A new energy-saving air supply device for clean rooms
By combining air settling purification devices and components, the problem of low air purification efficiency in cleanroom air supply devices is solved, achieving efficient air settling and automatic filter cleaning, ensuring the stability of indoor air quality and purification effect.
Patent Information
- Application Number
- CN202511597740.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2045-11-04
AI Technical Summary
Existing cleanroom air supply devices have low air purification efficiency, making it difficult to maintain a balance of air conditions inside the cleanroom, and their air intake rate and purification pretreatment effect are inadequate.
An air settling purification device is used, in which air enters the water tank through the air inlet pipe for air settling treatment. Combined with the air inlet component, cleaning component and water injection sealing component, it achieves efficient air settling and automatic cleaning of the filter, thereby improving the purification effect.
It accelerates air intake efficiency, improves air purification effect, reduces the chance of filter clogging, and ensures the stability of air quality and purification effect inside the clean room.
Smart Images

Figure CN121048214B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cleanroom air supply equipment technology, specifically a novel energy-saving air supply device for cleanrooms. Background Technology
[0002] A cleanroom is a specially designed room that removes pollutants such as microparticles, harmful air, and bacteria from the air within a certain space, and controls the indoor temperature, cleanliness, indoor pressure, airflow speed and distribution, noise and vibration, lighting, and static electricity within a certain required range. In other words, regardless of changes in external air conditions, the room can maintain the originally set requirements for cleanliness, temperature, humidity, and pressure. To ensure the internal air environment of the cleanroom's supply and return air, it is necessary to use an air supply device to filter and purify the incoming air.
[0003] An existing application with application number CN202120742457.5 discloses an energy-saving cleanroom air supply device for facilitating stable air supply, comprising a filter connection port, a filter screen mounting groove fixedly formed on the front surface of the filter connection port, a spring mounting groove fixedly formed on the rear surface inside the filter screen mounting groove, an air filter screen movably installed inside the filter screen mounting groove, a limiting groove fixedly formed on the front surface of the air filter screen, an air volume regulating air supply port fixedly installed on the lower end face of the filter connection port, an regulating air duct fixedly formed on the lower end face of the air volume regulating air supply port, and regulating blade connecting shafts movably installed on both sides of the regulating air duct near the lower port edge.
[0004] The aforementioned existing air supply devices adopt a purely mechanical design. Their internal structure is stable and energy-saving. They allow for manual adjustment of the air volume and easy replacement of the air filters. However, their air purification efficiency through the air filters alone is low, resulting in insufficient filtration and purification. At the same time, it is difficult to meet requirements for air intake rate and air purification pretreatment. Consequently, it is difficult to ensure the balance of air conditions inside the clean room when air enters through the air intake device. Summary of the Invention
[0005] The purpose of this invention is to provide a novel energy-saving air supply device for cleanrooms to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel energy-saving air supply device for cleanrooms, comprising a housing, wherein connecting brackets are bolted to both sides of the upper end of the housing, a first filter plate is provided on the left side inside the housing, a fan bracket is installed on the upper right side inside the housing, and a fan body is installed inside the fan bracket, the rear side of the fan body is connected to the output end of a motor via a pulley assembly, and the motor is installed on the upper right side inside the housing, an exhaust duct is connected to the bottom of the fan body, and a second filter plate is provided at the exhaust end of the exhaust duct, and further comprising a filter plate located on the left side inside the housing. An air settling purification device includes a water tank installed inside the tank on the left side. An air inlet pipe is provided on the left side of the water tank. The air inlet end of the air inlet pipe is connected to an air inlet hood, and the outer side of the air inlet pipe's exhaust end is connected to a support plate. The support plate is fixed to the lower end of the water tank. An exhaust hood is installed on the right side of the water tank, and a filter screen is installed inside the exhaust hood. An air inlet assembly is installed inside the air inlet pipe. A water injection sealing assembly is provided at the rear right side of the support plate. A cleaning assembly is provided between the air inlet pipe and the filter screen, and the cleaning assembly is connected to one end of the air inlet assembly.
[0007] Preferably, the air intake assembly includes a servo motor, the bottom of which is connected to a ratchet structure. The ratchet structure is located at the top of the air intake pipe, and the bottom of the ratchet structure is connected to a rotating rod, which is vertically inserted into the air intake pipe. A first bevel gear is mounted on the outside of the rotating rod, and a second bevel gear is meshed with the upper end of the first bevel gear. The middle part of the second bevel gear is connected to a first fan blade through a rod body. A second fan blade is mounted on the bottom of the rotating rod, and a scraping structure is provided opposite to the bottom of the second fan blade, and the scraping structure is connected to the inside of the ratchet structure.
[0008] Preferably, the ratchet structure includes a connecting shell located at the upper end of the air intake pipe. A rotating cylinder is movably embedded inside the connecting shell. The rotating cylinder is connected to the top of the rotating rod. The inside of the rotating cylinder abuts against the outside of the stop block. The stop block is rotatably mounted on one side inside the turntable. The turntable is located inside the rotating cylinder. A spring plate is installed on one side inside the rotating cylinder, and the side of the spring plate away from the inside of the rotating cylinder is connected to the outer end of the stop block. A connecting rod is connected to the middle of the turntable, and the connecting rod is inserted into the rotating rod. The bottom of the connecting rod is connected to the scraping structure.
