Stator bonding machine

Abstract

The invention provides a stator bonding machine, which is applied to the technical field of motor equipment processing and comprises a machine table, the top surface of the machine table is a processing surface, and a stator is carried, processed and assembled on the processing surface; the magnetic shoe feeding and carrying assembly is arranged on the machining face, and the magnetic shoe feeding and carrying assembly is used for feeding magnetic shoes and carrying the magnetic shoes to corresponding machining stations; the slingshot feeding and carrying assembly is arranged on the machining face, and the slingshot feeding and carrying assembly is used for feeding slingshots and carrying the slingshots to corresponding machining stations; the machine shell feeding and carrying assembly is arranged on the machining face, and the machine shell feeding and carrying assembly is used for feeding a machine shell and carrying the machine shell to a corresponding machining station; the automatic stator bonding equipment integrates the functions of automatic press fitting, positioning control, drying and curing.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of motor processing, in particular to a stator bonding machine. BACKGROUND

[0002] In the field of motor manufacturing, the stator bonding machine is a key equipment for completing precise pressing and curing of components such as magnetic tiles, elastic bows and housings. Its development closely revolves around the demand for improving motor performance and production quality and efficiency. The traditional manual assembly method relies heavily on the experience and touch of the operator, and the pressing force cannot be accurately controlled during pressing, resulting in uneven pressing between adjacent components, which may lead to over-pressing or under-pressing, directly affecting the symmetry and consistency of the product. The placement error of manual placement of components may lead to misalignment of the line slot or relative position between components, affecting the electromagnetic performance of the motor during operation, and may also cause increased vibration and noise. In addition, the traditional drying or curing process usually relies on independent ovens, which are separate from the pressing process, resulting in interrupted production flow and low overall pressing efficiency, which cannot guarantee the qualification rate of finished stators and cannot meet the demand for energy saving and consumption reduction in large-scale production. To solve these problems, an automated stator bonding device integrating automatic pressing, positioning control and drying and curing functions has become an inevitable direction of technological development, aiming to improve product consistency and production efficiency through automation and intelligent control. SUMMARY

[0003] The application aims to complete an automated stator bonding device integrating automatic pressing, positioning control and drying and curing functions, and provides a stator bonding machine.

[0004] To solve the technical problems, the application adopts the following technical means: A stator bonding machine comprises: A machine table, the top surface of the machine table is a processing surface, and the stator is transported and assembled on the processing surface; A magnetic tile feeding and transporting assembly is arranged on the processing surface, which feeds and transports the magnetic tiles to the corresponding processing station; An elastic bow feeding and transporting assembly is arranged on the processing surface, which feeds and transports the elastic bows to the corresponding processing station; A housing feeding and transporting assembly is arranged on the processing surface, which feeds and transports the housing to the corresponding processing station; An elastic bow, magnetic tile and housing pressing assembly comprises a pressing machine, an assembly linear module and a material carrier; The pressing machine, the assembly linear module and the material carrier are arranged on the processing surface, the elastic bow, the magnetic tile and the shell are fed on the material carrier and are carried by the assembly linear module, and the pressing machine presses the elastic bow, the magnetic tile and the shell on the material carrier. The pressing product processing assembly detects the product formed by pressing the elastic bow, the magnetic tile and the shell. The discharging assembly comprises a defective conveying belt and a discharging conveying belt, and the defective conveying belt and the discharging conveying belt are arranged on the processing surface.

[0005] Further, the elastic bow feeding and carrying assembly comprises an elastic bow vibrating disc, an elastic bow distributing piece and an elastic bow carrying piece. One end of the elastic bow vibrating disc is connected with the elastic bow distributing piece, the other end of the elastic bow distributing piece is connected with the elastic bow carrying piece, and the elastic bow carrying piece is connected with the assembly linear module.

[0006] Further, the magnetic tile feeding and carrying assembly comprises a magnetic tile gantry, a magnetic tile distributing piece, a magnetic tile gluing piece, a CCD photographing piece and a magnetic tile carrying piece. The magnetic tile gantry feeds the magnetic tile into the magnetic tile distributing piece, the magnetic tile distributing piece is connected with the magnetic tile gluing piece, the magnetic tile gluing piece is connected with the magnetic tile carrying piece, and the CCD photographing piece is arranged on one side of the magnetic tile carrying piece.

