AI inductor feeding and discharging machine

Abstract

The AI inductor feeding and discharging machine comprises a jig conveying line, and a feeding opening and a discharging opening are formed in the same side of the jig conveying line; the bearing table assembly comprises a fixed bearing table, a movable bearing table and a first material pushing assembly, the fixed bearing table and the movable bearing table are in butt joint with the feeding opening and the discharging opening correspondingly, and the movable bearing table is driven by a material supporting lifting air cylinder to ascend and descend; a second pushing assembly; and the middle template separation rail is in butt joint with the movable bearing table, middle template supporting rails are arranged on the two sides of the middle template separation rail, the thickness of the middle template supporting rails is larger than the distance between the combined middle template and the supporting plate, a first floating table is arranged below the feeding end of the middle template separation rail, and the first floating table is driven by a servo linear module to ascend and descend. The height of the middle mold plate and the height of the supporting plate can be adjusted, a jig conveying line and a pressing machine can be connected, and the inductance pressed powder machining efficiency is improved.

Description

TECHNICAL FIELD

[0001] The application relates to an AI inductor feeding and discharging machine. BACKGROUND

[0002] The AI inductor is applied to the field of artificial intelligence, especially in AI servers and other devices. The AI inductor comprises a coil and a Tcore. After the coil is installed on the Tcore, the coil and the Tcore are transported to a pressing machine for powder filling. Before the powder filling, the unfilled AI inductor composed of the coil and the Tcore needs to be placed into a material hole of a middle mold jig plate one by one. The middle mold jig plate comprises a middle mold plate and a supporting plate. A plurality of material holes are arranged on the middle mold plate in a matrix mode and are used for installing the AI inductor. A plurality of punches are arranged on the upper end face of the supporting plate and can be inserted into the plurality of material holes respectively to abut against the lower end face of the AI inductor in the material hole to provide a certain supporting force for the AI inductor. Then, the AI inductor in the material hole is filled with powder. In order to prevent the AI inductor from being overturned, the punch needs to be arranged at a high position in the material hole. When the powder filling is performed in the pressing machine, the height position of the punch in the material hole needs to be lowered. Otherwise, the powder will overflow. Therefore, there is an urgent need to design a feeding and discharging machine which can connect a jig conveying line and a pressing machine and adjust the height of the middle mold plate and the supporting plate to improve the powder filling efficiency of the inductor. SUMMARY

[0003] To overcome the above-mentioned defects, the purpose of the present application is to provide an AI inductor feeding and discharging machine which can adjust the height of a middle mold plate and a supporting plate, connect a jig conveying line and a pressing machine and improve the powder filling efficiency of an inductor.

[0004] To achieve the above purpose, the technical scheme adopted by the present application is as follows: an AI inductor feeding and discharging machine comprises:

[0005] A jig conveying line is arranged on the same side of the jig conveying line and comprises an upper feeding port and a lower discharging port. The upper feeding port and the lower discharging port are separated by an upper feeding baffle. The jig conveying line is used for conveying a middle mold jig. The middle mold jig comprises a middle mold plate and a supporting plate. A plurality of material holes are arranged on the middle mold plate in a matrix mode and are used for installing an inductor. A plurality of punches are arranged on the upper end face of the supporting plate and can be inserted into the plurality of material holes respectively. The supporting plate is provided with a flange around the periphery.

[0006] A receiving table assembly comprises a fixed receiving table, a movable receiving table and a first pushing assembly used for pushing the middle mold jig on the fixed receiving table to the movable receiving table. The fixed receiving table and the movable receiving table are respectively connected to the upper feeding port and the lower discharging port. The movable receiving table is driven to ascend and descend by a material supporting lifting cylinder and can be at the same height or lower than the lower discharging port.

[0007] A second pushing assembly is used for pushing the middle mold jig at the upper feeding port to the fixed receiving table.

[0008] The middle mold plate separation track is connected with the movable receiving table, and both sides of the middle mold plate separation track are provided with middle mold plate supporting tracks, the thickness of the middle mold plate supporting tracks is greater than the distance between the combined middle mold plate and the supporting plate, the middle mold plate supporting tracks are located between the middle mold plate and the supporting plate, the flange is located below the middle mold plate supporting tracks, and a first floating table is arranged below the feeding end of the middle mold plate separation track and driven to lift by a servo linear module.

[0009] The transfer robot is used to transfer the middle mold jig from the movable receiving table to the middle mold plate separation track, from the middle mold plate separation track to the press receiving track in the press, from the press receiving track to the middle mold plate separation track, from the middle mold plate separation track to the movable receiving table, and from the movable receiving table to the jig conveying line.