[0009] Preferably, the scraping structure includes a rotating plate, which is connected to the bottom of the connecting rod. The lower left end of the rotating plate is connected to the moving frame via a shaft. A transmission groove is provided in the middle of the upper end of the moving frame, and the inside of the transmission groove is connected to the shaft at the lower left end of the rotating plate. Both sides of the upper end of the moving frame are slidably connected to the guide rods, and the outer ends of the guide rods on both sides are fixed to the inside of the water tank. A brush plate is provided on the outside of the moving frame.
[0010] Preferably, the water injection sealing assembly includes a support frame and a through hole. The support frame is fixed to the rear side of the upper right end of the support plate. An outer tube is inserted into the middle of the support frame. The bottom of the outer tube is connected to the air cushion, and an inner tube is inserted into the upper end of the outer tube. A fixing plate is provided on the outer side of the upper end of the inner tube, and one side of the outer end of the fixing plate is fixed to the inside of the water tank. The bottom of the fixing plate is connected to a spring, and the spring is located on the outer side of the inner tube. Side plates are fixedly connected to both sides of the upper end of the outer tube. A transmission rod is inserted into the side plate. The top of the transmission rod is connected to a sleeve, and an elastic telescopic rod is provided laterally inside the sleeve. A sealing block is installed on the side of the elastic telescopic rod away from the sleeve. The sleeve is fitted on the left and right sides of the water inlet pipe, and the elastic telescopic rod and the sealing block both extend into the water inlet pipe. A through hole is opened on the rear side of the right end of the support plate, and the through hole is vertically opposite to the air cushion.
[0011] Preferably, the cleaning component includes a third bevel gear connected to the outer side of the rotating rod. A fourth bevel gear is meshed with the right side of the third bevel gear. The middle part of the fourth bevel gear is connected to the driving wheel via a shaft. A belt is externally connected to the driving wheel. A driven wheel is internally connected to the bottom of the belt. The middle part of the driven wheel is connected to the third fan blade via a shaft. The driving wheel, belt, driven wheel, and third fan blade are all located inside the docking housing. The docking housing is connected to one side of the air intake pipe. The lower right side of the docking housing is connected to a hose. The right side of the hose is connected to a protective cover. A scraper is installed inside the protective cover. The left side of the protective cover is connected to a moving structure, and the moving structure is connected to the driving wheel via a shaft.
[0012] Preferably, the moving structure includes a geared disc, the middle of which is connected to a drive wheel via a shaft. A rack is meshed with the upper end of the geared disc. A swing arm is abutted to the middle of the outer side of the geared disc. The swing arm is rotatably connected to the middle of a limiting plate. A connecting frame is slidably mounted on the outside of the limiting plate, and both ends of the limiting plate are bolted to the inside of the water tank. The upper two sides of the connecting frame are fixed to the rack. Tooth blocks are equidistantly arranged in the middle of the lower end of the connecting frame. The lower end of the connecting frame is fixed to one side of a docking plate, and the other side of the docking plate is connected to a protective cover.
[0013] Preferably, the rotating drum has equidistant toothed angles arranged circumferentially inside, and the rotating drum abuts against the outer side of the abutment block with the inner toothed angles.
[0014] Preferably, side plates are fixedly connected to both the left and right sides of the upper end of the outer tube, and inclined grooves are formed in the middle of the side plates on both the left and right sides.
[0015] Preferably, the swing arm is arranged in a fan shape, and the outer arc of the swing arm is provided with toothed corners at equal intervals.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] This invention incorporates an air settling purification device, allowing air to enter the water tank through the air inlet pipe and directly contact the water for settling. The combined action of the first and second fan blades within the air inlet assembly accelerates the air intake rate and enhances the air contact and settling effect. Simultaneously, the settled air undergoes preliminary filtration and purification through a filter screen. When in use, the filter screen can be cleaned using a cleaning component, ensuring its filtration effectiveness and reducing the likelihood of clogging. Furthermore, the air inlet assembly and the cleaning component can operate in tandem, ensuring simultaneous cleaning of the water tank interior and the filter screen, significantly improving the structural functionality.
[0018] The air intake assembly is designed so that when the rotating rod achieves the meshing transmission of the first bevel gear and the second bevel gear, it can satisfy the rotation of the first fan blade, thereby accelerating the air intake efficiency. At the same time, when the rotating rod rotates, it can also achieve the rotation of the second fan blade, which can quickly agitate the water and accelerate the contact and settling effect between water and air.
[0019] The ratchet and scraping mechanisms are designed so that when the drum rotates counterclockwise with the servo motor, its internal circumferential teeth engage with a stop plate on one side of the turntable, causing the turntable to rotate counterclockwise in sync. This, in turn, allows the connecting rod at the center of the turntable to rotate the bottom plate, which in turn engages with the transmission groove at the top of the moving frame, causing the brush plate at the outer end of the moving frame to reciprocate. This quickly cleans the bottom of the water tank, reducing dust accumulation and clogging, and accelerating wastewater discharge. When the drum rotates clockwise, its internal teeth intermittently push the stop plate, causing it to retract intermittently in conjunction with a spring plate on one side. This allows for simultaneous air intake without the scraping mechanism, enabling flexible switching between air intake and scraping cleaning modes depending on the situation.
