Wood-free fireproof light steel keel laminated suspended ceiling structure
The wood-free, fireproof, tiered ceiling structure, which is assembled on-site using a light steel keel frame and gypsum board, solves the problems of resource consumption and poor fire resistance of traditional wooden ceilings, and achieves efficient and environmentally friendly ceiling construction.
Patent Information
- Application Number
- CN202511124815.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2025-11-28
AI Technical Summary
Traditional wooden ceiling structures consume a lot of wood resources and have poor fire resistance, while light steel keel ceilings are difficult to assemble on-site and are costly, failing to meet modern decoration needs.
The tiered ceiling is assembled on-site using a light steel keel frame and gypsum board. The gypsum board and keel frame are connected in a stepped manner to form a stable wood-free fireproof light steel keel tiered ceiling structure.
It improves the overall integrity and fire resistance of the ceiling, reduces construction costs, and achieves efficient on-site assembly and environmentally friendly construction.
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Figure CN121024250A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building construction, and in particular to a wood-free fireproof light steel keel stacked ceiling structure. BACKGROUND
[0002] Traditional wood keel base structure ceiling uses all-wood materials for ceiling base structure, and the surface is covered with gypsum board to complete the ceiling construction. Although this process has strong construction adaptability, it consumes wood resources, has poor fireproof effect, and generates a large amount of ceiling construction waste, which has been difficult to meet modern decoration requirements.
[0003] The emergence of light steel keel ceiling replaces wood materials and wood boards, directly connects light steel main and auxiliary keels, and completes the installation of a ceiling base structure without stacking design on site, and then the surface of the base structure is covered with a gypsum board. However, for a ceiling with a stacking design, this light steel keel ceiling is difficult to assemble on site, and often requires a factory to customize a specific keel frame, which is costly and difficult to transport. SUMMARY
[0004] The present application aims to overcome the defects of the prior art and provide a wood-free fireproof light steel keel stacked ceiling structure that uses a light steel keel frame and a gypsum board to assemble a stacked ceiling on site, avoids the use of wood, and improves the overall integrity and fireproof performance.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present application is a wood-free fireproof light steel keel stacked ceiling structure, comprising:
[0006] Three gypsum boards arranged in a stepped manner, including a first gypsum board arranged horizontally and located at the top, a second gypsum board arranged horizontally and located at the bottom, and a third gypsum board arranged vertically and having two ends respectively abutting against the first gypsum board and the second gypsum board, the first gypsum board and the second gypsum board being arranged transversely and having their orthographic projections attached to each other;
[0007] Two first keel frames arranged horizontally and connected to the top of the first gypsum board and the second gypsum board, respectively, each first keel frame being connected to a roof panel through a first suspender;
[0008] A second keel frame arranged vertically and connected to one side of the third gypsum board closer to the second gypsum board, the upper and lower ends of the second keel frame being connected to two first keel frames, respectively, and the second keel frame being connected to a roof panel through a second suspender.
[0009] The wood-free fireproof light steel keel stacked ceiling structure further improves the first keel frame, which comprises:
[0010] A plurality of first secondary keels are connected to the top of the first or second gypsum board in a longitudinal direction, each of the first secondary keels is arranged in a transverse direction, and one end of each of the first secondary keels on the first gypsum board extends to the direction of the second gypsum board and out of the first gypsum board to form a first extension section.
[0011] A first main keel is arranged in a longitudinal direction and connected to the top of the plurality of first secondary keels in series, and the first main keel is connected to the roof panel through the first hanger.
[0012] The wood-free fireproof light steel keel stepped ceiling structure further improves that the number of the first hangers is at least two, and the at least two first hangers are arranged in a length direction of the first main keel.
[0013] The wood-free fireproof light steel keel stepped ceiling structure further improves that the second keel frame comprises:
[0014] A plurality of second secondary keels are connected to the side of the third gypsum board close to the second gypsum board in a longitudinal direction, each of the second secondary keels is arranged in a vertical direction, the bottom end of each of the second secondary keels is abutted to the second gypsum board, the top end of each of the second secondary keels extends out of the first gypsum board to form a second extension section, and the plurality of second secondary keels are arranged in a staggered manner with the plurality of first secondary keels.
