Stator filling and sealing tool and process method for single-machine-base double motors
By designing a combined tooling that includes a base, a first core mold, and a second core mold, and combining preheating, potting, and vacuum treatment processes, the problem of traditional tooling being unable to efficiently pot a single-base dual-motor stator was solved, achieving a highly efficient and stable potting effect.
Patent Information
- Application Number
- CN202510838560.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-11-28
AI Technical Summary
Traditional potting fixtures cannot efficiently pot the stator of a single-base dual-motor unit in one go, and there is a risk of glue leakage. They are also difficult to meet the requirements for stable operation in high-temperature, vibration and corrosive environments.
Design a tooling for stator potting of a single-base dual-motor system, including a base, a first core mold, and a second core mold. Employ a stator for the core mold, including positioning for the core mold. Use a combined tooling for the single-base dual-motor system, including a base, a first core mold, a second core mold, and a top pressure plate. Achieve three-point potting through the design of multiple radial flow channels and sealing rings, combining preheating, potting, vacuum treatment, and curing steps.
It achieves efficient one-time potting of a single-base dual-motor stator, reduces the risk of glue leakage, improves potting efficiency, and adapts to stable operation in high-temperature, vibration and corrosive environments.
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Figure CN121036450A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor manufacturing, specifically to a stator potting fixture and process method for a single-frame dual-motor system. Background Technology
[0002] Early motors relied on structural seals (such as rubber gaskets and metal casings) for moisture and dust protection, but these seals were prone to aging over long-term use, leading to protection failure. Meanwhile, applications such as new energy vehicles and industrial automation require motors to operate stably in high-temperature, vibration, and corrosive environments, which traditional protection methods cannot adequately meet. With advancements in materials science, the emergence of high-performance potting materials such as epoxy resins, silicones, and polyurethanes has driven the development of motor potting processes.
[0003] Traditional stator potting fixtures and processes for motors are only applicable to ordinary motors (with only one motor stator in the frame). The potting process can be found in the invention patent CN102280975A, which discloses a motor stator core potting process.
[0004] Single-frame dual-motor, its stator structure is shown below. Figure 1 As shown, this is a special high-power motor with a long housing 1. Two stators 2 are axially arranged inside the housing 1, and lead wires 3 are provided at both ends of the housing 1. Suitable for a single-base, dual-motor structure, potting requires injection of adhesive from three locations: both ends and the middle of the housing 1 (i.e., the outer ends of the two stators and the middle joint area between the two stators). Traditional potting fixtures cannot achieve a single-pass potting, resulting in extremely low potting efficiency; potting one motor takes approximately 50 hours. Furthermore, lead wires are required at both ends of the fixture, and adhesive leakage between the wires must be prevented. Summary of the Invention
[0005] The purpose of this invention is to provide a stator potting fixture and process method for a single-base dual-motor system, so as to achieve one-time potting, improve potting efficiency, and reduce the risk of glue leakage.
[0006] To achieve the above objectives, the technical solution of the potting tooling adopted in this invention is as follows: A stator potting fixture for a single-base dual-motor system, wherein the single-base dual-motor system includes a housing and an upper stator and a lower stator coaxially disposed within the housing; the potting fixture includes a base, a first core mold, a second core mold, and a top pressure plate; The base, the first core mold, and the second core mold are stacked coaxially in the vertical direction from bottom to top; The base has a circular boss in the middle, which is used to position and fit the lower end of the motor housing. The base has a housing end face mating surface around the outer periphery of the circular boss, which abuts against the lower end face of the motor housing. The housing end face mating surface has a fixing hole for fasteners to pass through and fix to the housing. The base also has a wire hole for the lead wire to pass through. The first core mold is disposed inside the lower stator of the motor. The bottom end face of the first core mold and the platform of the circular boss of the base are positioned and engaged by the first positioning concave and convex structure. The top end face of the first core mold serves as the first mating surface. The second core mold is disposed inside the upper stator of the motor. The bottom end face of the second core mold serves as the second mating surface, abutting against the first mating surface of the first core mold. The two are positioned and engaged by a second positioning concave-convex structure provided on the first mating surface and the second mating surface. The top pressure plate is placed on the top of the second core mold and is configured to be fixedly connected to the top of the housing so as to press the second core mold and the first core mold downwards onto the base; A first injection radial flow channel is provided between the bottom end face of the first core mold and the platform of the circular boss of the base. The outer end of the first injection radial flow channel extends outward through an opening for alignment with the bottom end of the stator of the motor. The inner end of the first injection radial flow channel is connected to the first injection tube. A second radial injection channel is provided between the first mating surface and the second mating surface. The outer end of the second radial injection channel extends outward through an opening for alignment between the two stators of the motor. The inner end of the second radial injection channel is connected to the second injection tube.