[0020] The water-filling sealing assembly, during water filling of the tank, raises the air cushion as the water level rises. This air cushion, along with the outer tube, not only compresses the spring but also drives the side plates on both sides of the upper end. These side plates, in conjunction with the inclined grooves inside, facilitate the lateral relative pushing of the transmission rods, sleeves, elastic telescopic rods, and sealing blocks on both sides. When the sealing blocks on both sides come close together, they help to seal the water inlet of the inlet pipe, stopping the water filling process. This ensures that the water level inside the tank efficiently meets the requirements for air settling while preventing overflow.
[0021] The cleaning components are designed so that when the rotating rod rotates, it can also meet the meshing transmission of the third and fourth bevel gears. When the fourth bevel gear rotates, it can meet the synchronous rotation of the drive wheel and the gear plate. When the gear plate rotates, it can intermittently transmit power with the upper rack to meet the pre-movement of the rack. The swing arm connected to the outside of the gear plate can mesh with the tooth block set in the middle of the lower end of the connecting frame during rotation, thereby realizing the reset push of the connecting frame and the rack. Thus, the connecting frame can indirectly meet the reciprocating movement of the protective cover and the scraper inside the protective cover, so that the scraper can be linked to scrape and clean the outside of the filter screen, reduce dust clogging of the filter screen, and improve its initial filtration effect on the air.
[0022] The setup of the drive wheel, belt, driven wheel, third blade, and hose allows the drive wheel to rotate synchronously with the fourth bevel gear, working in conjunction with the belt's transmission. As the driven wheel rotates, the third blade, located to the left of the driven wheel, rotates simultaneously, generating a rotational suction force. This force draws dust scraped off by the scraper and falling into the lower part of the protective cover into the hose. The scraped dust particles are then discharged back into the lower part of the water tank through the hose and the exhaust port on the lower left side of the connecting shell. This process can be synchronized with the cleaning activities of the scraping mechanism, significantly improving cleaning efficiency. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of the present invention;
[0024] Figure 2 This is a frontal view of the internal structure of the present invention;
[0025] Figure 3 This is a front view schematic diagram of the internal structure of the air settling and purification device of the present invention;
[0026] Figure 4 This is a front view of the internal structure of the air intake assembly of the present invention;
[0027] Figure 5 This is a top view of the internal structure of the ratchet structure of the present invention;
[0028] Figure 6 This is a three-dimensional structural diagram of the scraping structure of the present invention;
[0029] Figure 7 This is a front view of the internal structure of the water injection sealing component of the present invention;
[0030] Figure 8 This is a front view of the internal structure of the cleaning component of the present invention;
[0031] Figure 9 This is a three-dimensional structural diagram of the cleaning component of the present invention;
[0032] Figure 10This is a schematic diagram of the disassembled movable structure of the present invention.
[0033] In the diagram: Box body-1, Connecting bracket-2, First filter plate-3, Fan bracket-4, Fan body-5, Motor-6, Exhaust duct-7, Second filter plate-8, Air settling and purification device-9, Water tank-91, Inlet pipe-92, Inlet hood-93, Support plate-94, Exhaust hood-95, Filter screen-96, Air inlet assembly-97, Servo motor-971, Ratchet structure-972, Connecting shell-97 21. Rotary drum - 9722. Abutment block - 9723. Turntable - 9724. Spring plate - 9725. Connecting rod - 9726. Rotating rod - 973. First bevel gear - 974. Second bevel gear - 975. First fan blade - 976. Second fan blade - 977. Scraping structure - 978. Rotating plate - 9781. Moving frame - 9782. Transmission groove - 9783. Guide rod - 9784. Brush plate - 9785 98. Water Injection Sealing Components - 981. Support Frame - 982. Outer Pipe - 983. Air Cushion - 984. Inner Pipe - 985. Fixing Plate - 986. Spring - 987. Side Plate - 988. Transmission Rod - 988. Sleeve - 989. Elastic Telescopic Rod - 9810. Sealing Block - 9811. Water Inlet Pipe - 9812. Through Hole - 9813. Cleaning Components - 99. Third Bevel Gear - 991. Fourth Bevel Gear - 99 2. Drive wheel - 993, belt - 994, driven wheel - 995, third blade - 996, docking housing - 997, hose - 998, protective cover - 999, scraper - 9910, moving structure - 9911, gear plate - 99111, rack - 99112, swing arm - 99113, limit plate - 99114, connecting frame - 99115, gear block - 99116, docking plate - 99117. Detailed Implementation
[0034] To further explain the technical solution of the present invention, a detailed description is provided below through specific embodiments.
[0035] Please see Figures 1-2 This invention provides a novel energy-saving air supply device for cleanrooms, comprising a housing 1, with connecting brackets 2 bolted to both the left and right sides of the upper end of the housing 1, a first filter plate 3 provided on the left side inside the housing 1, a fan bracket 4 installed on the upper right side inside the housing 1, and a fan body 5 installed inside the fan bracket 4, the rear side of the fan body 5 being connected to the output end of a motor 6 via a pulley set, and the motor 6 being installed on the upper right side inside the housing 1, an exhaust duct 7 connected to the bottom of the fan body 5, and a second filter plate 8 provided at the exhaust end of the exhaust duct 7, and also including an air settling and purification device 9 located on the left side inside the housing 1.
