processed, and the rib pressing assembly is used to roll a plurality of rib strips on the main plate of the sheet to be processed;

[0008] The folding mechanism is provided with a small edge folding group and a large edge folding group, wherein the small edge folding group is used for small edge folding of the folding plate, and the large edge folding group is used for bending forming of the folding plate of the plate to be processed.

[0009] The straightening mechanism is used for straightening processing of the formed profile.

[0010] The end processing mechanism is used for pre-pressing processing of the bending part of the formed profile, and cutting of the continuously formed profile.

[0011] The production line further comprises a controller, an output end of the controller is electrically connected with an input end of the punching mechanism, an input end of the rib pressing mechanism, an input end of the folding mechanism, an input end of the end processing mechanism and an input end of the adjusting mechanism; the controller is configured to acquire external input production parameters, and automatically adjust the position or tool selection of at least one of the punching mechanism, the rib pressing mechanism, the folding mechanism, the end processing mechanism and the adjusting mechanism to adapt to different patterns of the plate to be processed.

[0012] As a further improvement, the punching mechanism comprises a guide assembly and a punching assembly, the two sides of the punching assembly are provided with first conveying wheels, the guide assembly is provided with a leaning wheel group, the leaning wheel group is provided with a first feeding part on one side close to the feeding end, and the bottom of the guide assembly is provided with an adjusting part; the punching assembly is sequentially provided with a first punching part, a second punching part, a third punching part and a fourth punching part from the feeding end to the discharging end.

[0013] As a further improvement, the rib pressing mechanism comprises a punching assembly and a rib pressing assembly, the punching assembly is provided with multiple punching parts side by side, and the rib pressing mechanism is provided with a second feeding part close to the punching mechanism.

[0014] As a further improvement, the rib pressing assembly is provided with a pair of rollers arranged in the vertical direction, the end of the roller is provided with a first transmission group, and the rib pressing assembly is provided with an adjusting rod at the upper part corresponding to the two ends of the roller.

[0015] As a further improvement, the folding mechanism comprises a first rib forming part, a second rib forming part, a first folding group, a second folding group and an included angle forming part arranged in sequence; the first folding group comprises multiple first folding parts, the second folding group comprises multiple second folding parts and a shaping part, and the second folding group is further provided with a second transmission group.

[0016] As a further improvement, the folding mechanism further comprises a second conveying wheel, a shaping assembly, a third conveying wheel, and a code spraying component, the second conveying wheel is arranged between the rib pressing mechanism and the folding mechanism, the shaping assembly is arranged between the second folding assembly and the angle forming component, the shaping assembly comprises a plurality of shaping components, and the shaping assembly is used for stabilizing the shape of the plate after folding.

[0017] As a further improvement, the adjusting mechanism comprises a first adjusting assembly, a second adjusting assembly, and a third adjusting assembly, the first adjusting assembly is arranged in the punching mechanism and is used for adjusting the position of the punching mechanism, the second adjusting assembly is arranged in the rib pressing mechanism and is used for adjusting the position of the rib pressing mechanism, and the third adjusting assembly is arranged in the folding mechanism and is used for adjusting the position of the folding mechanism.

[0018] The production method of the multi-profile thin plate full-automatic production line comprises the following steps:

[0019] S1, input the production parameters of a target product through the controller, and the production parameters comprise a cross-sectional profile, the size and thickness of a plate to be processed;

[0020] S2, the controller adjusts the distance between the punching mechanisms, the distance between the rib pressing mechanisms, and the distance between the folding mechanisms according to the production parameters through the adjusting mechanism, and adjusts the positions of the related execution components in the punching mechanisms, the rib pressing mechanisms, and the folding mechanisms or selects corresponding tooling;

[0021] S3, send the plate to be processed from the feeding end, and the punching mechanisms punch V-shaped holes, waist-shaped holes, and steel stamps on the plate to be processed;

[0022] S4, the rib pressing mechanisms punch connecting holes and roll rib strips on the punched plate in sequence;

[0023] S5, the folding mechanisms roll one-bar rib strips and eight-bar rib strips on the folded plate in sequence, and perform small edge folding, large edge folding, edge shaping, and 90° angle shaping on the plate, and perform code spraying on the shaped plate;

[0024] S6, the straightening mechanism performs straightening processing on the shaped plate;

[0025] S7, the end processing mechanism performs bending pre-pressing processing and cutting processing on the shaped plate.