[0015] Two second main keels arranged in an up-down direction, the lower second main keel is arranged in a longitudinal direction at a corner between the second and third gypsum boards and connected to the plurality of first secondary keels and the plurality of second secondary keels in series, the upper second main keel is arranged in a longitudinal direction at a corner between the first and third gypsum boards and connected to the plurality of first extension sections and the plurality of second extension sections in series, and the two second main keels are connected to the roof panel through a second hanger.
[0016] The wood-free fireproof light steel keel stepped ceiling structure further improves that the number of the second hangers is at least two, and the at least two second hangers are arranged in a length direction of the second main keel, and each of the second hangers is connected to the two second main keels in a vertical direction.
[0017] The wood-free fireproof light steel keel stepped ceiling structure further improves that the second main keel is in an L shape, two flange plates of the second main keel are respectively connected to the plurality of first secondary keels and the plurality of second secondary keels, a plurality of first clamping blocks are connected to each of the flange plates in a length direction, the top of each of the first secondary keels is provided with a first clamping groove for clamping the first clamping blocks, and the side of each of the second secondary keels away from the third gypsum board is provided with a second clamping groove for clamping the first clamping blocks.
[0018] The further improvement of the wood-free fireproof light steel keel stacked ceiling structure lies in that the bottom of the first main keel is connected with a plurality of second clamping blocks in the length direction, and the second clamping blocks are matched with the first clamping grooves.
[0019] The further improvement of the wood-free fireproof light steel keel stacked ceiling structure lies in that the first clamping groove and the second clamping groove are dovetail grooves, and the first clamping block and the second clamping block are matched with the dovetail grooves.
[0020] Compared with the prior art, the wood-free fireproof light steel keel stacked ceiling structure has the following advantages:
[0021] 1. The two first keel frames and the second keel frame are connected to form a stepped frame structure, and then the gypsum board is externally hung to form a stacked ceiling, thereby improving the integrity. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0023] Fig. 1 It is a structure front view of the wood-free fireproof light steel keel stacked ceiling structure.
[0024] Fig. 2 It is a structure side view of the wood-free fireproof light steel keel stacked ceiling structure.
[0025] Fig. 3 It is a first main keel structure schematic diagram of the wood-free fireproof light steel keel stacked ceiling structure.
[0026] Fig. 4 It is a second main keel structure schematic diagram of the wood-free fireproof light steel keel stacked ceiling structure.
[0027] In the figure: 1, first gypsum board; 2, second gypsum board; 3, third gypsum board; 4, first keel; 5, first main keel; 6, first suspender; 7, second keel; 8, second main keel; 9, second suspender; 10, first connecting hole; 11, second clamping block; 12, third connecting hole; 13, second connecting hole; 14, first clamping block. DETAILED DESCRIPTION
[0028] Following, the embodiments of the present application are illustrated by specific examples, and other advantages and effects of the present application can be easily understood by those skilled in the art from the disclosure of the present specification. The present application can also be implemented or applied by other different specific embodiments, and various modifications or changes can be made to the details in the present specification based on different views and applications without departing from the spirit of the present application.
[0029] The fireproof light steel keel stacked ceiling structure of the present application is further described in detail below in combination with the drawings and specific embodiments.
[0030] Please refer to Figs. 1-4 The fireproof light steel keel stacked ceiling structure comprises:
[0031] The three gypsum boards arranged in a stepped manner comprise a first gypsum board 1 arranged in a horizontal direction and located at the top, a second gypsum board 2 arranged in a horizontal direction and located at the bottom, and a third gypsum board 3 arranged in a vertical direction and having two ends respectively abutting against the first gypsum board 1 and the second gypsum board 2, wherein the first gypsum board 1 and the second gypsum board 2 are arranged in a transverse direction and their orthographic projections are attached.
[0032] Two first keel frames are arranged in a horizontal direction and connected at the top of the first gypsum board 1 and the second gypsum board 2, respectively, and each first keel frame is connected to a roof panel through a first suspender 6.
[0033] A second keel frame is arranged in a vertical direction and connected to the side of the third gypsum board 3 close to the second gypsum board 2, and the upper and lower ends of the second keel frame are connected to two first keel frames, respectively, and the second keel frame is connected to a roof panel through a second suspender 9.
[0034] Specifically, the joints of the first gypsum board 1, the second gypsum board 2 and the third gypsum board 3 are filled with gypsum, and the inside or outside corners are pasted with inside or outside corner strips.
[0035] Through the above processing, the integrity and visual effect are improved.