[0036] Please see Figure 3In this embodiment, the air settling and purification device 9 includes a water tank 91, which is installed inside the box 1 on the left side. A drain pipe is provided at the lower right end of the water tank 91. An air inlet pipe 92 is provided on the left side of the water tank 91. An air inlet hood 93 is connected to the air inlet end of the air inlet pipe 92, and the outer side of the exhaust end of the air inlet pipe 92 is connected to a support plate 94. This allows the incoming air to enter the water tank 91 stably for settling and purification. The support plate 94 is horizontally fixedly connected to the lower end of the water tank 91 for stable support. An exhaust hood 95 is installed on the right side of the water tank 91, and a filter screen 96 is installed inside the exhaust hood 95. The exhaust hood 95 is positioned opposite the first filter plate 3. An air inlet assembly 97 is installed inside the air inlet pipe 92. A water injection sealing assembly 98 is provided at the rear right end of the support plate 94. A cleaning assembly 99 is provided between the air inlet pipe 92 and the filter screen 96, and the cleaning assembly 99 is connected to one end of the air inlet assembly 97.
[0037] Please see Figures 4-6 In this embodiment, the air intake assembly 97 includes a servo motor 971. The bottom of the servo motor 971 is connected to a ratchet structure 972. The upper right side of the ratchet structure 972 is at the top of the air intake pipe 92. The bottom of the ratchet structure 972 is connected to a rotating rod 973, which is vertically inserted into the air intake pipe 92. A first bevel gear 974 is installed on the outside of the rotating rod 973. A second bevel gear 975 is meshed with the upper left side of the first bevel gear 974. The middle part of the second bevel gear 975 is connected to a first fan blade 976 through a transverse rod. The first fan blade 976 is located in the air intake position inside the air intake pipe 92. A second fan blade 977 is installed at the bottom of the rotating rod 973. A scraping structure 978 is provided opposite to the bottom of the second fan blade 977, and the scraping structure 978 is connected to the inside of the ratchet structure 972.
[0038] The ratchet structure 972 includes a connecting shell 9721, which is located on the upper right side of the air intake pipe 92. A rotating cylinder 9722 is movably embedded inside the connecting shell 9721, and the upper middle part of the rotating cylinder 9722 is connected to the output end of the servo motor 971. This allows the rotating cylinder 9722 to rotate in both directions via the servo motor 971. The rotating cylinder 9722 is connected to the top of the rotating rod 973, ensuring synchronous rotation of the rotating rod 973 when the rotating cylinder 9722 rotates. The interior of the rotating cylinder 9722 abuts against the outer side of the stop block 9723, allowing the stop block 9723 to rotate smoothly. Installed on the left side inside the turntable 9724, the turntable 9724 is rotatably installed inside the rotating cylinder 9722. A spring plate 9725 is installed on one side inside the rotating cylinder 9722, and the side of the spring plate 9725 away from the inside of the rotating cylinder 9722 is connected to the outer end of the abutment block 9723. With the support of the elastic force of the spring plate 9725, it can abut against the abutment block 9723 or retract and move inward when the rotating cylinder 9722 rotates. A connecting rod 9726 is connected to the middle of the turntable 9724, and the connecting rod 9726 is vertically inserted into the rotating rod 973. The bottom of the connecting rod 9726 is connected to the scraping structure 978.
[0039] The scraping structure 978 includes a rotating plate 9781, which is connected to the bottom of the connecting rod 9726 and can rotate synchronously with the connecting rod 9726. The lower left end of the rotating plate 9781 is connected to the moving frame 9782 via a shaft. The upper middle part of the moving frame 9782 has a transversely concave transmission groove 9783, and the inside of the transmission groove 9783 is connected to the shaft at the lower left end of the rotating plate 9781. This forms a reciprocating transmission structure. The upper left and right sides of the moving frame 9782 are slidably connected to the guide rods 9784, and the outer ends of the guide rods 9784 on both sides are fixed to the inside of the water tank 91. This can be used in conjunction with the guidance of the guide rods 9784 on both sides to ensure the stability of the reciprocating movement. A brush plate 9785 is provided on the outside of the moving frame 9782.
[0040] The rotating cylinder 9722 has multiple teeth evenly spaced around its interior, and the rotating cylinder 9722, in conjunction with the multiple teeth inside, abuts against the outer side of the abutment block 9723, thereby satisfying the rotation drive of the turntable 9724.