[0007] In the above scheme, both the first core mold and the second core mold are cylindrical with a central axial channel.
[0008] Furthermore, the lower end of the central axial channel of the first core mold is provided with a first stepped surface facing upwards, which is higher than the mating point between the lower end of the iron core of the lower stator of the motor and the step of the housing; a first vertical hole for inserting the first injection tube is opened on the first stepped surface, which is connected to the first injection radial flow channel.
[0009] Furthermore, the lower end of the central axial channel of the second core mold is provided with a second step surface facing upwards. This second step surface is higher than the mating point between the lower end of the iron core of the upper stator of the motor and the step of the housing. A second vertical hole for inserting the second injection tube is opened on the second step surface, which is connected to the second injection radial flow channel.
[0010] In the above scheme, the first positioning concave-convex structure and the second positioning concave-convex structure are each composed of a positioning boss coaxial with the motor and a positioning groove that cooperates with the positioning boss.
[0011] In the above scheme, a sealing ring is provided on the inner side of the inner end of the second injection radial flow channel between the first mating surface and the second mating surface to block the path of the second injection radial flow channel flowing into the central axial channel.
[0012] In the above scheme, a sealing ring is provided on the inner side of the inner end of the first injection radial flow channel between the bottom end face of the second core mold and the platform of the circular boss of the base, so as to block the path of the first injection radial flow channel to flow into the central axial channel.
[0013] To achieve the above objectives, the technical solution of the potting process method adopted in this invention is: a stator potting process method for a single-base dual-motor system, using the above-mentioned potting fixture; Beforehand, a first injection tube is connected to the inner end of the first injection radial flow channel of the first core mold, and a second injection tube is connected to the inner end of the second injection radial flow channel of the second core mold. Then perform the following steps: Step 1: Place the first core mold on the base, so that the bottom end face of the first core mold and the platform of the circular boss of the base are positioned and engaged by the first positioning concave and convex structure. Step 2: Place the stator of the single-base dual-motor from top to bottom outside the first core mold, and pass the lower end lead wire of the single-base dual-motor through the wire hole on the base from top to bottom until the lower end port of the single-base dual-motor housing is positioned and engaged with the circular boss of the base. Then, use fasteners to lock the mating surface of the base housing to the housing of the single-base dual-motor. Step 3: Insert the second core mold into the upper port of the stator of the single-base dual-motor unit until its second mating surface abuts against the first mating surface of the first core mold, and the second positioning concave-convex structure between the two completes the positioning engagement; at this time, the top of the second core mold is higher than the top mounting surface of the housing. Step 4: Press the top pressure plate onto the top surface of the second core mold, and lock the top pressure plate to the upper end of the housing with fasteners to press the second core mold and the first core mold down onto the base. Seal the gap between the wire and the wire hole at the lower end of the single-base dual-motor with sealant to complete the clamping operation of the potting fixture on the stator of the single-base dual-motor. Step 5: Preheat the single-base dual-motor stator clamped by the potting fixture in an oven; Step 7: Fill the prepared potting compound in three steps: First, fill a measured amount of potting compound into the first dispensing tube; second, fill a measured amount of potting compound into the second dispensing tube; third, fill a measured amount of potting compound into the top of the stator of the open single-base dual-motor. Step 8: Place the clamped and glued single-base dual-motor stator into a vacuum chamber, evacuate and maintain pressure to ensure that the potting compound is evenly distributed inside the stator. Step 9: Remove the clamped and glued single-base dual-motor stator from the vacuum chamber and place it in the drying oven. Use a level to ensure that the single-base dual-motor stator is placed horizontally. Step 10: Heat the oven to cure the potting compound inside the stator of the single-base dual-motor unit; Step 11: After curing, check if the adhesive layer surface has been fully cured and is no longer sticky, then allow it to cool naturally to room temperature. Step 12: Remove the potting fixture, inspect and clean the single-base dual-motor stator, and the product is ready.