[0026] The beneficial effects of the present application are:

[0027] The present application can automatically adjust the position of each actuator or switch the corresponding tooling according to the input product parameters through the controller, significantly improves the adaptability of the production line to different version plates, solves the problems of poor universality and difficult change of traditional equipment, and is especially suitable for flexible production requirements of multiple varieties and small batches; the punching, rib pressing, edge folding, straightening and cutting processes are integrated into a full-automatic assembly line, realizing continuous processing from plate feeding to finished profile, avoiding the conversion of multiple equipment, intermediate handling and manual assembly in traditional processes, greatly shortening the production cycle and improving the processing efficiency and capacity; the stamping mechanism, rib pressing mechanism and edge folding mechanism are all provided with special adjusting components for quick adjustment of process parameters; the setting of the feeding correction, multi-stage edge folding and shaping components further optimizes the forming path and stress distribution of the plate, and improves the reliability and ease of use of the equipment; the production line can adjust the process modules according to needs to meet the diversified needs of different users for profile surface treatment, identification management and the like, and is beneficial to the functional expansion and technical upgrading of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and other related drawings can also be obtained by those skilled in the art without creative labor.

[0029] Figure 1 is the overall structure schematic diagram of the multi-version thin plate full-automatic production line and production method of the present application.

[0030] Figure 2 is the top view structure schematic diagram of the multi-version thin plate full-automatic production line and production method of the present application.

[0031] Figure 3 is the stamping mechanism structure top view schematic diagram of the multi-version thin plate full-automatic production line and production method of the present application.

[0032] Figure 4 is the overall structure schematic diagram of the stamping mechanism of the multi-version thin plate full-automatic production line and production method of the present application.

[0033] Figure 5 is the rib pressing mechanism structure top view schematic diagram of the multi-version thin plate full-automatic production line and production method of the present application.

[0034] Figure 6 is the overall structure schematic diagram of the rib pressing mechanism of the multi-version thin plate full-automatic production line and production method of the present application.

[0035] Figure 7It is the structure schematic view of the edge folding mechanism of the multi-version thin plate full-automatic production flow line and production method.

[0036] Figure 8 It is the structure schematic view of the straightening mechanism of the multi-version thin plate full-automatic production flow line and production method.

[0037] Figure 9 It is the plate forming shape schematic view of the multi-version thin plate full-automatic production flow line and production method. Figure 1 .

[0038] Figure 10 It is the plate forming shape schematic view of the multi-version thin plate full-automatic production flow line and production method. Figure 2 .

[0039] In the figure: 1-punch mechanism, 11-guide assembly, 111-rely wheel group, 112-first feeding part, 113-adjusting part, 12-punching assembly, 121-first punching part, 122-second punching part, 123-third punching part, 124-fourth punching part, 13-first conveying wheel, 2-ribbing mechanism, 21-punching assembly, 211-punching part, 212-second feeding part, 22-ribbing assembly, 221-roller, 222-adjusting rod, 223-first transmission group, 3-edge folding mechanism, 31-second conveying wheel, 32-first rib forming part, 33-second rib forming part, 34-first edge folding group, 35-second edge folding group, 351-second edge folding part, 352-shaping part, 353-second transmission group, 36-shaping assembly, 37-angle forming part, 38-third conveying wheel, 39-code spraying part, 4-straightening mechanism, 41-first roller group, 42-second roller group, 5-end processing mechanism, 51-pre-pressing part, 52-cutting part, 6-adjusting mechanism, 61-first adjusting assembly, 62-second adjusting assembly, 63-third adjusting assembly. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present application.

[0041] In the description of the present application, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can be explicitly or implicitly included one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0042] Referring to Figures 1-2 As shown, the multi-version thin plate full-automatic production line and production method comprises: a punching mechanism 1, a rib pressing mechanism 2, a folding mechanism 3, a straightening mechanism 4, and a tail end processing mechanism 5 arranged in sequence from the feeding end to the discharging end of the production line, and an adjusting mechanism 6 for adjusting the positions of the punching mechanism 1, the rib pressing mechanism 2 and the folding mechanism 3.