[0041] Please see Figure 7 In this embodiment, the water injection sealing assembly 98 includes a support frame 981 and a through hole 9813. The support frame 981 is fixedly connected to the rear side of the upper right end of the support plate 94. An outer tube 982 is inserted into the middle of the support frame 981. The bottom of the outer tube 982 is connected to an air cushion 983, which is made of rubber. An inner tube 984 is inserted into the upper end of the outer tube 982. A fixing plate 985 is provided on the outer side of the upper end of the inner tube 984, and one side of the outer end of the fixing plate 985 is fixed to the inside of the water tank 91, thereby keeping the inner tube 984 in a stable vertical state. The bottom of the fixing plate 985 is connected to a spring 986, which is located on the outside of the inner tube 984. The bottom of the spring 986 is connected to the upper end of the outer tube 982, thereby satisfying the elastic downward push-back reset activity of the outer tube 982. Side plates 987 are fixedly connected to both sides of the upper end of the outer tube 982. Each part is connected to a transmission rod 988, and the transmission rods 988 on both sides are vertically inserted into the left and right sides of the fixed plate 985 and are limited and connected to the left and right sides of the fixed plate 985. The top of the transmission rods 988 on both sides is fixedly connected to the sleeve 989, and the sleeves 989 on both sides are provided with elastic telescopic rods 9810 laterally. On the side of the elastic telescopic rods 9810 away from the corresponding sleeves 989, a sealing block 9811 is installed. The sealing block 9811 is set in a semi-arc rubber block shape. The sleeves 989 on both sides are movably sleeved on the left and right sides of the water inlet pipe 9812, and the elastic telescopic rods 9810 and the sealing blocks 9811 extend into the water inlet pipe 9812. When the sealing blocks 9811 on both sides are closed, they can block the water inlet of the water inlet pipe 9812. The support plate 94 has a through hole 9813 on the rear right side, and the through hole 9813 is vertically opposite to the air cushion 983.
[0042] The outer tube 982 has side plates 987 fixedly connected to the left and right sides of the upper end, and the middle of the left and right side plates 987 is provided with inclined grooves. When the side plates 987 move upward, they can cooperate with the inclined grooves provided inside to simultaneously satisfy the transverse transmission of the transmission rod 988.
[0043] Please see Figures 8-10 In this embodiment, the cleaning component 99 includes a third bevel gear 991, which is connected to the outer side of the rotating rod 973. A fourth bevel gear 992 is meshed with the right side of the third bevel gear 991. The middle part of the fourth bevel gear 992 is connected to the driving wheel 993 via a transverse shaft. A belt 994 is externally connected to the driving wheel 993. A driven wheel 995 is connected to the bottom of the belt 994. The middle part of the driven wheel 995 is connected to the third fan blade 996 via a transverse shaft. The driving wheel 993, belt 994, driven wheel 995, and third fan blade 996 are connected. All 6 are located inside the docking housing 997, and the docking housing 997 is connected to one side of the inside of the air inlet pipe 92. The lower left side of the docking housing 997 is provided with an exhaust port to facilitate the discharge of dust. The lower right side of the docking housing 997 is connected to the hose 998, and the right side of the hose 998 is connected to the protective cover 999. The protective cover 999 is equipped with a scraper 9910, and the scraping surface of the scraper 9910 abuts against the filtering surface of the filter screen 96. The left side of the protective cover 999 is connected to the moving structure 9911, and the moving structure 9911 is connected to the drive wheel 993 through a transverse shaft.
[0044] The movable structure 9911 includes a geared disc 99111, the middle of which is connected to the drive wheel 993 via a transverse shaft. The geared disc 99111 is shaped like a semi-geared disc, allowing for intermittent meshing transmission. A rack 99112 is meshed with the upper end of the geared disc 99111. A swing arm 99113 is abutted to the middle of the outer side of the geared disc 99111. The swing arm 99113 is rotatably connected to the middle of a limiting plate 99114. A connecting frame 99115 is slidably mounted on the outside of the limiting plate 99114, and both ends of the outer end of the limiting plate 99114 are bolted to the inside of the water tank 91. This design facilitates... The support and guidance of the limiting plate 99114 ensures the stability of the reciprocating movement of the connecting frame 99115. The upper two sides of the connecting frame 99115 are fixed to the rack 99112. Thus, the linkage reciprocating movement of the connecting frame 99115 can be satisfied through the meshing transmission of the rack 99112. At least five toothed blocks 99116 are equidistantly provided in the middle of the lower end of the connecting frame 99115. A docking plate 99117 in the form of a long plate is fixedly connected to the middle of the lower end of the connecting frame 99115, and the end of the docking plate 99117 away from the connecting frame 99115 is connected to the protective cover 999.
[0045] The swing arm 99113 is fan-shaped, and the outer arc of the swing arm 99113 is provided with toothed corners at equal intervals. When the swing arm 99113 rotates, it can cooperate with its outer toothed corners to intermittently mesh with the toothed block 99116 provided in the middle of the lower end of the connecting frame 99115 to help realize the stable reciprocating movement of the connecting frame 99115.
[0046] The working principle is as follows:
[0047] When air supply activities are to be carried out inside the clean room, the main fan 5 installed inside the housing 1 is operated. The main fan 5, in conjunction with the motor 6 and the pulley group, rotates to draw in air. Then, outside air can enter the housing 1 and enter the exhaust duct 7 through the transmission of the main fan 5. After being transported by the exhaust duct 7, it enters the clean room. When the air enters the housing 1 and is discharged, it can pass through the first filter plate 3 and the second filter plate 8 respectively to assist in meeting the multiple filtration treatment of the air and ensure the cleanliness of the incoming air.