[0010] Preferably, the feeding end of the middle mold plate supporting track is an integral supporting track, the upper end surface of the middle mold plate supporting track is flush with the upper end surface of the supporting track, the thickness of the supporting track is less than the thickness of the feeding supporting track, and both ends of the middle mold plate supporting track are respectively provided with supporting track guide inclined surfaces.

[0011] A pair of middle mold plate supporting tracks are connected through a bottom plate, the bottom plate starts from the feeding end of the middle mold plate supporting track and ends at the middle part of the middle mold plate supporting track, and both sides of the upper end surface of the bottom plate are respectively provided with bottom plate guide inclined surfaces.

[0012] Preferably, the transfer robot comprises:

[0013] A linear module is arranged in the direction from the discharge port to the press.

[0014] A transfer member is used to insert or pull the middle mold jig, and is driven to lift by a first lifting cylinder, and the first lifting cylinder is driven to translate by the linear module.

[0015] A lifting plate is driven to lift by a second lifting cylinder, and the second lifting cylinder is driven to translate by the linear module.

[0016] A positioning plate is arranged on the front end of the transfer member, and a positioning horizontal cylinder is arranged horizontally on the lifting plate, the positioning plate is arranged on the end of the telescopic shaft of the positioning horizontal cylinder, and the positioning plate can be extended out of the transfer member by the driving of the positioning horizontal cylinder.

[0017] A push-pull plate is fixedly arranged on the rear end of the lifting plate.

[0018] Preferably, a pressing plate is arranged above the first floating table, and the pressing plate is driven to lift by a third lifting cylinder.

[0019] A plurality of grooves are arranged on the upper end surface of the middle mold plate, the material holes are arranged on the grooves, and a plurality of limiting pressing strips matched with the grooves are arranged on the lower end surface of the pressing plate.

[0020] Preferably, the feeding end of the jig conveying line is provided with a first visual detection camera for detecting whether the inductance installed in the material hole of the middle die plate is complete, and the feeding end of the jig conveying line is provided with a detection baffle above it, which is driven to rise and fall by a blocking lifting cylinder.

[0021] A plurality of detection sensors are arranged above the bottom plate, and each groove is provided with a corresponding detection sensor, which is used to detect whether the material hole is missing and count.

[0022] Preferably, it further comprises a pallet recycling assembly line, which comprises:

[0023] A recycling assembly conveying line is arranged below the jig conveying line, and one side of the recycling assembly conveying line is provided with a material collecting port, and the discharging port corresponds to the material collecting port in an up-down manner.

[0024] A track floating frame can be connected to the material collecting port, and the two sides of the track floating frame are provided with middle die plate receiving tracks, and the track floating frame is driven to rise and fall by a fourth lifting cylinder.

[0025] A second floating table is arranged below the track floating frame and is driven to rise and fall by a fifth lifting cylinder, and the second floating table can be connected to the first floating table and is at the same height.

[0026] A third material pushing assembly is used to push the pallet on the first floating table to the second floating table.

[0027] A fourth material pushing assembly is used to push the middle die plate on the recycling assembly conveying line to the middle die plate receiving track, and push the combined middle die jig to the recycling assembly conveying line.

[0028] Preferably, the first, second, third and fourth material pushing assemblies each comprise:

[0029] A pushing cylinder is arranged horizontally.

[0030] A pushing plate is arranged at the end of the telescopic shaft of the pushing cylinder.

[0031] Preferably, two assembly baffles are arranged above the recycling assembly conveying line and are driven to rise and fall by two baffle cylinders, and the two assembly baffles are arranged on both sides of the material collecting port.

[0032] Preferably, the feeding end of the recycling assembly conveying line is provided with a feeding sensor, and the two assembly baffles are arranged behind the feeding sensor.

[0033] Preferably, the discharge end of the recycling assembly conveying line is provided with a horizontal feeding horizontal air cylinder, the end of the feeding horizontal air cylinder is provided with a connecting plate, the side of the connecting plate facing the discharge end is provided with a rotating groove, at least one rotating piece is rotatably arranged in the rotating groove, and in a free state, the rotating piece is lowered by gravity, and the bottom of the rotating piece is lower than the upper end surface of the middle mold jig on the recycling assembly conveying line.