[0007] Further, the shell feeding and carrying assembly comprises a shell carrying piece, a shell positioning piece and a catalytic spraying piece. The shell positioning piece is arranged on one side of the shell carrying piece, the catalytic spraying piece is arranged on the other side of the shell carrying piece, and the shell carrying piece is connected with the assembly linear module.

[0008] Further, the machine table further comprises a mechanical hand, the mechanical hand is arranged on the machine table, and the mechanical hand is used for grabbing the pressing product for detection.

[0009] Further, the pressing product processing assembly is a magnetic tile and an elastic bow height measuring piece, and the magnetic tile and the elastic bow height measuring piece detect the height of the pressing product.

[0010] The stator bonding machine has the following beneficial effects: a machine table, a top surface of the machine table is a processing surface, the stator is transported and assembled on the processing surface; a magnetic shoe feeding and transporting assembly is arranged on the processing surface, the magnetic shoe feeding and transporting assembly feeds and transports the magnetic shoe to a corresponding processing station; a bow feeding and transporting assembly is arranged on the processing surface, the bow feeding and transporting assembly feeds and transports the bow to a corresponding processing station; a machine shell feeding and transporting assembly is arranged on the processing surface, the machine shell feeding and transporting assembly feeds and transports the machine shell to a corresponding processing station; and the automatic stator bonding equipment has the functions of integrated automatic press fitting, positioning control and drying and curing. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is an overall structure schematic diagram of an embodiment of the stator bonding machine of the present application. Figure 2 It is an overall structure top view of an embodiment of the stator bonding machine of the present application. Figure 3 It is a structure schematic diagram of a bow feeding and transporting assembly of an embodiment of the stator bonding machine of the present application. Figure 4 It is a structure schematic diagram of a feeding table of an embodiment of the stator bonding machine of the present application. Figure 5 It is a structure schematic diagram of a machine shell positioning member of an embodiment of the stator bonding machine of the present application. Figure 6 It is a structure schematic diagram of an XZ transporting assembly of an embodiment of the stator bonding machine of the present application. Figure 7 It is a structure schematic diagram of a YZ transporting assembly of an embodiment of the stator bonding machine of the present application. Figure 8 It is a structure schematic diagram of an XYZ transporting assembly of an embodiment of the stator bonding machine of the present application. Figure 9 It is a structure schematic diagram of a magnetic shoe tray of an embodiment of the stator bonding machine of the present application. Figure 10 It is a structure schematic diagram of a magnetic shoe distributing member of an embodiment of the stator bonding machine of the present application. Figure 11 It is a structure schematic diagram of an assembly linear module of an embodiment of the stator bonding machine of the present application. Figure 12 It is a structure schematic diagram of a material carrier of an embodiment of the stator bonding machine of the present application.

[0012] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0013] It should be understood that the specific embodiments described herein are merely exemplary and do not limit the application.

[0014] The technical solutions in the embodiments of the application will be clearly and completely described with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only a part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative effort fall within the protection scope of the application.

[0015] It should be understood that the terms "include", "contain" and "have" in the specification and claims of the application and the above-mentioned drawings are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units not listed, or optionally includes other steps or units inherent to the process, method, product or device. In the claims, specification and drawings of the application, the relationship terms such as "first" and "second" are used only to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any actual relationship or sequence between the entities / operations / objects.

[0016] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearance of the phrase in various places in the specification does not necessarily all refer to the same embodiment, nor is it necessarily referring to a separate or alternative embodiment, in isolation or in combination with other alternatives. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein are combinable.