[0048] To further enhance the air purification effect, water can be injected into the water tank 91 through the water inlet pipe 9812. Through the transmission of the water through the water inlet pipe 9812, inner pipe 984, and outer pipe 982, the water can collect at the lower end of the water tank 91. Simultaneously, as the water level at the lower end of the water tank 91 rises, it pushes the air cushion 983 connected to the bottom of the outer pipe 982, causing the air cushion 983 to move automatically upwards using buoyancy. During the upward movement of the air cushion 983, the outer pipe 982 is simultaneously pushed upwards. As the outer pipe 982 moves upwards, the top-mounted spring 986 is compressed, and the side plates 987 on both sides of the upper end move upwards. The upward movement of the side plates 987, along with the inclined grooves inside the side plates 987, causes the air cushion to move upwards. The connecting transmission rods 988 will move laterally in conjunction with the limiting docking movement of the fixed plate 985. As a result, the two transmission rods 988 will simultaneously push the top connecting sleeves 989, causing the two sleeves 989 to move laterally relative to each other along the left and right sides of the water inlet pipe 9812. At the same time, as the two sleeves 989 move relative to each other, the elastic telescopic rods 9810 respectively set inside the two sleeves 989 will push the connecting sealing block 9811 on one side, causing the two sealing blocks 9811 to come closer together to block the water inlet of the water inlet pipe 9812. This keeps the water injected into the water tank 91 at a certain level, and avoids water overflow without affecting the air settling treatment, greatly improving the automation of water injection.
[0049] Subsequently, when drainage is required, the sewage can be discharged through the drain pipe located at the lower right side of the water tank 91. As the sewage is discharged, the water level continuously decreases, which will release the lifting effect of the air cushion 983. In this way, the spring 986, which is in a compressed state and is against the upper end of the outer tube 982, will rebound to assist the downward movement of the outer tube 982. Through the downward movement of the outer tube 982, the side plates 987 on both sides will drive the transmission rod 988 again, so that the transmission rods 988 on both sides can satisfy the lateral opposite movement of the sleeve 989, the elastic telescopic rod 9810 and the sealing block 9811, thereby releasing the blocking effect of the sealing blocks 9811 on the inlet of the water inlet pipe 9812, ensuring the automatic opening of the inlet, and greatly improving the convenience of water injection.
[0050] After the water tank 91 completes the water filling process, the servo motor 971 can be activated to rotate the bottom-connected rotating drum 9722 clockwise. As the drum 9722 rotates clockwise, the rotating rod 973 connected to its bottom will synchronize with the externally connected first bevel gear 974. Furthermore, the first bevel gear 974 can mesh with the upper-connected second bevel gear 975, causing the second bevel gear 975 to engage with the connected rod to drive the rotation of the first fan blade 976. The rotation of the first fan blade 976 accelerates the entry of air from the air intake shroud 93 into the air intake pipe. 92. Air enters the lower part of the water tank 91 through the air inlet pipe 92, so that the air comes into direct contact with the water to settle the dust particles inside the air, ensuring that the air undergoes efficient pretreatment. The settled air can be discharged through the through hole 9813 on the right side of the support plate 94. After passing through the combination of the exhaust hood 95 and the filter screen 96, the settled air is filtered and purified before being discharged, further enhancing its cleanliness. In addition, with the multiple filtration processes of the first filter plate 3 and the second filter plate 8, the cleanliness of the air can be significantly improved, ensuring that the air entering the clean room meets the standards.
[0051] Secondly, when the rotating rod 973 rotates, the second fan blade 977 connected to its bottom can rotate synchronously to agitate the water at the lower end of the water tank 91, causing it to tumble rapidly and enhancing the contact and settling effect with air. Furthermore, when the servo motor 971 rotates the rotating drum 9722 in the reverse direction, it can engage with multiple equidistant teeth arranged circumferentially inside the drum 9724 to contact the abutment block 9723 on one side of the turntable 9724. This ensures the synchronous rotation of the drum 9722 and the turntable 9724. Consequently, the connecting rod 9726 connected in the middle of the turntable 9724 will rotate simultaneously, achieving the circumferential rotation of the bottom-connected rotating plate 9781. The moving frame 9782, equipped with the transmission groove 9783, will move along the bottom of the water tank 91 through the circumferential rotation of the rotating plate 9781. The reciprocating linear movement, in conjunction with the guide rods 9784 connected to both sides at the upper end, enables stable reciprocating linear movement. Thus, the brush plate 9785 connected to the outside of the rotating plate 9781 can satisfy the brushing cleaning of the bottom of the water tank 91, reducing the problem of dust particle adhesion and accumulation. Through the reciprocating brushing effect, the efficiency of dust particle and impurity discharge is accelerated during the subsequent sewage discharge, avoiding the problem of dust particle accumulation affecting air settling efficiency. When the servo motor 971 drives the rotating drum 9722 clockwise, the circumferentially equidistant teeth inside it will squeeze the abutment block 9723. The abutment block 9723, in conjunction with the elastic support of the spring plate 9725 connected to one side, performs intermittent inward movement. In this way, the air intake mode and brushing cleaning mode can be flexibly switched according to different situations.
