Satellite multi-purpose parking and unwheeling tool

By designing a combination of a universal bottom main frame and a dedicated satellite docking frame, the problem of wasted special tooling resources during satellite assembly was solved, enabling multi-purpose adaptation to the parking needs of different satellite models and reducing production costs.

CN121018474APending Publication Date: 2025-11-28北京钧天航宇技术有限公司

Patent Information

Application Number
CN202511256841.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

In the current satellite assembly process, the design of dedicated parking racks leads to resource waste, cannot be adapted to other satellite models, and results in high production costs and a large variety and quantity of tooling.

Method used

This multi-purpose parking rack fixture is assembled from a universal bottom main frame and a dedicated satellite docking frame. The bottom main frame can dock with different types of satellites, and the satellite docking frame is detachable and compatible with various test bench interfaces. It uses zero-magnetic materials to adapt to different test requirements.

Benefits of technology

It effectively reduced the types and quantities of satellite tooling, saved satellite development costs, achieved multi-purpose adaptability to different models, reduced production costs, and improved the versatility and applicability of tooling.

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Abstract

The invention relates to the technical field of satellite assembly, in particular to a multi-purpose parking and car erecting tool for satellites. Comprising a bottom main frame and a plurality of star docking frames; a detachable adapter plate is arranged on the upper surface of the bottom main frame, a plurality of groups of mounting positions are arranged on the adapter plate, and each star docking frame is detachably connected with one group of mounting positions of the adapter plate; the satellite docking frame is used for bearing a satellite; a walking mechanism is further installed on the lower surface of the bottom main frame, and supporting mechanisms are arranged at the corners of the bottom main frame respectively. The multi-purpose parking rack car tool can effectively reduce the types and the number of satellite tools to a certain extent, and the satellite development cost is saved.
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Description

Technical Field

[0001] This application relates to the field of satellite assembly technology, and in particular to a multi-purpose satellite parking rack tooling. Background Technology

[0002] Satellites require various ground-based tooling throughout the entire AIT (Assembly, Testing, and Experimentation) process. Satellite parking racks are widely used in scenarios such as satellite component assembly, final satellite assembly, partial deployment testing, long-term satellite storage, in-plant transport, and launch site operations. Currently, a dedicated parking rack is typically designed and manufactured for each satellite model, resulting in high production costs and incompatibility with other satellite models, leading to resource waste. Summary of the Invention

[0003] The purpose of this application is to provide a multi-purpose satellite parking rack tooling, which can effectively reduce the types and quantities of satellite tooling to a certain extent and save satellite development costs.

[0004] The satellite multi-purpose parking rack tooling provided in this application includes a bottom main frame and multiple satellite docking frames; The upper surface of the bottom main frame is provided with a detachable adapter plate, and the adapter plate is provided with several sets of mounting positions. Each of the satellite docking frames is detachably connected to one set of mounting positions on the adapter plate; the satellite docking frame is used to support the satellite. A walking mechanism is also installed on the lower surface of the bottom main frame, and a support mechanism is set at each corner of the bottom main frame.

[0005] In a preferred embodiment, the celestial docking frame includes a horizontally arranged base plate and vertically arranged transition tubes at each corner; reinforcing plates are respectively provided between adjacent transition tubes and between the transition tubes and the base plate; The base plate has pre-drilled holes for docking with various test benches.

[0006] In a preferred embodiment, the upper end of the transition tube is provided with a top plate, the top plate is provided with a plurality of holes for docking with satellites and various test benches, and the top plate is also provided with lifting holes for installing rotating lifting rings.

[0007] In a preferred embodiment, the base plate, the transition tube, the reinforcing plate, and the top plate are all made of zero-magnetic material.

[0008] In a preferred embodiment, the base plate, the transition tube, the reinforcing plate, and the top plate are all made of aluminum.

[0009] In a preferred embodiment, the walking mechanism includes at least two omnidirectional casters and at least one directional caster; Each corner of the bottom main frame is provided with a first interface, and the omnidirectional casters and the directional casters are respectively connected to the bottom main frame through the first interface.

[0010] In a preferred embodiment, the support mechanism is a hand-cranked rotating support base, which can lock the position of the bottom main frame by pressure contact with the ground; At least two corners of the bottom main frame are provided with third interfaces, and the hand-cranked rotating support is connected to the bottom main frame through the third interfaces.

[0011] In a preferred embodiment, a second interface is provided at each corner of the upper surface of the bottom main frame, and the rotating ring is connected to the bottom main frame through the second interface.

[0012] In a preferred embodiment, a fourth interface is provided on the side of the bottom main frame, and the traction mechanism is connected to the bottom main frame through the fourth interface.

[0013] In a preferred embodiment, the traction mechanism includes a connecting seat and a towing rod; The connecting seat is connected to the fourth interface by bolts; the drag rod is hinged to the connecting seat.