[0014] In the above scheme, step 7, potting adhesive, is prepared according to the following steps: Step 7.1: Use adhesives A and B, and preheat them in an oven; Step 7.2: Stir A and B glues separately until there is no obvious sediment at the bottom; Step 7.3: Add adhesives A and B to the A and B preparation tanks of the dispensing equipment respectively, and keep the preparation tanks at a certain heating temperature; Step 7.4: Turn on the vacuum pump of the dispensing equipment to degas adhesives A and B; Step 7.5: Turn on the dispensing equipment, mix the A and B adhesives in the correct proportions, and then begin dispensing.
[0015] In the above scheme, a lifting lug fixture is installed on the upper end of the second core mold, and a lifting tool is used to move the single-base dual-motor stator clamped in the potting package.
[0016] The present invention has the following advantages: This invention features a specially designed "two-section tooling" consisting mainly of a base and two core molds, to meet the potting requirements of a single-base dual-motor system with three positions: two ends and the middle. This design saves costs, has a compact structure, and enables simultaneous potting at three positions, significantly reducing potting time. Attached Figure Description
[0017] Figure 1 This is a full sectional schematic diagram of the housing and stator of the single-base dual-motor system to which this invention applies; Figure 2 This is a front view schematic diagram of the base of the potting tool of the present invention, which shows the top surface of the base; Figure 3 This is a front view schematic diagram of the first core mold of the potting tooling of the present invention, which shows the bottom end face of the first core mold; Figure 4 for Figure 3 Schematic diagram of GG cross-section; Figure 5 This is a front view schematic diagram of the second core mold of the potting tooling of the present invention, which shows the bottom end face of the second core mold; Figure 6 for Figure 5 DD cross-sectional view; Figure 7 This is a full cross-sectional schematic diagram of the potting tool of the present invention in the potting and use state.
[0018] In the above image: 1. Housing; 2. Stator; 21. Upper stator; 22. Lower stator; 3. Lead out the wires; 4. Potting fixtures; 41. First core mold; 411. First mating surface; 412. First injection radial flow channel; 413. First stepped surface; 414. First vertical hole; 415. Positioning boss; 416. Positioning groove; 42. Second core mold; 421. Second mating surface; 422. Second injection radial flow channel; 423. Second stepped surface; 424. Second vertical hole; 425. Positioning boss; 426. Lifting lug mounting hole; 43. Base; 431. Circular boss; 432. Housing end face mating surface; 4321. Fixing hole; 433. Wire hole; 434. Positioning groove; 44. Top pressure plate; 51. First injection tube; 52. Second injection tube; 6. Sealing ring. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments: Example 1: A stator potting fixture for a single-base dual-motor system: See [link / reference] Figure 1-7 As shown: The housing and stator structure of the single-base dual-motor unit to be potted, such as Figure 1 As shown, it includes a housing 1 and two stators 2 coaxially disposed inside the housing 1 (which are the upper stator and the lower stator when placed vertically), and each of them has lead wires 3 at both ends.
[0020] The potting fixture 4 includes a base 43, a first core mold 41, a second core mold 42, and a top pressure plate 44.
[0021] When assembled and in use, the base 43, the first core mold 41, and the second core mold 42 are coaxially stacked vertically from bottom to top, as shown below. Figure 7 As shown.
[0022] The base 43, as Figure 2 and Figure 7As shown, a circular boss 431 is provided in the center and faces upward. The circular boss 431 is used for positioning and fitting the lower end of the motor housing 1. The base 43 has a housing end face mating surface 432 around the outer periphery of the circular boss 431 for mating with the lower end face of the motor housing 1. The housing end face mating surface 432 has a fixing hole 4321 for fasteners to pass through and fix to the housing 1. The base 43 also has a wire hole 433 for wires to pass through.
