Preparation method of mud mask or cream mask and product thereof

Abstract

The invention provides a preparation method of a mud film or a cream film and a product thereof, and the preparation method comprises the following steps: (1) preparing a functional component, and then putting the functional component into a printing machine; (2) the printing layer is cut into a mask facial makeup, then the mask facial makeup enters a printing machine to be subjected to automatic silk-screen printing through photoelectric positioning, and during silk-screen printing, the functional matter on the printing screen is quantitatively transferred to any surface of the mask facial makeup through a scraper; and (3) folding the facial mask in half to obtain the mud mask or the cream mask. According to the preparation method disclosed by the invention, the mask facial makeup area is only coated with the material body, and compared with 35-45% of material body loss of a traditional processing technology, the processing technology disclosed by the invention has the advantage that the material body loss is only less than 5%; and the product cost can be reduced by 25%.

Description

Technical Field

[0001] This invention belongs to the field of cosmetic technology, specifically relating to a method for preparing a mud mask or cream mask and its product. Background Technology

[0002] Traditionally, cleansing mud masks and skincare creams are packaged in containers such as jars, bottles, and tubes, and are mostly applied manually. Applying too little results in uneven cleansing power due to insufficient coverage of the skin tone, with some areas having weak absorption. Applying too much increases the burden of subsequent rinsing and may also cause excessive stretching of the skin after drying due to excessive buildup in certain areas. Therefore, they have significant drawbacks in terms of convenience. In recent years, sheet masks and cream masks have emerged, which not only retain the efficacy of masks but also solve the problems of traditional cleansing mud masks and skincare creams being "difficult to apply and wash off." They eliminate the need for manual application, saving time and effort.

[0003] Currently, the processing technology for sheet masks and cream masks is generally as follows:

[0004] The mud film and cream are evenly transferred to the printing layer (non-woven fabric) through the coating unit, and covered with a protective layer (PE). The three-layer patch product is obtained by pressing from the top and bottom using a face mold; the three layers from top to bottom are the protective layer, the functional layer, and the printing layer.

[0005] In the existing process, the coating unit fully coats the substrate, and after covering it with a protective layer, it is cut using a mold. Due to the arc-shaped characteristics of the face mask mold, there is an inevitable gap between the molds, resulting in unavoidable loss of the mud film and cream material, with a loss rate between 35% and 45%.

[0006] Material waste increases product costs, with 35-45% material waste accounting for about 25% of the final product cost; this hinders widespread adoption by price-sensitive consumers.

[0007] Furthermore, the protective layers used in existing products are mostly made of plastic materials such as PE, which does not conform to the current trend of advocating environmentally friendly development; in particular, the increasingly stringent plastic restriction laws in countries and regions such as the EU have limited the promotion of this type of product. Therefore, there is an urgent need to provide a more cost-effective and environmentally friendly method for preparing patch-type mud films to meet application requirements. Summary of the Invention

[0008] To address the shortcomings of existing technologies, this invention provides a method for preparing mud-film or cream-film products, as well as the resulting products. The method of this invention, while retaining the form of patch-type mud-film or cream-film products, reduces material loss and eliminates the protective layer, thereby reducing product costs and achieving deplasticization.

[0009] To achieve this objective, the present invention adopts the following technical solution:

[0010] In a first aspect, the present invention provides a method for preparing a mud mask or cream mask, the method comprising:

[0011] (1) Prepare the active ingredients, and then put the active ingredients into the printing press;

[0012] (2) Cut the substrate into a mask face, and then put it into the printing machine for automatic screen printing through photoelectric positioning. During screen printing, the active ingredients on the printing screen are quantitatively transferred to any surface of the mask face by a squeegee.

[0013] (3) Fold the face mask in half to obtain the mud mask or cream mask.

[0014] Preferably, the solid content of the active ingredient in step (1) is 50-80%, for example, it can be 51%, 53%, 55%, 58%, 60%, 62%, 65%, 68%, 70%, 72%, 75% or 78%, etc.