[0014] This application has the following beneficial effects: The parking rack fixture of this application is assembled from a universal bottom main frame and a dedicated satellite docking frame. The universal bottom main frame is convenient for direct use or modification when used with other satellite models in the future; the satellite docking frames of each model are used to dock with different satellite models, and are connected to the bottom main frame by screws. They can be disassembled from the bottom frame and can be used independently. Multi-purpose parking rack fixtures can effectively reduce the types and quantities of satellite fixtures to a certain extent, thus saving satellite development costs. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is an overall schematic diagram of the satellite multi-purpose parking rack tooling provided in the embodiments of this application; Figure 2 This is an exploded view of the satellite multi-purpose parking rack tooling provided in the embodiments of this application; Figure 3This is a schematic diagram of the bottom main frame of the satellite multi-purpose parking rack tooling provided in the embodiments of this application; Figure 4 This is a schematic diagram of the satellite docking frame of the satellite multi-purpose parking rack tooling provided in the embodiments of this application; Figure 5 This is a schematic diagram showing the state of the satellite docking frame when it is used alone for lifting. Figure 6 This is a schematic diagram of the parking rack fixture docking with the satellite; Numbering on the map: 1- Bottom main frame; 11- Load-bearing steel frame; 111- First interface; 112- Second interface; 113- Third interface; 114- Fourth interface; 12- Adapter plate; 121- Threaded hole; 2-Star docking frame; 21-Transition tube; 22-Base plate; 23-Reinforcing plate; 24-Top plate; 3-Traveling casters; 4-Lifting support mechanism; 5-Traction mechanism; 6-Swivel lifting ring. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. The components of the embodiments of the present invention described and labeled in the accompanying drawings can generally be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0019] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0020] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0022] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0024] like Figures 1 to 2 As shown, this embodiment provides a multi-purpose satellite parking rack tooling, including a bottom main frame 1 and multiple satellite docking frames 2.

[0025] The structure of the bottom main frame 1 is as follows Figure 3 As shown, the bottom main frame 1 is the same as the general-purpose satellite support vehicle, which facilitates modification for use with other satellite models in the future. The bottom main frame 1 is welded from 80×80×5mm steel pipes and 5mm steel plates to ensure high overall strength and rigidity. The lower supporting steel frame 11 is composed of steel pipes. The interfaces on the supporting steel frame 11 where equipment needs to be installed are achieved by welding steel plates and then machining them, which can ensure the installation accuracy of the equipment.

[0026] The bottom main frame 1 has a first interface 111 on the lower surface of each corner, a second interface 112 on each corner, a third interface 113 on the upper surface of each corner, and a fourth interface 114 on one of its sides.

[0027] A detachable adapter plate 12 is provided on the upper surface of the bottom main frame 1, and several sets of threaded holes 121 are provided on the adapter plate 12. Each star docking frame 2 is adapted to and detachably connected to a set of threaded holes 121 of the adapter plate 12. Each satellite docking frame 2 is used to carry different types of satellites.

[0028] The structure of the star docking frame 2 is as follows Figure 4 As shown, the satellite docking frame 2 is made of zero magnetic material and has holes that match the interfaces of mass testing platform, magnetic test platform, EMC test platform, etc., so that it can be used for various special tests.

[0029] Specifically, the star docking frame 2 includes a horizontally arranged base plate 22 and vertically arranged transition tubes 21 at each corner; reinforcing plates 23 are respectively arranged between adjacent transition tubes 21 and between transition tubes 21 and base plate 22. The base plate 22 has pre-drilled holes for docking with various test benches.

[0030] The base plate 22 is made of 80×80×5mm aluminum tube and 5mm aluminum plate welded together. The transition tube 21 is made of 80×80×5mm aluminum tube and serves to connect the satellite. The lower ends of the four transition tubes 21 are welded to the aluminum base plate 22. The base plate 22 has multiple threaded holes to cooperate with the adapter plate 12 of the satellite docking frame 2 and is installed and fastened with M10 screws.

[0031] The top plate 24 of aluminum material is welded to the upper end of the transition tube 21. The top plate 24 has 5 threaded holes, of which 4 at the corners are used for docking with the satellite, and the middle one is used as a hoisting hole to install the rotating lifting ring 6. The number and position of the multiple threaded holes on the bottom plate 22 are determined by considering multiple interfaces, and need to be able to dock and install with the interfaces on the quality testing platform, magnetic testing platform, and EMC testing platform.

[0032] A walking mechanism is also installed on the lower surface of the bottom main frame 1. The walking mechanism uses walking casters 3, including two swivel casters and two fixed casters, each with a load capacity of 1000kg. The walking casters 3 are connected to the bottom main frame 1 through the first interface 111. The walking casters 3 can ensure smooth and easy movement within the factory after the vehicle is loaded with satellites.