[0034] The beneficial effects of the present application are:

[0035] Firstly, through the cooperation of the jig conveying line, the receiving table assembly, the second pushing assembly, the middle mold plate separation track and the transfer robot, the middle mold jig on the jig conveying line can be transferred to the middle mold plate separation track, the middle mold plate and the supporting plate can be semi-detached by the middle mold plate supporting rail on the middle mold plate separation track, so that after the middle mold jig enters the press, the product can be filled in the hole of the middle mold plate at a lower position to prevent powder overflow;

[0036] Secondly, the first floating table is arranged below the feeding end of the middle mold plate separation track, the first floating table is driven to rise and fall by a servo linear module, the middle mold plate and the supporting plate can be completely detached, the middle mold plate filled with inductance can run to the next station according to its running track, and the supporting plate can be independently recycled;

[0037] Thirdly, through the cooperation of the supporting plate recycling assembly line and the first floating table, the supporting plate can be recycled, and the middle mold plate of the empty tray can be assembled again to realize the recycling of the middle mold jig as a whole, thereby improving the processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0038] Figure 1 It is a perspective view of the present embodiment cooperating with the press;

[0039] Figure 2 It is a partial perspective view of the present embodiment;

[0040] Figure 3 It is a perspective view of the jig conveying line and the recycling assembly conveying line of the present embodiment;

[0041] Figure 4 It is an exploded view of the middle mold jig of the present embodiment;

[0042] Figure 5 It is a sectional view of the middle mold jig of the present embodiment;

[0043] Figure 6 It is a perspective view of the receiving table assembly of the present embodiment;

[0044] Figure 7 It is a perspective view of the jig conveying line and the middle mold plate separation track of the present embodiment;

[0045] Figure 8 Partial perspective view of the first angle of the transfer robot of the present embodiment;

[0046] Figure 9 Partial perspective view of the second angle of the transfer robot of the present embodiment;

[0047] Figure 10 Perspective view of the first angle of the template separation track in the present embodiment;

[0048] Figure 11 Perspective view of the second angle of the present embodiment;

[0049] Figure 12 Perspective view of the template separation track in the present embodiment;

[0050] Figure 13 is Figure 1 Partial enlarged view at A in the middle;

[0051] Figure 14 is Figure 1 Partial enlarged view at B in the middle.

[0052] In the drawings:

[0053] 100, jig conveying line; 100a, feeding port; 100b, discharging port; 110, feeding baffle; 120, first visual detection camera; 130, detection baffle; 140, material blocking lifting cylinder;

[0054] 200, middle mold jig; 210, middle mold plate; 211, material hole; 212, groove; 220, supporting plate; 221, punch; 222, flange; 230, inductor; 240, jack;

[0055] 300, receiving table assembly; 310, material supporting lifting cylinder; 320, fixed receiving table; 330, movable receiving table;

[0056] 400a, first material pushing assembly; 400b, second material pushing assembly; 400c, third material pushing assembly; 400d, fourth material pushing assembly; 410, material pushing cylinder; 420, material pushing plate;

[0057] 500, middle mold plate separation track; 510, middle mold plate supporting track; 511, supporting track guide slope; 520, first floating table; 521, servo linear module; 530, pressing plate; 531, limiting pressing strip; 540, third lifting cylinder; 550, detection sensor; 560, bottom plate; 561, bottom plate guide slope; 570, supporting track;

[0058] 600, transfer robot; 610, linear module; 620, transfer piece; 621, first lifting cylinder; 630, lifting plate; 631, second lifting cylinder; 640, positioning plate; 641, positioning horizontal cylinder; 650, push-pull plate;

[0059] 700, press;

[0060] 800, pallet recycling assembly line; 810, recycling assembly conveying line; 810a, material receiving port; 811, assembly baffle; 812, baffle cylinder; 813, material inlet sensor; 814, feeding horizontal cylinder; 815, connecting plate; 816, rotating groove; 817, rotating piece; 820, track floating frame; 821, middle mold plate receiving track; 822, fourth lifting cylinder; 830, second floating table; 831, fifth lifting cylinder. DETAILED DESCRIPTION

[0061] The advantages and features of the present application will be more easily understood by those skilled in the art from the detailed description of the preferred embodiments of the present application in conjunction with the accompanying drawings, so as to make the scope of protection of the present application more clear and explicit.