[0023] See Figures 3-4 and Figure 7 As shown, the first core mold 41 is disposed inside the lower stator 22 of the motor. The bottom end face of the first core mold 41 and the platform of the circular boss 431 of the base 43 are positioned and engaged by the first positioning concave and convex structure. The top end face of the first core mold 41 serves as the first mating surface 411.
[0024] See Figures 5-6 and Figure 7 As shown, the second core mold 42 is disposed inside the upper stator 21 of the motor. The bottom end surface of the second core mold 42 serves as the second mating surface 421, which abuts against the first mating surface 411 of the first core mold 41. The two are positioned and engaged by the second positioning concave-convex structure provided on the first mating surface 411 and the second mating surface 421.
[0025] See Figure 7 As shown, the top pressure plate 44 can be a single plate or a pressure bar. It is placed on the top of the second core mold 42 and is configured to be fixedly connected to the top of the housing 1 so as to press the second core mold 42 and the first core mold 41 downward onto the base 43.
[0026] See Figures 3-4 and Figure 7 As shown, a first injection radial flow channel 412 is provided between the bottom end face of the first core mold 41 and the platform of the circular boss 431 of the base 43. The outer end of the first injection radial flow channel 412 extends outward through an opening for alignment with the bottom end of the stator 2 of the motor. The inner end of the first injection radial flow channel 412 is connected to the first injection tube 51.
[0027] For details, please refer to [see details]. Figures 3-4 and Figure 7 As shown, the first injection radial flow channel 412 is opened on the bottom end face of the first core mold 41. In practice, opening the first injection radial flow channel on the platform of the circular boss 431 has the same effect, or it can be formed by opening half a groove on the bottom end face of the first core mold 41 and the platform of the circular boss 431 and then splicing them together.
[0028] See Figures 5-6 and Figure 7As shown, a second radial injection channel 422 is provided between the first mating surface 411 and the second mating surface 421. The outer end of the second radial injection channel 422 extends outward through an opening for alignment with the position between the two stators 21 and 22 of the motor. The inner end of the second radial injection channel 422 is connected to the second injection tube 52.
[0029] For details, please refer to [see details]. Figures 5-6 and Figure 7 As shown, the second injection radial flow channel 422 is formed on the second mating surface 421 of the second core mold 42. In practice, the same effect can be achieved by forming the second injection radial flow channel on the first mating surface 411, or by forming half a groove on each of the first mating surface 411 and the second mating surface 421 and then joining them together.
[0030] Specifically, both the first core mold 41 and the second core mold 42 are cylindrical with a central axial channel to accelerate heat dissipation of the core mold.
[0031] For details, please refer to [see details]. Figures 3-4 and Figure 7 As shown, the lower end of the central axial channel of the first core mold 41 is provided with a first stepped surface 413 facing upward. The first stepped surface 413 is higher than the lower end of the iron core of the lower stator 22 of the motor and the mating part of the step of the housing 1. A first vertical hole 414 for inserting the first injection tube 51 is opened on the first stepped surface 413, which is connected to the first injection radial flow channel 412.
[0032] For details, please refer to [see details]. Figures 5-6 and Figure 7 As shown, the lower end of the central axial channel of the second core mold 42 is provided with a second step surface 423 facing upward. The second step surface 423 is higher than the lower end of the iron core of the upper stator 21 of the motor and the step of the housing 1. A second vertical hole 424 for inserting the second injection tube 52 is opened on the second step surface 423, which is connected to the second injection radial flow channel 422.
[0033] The first positioning protrusion and the second positioning protrusion and the second positioning protrusion and the first positioning protrusion and the second positioning protrusion and the second positioning protrusion and the third ... third positioning protrusion and the third positioning protrusion and the third positioning respectively constitute a positioning pro
[0034] For details, please see [link / reference] Figures 3-4 and Figure 7 As shown, a positioning boss 415 protrudes downwards from the bottom end surface of the first core mold 41, as... Figure 2 and Figure 7 As shown, a positioning groove 434 corresponding to the positioning boss 415 is provided on the top surface of the base 43 to form a first positioning concave-convex structure.