[0052] After the air has undergone initial filtration and purification via the exhaust hood 95 and filter 96, a cleaning component 99 is provided to allow for cleaning of the filter 96 without shutting down the machine. When the rotating rod 973 rotates, it simultaneously drives the rotation of the third bevel gear 991 connected to it, enabling the third bevel gear 991 to engage with the fourth bevel gear 992 on its lower right side. This causes the drive wheel 993, connected to the fourth bevel gear 992, to rotate synchronously. The gear disc 99111, connected to the drive wheel 993 via a shaft, rotates accordingly, engaging the rack 99112 connected to it at the top, allowing the rack 99112 to perform a pre-movement laterally. Simultaneously, the rotation of the gear disc 99111 also drives the synchronous rotation of the externally connected swing arm 99113. Because the gear disc 99111 is shaped like a semi-gear disc, it can only fulfill certain functions. The rack 99112 moves laterally to the left, while the rotating swing arm 99113 can mesh with the toothed block 99116 at the lower center of the connecting frame 99115 when the gear plate 99111 cannot meet the meshing transmission of the rack 99112. This allows the connecting frame 99115 to move laterally to the right and simultaneously allows the rack 99112 to move to the right and reset, so that it can re-mesh with the rotating gear plate 99111. Thus, the rack 99112 and the connecting frame 99115 can cooperate with the support and guidance of the limiting plate 99114 to realize the lateral reciprocating movement of the lower docking plate 99117 connected to the protective cover 999. In this way, the scraper 9910 located inside the protective cover 999 can assist in scraping and cleaning the dust attached to the filter surface of the filter screen 96, so that the filter screen 96 is in a highly efficient preliminary filtration and purification state, reducing the probability of clogging and improving the air pretreatment effect.
[0053] The dust particles that are scraped off can fall into the lower part of the protective cover 999. At this time, the fallen dust will drive the drive wheel 993 to rotate through the fourth bevel gear 992. When the drive wheel 993, in conjunction with the external phase transmission connecting belt 994, drives the driven wheel 995 to rotate synchronously, the dust will enter the hose 998 through the rotational suction of the third fan blade 996 connected to one side of the driven wheel 995. Then, it will enter the lower part of the docking shell 997 along the hose 998. Finally, it will be discharged into the lower part of the water tank 91 through the exhaust port on the left side of the lower part of the docking shell 997. The subsequent sewage discharge activity satisfies the need for rapid cleaning of the dust adhering to the outside of the filter screen 96.
[0054] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A clean room novel energy-saving air supply device, comprising a box (1), both sides of the upper end of the box (1) are bolted with a connecting bracket (2), the left side of the inside of the box (1) is provided with a first filter plate (3), the right side of the inside of the box (1) is provided with a fan bracket (4) at the upper end, and the inside of the fan bracket (4) is provided with a fan body (5), the rear side of the fan body (5) is connected with the output end of a motor (6) through a belt pulley set, the motor (6) is installed on the upper end of the right side of the inside of the box (1), the bottom of the fan body (5) is connected with an exhaust air duct (7), and the exhaust end of the exhaust air duct (7) is provided with a second filter plate (8); characterized in that It also comprises an air sedimentation purification device (9) arranged on the left side of the inside of the box (1), the air sedimentation purification device (9) comprises a water tank (91), the water tank (91) is installed on the left side of the inside of the box (1), the left side of the water tank (91) is provided with an air inlet pipe (92), the air inlet end of the air inlet pipe (92) is connected with an air inlet cover (93), the exhaust end of the air inlet pipe (92) is connected with a support plate (94) on the outside, the support plate (94) is fixedly arranged on the lower end of the water tank (91), the right side of the water tank (91) is provided with an exhaust cover (95), the inside of the exhaust cover (95) is provided with a filter screen (96), the inside of the air inlet pipe (92) is provided with an air inlet assembly (97), the rear end of the right side of the support plate (94) is provided with a water injection sealing assembly (98), the air inlet pipe (92) and the filter screen (96) are provided with a cleaning assembly (99), and one end of the cleaning assembly (99) is connected with the air inlet assembly (97); The water injection sealing assembly (98) comprises a support frame (981) and a through hole (9813), the support frame (981) is fixedly arranged on the right upper end of the rear side of the support plate (94), an outer pipe (982) is inserted into the middle of the support frame (981), the bottom of the outer pipe (982) is connected with an air cushion (983), an inner pipe (984) is inserted into the inside of the upper end of the outer pipe (982), a fixed plate (985) is arranged on the outside of the upper end of the inner pipe (984), one side of the outer end of the fixed plate (985) is fixedly connected with the inside of the water tank (91), the bottom of the fixed plate (985) is connected with a spring (986), and the spring (986) is arranged on the outside of the inner pipe (984), side plates (987) are fixedly connected with the upper end of the outer pipe (982) on both sides, transmission rods (988) are inserted into the inside of the side plates (987), sleeves (989) are connected with the top of the transmission rods (988), elastic telescopic rods (9810) are arranged in the inside of the sleeves (989) in a transverse direction, sealing blocks (9811) are arranged on the side of the sleeves (989) away from the elastic telescopic rods (9810), the sleeves (989) are arranged on the left side and the right side of the water inlet pipe (9812), the elastic telescopic rods (9810) and the sealing blocks (9811) are inserted into the inside of the water inlet pipe (9812), and the rear side of the right end of the support plate (94) is provided with a through hole (9813), and the through hole (9813) is opposite to the air cushion (983) in the up-down direction.