[0062] Reference Figures 1 to 14 As shown in the drawings, the embodiment discloses an AI inductance feeding and discharging machine, which comprises:

[0063] The jig conveying line 100 is provided with a feeding port 100a and a discharging port 100b on the same side, and a feeding baffle 110 is fixedly arranged above the jig conveying line 100. The feeding baffle 110 is arranged between the feeding port 100a and the discharging port 100b, and is used to block the middle mold jig 200 on the jig conveying line 100 to correspond to the feeding port 100a. The jig conveying line 100 is used to convey the middle mold jig 200. The middle mold jig 200 comprises a middle mold plate 210 and a pallet 220. The size of the pallet 220 is smaller than that of the middle mold plate 210. A plurality of material holes 211 are arranged in a matrix on the middle mold plate 210, and the material holes 211 are used to install inductors 230. A plurality of punches 221 are arranged on the upper end surface of the pallet 220, and the plurality of punches 221 can be respectively inserted into the plurality of material holes 211. The pallet 220 has a flange 222 around it. Corresponding insertion holes 240 are arranged on the pallet 220 and the middle mold plate 210;

[0064] The receiving table assembly 300 comprises a fixed receiving table 320, a movable receiving table 330, and a first material pushing assembly 400a used to push the middle mold jig 200 on the fixed receiving table 320 to the movable receiving table 330. The fixed receiving table 320 and the movable receiving table 330 are respectively connected to the feeding port 100a and the discharging port 100b. The movable receiving table 330 is driven to lift by the material receiving lifting cylinder 310, and can be at the same height or lower than the discharging port 100b;

[0065] The second pushing assembly 400b is used to push the middle mold jig 200 at the feeding opening 100a to the fixed receiving table 320.

[0066] The middle mold plate separation track 500 is connected with the movable receiving table 330, and the two sides of the middle mold plate separation track 500 are provided with middle mold plate supporting rails 510. The thickness of the middle mold plate supporting rail 510 is greater than the distance between the combined middle mold plate 210 and the supporting plate 220, and the middle mold plate supporting rail 510 is located between the middle mold plate 210 and the supporting plate 220 to support the two sides of the middle mold plate 210. The flange 222 is located below the middle mold plate supporting rail 510. The first floating table 520 is arranged below the feeding end of the middle mold plate separation track 500. The first floating table 520 is driven to rise and fall by the servo linear module 521 and can be higher than, equal to or lower than the bottom plate 560 of the middle mold plate separation track 500.

[0067] The transfer robot 600 is used to transfer the middle mold jig 200 from the movable receiving table 330 to the middle mold plate separation track 500, from the middle mold plate separation track 500 to the press machine receiving track in the press machine 700, and from the press machine receiving track to the middle mold plate separation track 500, from the middle mold plate separation track 500 to the movable receiving table 330, and then from the movable receiving table 330 to the jig conveying line 100.

[0068] The feeding end of the middle mold plate supporting rail 510 is an integrally formed supporting rail 570. The upper end surface of the middle mold plate supporting rail 510 is level with the supporting rail 570. The thickness of the supporting rail 570 is less than the thickness of the middle mold plate supporting rail 510. The two ends of the middle mold plate supporting rail 510 are respectively provided with rail guide inclined surfaces 511.

[0069] The pair of middle mold plate supporting rails 510 are connected by the bottom plate 560. The bottom plate 560 starts at the feeding end of the middle mold plate supporting rail 510 and ends at the middle part of the middle mold plate supporting rail 510. The two sides of the upper end surface of the bottom plate 560 are respectively provided with bottom plate guide inclined surfaces 561.

[0070] The transfer robot 600 of the embodiment includes:

[0071] The linear module 610 is arranged in the direction from the discharging opening 100b to the press machine 700.

[0072] The transfer member 620 is used to insert or push and pull the middle mold jig 200 and is driven to rise and fall by the first lifting cylinder 621. The first lifting cylinder 621 is driven to translate by the linear module 610. The transfer member 620 can be a positioning column or a push plate. If it is a positioning column, the positioning column is inserted into the insertion hole 240. If it is a push plate, the push plate is located on one side of the middle mold jig 200. The transfer member 620 in the embodiment is a positioning column.

[0073] Lifting plate 630, driven by the second lifting cylinder 631, the second lifting cylinder 631 is driven by linear module 610 translation; In this embodiment, the first lifting cylinder 621, the second lifting cylinder 631 is fixed on the same mounting plate, the mounting plate is driven by linear module 610 translation, resulting in the first lifting cylinder 621, the second lifting cylinder 631 synchronous movement;

[0074] Positioning plate 640, lifting plate 630 close to the front end of the transfer 620 is provided with a horizontal positioning horizontal cylinder 641, the positioning plate 640 is installed in the telescopic shaft end of the positioning horizontal cylinder 641, the positioning plate 640 through the drive of the positioning horizontal cylinder 641 can extend out of the transfer 620;

[0075] Push-pull plate 650, fixedly installed in the rear end of the lifting plate 630.