[0015] Preferably, the active ingredient components of the mud mask include water, kaolin, glycerin, 1,3-propanediol, dipropylene glycol, betaine, C12-15 benzoate, CI 77891, silica, hydropyrite, bentonite, cetearyl oleate, 1,2-hexanediol, potassium cetyl phosphate, p-hydroxyacetophenone, sorbitan oleate, polyglycerol-10 laurate, polyacrylamide, polymethyl sesquioxane, polyglycerol-2 dihydroxystearate, silymarin, C13-14 isoparaffin, hydroxyethylpiperazine ethanesulfonic acid, glyceryl glucoside, bisabolol, hydroxypropyl cyclodextrin, cocamidopropyl betaine, methyl dihydrojasmone, ethylene glycol cyclosporine, and Anemarrhena asphodeloides root extract.

[0016] Preferably, the active ingredients of the cream film include water, butylene glycol, glycerin, cetyl ethylhexanoate, glyceryl tri(ethylhexanoate), PPG-24-glyceryl polyether-24, cetearyl alcohol, shea butter, polydimethylsiloxane, 1,2-hexanediol, C20-22 hydroxyphosphate, and cetearyl alcohol polyether.

[0017] Preferably, the material of the printing layer in step (2) includes plant fiber or polylactic acid fiber.

[0018] Preferably, the quantitative determination in step (2) is 0.035-0.15 g / cm³. 2 For example, it can be 0.04 g / cm³. 2 0.05g / cm 2 0.06g / cm 2 0.07g / cm 2 0.08g / cm 20.09g / cm 2 0.1g / cm 2 0.11 g / cm 2 0.12g / cm 2 0.13g / cm 2 Or 0.14 g / cm 2 wait.

[0019] Preferably, the printing machine in step (2) includes a conveyor belt, a photoelectric positioning system, an automatic feeding system, a printing screen, a return knife, a scraper, a product and printing screen separation system, and an automatic output detection photoelectric system.

[0020] Preferably, the printing machine further includes a printing screen fixing bracket, a printing screen up-and-down movement track, and a squeegee (return) blade up-and-down movement track.

[0021] Preferably, the mesh count of the printing screen is 30-50 mesh, for example, it can be 32 mesh, 35 mesh, 38 mesh, 40 mesh, 42 mesh, 45 mesh or 48 mesh, etc.

[0022] Preferably, the scraper or return blade is independently a right-angle blade or a V-shaped blade.

[0023] Preferably, the specific steps of step (2) include: cutting the substrate into a face mask, conveying the face mask to the photoelectric positioning system via the conveyor belt of the printing machine, conveying the face mask directly below the printing screen via the photoelectric positioning system, controlling the distance between the printing screen and the face mask via the product and screen separation system, quantitatively transferring the active ingredients on the printing screen to any surface of the face mask via the scraper and return blade, and finally outputting the printed face mask via the conveyor belt via the automatic output detection photoelectric system.

[0024] Preferably, the quantitative transfer of active ingredients from the printing screen to any surface of the face mask using a scraper and a return blade specifically includes:

[0025] The active ingredients on the printing screen are quantitatively transferred to either the left or right half of any surface of the face mask using a scraper and a return blade.

[0026] Preferably, the distance between the printing screen and the face mask is 3-8mm, for example, it can be 3.5mm, 4mm, 4.5mm, 5mm, 5.5mm, 6mm, 6.5mm, 7mm or 7.5mm, etc.

[0027] Preferably, the printing rate of the scraper or the return blade is independently 3-10 m / min, for example, it can be 4 m / min, 5 m / min, 6 m / min, 7 m / min, 8 m / min or 9 m / min, etc.

[0028] Preferably, the specific steps of folding the face mask in step (3) include: folding the half of the face mask that is not coated with the active ingredient and then covering the surface of the active ingredient.

[0029] All the specific point values ​​within the above range can be selected, and will not be elaborated on here.

[0030] In a second aspect, the present invention provides a mud mask or cream mask, which is prepared by means of the method described in the first aspect.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] (1) In the preparation method of the present invention, the material is only coated on the face mask area. Compared with the material loss of 35-45% in the traditional processing technology, the material loss of the present invention is only less than 5%; the product cost can be reduced by 25%.

[0033] (2) The printing machine provided by the present invention has a high degree of automation. By adding an automatic replenishment system, it can ensure that the active ingredients are accurately, quantitatively and in sufficient quantity transferred to the face mask. By adding a product and printing screen separation system, it can prevent the face mask from sticking to the printing screen, and better separate them, thereby improving the production efficiency of the product.