[0035] For details, please see [link / reference] Figures 5-6 and Figure 7As shown, a positioning boss 425 protrudes downwards on the bottom end surface of the second core mold 42, as... Figures 3-4 and Figure 7 As shown, a positioning groove 416 is provided on the top surface of the first core mold 41 to match the positioning boss 425, so as to form a second positioning concave-convex structure.
[0036] In practice, the first and second positioning protrusions and grooves can also be formed by the combination of multiple positioning protrusions and positioning grooves.
[0037] A sealing ring 6 is provided on the inner side of the inner end of the second injection radial flow channel 422 between the first mating surface 411 and the second mating surface 421 to block the path of the second injection radial flow channel 422 flowing into the central axial channel. Figure 7 .
[0038] A sealing ring 6 is provided on the inner side of the inner end of the first injection radial flow channel 412 between the bottom end face of the second core mold 42 and the platform surface of the circular boss 431 of the base 43, to block the path of the first injection radial flow channel 412 flowing into the central axial channel. Figure 7 .
[0039] A sealing ring 6 is also provided on the outer periphery of the circular boss 431 of the base 43, so as to seal the gap between the base 43 and the lower port of the housing 1.
[0040] Example 2: A stator potting process for a single-base dual-motor unit: See [link / reference] Figure 1-7 As shown: The potting fixture 4 used in Example 1.
[0041] Beforehand, a first injection tube 51 is connected to the inner end of the first injection radial flow channel 412 of the first core mold 41, and a second injection tube 52 is connected to the inner end of the second injection radial flow channel 422 of the second core mold 42.
[0042] Then perform the following steps, such as Figure 7 As shown: Step 1: Place the first core mold 41 on the base 43, so that the bottom end face of the first core mold 41 and the platform of the circular boss 431 of the base 43 are positioned and engaged by the first positioning concave and convex structure.
[0043] Step 2: Place the stator of the single-base dual-motor from top to bottom outside the first core mold 41, and pass the lower end lead wire 3 of the single-base dual-motor through the wire hole 433 on the base 43 from top to bottom until the lower end port of the housing 1 of the single-base dual-motor is positioned and engaged with the circular boss 431 of the base 43. Then, use fasteners to lock the housing end face 432 of the base 43 to the housing 1 of the single-base dual-motor.
[0044] Step 3: Insert the second core mold 42 into the upper port of the stator of the single-base dual-motor unit until its second mating surface 421 abuts against the first mating surface 411 of the first core mold 41, and the second positioning concave-convex structure between the two completes the positioning engagement; at this time, the top of the second core mold 41 is higher than the top mounting surface of the housing 1.
[0045] Step 4: Press the top pressure plate 44 onto the top surface of the second core mold 41, and lock the top pressure plate 44 to the upper end of the housing 1 with fasteners to press the second core mold 42 and the first core mold 41 downwards onto the base 43. Seal the gap between the lower end of the single-base dual-motor lead wire 3 and the wire hole 433 with sealant to complete the clamping operation of the potting fixture on the stator of the single-base dual-motor.
[0046] Step 5: Preheat the single-base dual-motor stator clamped by the potting fixture in an oven for 150 minutes at a temperature of 110°C.
[0047] Step 7: Apply the prepared potting compound in three steps: First, pour a measured amount of potting compound into the first injection tube 51. The amount of compound depends on the size of the motor, and it should be filled completely (e.g., 6 kg). Second, pour a measured amount of potting compound into the second injection tube 52. The amount of compound depends on the size of the motor, and it should be filled completely (e.g., 12 kg). Third, pour a measured amount of potting compound into the top of the stator of the open single-base dual-motor. Finally, the compound surface at the top of the stator of the single-base dual-motor should cover the winding coil and be 3-5 mm higher than the top of the winding.
[0048] Step 8: Place the clamped and glued single-base dual-motor stator into the vacuum chamber and evacuate it. After one minute, evacuate to 5 mbar and observe until no bubbles emerge within 3 minutes of pressure holding. Otherwise, continue to release the vacuum and evacuate again until no bubbles emerge within 3 minutes of pressure holding, so that the potting compound is evenly distributed inside the stator.