2. The new energy-saving air supply device for clean rooms according to claim 1, characterized in that: The air inlet assembly (97) comprises a servo motor (971), the bottom of the servo motor (971) is connected with a ratchet structure (972), the ratchet structure (972) is located at the top of the air inlet pipe (92), the bottom of the ratchet structure (972) is connected with a rotating rod (973), and the rotating rod (973) is vertically inserted into the air inlet pipe (92), a first bevel gear (974) is arranged outside the rotating rod (973), a second bevel gear (975) is engaged and connected to the upper end of the first bevel gear (974), a first fan blade (976) is connected to the middle part of the second bevel gear (975) through a rod body, a second fan blade (977) is arranged at the bottom of the rotating rod (973), a scraping structure (978) is oppositely arranged at the bottom of the second fan blade (977), and the scraping structure (978) is connected with the inside of the ratchet structure (972).
3. The clean room energy efficient air supply device of claim 2, wherein: The ratchet structure (972) comprises a connecting shell (9721), the connecting shell (9721) is arranged at the upper end of the air inlet pipe (92), a rotating drum (9722) is movably embedded in the inside of the connecting shell (9721), the rotating drum (9722) is connected with the top of the rotating rod (973), the inside of the rotating drum (9722) abuts against the outside of an abutting block (9723), the abutting block (9723) is rotatably installed on one side of the inside of a rotating disc (9724), the rotating disc (9724) is arranged in the inside of the rotating drum (9722), a spring sheet (9725) is installed on one side of the inside of the rotating drum (9722), the spring sheet (9725) is connected with the outer end of the abutting block (9723) away from one side of the inside of the rotating drum (9722), a connecting rod (9726) is connected with the bottom of the rotating drum (9722), and the connecting rod (9726) is inserted into the inside of the rotating rod (973).
4. The clean room energy saving air supply device of claim 2, wherein: The scraping structure (978) comprises a rotating plate (9781), the rotating plate (9781) is connected with the bottom of the connecting rod (9726), the rotating plate (9781) is connected with a moving frame (9782) through a shaft body at the left lower end, a transmission groove (9783) is formed in the upper end of the moving frame (9782), the transmission groove (9783) is connected with the shaft body at the left lower end of the rotating plate (9781), the upper end of the moving frame (9782) is slidably connected with guide rods (9784) on both sides, the outer ends of the guide rods (9784) are fixedly connected with the inside of the water tank (91), and the moving frame (9782) is provided with a brush plate (9785).
5. The clean room energy efficient air supply device of claim 1, wherein: The cleaning assembly (99) comprises a third bevel gear (991) connected to the outer side of the rotating rod (973), a fourth bevel gear (992) connected to the right side of the third bevel gear (991), a driving wheel (993) connected to the middle part of the fourth bevel gear (992) through a shaft body, a belt (994) drivingly connected to the outer part of the driving wheel (993), a driven wheel (995) drivingly connected to the bottom of the belt (994), a third fan blade (996) connected to the middle part of the driven wheel (995) through a shaft body, and the driving wheel (993), the belt (994), the driven wheel (995) and the third fan blade (996) are arranged in the inner part of the butt joint shell (997), and the butt joint shell (997) is connected to the inner side of the air inlet pipe (92), the lower end right side of the butt joint shell (997) is connected with the hose (998), the right side of the hose (998) is connected with the protective cover (999), the inner part of the protective cover (999) is provided with a scraper (9910), the left side of the protective cover (999) is connected with the moving structure (9911), and the moving structure (9911) is connected with the driving wheel (993) through a shaft body.
6. The clean room energy efficient air supply device of claim 5, wherein: The moving structure (9911) comprises a toothed disc (99111) connected to the middle part of the driving wheel (993) through a shaft body, a rack (99112) connected to the upper end of the toothed disc (99111), a swing arm (99113) connected to the outer middle part of the toothed disc (99111), a limiting plate (99114) rotatably connected to the middle part of the swing arm (99113), a connecting frame (99115) slidingly arranged on the outer part of the limiting plate (99114), and the limiting plate (99114) is bolted to the inner part of the water tank (91) at both ends, the connecting frame (99115) is fixed to the rack (99112) at both sides of the upper end, the connecting frame (99115) is provided with a tooth block (99116) at the lower end middle part, the connecting frame (99115) is fixed to one side of the butt joint plate (99117) at the lower end, and the other side of the butt joint plate (99117) is connected with the protective cover (999).
7. The clean room energy saving air supply device of claim 3, wherein: The inner part of the rotating drum (9722) is provided with toothed angles at equal intervals, and the rotating drum (9722) is in abutment with the outer side of the abutting block (9723) through the inner toothed angles.
8. The clean room energy efficient air supply device of claim 1, wherein: The upper end of the outer pipe (982) is fixedly connected with side plates (987) on the left and right sides, and inclined grooves are formed in the middle parts of the side plates (987) on the left and right sides.
9. The clean room energy efficient air supply device of claim 6, wherein: The swing arm (99113) is arranged in a fan shape, and toothed angles are arranged on the outer arc of the swing arm (99113) at equal intervals.
Citation Information
Patent Citations
Energy-saving clean room air supply device facilitating stable air supply
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