[0034] (3) The mask prepared by the present invention does not require an additional protective film, which better achieves the requirement of deplasticization, and the printing layer is made of biodegradable material, which can meet the environmental regulations at home and abroad. Attached Figure Description

[0035] Figure 1 This is a plan view of the printing press used in an embodiment of the present invention. Detailed Implementation

[0036] The technical solution of the present invention will be further illustrated below through specific embodiments. Those skilled in the art should understand that the embodiments described are merely illustrative of the present invention and should not be construed as limiting the invention in any way.

[0037] The active ingredients of the mud mask used in the embodiments and comparative examples of this invention are: 10 parts kaolin, 5 parts glycerin, 5 parts 1,3-propanediol, 5 parts dipropylene glycol, 3 parts betaine, 2 parts C12-15 benzoate, and C12-15 benzoate. 778910.8 parts, silica 1 part, hydropyrite 1 part, bentonite 0.5 parts, cetearyl oleate 2 parts, 1,2-hexanediol 3 parts, cetyl phosphate potassium 1 part, p-hydroxyacetophenone 0.5 parts, sorbitan oleate 2 parts, polyglycerol-10 laurate 1 part, polyacrylamide 1 part, polymethyl silsesquioxane 3 parts, polyglycerol-2 dihydroxystearate 0.8 parts, iridium hydromica 0.5 parts, C13-14 isoparaffin 1 part, hydroxyethylpiperazine ethanesulfonic acid 0.6 parts, glyceryl glucoside 1 part, bisabolol 0.2 parts, hydroxypropyl cyclodextrin 0.1 parts, cocamidopropyl betaine 0.5 parts, dihydrojasmonic acid methyl ester 0.15 parts, ethylene glycol cyclic brassinolate 1 part, and Anemarrhena asphodeloides root extract 0.1 parts, with the remainder to be supplemented by water (adjust the amount of water according to the solid content).

[0038] The active ingredients of the cream film used in the examples or comparative examples include 18 parts butylene glycol, 15 parts glycerin, 2 parts cetyl ethylhexanoate, 3 parts glyceryl tri(ethylhexanoate), 2 parts PPG-24-glyceryl polyether-24, 5 parts cetearyl alcohol, 8 parts shea butter, 5 parts polydimethylsiloxane, 3 parts 1,2-hexanediol, 2 parts C20-22 hydroxyphosphate, and 1 part cetearyl alcohol polyether, with the remainder supplemented by water (the amount of water is adjusted according to the solid content).

[0039] Example 1

[0040] This embodiment provides a mud mask, the preparation method of which is as follows:

[0041] (1) Prepare an active ingredient with a solid content of 60%, and then put the active ingredient into a printing press;

[0042] The printing machine includes a conveyor belt, a photoelectric positioning system, an automatic feeding system, a printing screen (50 mesh), a return knife, a scraper knife, a printing screen fixing bracket, a printing screen up and down movement track, a scraper (return) knife up and down movement track, a product and printing screen separation system, and an automatic output detection photoelectric system.

[0043] (2) The printing substrate (made of lyocell flax fiber nonwoven fabric) is cut into face mask shapes. The face mask shapes are conveyed to the photoelectric positioning system via the conveyor belt of the printing press. The photoelectric positioning system positions the face mask shapes directly below the printing screen. Then, the product and screen separation system controls the distance between the printing screen and the face mask shapes to be 5mm. Finally, the return blade (right-angle blade, speed 8m / min) and the scraper blade (right-angle blade, speed 8m / min) remove the active ingredient from the printing screen at a rate of 0.25g / cm.2 The printed face mask is transferred to the left half of the front of the mask and finally output through the conveyor belt by the automatic detection photoelectric system.

[0044] (3) Fold the half of the face mask that was not coated with the active ingredient after step (2) and cover it with the surface of the active ingredient to obtain the mud mask.

[0045] Using the printing press and method described in this invention to prepare 100 pieces of mud-covered film, the loss rate of the required functional material is 3.6%, and the loss rate of the nonwoven fabric is 3.2%.

[0046] Example 2

[0047] This embodiment provides a cream film, the preparation method of which is as follows:

[0048] (1) Prepare an active ingredient with a solid content of 70%, and then put the active ingredient into a printing press;

[0049] The printing machine includes a conveyor belt, a photoelectric positioning system, an automatic feeding system, a printing screen (40 mesh), a return knife, a scraper knife, a printing screen fixing bracket, a printing screen up and down movement track, a scraper (return) knife up and down movement track, a product and printing screen separation system, and an automatic discharge detection photoelectric system.