[0049] Step 9: Remove the clamped and glued single-base dual-motor stator from the vacuum chamber and place it in the drying oven. Use a level to ensure that the single-base dual-motor stator is placed horizontally.
[0050] Step 10: Heat the oven to cure the potting compound inside the stator of the single-base dual-motor unit. Set the oven curing temperature to 110℃ and the curing time to 360min.
[0051] Step 11: After curing, check if the adhesive layer surface has been fully cured and is no longer sticky. Then let it cool naturally to room temperature.
[0052] Step 12: Remove the potting fixture 4, inspect and clean the single-base dual-motor stator, and the product is ready.
[0053] Specifically, step 7, potting adhesive, is prepared according to the following steps: Step 7.1: Use adhesives A and B, and preheat them in an oven; Step 7.2: Stir A and B glues separately until there is no obvious sediment at the bottom; Step 7.3: Add adhesives A and B to the A and B preparation tanks of the dispensing equipment respectively, and keep the preparation tanks at a certain heating temperature; Step 7.4: Turn on the vacuum pump of the dispensing equipment to degas adhesives A and B; Step 7.5: Turn on the dispensing equipment, mix the A and B adhesives in the correct proportions, and then begin dispensing.
[0054] A lifting lug mounting hole 426 is provided at the upper end of the second core mold 42 to install the lifting lug fixture, so that the single-base dual-motor stator clamped in the potting package can be moved by the lifting tool in the above-mentioned pre-operation.
[0055] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. They should not be construed as limiting the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A stator potting fixture for a single-base dual-motor system, wherein the single-base dual-motor system comprises a housing and an upper stator and a lower stator coaxially disposed within the housing; characterized in that: The potting fixture includes a base, a first core mold, a second core mold, and a top pressure plate; The base, the first core mold, and the second core mold are stacked coaxially in the vertical direction from bottom to top; The base has a circular boss in the middle, which is used to position and fit the lower end of the motor housing. The base has a housing end face mating surface around the outer periphery of the circular boss, which abuts against the lower end face of the motor housing. The housing end face mating surface has a fixing hole for fasteners to pass through and fix to the housing. The base also has a wire hole for the lead wire to pass through. The first core mold is disposed inside the lower stator of the motor. The bottom end face of the first core mold and the platform of the circular boss of the base are positioned and engaged by the first positioning concave and convex structure. The top end face of the first core mold serves as the first mating surface. The second core mold is disposed inside the stator of the motor. The bottom end face of the second core mold serves as the second mating surface, abutting against the first mating surface of the first core mold. The two are positioned and engaged by a second positioning concave-convex structure provided on the first mating surface and the second mating surface. The top pressure plate is placed on the top of the second core mold and is configured to be fixedly connected to the top of the housing so as to press the second core mold and the first core mold downwards onto the base; A first injection radial flow channel is provided between the bottom end face of the first core mold and the platform of the circular boss of the base. The outer end of the first injection radial flow channel extends outward through an opening for alignment with the bottom end of the stator of the motor. The inner end of the first injection radial flow channel is connected to the first injection tube. A second radial injection channel is provided between the first mating surface and the second mating surface. The outer end of the second radial injection channel extends outward through an opening for alignment between the two stators of the motor. The inner end of the second radial injection channel is connected to the second injection tube.
2. The potting fixture according to claim 1, characterized in that: Both the first and second core molds are cylindrical with a central axial channel.
3. The potting fixture according to claim 2, characterized in that: The lower end of the central axial channel of the first core mold is provided with a first step surface facing upwards. The first step surface is higher than the mating point between the lower end of the iron core of the lower stator of the motor and the step of the housing. A first vertical hole for inserting the first injection tube is opened on the first step surface, which is connected to the first injection radial flow channel.
4. The potting fixture according to claim 2, characterized in that: The lower end of the central axial channel of the second core mold is provided with a second step surface facing upwards. This second step surface is higher than the mating point between the lower end of the iron core of the upper stator of the motor and the step of the housing. A second vertical hole for inserting the second injection tube is opened on the second step surface, which is connected to the second injection radial flow channel.