[0076] In addition, the first floating platform 520 of the embodiment is provided with a pressing plate 530 above, the pressing plate 530 is driven by the third lifting cylinder 540 to lift;

[0077] The upper end surface of the middle mold plate 210 is provided with a plurality of grooves 212, the material hole 211 is arranged on the groove 212, and the lower end surface of the pressing plate 530 is provided with a plurality of limiting pressure strips 531 matched with the grooves 212.

[0078] As shown in Figure 3 The first visual detection camera 120 is arranged at the feeding end of the jig conveying line 100, which is used to detect whether the inductance 230 in the material hole 211 of the middle mold plate 210 is installed completely (whether the coil is installed on the TCORE); The detection baffle 130 is arranged above the feeding end of the jig conveying line 100, which is driven by the blocking lifting cylinder 140 to lift;

[0079] As shown in Figure 7 The bottom plate 560 is provided with a plurality of detection sensors 550 above, each groove 212 is provided with a corresponding detection sensor 550, and the detection sensor 550 is used to detect whether the material hole 211 is short of material and count.

[0080] As shown in Figures 1 to 3 The embodiment also includes a tray recycling assembly line 800, the tray recycling assembly line 800 includes:

[0081] The recycling assembly conveying line 810 is arranged below the jig conveying line 100, one side of the recycling assembly conveying line 810 is provided with a material receiving port 810a, and the material outlet 100b corresponds to the material receiving port 810a in a top-bottom manner; the recycling assembly conveying line 810 in the embodiment is provided with two assembly baffles 811 above, which are driven to ascend and descend by two baffle air cylinders 812 respectively, the two assembly baffles 811 are arranged on the two sides of the material receiving port 810a, and the recycling assembly conveying line 810 is provided with a material inlet sensor 813 at the material inlet end, and the two assembly baffles 811 are arranged behind the material inlet sensor 813;

[0082] The track floating frame 820 can be docked with the material receiving port 810a, and the track floating frame 820 is provided with a middle mold plate receiving track 821 on the two sides, and the track floating frame 820 is driven to ascend and descend by a fourth lifting air cylinder 822;

[0083] The second floating table 830 is located below the track floating frame 820 and is driven to ascend and descend by a fifth lifting air cylinder 831, and the second floating table 830 can be docked with the first floating table 520 and is level with the first floating table 520;

[0084] The third material pushing assembly 400c is used to push the supporting plate 220 on the first floating table 520 to the second floating table 830;

[0085] The fourth material pushing assembly 400d is used to push the middle mold plate 210 on the recycling assembly conveying line 810 to the middle mold plate receiving track 821, and push the combined middle mold jig 200 to the recycling assembly conveying line 810.

[0086] The material feeding horizontal air cylinder 814 is arranged horizontally at the material outlet end of the recycling assembly conveying line 810, the end of the material feeding horizontal air cylinder 814 is provided with a connecting plate 815, one side of the connecting plate 815 facing the material outlet end is provided with a rotating groove 816, at least one rotating part 817 is rotatably arranged in the rotating groove 816, and in a free state, the rotating part 817 is lowered by the action of its own gravity, and the bottom of the rotating part 817 is lower than the upper end surface of the middle mold jig 200 on the recycling assembly conveying line 810.

[0087] The first material pushing assembly 400a, the second material pushing assembly 400b, the third material pushing assembly 400c and the fourth material pushing assembly 400d in the embodiment all include:

[0088] The material pushing air cylinder 410 is arranged horizontally;

[0089] The material pushing plate 420 is arranged at the telescopic shaft end of the material pushing air cylinder 410.

[0090] The working principle of the embodiment is:

[0091] The middle mold jig 200 equipped with the inductance 230 without powder filling enters the feeding end of the jig conveying line 100, the blocking lift cylinder 140 drives the detection blocking plate 130 to descend until the middle mold jig 200 is blocked from continuing to move forward with the belt of the jig conveying line 100, and the first visual detection camera 120 from above detects whether the inductance 230 is completely installed in the material hole 211 of the middle mold plate 210 (specifically: whether the coil is installed on the TCORE); after detection, the blocking lift cylinder 140 drives the detection blocking plate 130 to rise until it is higher than the middle mold jig 200, at this time the middle mold jig 200 continues to move forward with the belt of the jig conveying line 100 until it moves to the feeding port 100a of the jig conveying line 100 and is blocked by the feeding blocking plate 110, at this time the middle mold jig 200 corresponds to the feeding port 100a.