[0036] Preferably, the first keel frame comprises:
[0037] A plurality of first keels 4 are connected at the top of the first gypsum board 1 or the second gypsum board 2 in a longitudinal direction, and each first keel 4 is arranged in a transverse direction, wherein one end of each first keel 4 on the first gypsum board 1 extends to the direction of the second gypsum board 2 and extends out of the first gypsum board 1 to form a first extension.
[0038] A first main keel 5 is arranged in a longitudinal direction and connected to the top of a plurality of first keels 4, and the first main keel 5 is connected to a roof panel through the first suspender 6.
[0039] Specifically, both the first gypsum board 1 and the second gypsum board 2 are connected to the corresponding first keel 4 by self-tapping screws.
[0040] Specifically, there are multiple first main keels 5, which are spaced apart along the length of the first keel 4.
[0041] By setting multiple first main keels 5, the overall integrity and stability of the first keel frame are improved.
[0042] Specifically, multiple first main keels 5 located at the same elevation are connected in series by connecting rods. The connecting rods are arranged horizontally, and each of the multiple first main keels 5 has a third connecting hole 12 for the connecting rod to pass through and connect.
[0043] By setting the connecting rod to connect multiple first main keels 5 at the same elevation, the stability of multiple first main keels 5 is ensured and shaking is avoided.
[0044] Preferably, there are at least two first hangers 6, and at least two first hangers 6 are spaced apart along the length of the first main keel 5.
[0045] By setting at least two of the first hanger rods 6, the connection stability of the first main keel 5 is improved.
[0046] Preferably, the second keel frame includes:
[0047] Multiple secondary keels 7 are longitudinally spaced and connected to the side of the third gypsum board 3 that is relatively close to the second gypsum board 2. Each secondary keel 7 is vertically arranged and its bottom end is attached to the second gypsum board 2. Its top end extends out of the first gypsum board 1 and forms a second extension section. The multiple secondary keels 7 are staggered with the multiple primary keels 4.
[0048] Two second main keels 8 are set at the top and bottom. The lower second main keel 8 is set longitudinally at the inside corner of the second gypsum board 2 and the third gypsum board 3, and is connected to multiple first keels 4 and multiple second keels 7. The upper second main keel 8 is set longitudinally at the outside corner of the first gypsum board 1 and the third gypsum board 3, and is connected to multiple first extension sections and multiple second extension sections. Both second main keels 8 are connected to the roof panel through second hangers 9.
[0049] Specifically, the third gypsum board 3 is connected to the corresponding second keel 7 by self-tapping screws.
[0050] Preferably, there are at least two second hangers 9, and at least two second hangers 9 are spaced apart along the length of the second main keel 8, with each second hanger 9 vertically connected to two second main keels 8.
[0051] By setting at least two of the second hangers 9, the connection stability of the two second main keels 8 is improved.
[0052] Specifically, both the first suspension rod 6 and the second suspension rod 9 are lead screws, and two limiting nuts are screwed onto the lead screws. The first main keel 5 has a first connecting hole 10 for the lead screw to pass through, and the second main keel 8 has a second connecting hole 13 for the lead screw to pass through. When the first main keel 5 or the second main keel 8 is connected, the two limiting nuts are screwed onto the lead screws and are located at the upper and lower ends of the first main keel 5 or the second main keel 8, respectively. The first main keel 5 or the second main keel 8 is sandwiched between the two limiting nuts.
[0053] Preferably, the second main keel 8 is L-shaped, and the two flanges of the second main keel 8 are respectively snapped to multiple first keels 4 and multiple second keels 7. Each flange is connected with multiple first locking blocks 14 at intervals along the length direction. The top of the first keel 4 is provided with a first locking groove for snapping into the corresponding first locking block 14. The side of the second keel 7 opposite to the third gypsum board 3 is provided with a second locking groove for snapping into the corresponding first locking block 14.
[0054] By setting multiple first locking blocks 14 on both flanges of the second main keel 8, multiple first keels 4 and multiple second keels 7 can be selectively locked to any position on the corresponding flange of the second main keel 8 to meet design requirements, and avoid welding or drilling, making on-site assembly efficient and pollution-free.
[0055] Preferably, the bottom of the first main keel 5 is connected with a plurality of second locking blocks 11 at intervals along the length direction, and the second locking blocks 11 are adapted to the first locking slot.