[0017] Reference is made to the accompanying drawings that form a part of this Figures 1-12 Fig. 1 is a schematic view of the overall structure of a stator bonding machine according to an embodiment of the application; Embodiment 1 A stator bonding machine comprises: A machine table 1, the top surface of the machine table 1 being a processing surface, the stator being transported and assembled on the processing surface; A magnetic shoe feeding and transporting assembly 3 arranged on the processing surface, the magnetic shoe feeding and transporting assembly 3 feeding and transporting the magnetic shoes to corresponding processing stations; A bow feeding and transporting assembly 4 arranged on the processing surface, the bow feeding and transporting assembly 4 feeding and transporting the bows to corresponding processing stations; A casing feeding and carrying assembly 2 is arranged on the processing surface, which feeds and carries casings to corresponding processing stations; A bow, tile and casing press-fitting assembly includes a press-fitting machine 6, an assembly linear module 5 and a material carrier 7; The press-fitting machine 6, the assembly linear module 5 and the material carrier 7 are all arranged on the processing surface, the bow, tile and casing are all fed on the material carrier 7 and carried by the assembly linear module 5, and the press-fitting machine 6 press-fits the bow, tile and casing on the material carrier 7 with each other; A press-fitting product processing assembly 8 detects the press-fitting product formed by the bow, tile and casing with each other; A feeding assembly includes a defective conveying belt 9 and a feeding conveying belt 10, which are both arranged on the processing surface.

[0018] The bow feeding and carrying assembly 4 includes a bow vibrating disc 401, a bow distributing piece 402 and a bow carrying piece 403; The discharging end of the bow vibrating disc 401 is connected with one end of the bow distributing piece 402, the other end of the bow distributing piece 402 is connected with the bow carrying piece 403, and the bow carrying piece 403 is connected with the assembly linear module 5.

[0019] Specifically, In the whole stator bonding machine, the step is to press-fit two tiles, two bows and a casing with each other to form a press-fitting product, the two tiles are loaded on the inner side wall of the casing, and the two bows are respectively clamped between the two tiles; Because of the overall carrying and processing efficiency planning, the tile needs to be glued first and then loaded into the casing, and then the bow is loaded into the casing between the tiles to form a press-fitting product. In this step, the feeding and carrying of the bow and the processing and carrying of the tile are carried out synchronously. First, the feeding and carrying steps of the bow are described; The bow feeding and carrying steps are: The slingshot comes out of the discharge end of the slingshot vibration disc 401 and needs to be carried by the slingshot distributing piece 402 in a rhythmic and sequential manner. The slingshot distributing piece 402 has a transmission motor 404, a transport carrier, a transmission track, a jacking cylinder 406, a jacking piece and a material jacking table 405. The transmission motor 404 drives the transport carrier to pick up the slingshot on the transmission track, and then drives the transport carrier to move on the transmission track to the material jacking table 405 and put the slingshot into the material jacking table 405. The jacking cylinder 406 is located at the bottom of the material jacking table 405. The output end of the jacking cylinder 406 is connected with one end of the jacking piece. The other end of the jacking piece extends through the material jacking table 405. The slingshot in the material jacking table 405 is driven by the jacking piece to move upward. When the shell and the magnetic shoe are assembled and move to the material jacking table 405 in the material carrier 7 along with the assembly linear module 5, the slingshot is jacked out of the material jacking table 405 by the jacking piece and enters the material carrier 7, that is, the slingshot is jacked into the shell between the magnetic shoes. Thus, the feeding, carrying and pressing of the slingshot are completed.

[0020] In the embodiment, the magnetic shoe feeding and carrying assembly 3 includes a magnetic shoe gantry, a magnetic shoe distributing piece 303, a magnetic shoe gluing piece 304, a CCD photographing piece 305 and a magnetic shoe carrying piece. The magnetic shoe gantry sends the magnetic shoe into the magnetic shoe distributing piece 303. The magnetic shoe distributing piece 303 is connected with the magnetic shoe gluing piece 304. The magnetic shoe gluing piece 304 is connected with the magnetic shoe carrying piece. The CCD photographing piece 305 is arranged on one side of the magnetic shoe carrying piece.