[0043] The punching mechanism 1 is provided with a blanking assembly 12 for punching a plurality of V-shaped holes symmetrically on both sides of the plate to be processed along the plate conveying direction, and a folding plate is formed between adjacent two V-shaped holes; the rib pressing mechanism 2 is provided with a punching assembly 21 and a rib pressing assembly 22, wherein the punching assembly 21 is used for punching connecting holes on the main plate of the plate to be processed, and the rib pressing assembly 22 is used for rolling a plurality of rib strips on the main plate of the plate to be processed; the folding mechanism 3 is provided with a small edge folding group and a large edge folding group, wherein the small edge folding group is used for folding small edge forming on the folding plate, and the large edge folding group is used for bending forming on the folding plate of the plate to be processed; the straightening mechanism 4 is used for straightening the profile after forming; the tail end processing mechanism 5 is used for pre-pressing the bending part of the profile after forming, and cutting off the excess part of the profile after forming.

[0044] The production line further comprises a controller, the output end of the controller is electrically connected with the input end of the punching mechanism 1, the input end of the rib pressing mechanism 2, the input end of the folding mechanism 3, the input end of the tail end processing mechanism 5 and the input end of the adjusting mechanism 6; the controller is configured to obtain the production parameters input from outside, and automatically adjust the position or tool selection of at least one of the punching mechanism 1, the rib pressing mechanism 2, the folding mechanism 3, the tail end processing mechanism 5 and the adjusting mechanism 6 to adapt to different version plates to be processed. The position of each executing mechanism can be automatically adjusted or the corresponding tool can be switched according to the input product parameters, which significantly improves the adaptability of the production line to different version plates, solves the problems of poor universality and difficult change of traditional equipment, and is especially suitable for flexible production demand of multiple varieties and small batch.

[0045] Further, referring to Figures 3-4As shown, in order to punch different V-shaped holes on the plate, a punching mechanism 1 is provided, which is arranged at the feeding end of the production line and comprises a guide assembly 11 and a punching assembly 12. The guide assembly 11 is provided with a plurality of pairs of abutting wheel groups 111 and a first feeding part 112. The first feeding part 112 is provided with upper and lower plates which are parallel to each other, and the upper plate forms an upper bent plate which is inclined and extends upward, and the lower plate forms a lower bent plate which is inclined and extends downward, so that the first feeding part 112 forms a funnel shape with an opening distance that is smaller closer to the abutting wheel groups 111, for guiding and preliminarily correcting the position of the plate, ensuring that the punching is performed to cut the plate on both sides to the same size, and the bottom of the guide assembly 11 is provided with an adjusting part 113 which can be used to adjust the distance between the abutting wheel groups 111 to adapt to plates of different sizes. The punching assembly 12 is arranged in sequence along the feeding direction, comprising a first punching part 121, a second punching part 122, a third punching part 123 and a fourth punching part 124, for punching a plurality of V-shaped holes symmetrically on the edges of the plate. In this embodiment, the first punching part 121 is used to punch V-shaped holes, the second punching part 122 is used to punch flat-bottomed V-shaped holes, the third punching part 123 is used to punch waist-shaped double holes, and the fourth punching part 124 is used to punch a steel stamp, and the adjacent V-shaped holes form a subsequent folding plate for edge folding; the first conveying wheel 13 is installed on both sides of the punching assembly 12 to ensure smooth conveying of the plate; and each punching part in the punching assembly 12 is provided with a handle on the outer side for adjusting the position and distance of the punching part.