[0033] Support mechanisms 4 are provided at each corner of the bottom main frame 1. The support mechanism 4 is a hand-cranked rotating support seat, which can lock the position of the bottom main frame 1 by contacting the ground with pressure. The hand-cranked rotating support seat is connected to the bottom main frame 1 through the third interface 113, which can ensure smooth lifting and lowering of the vehicle, easy operation, sufficient load-bearing capacity and a certain function of adjusting the satellite attitude.

[0034] The second interface 112 on the upper surface of each corner of the bottom main frame 1 is used to install the rotating lifting ring 6, so that the bottom main frame 1 and even the parking vehicle tooling can be lifted and moved.

[0035] The traction mechanism 5 is connected to the bottom main frame 1 via the fourth interface 114. The traction mechanism 5 includes a connecting seat and a trailing rod; the connecting seat is connected to the fourth interface 114 by bolts; the trailing rod is hinged to the connecting seat for easy angle adjustment.

[0036] In other embodiments, the traction mechanism 5 can also be replaced by a pushing mechanism, such as a push-pull handle.

[0037] Figure 5 This is a schematic diagram of the state when the satellite docking frame is used alone for lifting. The rotating lifting ring 6 is connected to the top plate 24, and the satellite docking frame 2 can be lifted and moved by the lifting device.

[0038] Figure 6 This diagram illustrates the docking of the vehicle mounting fixture with the satellite. The satellite is mounted on the top plate 24 of the satellite docking frame 2 using bolts.

[0039] The satellite multi-purpose parking rack tooling of this embodiment has the following advantages: The vehicle mounting fixture is assembled from a universal bottom main frame and a satellite docking frame. The universal bottom main frame is convenient for use or modification by other satellite models in the future. The satellite docking frame can be disassembled from the bottom main frame and used independently. The satellite docking frame is made of zero magnetic material and has holes for matching interfaces with mass testing platforms, magnetic test platforms, EMC test platforms, etc., so it can be used for various special tests. Multi-purpose parking rack fixtures can effectively reduce the types and quantities of satellite fixtures to a certain extent, thus saving satellite development costs.

[0040] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A satellite multi-purpose parking rack vehicle tool characterized by, The bottom main frame and a plurality of star docking frames are included; The upper surface of the bottom main frame is provided with a detachable adapter plate, and a plurality of groups of mounting positions are arranged on the adapter plate. Each star docking frame is detachably connected with a group of mounting positions of the adapter plate. The star docking frame is used for carrying a satellite. The lower surface of the bottom main frame is further provided with a walking mechanism, and a supporting mechanism is arranged at each corner of the bottom main frame.

2. The satellite multi-purpose docking rack vehicle tooling of claim 1, wherein, The star docking frame includes a horizontal bottom plate and vertical overpass pipes arranged at each corner. A plurality of hole positions for docking with various test benches are reserved on the bottom plate.

3. The satellite multi-purpose docking rack vehicle tooling of claim 2, wherein, The upper end of the overpass pipe is provided with a top plate, and a plurality of hole positions for docking with satellites and various test benches are arranged on the top plate. The top plate is further provided with a lifting hole for mounting a rotating lifting ring.

4. The satellite multi-purpose docking rack vehicle tooling of claim 3, wherein, The bottom plate, the overpass pipe, the reinforcing plate and the top plate are all made of zero magnetic material.

5. The satellite multi-purpose docking rack vehicle tooling of claim 4, wherein, The bottom plate, the overpass pipe, the reinforcing plate and the top plate are all made of aluminum.

6. The satellite multi-purpose docking rack vehicle tooling of claim 1, wherein, The walking mechanism includes at least two universal casters and at least one directional caster. First interfaces are arranged at each corner of the bottom main frame, and the universal casters and the directional caster are connected with the bottom main frame through the first interfaces.

7. The satellite multi-purpose docking rack vehicle tooling of claim 1, wherein, The supporting mechanism is a hand-operated rotary support seat, which can realize position locking of the bottom main frame through pressure contact with the ground. Third interfaces are arranged at at least two corners of the bottom main frame, and the hand-operated rotary support seat is connected with the bottom main frame through the third interfaces.

8. The satellite multi-purpose docking rack vehicle tooling of claim 1, wherein, Second interfaces are further arranged at each corner of the upper surface of the bottom main frame, and a rotating lifting ring is connected with the bottom main frame through the second interfaces.

9. The satellite multi-purpose docking rack vehicle tooling of claim 1, wherein, Fourth interfaces are arranged on the side surface of the bottom main frame, and a traction mechanism is connected with the bottom main frame through the fourth interfaces.

10. The satellite multi-purpose docking rack vehicle tooling of claim 9, wherein, The traction mechanism includes a connecting seat and a tow bar. The connecting seat is connected with the fourth interface through a bolt, and the tow bar is hinged with the connecting seat.

Citation Information

Patent Citations

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