[0021] Specifically, When the above-mentioned slingshot is fed, carried and ready to be jacked out by the jacking piece in the material jacking table 405 at any time, the magnetic shoe on the other side of the whole device and the shell are also fed and carried synchronously, and are pressed together. After pressing, the magnetic shoe is pressed together with the slingshot. The feeding, carrying and processing steps of the magnetic shoe are described here. The magnetic tile gantry is provided with a plurality of magnetic tile material trays 301 and an XYZ conveying assembly 302. The magnetic tile material tray 301 is provided with a plurality of magnetic tiles arranged in groups in the transverse direction. The XYZ conveying assembly 302 picks up a group of magnetic tiles and places them into a magnetic tile distributing member 303. The magnetic tile distributing member 303 is provided with a pushing pipeline. The magnetic tile conveying member is a YZ conveying assembly 306, which is further provided with a magnetic tile carrier 307. The magnetic tile carrier 307 obtains a plurality of magnetic tiles in a group one by one through the pushing pipeline and rotates 180° by a self-rotation motor to obtain another magnetic tile. One magnetic tile carrier 307 carries two magnetic tiles. After the magnetic tile carrier 307 assembles two magnetic tiles, the outer surface of a magnetic tile gluing member 304 glues the two magnetic tiles. Then, the magnetic tile carrier 307 is conveyed to a material carrier 7 on the total assembly linear module 5 by the YZ conveying assembly 306. At this time, the two magnetic tiles are not pushed into the material carrier 7, but are waiting for the shell to be first loaded into the material carrier 7 before being pushed into the material carrier 7. The above describes the loading, conveying and processing of the magnetic tiles.

[0022] In the embodiment, the shell loading and conveying assembly 2 comprises a shell conveying member, a shell positioning member 202 and a catalytic spraying member 203. The shell positioning member 202 is arranged on one side of the shell conveying member, and the catalytic spraying member 203 is arranged on the other side of the shell conveying member. The shell conveying member is connected to the total assembly linear module 5.

[0023] Specifically, The following describes the loading, conveying and assembling of the shell into the material carrier 7, and the steps are as follows: The shell conveying member conveys the shell from the outside into the processing area. The shell conveying member is an XZ conveying assembly 201. After the XZ conveying assembly 201 picks up the shell, the shell positioning member 202 on one side positions the loaded shell. The clamping jaw of the XZ conveying assembly 201 is provided with a self-rotation drive to rotate the shell for positioning. After the shell is positioned, the XZ conveying assembly 201 continues to convey the shell by a distance and places the shell above the catalytic spraying member 203. Then, the catalytic spraying member 203 sprays the shell. Finally, the clamping jaw of the XZ conveying assembly 201 picks up the positioned and sprayed shell and places it in the material carrier 7 on the total assembly linear module 5. In summary, After the shell is fed to the material carrier 7, the YZ conveying assembly 306 is used to feed the two magnetic tiles into the shell of the material carrier 7, and the material carrier 7 loaded with the shell and the two magnetic tiles moves to the ejection table 405 along with the assembly linear module 5, and then the lifting cylinder 406 drives the lifting piece to eject the two elastic bows in the ejection table 405 into the shell on the material carrier 7, i.e. between the two magnetic tiles. At this time, the shell, the two magnetic tiles and the two elastic bows in the material carrier 7 are assembled, and the material carrier 7 moves to the press-fitting machine 6 along with the assembly linear module 5 to perform the press-fitting work again, so that the shell, the two magnetic tiles and the two elastic bows in the material carrier 7 are better combined, i.e. the press-fitting product.

[0024] In the embodiment, the machine table 1 further comprises a mechanical hand 11 arranged on the machine table 1, and the mechanical hand 11 is used to grasp the press-fitting product for detection.

[0025] The press-fitting product processing assembly 8 is a magnetic tile and elastic bow height measuring piece, which is used to detect the height of the press-fitting product.

[0026] Specifically, The mechanical hand 11 grasps the press-fitted press-fitting product and places it in the magnetic tile and elastic bow height measuring piece to detect the height of the magnetic tile and the elastic bow, and determine whether the assembly and press-fitting are in the correct position. If it is a good product, the mechanical hand 11 grasps and places it in the drying machine 12 for drying, and then is discharged through the discharging conveyor belt 10. If it is not a good product, the mechanical hand 11 directly grasps the poor press-fitting product and places it on the poor conveying belt 9 for rework.