[0092] The middle mold jig 200 at the feeding port 100a is pushed by the second pushing assembly 400b to the fixed receiving table 320, the first pushing assembly 400a pushes the middle mold jig 200 on the fixed receiving table 320 to the movable receiving table 330 which is at the same height as the fixed receiving table 320, and at the same time, the servo linear module 521 drives the first floating table 520 to rise to the same height as the movable receiving table 330.

[0093] The linear module 610 drives the moving carrier 620 to above the movable receiving table 330, the first lifting cylinder 621 drives the moving carrier 620 to move downward, and is inserted into the insertion hole 240 of the middle mold jig 200. The linear module 610 drags the middle mold jig 200 to the first floating table 520 at the feeding end of the middle mold plate separation track 500. Since the size of the supporting plate 220 is smaller than the size of the middle mold plate 210, the two sides of the middle mold plate 210 are supported by the supporting tracks 570 on the two sides, and the supporting plate 220 is supported by the first floating table 520. The servo linear module 521 drives the first floating table 520 to move downward by a predetermined distance, which forces the punch 221 to move downward, but does not separate from the material hole 211. During the separation process, the pressing plate 530 is pressed to the upper end face of the middle mold plate 210 by the third lifting cylinder 540, so that the middle mold plate 210 is pressed tightly on the supporting track 570, and the supporting plate 220 can move downward in the material hole 211. After moving downward by a predetermined distance, the third lifting cylinder 540 drives the pressing plate 530 to move upward, and the middle mold plate 210 is no longer pressed tightly. The linear module 610 drives the moving carrier 620 to continue to move forward until the middle mold jig 200 is driven to the middle mold plate supporting rail 510. At this time, the two sides of the middle mold plate 210 are supported by the middle mold plate supporting rails 510 on the two sides, and the supporting plate 220 is supported by the bottom plate 560. During the movement process, the cooperation of the supporting rail guide inclined surface 511 and the bottom plate guide inclined surface 561 plays a guiding role for the middle mold jig 200. The supporting plate 220 is limited by the middle mold plate supporting rail 510, and the height of the middle mold plate 210 is always unchanged, while the supporting plate 220 moves downward by a certain distance.

[0094] A plurality of detection sensors 550 detect whether the material hole 211 of the middle mold jig 200 on the bottom plate 560 is full; after detection, the linear module 610 drives the moving carrier 620 to continue to move forward until the middle mold jig 200 is driven to the pressing machine receiving rail in the pressing machine 700. The pressing machine 700 fills the inductor 230 in the middle mold jig 200 with powder. The inductor 230 after filling the powder will be clamped in the material hole 211, and even if the supporting plate 220 completely separates from the material hole 211, it will not fall from the material hole 211. When the moving carrier 620 pushes the middle mold jig 200 into the pressing machine 700, the second lifting cylinder 631 drives the positioning plate 640 to move downward, so that it is lower than the moving carrier 620. Then the positioning horizontal cylinder 641 pushes the positioning plate 640 to the middle mold jig 200. After positioning the middle mold jig 200 in the pressing machine 700, the moving carrier 620 and the positioning plate 640 are reset, separated from the middle mold jig 200, and wait for the pressing machine 700 to press and fill the powder.

[0095] After filling the powder, the linear module 610 drives the moving and carrying member 620 to move, and the middle mold jig 200 is pulled out from the press 700 to the middle mold plate supporting rail 510. When the moving and carrying member 620 is inserted into the insertion hole 240 of the middle mold jig 200, the positioning plate 640 abuts against one side of the middle mold jig 200. When the moving and carrying member 620 pulls the middle mold jig 200 to the first floating table 520, the pressing plate 530 again presses the middle mold plate 210, and the servo linear module 521 drives the first floating table 520 to move downward to be in butt joint with the second floating table 830. The supporting plate 220 is completely separated from the middle mold plate 210 after filling the powder, and the pressing plate 530 releases the middle mold plate 210. The middle mold plate 210 is driven by the moving and carrying member 620 to the movable supporting table 330. Since the supporting plate 220 of the middle mold jig 200 after filling the powder is completely separated downward, the movable supporting table 330 cannot directly support the moved middle mold plate 210. At this time, the material supporting and lifting cylinder 310 drives the movable supporting table 330 to rise by a thickness of one supporting plate 220, so that the middle mold plate 210 after filling the powder can be translated by the moving and carrying member 620 to the movable supporting table 330. When the movable supporting table 330 supports the middle mold plate 210, the height of the movable supporting table 330 is higher than the discharge port 100b. Then, the material supporting and lifting cylinder 310 drives the movable supporting table 330 to descend by a thickness of one supporting plate 220. At this time, the movable supporting table 330 is flush with the belt of the jig conveying line 100. The linear module 610 drives the push-pull plate 650 to translate, and the second lifting cylinder 631 drives the push-pull plate 650 to move downward to be located at one side of the movable supporting table 330. The linear module 610 drives the push-pull plate 650 to move to the jig conveying line 100, and the middle mold plate 210 after filling the powder is scraped to the belt of the jig conveying line 100. The middle mold plate 210 is conveyed by the jig conveying line 100 to the next station, so that the stroke of the linear module 610 can be shortened.