[0056] By setting multiple second clips 11 on the first main keel 5, multiple first keels 4 can be selectively clipped onto any position on the first main keel 5 to meet design requirements, improve practicality, and avoid welding or drilling, making on-site assembly efficient and pollution-free.
[0057] Specifically, the first main keel 5 is inverted U-shaped, and multiple second locking blocks 11 are connected to each of the two flanges of the first main keel 5 at intervals along the opposite direction of the length. The first connecting hole 10 is opened on the web of the first main keel 5, and the third connecting hole 12 is opened on the two flanges of the first main keel 5.
[0058] By designing the first main keel 5 as an inverted U-shaped structure and the second main keel 8 as an L-shaped structure instead of a solid structure, a lightweight effect is achieved, which facilitates transportation and hoisting.
[0059] Preferably, both the first and second card slots are dovetail grooves, and the first card block 14 and the second card block 11 are adapted to the dovetail grooves.
[0060] By designing both the first and second card slots as dovetail grooves, a non-detachment effect is achieved, ensuring connection stability.
[0061] It should be noted that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and to facilitate understanding and reading. They are not intended to limit the scope of the invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of the invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of the invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention.
[0062] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the technical solution of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.
Claims
1. A wood-free, fireproof, lightweight steel keel tiered ceiling structure, characterized in that, include: The three plasterboards are arranged in a stepped manner, including a first plasterboard located at the top along the horizontal direction, a second plasterboard located at the bottom along the horizontal direction, and a third plasterboard located vertically with its two ends respectively attached to the first plasterboard and the second plasterboard. The first plasterboard and the second plasterboard are staggered in the horizontal direction and their orthogonal projections are attached to each other. Two first keel frames are set horizontally and connected to the top of the first gypsum board and the second gypsum board respectively. Each first keel frame is connected to the roof panel through a first hanger. The second keel frame is vertically arranged and connected to the side of the third gypsum board that is relatively close to the second gypsum board. The upper and lower ends of the second keel frame are respectively connected to the two first keel frames. The second keel frame is connected to the roof panel through the second hanger.
2. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 1, characterized in that, The first keel frame includes: Multiple primary keels are longitudinally spaced and connected to the top of the first gypsum board or the second gypsum board. Each primary keel is arranged laterally, wherein one end of each primary keel located on the first gypsum board extends toward the second gypsum board and extends out of the first gypsum board to form a first extension section. The first main keel is arranged longitudinally and connected in series at the top of the multiple first keels. The first main keel is connected to the roof panel through the first hanger.
3. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 2, characterized in that, The number of the first hangers is at least two, and the at least two first hangers are spaced apart along the length of the first main keel.
4. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 2, characterized in that, The second keel frame includes: Multiple secondary keels are longitudinally spaced and connected to the side of the third gypsum board that is relatively close to the second gypsum board. Each secondary keel is vertically arranged and its bottom end is attached to the second gypsum board. Its top end extends out of the first gypsum board and forms a second extension section. The multiple secondary keels are staggered with the multiple primary keels. The two second main keels are arranged vertically. The lower second main keel is arranged longitudinally at the inside corner of the second gypsum board and the third gypsum board, and is connected to multiple first keels and multiple second keels. The upper second main keel is arranged longitudinally at the outside corner of the first gypsum board and the third gypsum board, and is connected to multiple first extension sections and multiple second extension sections. Both second main keels are connected to the roof panel through second hangers.
5. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 4, characterized in that, There are at least two second hangers, and at least two second hangers are spaced apart along the length of the second main keel. Each second hanger is vertically connected to two second main keels.
6. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 4, characterized in that, The second main keel is L-shaped. The two flanges of the second main keel are respectively snapped to multiple first keels and multiple second keels. Multiple first locking blocks are connected at intervals along the length of each flange. The top of the first keel is provided with a first locking groove for engaging the corresponding first locking block. The side of the second keel opposite to the third gypsum board is provided with a second locking groove for engaging the corresponding first locking block.
7. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 6, characterized in that, The bottom of the first main keel is connected with multiple second locking blocks at intervals along the length direction, and the second locking blocks are adapted to the first locking slot.
8. The wood-free fireproof light steel keel tiered ceiling structure as described in claim 7, characterized in that, Both the first and second card slots are dovetail grooves, and the first and second card blocks are adapted to the dovetail grooves.