[0046] Further, referring to Figures 5-6 As shown, in order to perform ribbing and punching connection hole processing on the plate, a ribbing mechanism 2 is provided, which receives the plate punched by the punching mechanism 1 and comprises a punching assembly 21 and a ribbing assembly 22. The punching assembly 21 is provided with a plurality of punching parts 211 arranged side by side, which can punch connection holes of different specifications and different positions on the main plate area of the plate as needed; the ribbing assembly 22 is provided with a pair of roller wheels 221 arranged vertically above and below, and the roller wheels 221 are provided with a plurality of rib groups of different distances, each rib group corresponding to a ribbing style, which is driven by a first transmission group 223 arranged at the end of the roller wheel 221, so as to roll out reinforcing ribs on the surface of the main plate of the plate; the adjusting rod 222 arranged on the upper part of the two ends of the corresponding roller wheel 221 of the ribbing assembly 22 is used for fine adjustment of the roller distance to adapt to different plate thicknesses and rib groups with different depths; and the side of the ribbing mechanism 2 close to the punching mechanism 1 is provided with a second feeding part 212 which has the same shape as the first feeding part 112 to ensure smooth transition of the plate.

[0047] Further, referring to Figure 7As shown, in order to fold the plate, the folding mechanism 3 is provided, which is sequentially provided with a first rib forming part 32, a second rib forming part 33, a first folding group 34, a second folding group 35 and an angle forming part 37. The first rib forming part 32 is used to form a linear rib on the bottom surface of the folded plate, and the second rib forming part 33 is used to form a waist-high rib on the folded plate. The first rib forming part 32 and the second rib forming part 33 are both provided with adjusting members arranged on the parts, which adjust the distance between the two rollers on the parts to change the depth of the pressed rib forming, and the type of the pressed rib can be changed according to the profile pattern, for example, the folded plate only contacts the first rib forming part 32, or only contacts the second rib forming part 33, or simultaneously contacts the first rib forming part 32 and the second rib forming part 33, or does not contact both.

[0048] The first folding group 34 is composed of a plurality of first folding parts, the number of which is determined according to different profile cross-sectional shapes. The first folding group 34 is used for forming the small edge of the folded plate. The second folding group 35 includes a plurality of second folding parts 351 and a shaping part 352, and is powered by a second transmission group 353 arranged on the upper part of the second folding group 35. In this embodiment, two second folding parts 351 and a shaping part 352 are sequentially arranged, and the second transmission group 353 is arranged between the two second folding parts 351 and between the shaping part 352 and the middle second folding part 351, and the transmission is realized by chain belts and gears. The folding mechanism 3 further includes a second conveying wheel 31, a shaping assembly 36, a third conveying wheel 38 and a code spraying part 39. The second conveying wheel 31 is arranged between the rib pressing mechanism 2 and the folding mechanism 3, and is used to convey the plate after pressing the ribs to the folding mechanism 3. The shaping assembly 36 is arranged between the second folding group 35 and the angle forming part 37, and includes a plurality of shaping parts for folding and stabilizing the shape of the plate after folding. The angle forming part 37 is used to form a 90° angle at the folded edge. The code spraying part 39 is arranged at the discharge end of the folding mechanism 3, and can spray codes on the surface of the formed profile. The third conveying wheel 38 is arranged between the code spraying part 39 and the angle forming part 37 to ensure the continuity of the plate transmission. Further, adjusting parts are arranged on the first folding group 34, the second folding group 35, the shaping parts and the angle forming part 37 to adjust the distance of the individual parts, and the types of the assembly are adjusted according to the actual plate forming requirements.

[0049] Referring to Figure 9 and Figure 10 As shown, two different types of cross-sectional shapes of the plate processed by the production line, Figure 9The folding forming angle of the shown plate section at A is 90 degrees, and in order to better form this kind of cross-sectional shape, the second folding group 35 and the angle forming part 37 are used at the same time; Figure 10 The folding forming angle of the shown plate section at A' is 95 degrees, and this kind of cross-sectional shape requires the use of the shaping assembly 36, without the use of the second folding group 35 and the angle forming part 37.

[0050] Further, referring to Figure 1 、 2 and 8, in order to eliminate bending deformation in the processing process, a straightening mechanism 4 is provided, which is provided with a through hole at a position corresponding to the discharge end of the folding mechanism 3, and a first roller group 41 and a second roller group 42 are provided on the side of the straightening mechanism 4 away from the folding mechanism 3, and the second roller group 42 is slidingly arranged on the first roller group 41, which can be adjusted according to the size of the formed profile, and the profile after folding forming is straightened by multiple roller groups, the bending of the formed plate is corrected by applying pressure or dynamic pressure, the deformation caused by uneven stress distribution of the material or external impact is reduced, the internal stress of the formed profile is eliminated, and the straightness of the profile is ensured to meet the requirements.