[0096] The feeding end of the pallet recycling assembly line 800 is used to receive empty middle mold plates 210 and recombine with completely separated pallets 220 to form empty middle mold jigs 200 for recycling. When the feeding sensor 813 detects that the middle mold plate 210 is moved to the receiving port 810a, the baffle cylinder 812 drives the assembly baffle 811 to move downward, blocks the empty middle mold plate 210 at the receiving port 810a, and then the fourth pushing assembly 400d pushes the middle mold plate 210 to the middle mold plate receiving track 821 of the track floating frame 820. Then the fourth lifting cylinder 822 drives the track floating frame 820 to move upward by the height of a pallet 220, and at this time the middle mold plate 210 is higher than the belt of the pallet recycling assembly line 800 (higher than the height of a pallet 220). The pallet 220 originally lowered to the first floating table 520 is pushed to the second floating table 830 by the third pushing assembly 400c, and at this time the pallet 220 is located directly below the empty middle mold plate 210. Then the fifth lifting cylinder 831 drives the second floating table 830 to rise until the punch 221 of the pallet 220 is inserted into the middle mold plate 210 to form the empty middle mold jig 200. The bottom surface of the middle mold jig 200 is in contact with the belt of the recycling assembly line 800, and the combined middle mold jig 200 is pushed to the recycling assembly conveying line 810 by the fourth pushing assembly 400d, and then conveyed to the discharge end of the recycling assembly conveying line 810. The feeding horizontal cylinder 814 drives the rotating member 817 to move to the next station, and then pushes the combined middle mold jig 200 to the next station. After the middle mold jig 200 is filled with the inductors 230 without powder, it is recycled to the feeding end of the jig conveying line 100.

[0097] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application should be covered within the protection scope of the present application.

Claims

1. An AI inductor loading and unloading machine, characterized in that: include: A jig conveyor line (100) is provided with a loading port (100a) and a discharge port (100b) on the same side of the jig conveyor line (100). The loading port (100a) and the discharge port (100b) are separated by a loading baffle (110). The jig conveyor line (100) is used to convey a middle mold jig (200). The middle mold jig (200) includes a middle template (210) and a support plate (220). The receiving platform assembly (300) includes a fixed receiving platform (320), a movable receiving platform (330), and a first pushing component (400a) for pushing the intermediate mold fixture (200) on the fixed receiving platform (320) to the movable receiving platform (330). The fixed receiving platform (320) and the movable receiving platform (330) are respectively connected to the loading port (100a) and the unloading port (100b). The movable receiving platform (330) is driven to lift by a material lifting cylinder (310). The second pusher assembly (400b) is used to push the middle mold fixture (200) at the feed port (100a) to the fixed receiving platform (320). The middle template separation track (500) is connected to the movable receiving platform (330). The middle template separation track (500) is provided with middle template support rails (510) on both sides. The thickness of the middle template support rails (510) is greater than the distance between the combined middle template (210) and the pallet (220). The middle template support rails (510) are located between the middle template (210) and the pallet (220). The flange (222) of the pallet (220) is located below the middle template support rails (510). A first floating platform (520) is provided below the feeding end of the middle template separation track (500). The first floating platform (520) is driven to lift by a servo linear module (521). A transfer robot (600) is used to transfer the intermediate mold fixture (200) from the movable receiving platform (330) to the intermediate mold separation track (500), from the intermediate mold separation track (500) to the press receiving track inside the press (700), from the press receiving track to the intermediate mold separation track (500), from the intermediate mold separation track (500) to the movable receiving platform (330), and then from the movable receiving platform (330) to the fixture conveyor line (100).

2. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: The feeding end of the middle template support rail (510) is an integrally formed support rail (570). The upper end face of the middle template support rail (510) and the support rail (570) are at the same height. The thickness of the support rail (570) is less than the thickness of the feeding rail (510). The two ends of the middle template support rail (510) are respectively provided with rail guide slopes (511). A pair of the middle template support rails (510) are connected by a base plate (560). The base plate (560) starts at the feeding end of the middle template support rail (510) and ends at the middle of the middle template support rail (510). The upper end face of the base plate (560) is provided with a base plate guide slope (561) on both sides.

3. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: The transfer robot (600) includes: A linear module (610) is arranged along the direction from the discharge port (100b) to the press (700); The transfer component (620), used to insert or push and pull the middle mold fixture (200), is driven to lift by a first lifting cylinder (621), which is driven to translate by a linear module (610); The lifting plate (630) is driven to lift by the second lifting cylinder (631), and the second lifting cylinder (631) is driven to translate by the linear module (610); The positioning plate (640) and the lifting plate (630) are provided with a horizontally arranged positioning cylinder (641) near the front end of the transfer member (620). The positioning plate (640) is installed at the end of the telescopic shaft of the positioning cylinder (641). The positioning plate (640) can extend out of the transfer member (620) by the drive of the positioning cylinder (641). A push-pull plate (650) is fixedly installed at the rear end of the lifting plate (630).

4. The AI ​​inductor loading and unloading machine according to claim 2, characterized in that: A pressure plate (530) is provided above the first floating platform (520), and the pressure plate (530) is driven to rise and fall by a third lifting cylinder (540); The upper end face of the middle template (210) is provided with multiple grooves (212), the material hole (211) of the middle template (210) is provided on the groove (212), and the lower end face of the pressure plate (530) is provided with multiple limiting pressure strips (531) that match the groove (212).

5. The AI ​​inductor loading and unloading machine according to claim 4, characterized in that: The feed end of the fixture conveyor line (100) is equipped with a first vision inspection camera (120) to detect whether the inductor (230) in the material hole (211) is installed completely. A detection baffle (130) is provided above the feed end of the fixture conveyor line (100). The detection baffle (130) is driven to rise and fall by a material blocking lifting cylinder (140). Multiple detection sensors (550) are provided above the base plate (560). Each groove (212) is provided with a corresponding detection sensor (550). The detection sensors (550) are used to detect whether there is a shortage of material in the material hole (211) and count it.

6. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: It also includes a pallet recycling assembly line (800), which comprises: A recycling assembly conveyor line (810) is provided below the fixture conveyor line (100). A receiving port (810a) is provided on one side of the recycling assembly conveyor line (810), and the discharge port (100b) corresponds vertically to the receiving port (810a). The track float frame (820) can connect with the receiving port (810a). The track float frame (820) is provided with a middle template receiving track (821) on both sides. The track float frame (820) is driven to lift by the fourth lifting cylinder (822). The second floating platform (830) is located below the track floating frame (820) and is driven to rise and fall by the fifth lifting cylinder (831). The second floating platform (830) can dock with the first floating platform (520). The third pusher assembly (400c) is used to push the tray (220) on the first floating table (520) onto the second floating table (830); The fourth pusher assembly (400d) is used to push the middle mold (210) on the recycling assembly conveyor line (810) onto the middle mold receiving track (821) and push the assembled middle mold fixture (200) onto the recycling assembly conveyor line (810).

7. The AI ​​inductor loading and unloading machine according to claim 6, characterized in that: The first pusher assembly (400a), the second pusher assembly (400b), the third pusher assembly (400c), and the fourth pusher assembly (400d) each include: A pusher cylinder (410) is horizontally positioned; The pusher plate (420) is located at the end of the telescopic shaft of the pusher cylinder (410).

8. The AI ​​inductor loading and unloading machine according to claim 6, characterized in that: Two assembly baffles (811) are provided above the recycling assembly conveyor line (810), which are driven to rise and fall by two baffle cylinders (812), and the two assembly baffles (811) are located on both sides of the receiving port (810a).

9. The AI ​​inductor loading and unloading machine according to claim 8, characterized in that: The infeed end of the recycling assembly conveyor line (810) is equipped with an infeed sensor (813), and the two assembly baffles (811) are located behind the infeed sensor (813).

10. The AI ​​inductor loading and unloading machine according to claim 6, characterized in that: The discharge end of the recycling assembly conveyor line (810) is provided with a horizontally arranged feeding cylinder (814). The end of the feeding cylinder (814) is provided with a connecting plate (815). The side of the connecting plate (815) facing the discharge end is provided with a rotating groove (816). At least one rotating component (817) is rotatably arranged in the rotating groove (816). When in a free state, the rotating component (817) hangs down by its own gravity. The bottom of the rotating component (817) is lower than the upper end face of the intermediate mold fixture (200) on the recycling assembly conveyor line (810).

Images