[0050] (2) The printing substrate (made of polylactic acid fiber nonwoven fabric) is cut into face mask shapes. The face mask shapes are conveyed to the photoelectric positioning system via the conveyor belt of the printing machine. The photoelectric positioning system conveys the face mask shapes directly below the printing screen. Then, the product and screen separation system controls the distance between the printing screen and the face mask shapes to be 8mm. Then, the return blade (right-angle blade, speed 5m / min) and the scraper blade (right-angle blade, speed 5m / min) remove the active ingredient on the printing screen at a rate of 0.2g / cm. 2 The printed face mask is transferred to the left half of the front of the mask and finally output through the conveyor belt by the automatic detection photoelectric system.

[0051] (3) Fold the half of the face mask that was not coated with the active ingredient after step (2) and cover it with the surface of the active ingredient to obtain the cream film.

[0052] Using the printing press and method described in this invention to prepare 100 sheets of cream film, the loss rate of the required active ingredient is 4.2%, and the loss rate of the nonwoven fabric is 4.6%.

[0053] Example 3

[0054] This embodiment provides a mud mask, the preparation method of which is as follows:

[0055] (1) Prepare an active ingredient with a solid content of 65%, and then put the active ingredient into a printing press;

[0056] The printing machine includes a conveyor belt, a photoelectric positioning system, an automatic feeding system, a printing screen (30 mesh), a return knife, a scraper knife, a printing screen fixing bracket, a printing screen up and down movement track, a scraper (return) knife up and down movement track, a product and printing screen separation system, and an automatic output detection photoelectric system.

[0057] (2) The printing substrate (a nonwoven fabric made of polylactic acid fiber and lyocell fiber) is cut into face mask shapes. The face mask shapes are conveyed to the photoelectric positioning system via the conveyor belt of the printing machine. The photoelectric positioning system guides the face mask shapes directly below the printing screen. Then, the product and screen separation system controls the distance between the printing screen and the face mask shapes to 3mm. Finally, the return blade (V-shaped blade, speed 10m / min) and the scraper blade (V-shaped blade, speed 10m / min) remove the active ingredient from the printing screen at a rate of 0.1g / cm. 2 The printed face mask is transferred to the left half of the front of the mask and finally output through the conveyor belt by the automatic detection photoelectric system.

[0058] (3) Fold the half of the face mask that was not coated with the active ingredient after step (2) and cover it with the surface of the active ingredient to obtain the mud mask.

[0059] Using the printing press and method described in this invention to prepare 100 pieces of mud film, the loss rate of the required functional material is 4.8%, and the loss rate of the nonwoven fabric is 3.8%.

[0060] Example 4

[0061] This embodiment provides a mud-like film. The preparation method of the mud-like film differs from that of Embodiment 1 only in that the solid content of the active ingredient in step (1) is 40%, while the remaining steps are the same as in Embodiment 1. When the solid content is too low, the viscosity of the active ingredient is low, and its fluidity is good. When the active ingredient is transferred to different fiber substrates through the printing screen, it will quickly penetrate the micropores between the fibers, resulting in the distribution of the active ingredient on the non-printing surface of the substrate, which is not conducive to consumer use.

[0062] Example 5

[0063] This embodiment provides a mud mask. The preparation method of the mud mask differs from that of Embodiment 1 only in that the solid content of the active ingredient in step (1) is 90%, while the remaining steps are the same as in Embodiment 1. Because the solid content of the active ingredient is too high, not only is the cost too high, but the viscosity is also too high, resulting in an oily feeling after use.

[0064] Comparative Example 1

[0065] This comparative example provides a mud-covered film, which is prepared by a conventional method. The specific steps are as follows: an active ingredient (with the same solid content as in Example 1) is coated onto a non-woven fabric, and the film is cut out with a roller to obtain the mud-covered film.

[0066] Using the method described in this comparative example, 100 mud masks were prepared, with a loss rate of 40.8% for the required active ingredients and a loss rate of 45.2% for the nonwoven fabric.

[0067] As can be seen from the above embodiments and comparative examples, compared with the prior art (Comparative Example 1), the mud film prepared by the method of the present invention has lower loss of active ingredients and non-woven fabric, and no protective film is required after preparation, which not only greatly reduces the process cost, but is also more environmentally friendly.