5. The potting fixture according to any one of claims 1-4, characterized in that: The first positioning protrusion and the second positioning protrusion and the second positioning protrusion and the first positioning protrusion and the second positioning protrusion and the second positioning protrusion are each composed of a positioning boss coaxial with the motor and a positioning groove that mates with the positioning boss.
6. The potting fixture according to claim 2, characterized in that: A sealing ring is provided on the inner side of the inner end of the second injection radial flow channel between the first mating surface and the second mating surface to block the path of the second injection radial flow channel to flow into the central axial channel.
7. The potting fixture according to claim 2, characterized in that: A sealing ring is provided on the inner side of the inner end of the first injection radial flow channel between the bottom end face of the second core mold and the platform of the circular boss of the base, so as to block the path of the first injection radial flow channel to flow into the central axial channel.
8. A stator potting process for a single-base dual-motor unit, characterized in that: Use the potting fixture as described in the claims; Beforehand, a first injection tube is connected to the inner end of the first injection radial flow channel of the first core mold, and a second injection tube is connected to the inner end of the second injection radial flow channel of the second core mold. Then perform the following steps: Step 1: Place the first core mold on the base, so that the bottom end face of the first core mold and the platform of the circular boss of the base are positioned and engaged by the first positioning concave and convex structure. Step 2: Place the stator of the single-base dual-motor from top to bottom outside the first core mold, and pass the lower end lead wire of the single-base dual-motor through the wire hole on the base from top to bottom until the lower end port of the single-base dual-motor housing is positioned and engaged with the circular boss of the base. Then, use fasteners to lock the mating surface of the base housing to the housing of the single-base dual-motor. Step 3: Insert the second core mold into the upper port of the stator of the single-base dual-motor unit until its second mating surface abuts against the first mating surface of the first core mold, and the second positioning concave-convex structure between the two completes the positioning engagement; at this time, the top of the second core mold is higher than the top mounting surface of the housing. Step 4: Press the top pressure plate onto the top surface of the second core mold, and lock the top pressure plate to the upper end of the housing with fasteners to press the second core mold and the first core mold down onto the base. Seal the gap between the wire and the wire hole at the lower end of the single-base dual-motor with sealant to complete the clamping operation of the potting fixture on the stator of the single-base dual-motor. Step 5: Preheat the single-base dual-motor stator clamped by the potting fixture in an oven; Step 7: Fill the prepared potting compound in three steps: First, fill a measured amount of potting compound into the first dispensing tube; The second step is to inject a measured amount of potting compound into the second injection tube; the third step is to inject a measured amount of potting compound into the top of the stator of the open single-base dual-motor. Step 8: Place the clamped and glued single-base dual-motor stator into a vacuum chamber, evacuate and maintain pressure to ensure that the potting compound is evenly distributed inside the stator. Step 9: Remove the clamped and glued single-base dual-motor stator from the vacuum chamber and place it in the drying oven. Use a level to ensure that the single-base dual-motor stator is placed horizontally. Step 10: Heat the oven to cure the potting compound inside the stator of the single-base dual-motor unit; Step 11: After curing, check if the adhesive layer surface has been fully cured and is no longer sticky, then allow it to cool naturally to room temperature. Step 12: Remove the potting fixture, inspect and clean the single-base dual-motor stator, and the product is ready.
9. The potting process method according to claim 8, characterized in that: The potting adhesive for step 7 is prepared according to the following steps: Step 7.1: Use adhesives A and B, and preheat them in an oven; Step 7.2: Stir A and B glues separately until there is no obvious sediment at the bottom; Step 7.3: Add adhesives A and B to the A and B preparation tanks of the dispensing equipment respectively, and keep the preparation tanks at a certain heating temperature; Step 7.4: Turn on the vacuum pump of the dispensing equipment to degas adhesives A and B; Step 7.5: Turn on the dispensing equipment, mix the A and B adhesives in the correct proportions, and then begin dispensing.
10. The potting process method according to claims 8 and 9, characterized in that: Install lifting lugs on the upper end of the second core mold, and use lifting tools to move the single-base dual-motor stator clamped in the potting package.
Citation Information
Patent Citations
Motor stator core potting process
CN102280975A