[0051] The end processing mechanism 5 is arranged at the end of the production line, including a pre-pressing part 51 and a cutting part 52. The pre-pressing part 51 strengthens the final bending of the formed profile to improve the structural stability; the cutting part 52 cuts the continuously formed profile into finished products according to the set length.

[0052] The adjusting mechanism 6 includes a first adjusting assembly 61, a second adjusting assembly 62 and a third adjusting assembly 63, the first adjusting assembly 61 is arranged at the bottom of the punching mechanism 1 for adjusting the position of the punching mechanism 1, the second adjusting assembly 62 is arranged at the bottom of the rib pressing mechanism 2 for adjusting the position of the rib pressing mechanism 2, and multiple third adjusting assemblies 63 are arranged at the bottom of the folding mechanism 3 for collectively adjusting the position of the folding mechanism 3. The first adjusting assembly 61, the second adjusting assembly 62 and the third adjusting assembly 63 all include servo motors, lead screws, guide rails and other components, which can accurately adjust the working position, mold spacing or switch tooling of the corresponding mechanism according to the instructions of the controller, to meet the processing needs of different cross-sections and different sizes of profiles.

[0053] Further, the production method of the multi-version thin plate full-automatic production line includes the following steps:

[0054] S1, input the production parameters of the target product through the controller, the production parameters including the cross-sectional model, the size and thickness of the plate to be processed;

[0055] S2, the controller adjusts the spacing between the stamping mechanisms 1, the position of the rib-pressing mechanism 2, and the spacing between the folding mechanisms 3 according to the production parameters via the adjustment mechanism 6; and adjusts the position of the relevant execution components inside the stamping mechanism 1, the rib-pressing mechanism 2, and the folding mechanism 3 or selects the corresponding tooling.

[0056] S3, the sheet material to be processed is fed in from the feeding end, and the stamping mechanism 1 stamps V-shaped holes, waist-shaped holes and steel stamps on the sheet material to be processed.

[0057] S4, the pressing mechanism 2 sequentially presses connecting holes and rolls pressing ribs onto the stamped sheet;

[0058] S5, the folding mechanism 3 rolls the folded plate of the pressed board in sequence to form straight ribs and eight-shaped ribs, as well as the small edge forming, large edge forming, edge shaping and folding angle of 90° of the board, and prints the formed board.

[0059] S6, the straightening mechanism 4 straightens the formed sheet metal;

[0060] S7, the end processing mechanism 5 performs bending pre-pressing and cutting processing on the formed sheet material.

[0061] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the scope of protection of the invention.

Claims

1. A fully automated production line for multi-pattern thin plates, characterized in that: include: The production line is arranged in sequence from the feed end to the discharge end with a stamping mechanism (1), a rib-pressing mechanism (2), a folding mechanism (3), a straightening mechanism (4), an end-processing mechanism (5), and an adjustment mechanism (6) for adjusting the positions of the stamping mechanism (1), the rib-pressing mechanism (2), and the folding mechanism (3). The stamping mechanism (1) is provided with a punching assembly (12), which is used to symmetrically punch multiple V-shaped holes on both sides of the sheet metal to be processed and along the transport direction of the sheet metal, and a folding plate is formed between two adjacent V-shaped holes. The pressing mechanism (2) is provided with a punching assembly (21) and a pressing assembly (22), wherein the punching assembly (21) is used to punch connecting holes on the main plate of the plate to be processed, and the pressing assembly (22) is used to roll and press several ribs on the main plate of the plate to be processed. The folding mechanism (3) is provided with a small edge folding group and a large edge folding group, wherein the small edge folding group is used to fold the small edge of the folded plate, and the large edge folding group is used to bend the folded plate; the folding mechanism (3) includes a first rib forming component (32), a second rib forming component (33), a first folding group (34), a second folding group (35), and an angle forming component (37) arranged sequentially; the first folding group (34) includes multiple first folding components, and the second folding group (35) includes multiple second folding components (351) and a shaping component (…). 352), the second folding group (35) is also provided with a second transmission group (353); the folding mechanism (3) also includes a second conveying wheel (31), a shaping component (36), a third conveying wheel (38) and a coding component (39). The second conveying wheel (31) is located between the pressing mechanism (2) and the folding mechanism (3). The shaping component (36) is located between the second folding group (35) and the angle forming component (37). The shaping component (36) includes multiple shaping components. The shaping component (36) is used to stabilize the shape of the plate after folding. The straightening mechanism (4) is used to straighten the formed profile; The end processing mechanism (5) is used to pre-press the bent part of the formed profile and to cut the continuously formed profile. The production line also includes a controller, the output of which is electrically connected to the input of the stamping mechanism (1), the input of the rib-pressing mechanism (2), the input of the folding mechanism (3), the input of the end-processing mechanism (5), and the input of the adjusting mechanism (6); the controller is configured to acquire externally input production parameters and automatically adjust the position or tooling selection of at least one of the stamping mechanism (1), the rib-pressing mechanism (2), and the folding mechanism (3) to adapt to different types of sheet metal to be processed.