[0027] Those skilled in the art will understand that the embodiments of the present application can be provided as a method, a system or a computer program product. Therefore, the present application can be in the form of a complete hardware embodiment, a complete software embodiment or an embodiment combining software and hardware aspects. Moreover, the present application can be in the form of a computer program product implemented on one or more computer usable storage media containing computer usable program code (including but not limited to disk storage, CD-ROM, optical storage, etc.).

[0028] The present application is described with reference to flowcharts and / or block diagrams of methods, devices (systems) and computer program products according to embodiments of the present application. It should be understood that each flow and / or block in the flowcharts and / or block diagrams, as well as combinations of flows and / or blocks in the flowcharts and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to produce a machine, so that the instructions executed by the computer or other programmable data processing device produce a device that implements the functions specified in the flowcharts and / or block diagrams. Figure 1 one flow or multiple flows and / or blocksFigure 1 means for performing the function specified by the block or blocks.

[0029] These computer program instructions can also be stored in a computer readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer readable memory produce an article of manufacture including instructions which implement the flow Figure 1 flow or flows and / or blocks Figure 1 means for performing the function specified by the block or blocks.

[0030] These computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the flow Figure 1 flow or flows and / or blocks Figure 1 steps of means for performing the function specified by the block or blocks.

[0031] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are only by way of example and that modifications, changes, substitutions and alterations can be made thereto without departing from the spirit and scope of the application as set forth in the appended claims and their equivalents.

Claims

1. A stator bonding machine, characterized in that, include: The machine tool has a top surface that serves as a machining surface, and the stator is transported, processed, and assembled on this machining surface. A magnetic tile loading and transporting assembly is disposed on the processing surface, and the magnetic tile loading and transporting assembly loads magnetic tiles and transports them to the corresponding processing station; A slingshot loading and transporting assembly is disposed on the processing surface, and the slingshot loading and transporting assembly loads the slingshot and transports it to the corresponding processing station; A housing loading and transporting assembly is disposed on the processing surface, and the housing loading and transporting assembly loads the housing and transports it to the corresponding processing station; The slingshot, magnetic tile, and housing pressing assembly includes a pressing machine, a final assembly linear module, and a material carrier; The pressing machine, the assembly linear module, and the material carrier are all located on the processing surface. The slingshot, magnetic tile, and housing are all loaded onto the material carrier and transported by the assembly linear module. The pressing machine presses the slingshot, magnetic tile, and housing onto the material carrier. A press-fit finished product processing assembly is used to inspect the finished product formed by pressing the slingshot, magnetic tile and housing together; The unloading assembly includes a defective conveyor belt and an unloading conveyor belt, both of which are disposed on the processing surface.

2. The stator bonding machine according to claim 1, characterized in that, The slingshot loading and handling assembly includes a slingshot vibrating plate, a slingshot material distribution component, and a slingshot handling component. The discharge end of the slingshot vibrating plate is connected to one end of the slingshot material distribution component, the other end of the slingshot material distribution component is connected to the slingshot transport component, and the slingshot transport component is connected to the final assembly linear module.

3. The stator bonding machine according to claim 1, characterized in that, The magnetic tile loading and handling assembly includes a magnetic tile gantry frame, a magnetic tile sorting component, a magnetic tile gluing component, a CCD imaging component, and a magnetic tile handling component; The magnetic tile gantry conveyor feeds the magnetic tiles into the magnetic tile sorting component. The magnetic tile sorting component is connected to the magnetic tile coating component, and the magnetic tile coating component is connected to the magnetic tile transport component. The CCD imaging component is located on one side of the magnetic tile transport component.

4. The stator bonding machine according to claim 1, characterized in that, The casing loading and handling assembly includes casing handling components, casing positioning components, and catalytic coating components; The housing positioning component is located on one side of the housing transport component, the catalytic coating component is located on the other side of the housing transport component, and the housing transport component is connected to the final assembly linear module.

5. The stator bonding machine according to claim 1, characterized in that, The machine also includes a robotic arm, which is mounted on the machine and is used to grab pressed finished products for inspection.

6. The stator bonding machine according to claim 1, characterized in that, The pressing-fit finished product processing components are magnetic tiles and slingshot height measuring components, which are used to detect the height of the pressing-fit finished product.

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