[0068] The applicant declares that this invention illustrates a method for preparing a mud mask or cream mask and its product through the above embodiments, but this invention is not limited to the above embodiments, that is, it does not mean that this invention must rely on the above embodiments to be implemented. Those skilled in the art should understand that any improvements to this invention, equivalent substitutions of the raw materials of the product, addition of auxiliary components, and selection of specific methods, etc., all fall within the protection scope and disclosure scope of this invention.

[0069] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0070] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not describe the various possible combinations separately.

Claims

1. A method for preparing a mud mask or cream mask, characterized in that, The preparation method includes: (1) Prepare the active ingredients, and then put the active ingredients into the printing press; (2) Cut the substrate into a mask face, and then put it into the printing machine for automatic screen printing through photoelectric positioning. During screen printing, the active ingredients on the printing screen are quantitatively transferred to any surface of the mask face by a squeegee. (3) Fold the face mask in half to obtain the mud mask or cream mask.

2. The preparation method according to claim 1, characterized in that, The solid content of the active ingredient in step (1) is 50-80%; Preferably, the active ingredient components of the mud mask include water, kaolin, glycerin, 1,3-propanediol, dipropylene glycol, betaine, C12-15 benzoate, CI 77891, silica, hydropyrite, bentonite, cetearyl oleate, 1,2-hexanediol, potassium cetyl phosphate, p-hydroxyacetophenone, sorbitan oleate, polyglycerol-10 laurate, polyacrylamide, polymethyl silsesquioxane, polyglycerol-2 dihydroxystearate, silymarin, C13-14 isoparaffin, hydroxyethylpiperazine ethanesulfonic acid, glyceryl glucoside, bisabolol, hydroxypropyl cyclodextrin, cocamidopropyl betaine, methyl dihydrojasmone, ethylene glycol cyclosporine, and Anemarrhena asphodeloides root extract; Preferably, the active ingredients of the cream film include water, butylene glycol, glycerin, cetyl ethylhexanoate, glyceryl tri(ethylhexanoate), PPG-24-glyceryl polyether-24, cetearyl alcohol, shea butter, polydimethylsiloxane, 1,2-hexanediol, C20-22 hydroxyphosphate, and cetearyl alcohol polyether.

3. The preparation method according to claim 1 or 2, characterized in that, The material of the printing substrate in step (2) includes plant fibers and / or polylactic acid fibers; Preferably, the quantitative determination in step (2) is 0.035-0.15 g / cm³. 2 .

4. The preparation method according to any one of claims 1-3, characterized in that, The printing machine in step (2) includes a conveyor belt, a photoelectric positioning system, an automatic feeding system, a printing screen, a return knife, a scraper, a product and printing screen separation system, and an automatic output detection photoelectric system. Preferably, the printing machine further includes a printing screen fixing bracket, a printing screen up-and-down movement track, and a squeegee (return) blade up-and-down movement track.

5. The preparation method according to claim 4, characterized in that, The mesh count of the printing screen is 30-50. Preferably, the scraper or return blade is independently a right-angle blade or a V-shaped blade.

6. The preparation method according to claim 4 or 5, characterized in that, The specific steps of step (2) include: cutting the substrate into a face mask, conveying the face mask to the photoelectric positioning system via the conveyor belt of the printing machine, conveying the face mask directly below the printing screen via the photoelectric positioning system, controlling the distance between the printing screen and the face mask via the product and screen separation system, quantitatively transferring the active ingredients on the printing screen to any surface of the face mask via the scraper and return blade, and finally outputting the printed face mask via the conveyor belt through the automatic output detection photoelectric system.

7. The preparation method according to claim 6, characterized in that, The specific steps of quantitatively transferring the active ingredients from the printing screen to any surface of the face mask using a scraper and a return blade include: The active ingredients on the printing screen are quantitatively transferred to either the left or right half of any surface of the face mask using a scraper and a return blade.

8. The preparation method according to claim 5 or 6, characterized in that, The distance between the printing screen and the face mask is 3-8mm; Preferably, the printing rate of the scraper or the return blade is independently 3-10 m / min.

9. The preparation method according to claim 7 or 8, characterized in that, The specific steps for folding the face mask in step (3) include: folding the half of the face mask that is not coated with the active ingredient and then covering the surface of the active ingredient.

10. A mud mask or cream mask, characterized in that, The mud mask or cream mask is prepared using the method described in any one of claims 1-9.

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