2. The fully automated production line for multi-pattern thin plates according to claim 1, characterized in that, The stamping mechanism (1) includes a guide assembly (11) and a blanking assembly (12). The blanking assembly (12) is provided with first conveying wheels (13) on both sides. The guide assembly (11) is provided with a guide wheel group (111). The guide wheel group (111) is provided with a first feeding part (112) on the side near the feeding end. The bottom of the guide assembly (11) is provided with an adjusting component (113). The blanking assembly (12) is provided with a first blanking component (121), a second blanking component (122), a third blanking component (123), and a fourth blanking component (124) in sequence from the feeding end to the discharge end.

3. The fully automated production line for multi-pattern thin plates according to claim 1, characterized in that, The rib-pressing mechanism (2) includes a punching assembly (21) and a rib-pressing assembly (22). The punching assembly (21) has multiple punching parts (211) arranged side by side. The rib-pressing mechanism (2) has a second feeding part (212) on the side close to the stamping mechanism (1).

4. The fully automated production line for multi-pattern thin plates according to claim 3, characterized in that, The rib assembly (22) is provided with a pair of rollers (221) arranged in a vertical direction. The ends of the rollers (221) are provided with a first transmission group (223). The rib assembly (22) is provided with an adjusting rod (222) at the upper part corresponding to both ends of the rollers (221).

5. The fully automated production line for multi-pattern thin plates according to claim 1, characterized in that, The adjustment mechanism (6) includes a first adjustment component (61), a second adjustment component (62), and a third adjustment component (63). The first adjustment component (61) is disposed on the stamping mechanism (1) for adjusting the position of the stamping mechanism (1). The second adjustment component (62) is disposed on the rib-pressing mechanism (2) for adjusting the position of the rib-pressing mechanism (2). The third adjustment component (63) is disposed on the folding mechanism (3) for adjusting the position of the folding mechanism (3).

6. A production method for a fully automated production line for multi-pattern thin plates as described in any one of claims 1-5, characterized in that, Includes the following steps: S1, Input the production parameters of the target product through the controller, the production parameters including the cross-section model, the size and thickness of the plate to be processed; S2, the controller adjusts the spacing between the stamping mechanisms (1), the position of the rib-pressing mechanism (2), and the spacing between the folding mechanisms (3) according to the production parameters through the adjustment mechanism (6); and adjusts the position of the relevant execution components inside the stamping mechanism (1), the rib-pressing mechanism (2), and the folding mechanism (3) or selects the corresponding tooling; S3, the plate to be processed is fed in from the feeding end, and the stamping mechanism (1) stamps the plate to be processed with V-shaped holes, waist-shaped holes and steel stamps; S4, the pressing mechanism (2) sequentially presses the connecting holes and roll-presses the rib strips on the stamped plate; S5, the folding mechanism (3) rolls the folded plate of the pressed plate in sequence to form the straight ribs and the eight-shaped ribs, as well as the small edge forming, large edge forming, edge shaping and folding angle of the plate to 90°, and prints the formed plate. S6, the straightening mechanism (4) straightens the formed sheet metal; S7, the end processing mechanism (5) performs bending pre-pressing and cutting processing on the formed sheet.

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