Modularized tobacco shred shaking mechanism
The modularly designed tobacco mixing mechanism solves the problem that traditional empty cigarette dispensers cannot adapt to various cigarette sizes, achieving efficient adaptation and cost control.
Patent Information
- Application Number
- CN202511507346.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2025-12-05
AI Technical Summary
Traditional single-mode empty cigarette dispensers cannot meet the needs of various cigarette sizes, especially in terms of tobacco mixing and columnar shaping, and also increase costs significantly.
A modular tobacco shaking mechanism was designed, including a base, a shaking drive assembly, and a modular extrusion tobacco assembly. The drive mechanism and the actuator are separate, and the actuator can be quickly disassembled and assembled to adapt to the needs of empty tobacco pipes of different specifications.
This allows for flexible adaptation to the needs of different specifications of empty chimneys without increasing costs, improving experimental efficiency and equipment flexibility, and reducing the cost pressure of modular structures.
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Figure CN121058932A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of empty cylinder cigarette maker, in particular to a modular tobacco shaking mechanism. BACKGROUND
[0002] In various researches on tobacco, such as flavor processing and aroma processing, the tobacco is processed to different degrees, and then rolled into cigarettes, which are evaluated according to the evaluation requirements of the cigarettes, and the modulation scheme is optimized.
[0003] In this work, due to the small amount of tobacco, the tobacco is filled into an empty cigarette cylinder to form a cigarette, so as to improve the efficiency of the experiment.
[0004] With the development of technology, cigarette types are divided into various specifications such as thick, medium and thin cigarette products, and the traditional single mode empty cylinder cigarette maker cannot meet the needs of multi-specification cigarettes, so it needs to be improved.
[0005] Among them, the tobacco shaking module needs to complete the shaking of the tobacco, and the columnar shaping and cigarette making actions of the tobacco, which need to be consistent with the specifications of the cigarette, how to improve the structure of this part without increasing too much cost to adapt to different specifications of the empty cylinder.
[0006] In order to solve the above problems, people have been seeking an ideal technical solution. SUMMARY
[0007] The present application aims at the deficiencies of the prior art, and provides a modular tobacco shaking mechanism capable of adapting to the needs of different specifications of empty cylinder cigarette making.
[0008] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: a modular tobacco shaking mechanism, comprising a base, a shaking driving assembly and a modular extrusion cigarette making assembly; The shaking driving assembly is installed on the base and is used to drive the modular extrusion cigarette making assembly to make linear reciprocating motion in the horizontal direction, so as to realize tobacco shaking; The execution mechanism of the modular extrusion cigarette making assembly is installed on the driving end of the shaking driving assembly through a quick disassembly and assembly mechanism, and is used to extrude the tobacco into a column and push it out; The driving mechanism of the modular extrusion cigarette making assembly is fixedly installed on the base and / or the driving end of the shaking driving assembly, and the driving mechanism and the execution mechanism of the modular extrusion cigarette making assembly are connected through a non-fixed connection mode.
[0009] The present application separates the driving mechanism and the execution mechanism, modularizes the execution mechanism, and can replace the execution mechanism to meet the experimental requirements for different parameter requirements, and has higher flexibility.
[0010] As described above, the uniform shaking driving assembly comprises a uniform shaking motor, a driving cam disc, a horizontal slide rail and a follower bottom plate; The uniform shaking motor drives the driving cam disc to rotate, and the follower bottom plate is in sliding fit with the horizontal slide rail. The follower bottom plate is provided with a vertical cam long groove corresponding to the driving cam disc, and the eccentric shaft of the driving cam disc is arranged in the cam long groove, so that the follower bottom plate makes reciprocating linear motion along the horizontal slide rail with the rotation of the driving cam disc. The execution mechanism of the modularized extrusion cigarette smoking assembly is installed on the follower bottom plate through the quick disassembly and assembly mechanism.
[0011] This part of the device mainly designs the modularization design of the uniform shaking driving assembly, in which the extrusion cigarette smoking assembly is modularized, which not only meets the functional needs, but also saves the cost.
[0012] As described above, the execution mechanism of the modularized extrusion cigarette smoking assembly comprises an extrusion bin, the extrusion bin is installed on the follower bottom plate through the quick disassembly and assembly mechanism, and the quick disassembly and assembly mechanism comprises a quick locking pin, a button type locker or a buckle mechanism.
[0013] The modularization of the extrusion bin can meet the cigarette smoking needs of different specifications and diameters.
[0014] As described above, the execution mechanism of the modularized extrusion cigarette smoking assembly further comprises a movable push plate, the two side walls of the extrusion bin are provided with sliding grooves corresponding to the movable push plate, the movable push plate is horizontally arranged in the sliding groove, and the outer end of the movable push plate is provided with a plug-in long hole. The driving mechanism of the modularized extrusion cigarette smoking assembly comprises a push plate linear motion mechanism installed on the follower bottom plate or the bottom plate, the driving end of the push plate linear motion mechanism is provided with a push block, and the push block and the plug-in long hole of the movable push plate are connected in a non-fixed manner through plug-in.
[0015] The modularization design of the movable push plate is matched with the extrusion bin to realize flexible replacement of the push plate specifications.
[0016] As described above, the execution mechanism of the modularized extrusion cigarette smoking assembly further comprises a push rod mechanism, and the push rod mechanism comprises a long rail, a sliding block, a push rod, a connecting block and a follower wheel. The long rail and the main structure of the extrusion bin are fixedly connected, the sliding block slides on the long rail, the connecting block is fixed with the sliding block, and the follower wheel is arranged at the bottom end of the connecting block. The driving mechanism of the modular extrusion cigarette making assembly comprises a push rod linear motion mechanism, the push rod linear motion mechanism is fixedly installed on the bottom plate, the driving end of the push rod linear motion mechanism is provided with a long slot corresponding to the follower wheel, the direction of the long slot is consistent with the uniform shaking direction of the extrusion bin, the follower wheel is clamped into the long slot to realize non-fixed connection mode transmission, the push rod linear motion mechanism drives the sliding block to slide along the long rail through the long slot and the follower wheel, and then drives the push rod to move.
[0017] As described above, the executing mechanism of the modular extrusion cigarette making assembly further comprises a push rod mechanism, the push rod mechanism comprises a long rail, a sliding block, a push rod, a connecting block and a follower wheel. The long rail and the main structure of the extrusion bin are fixedly connected, the sliding block slides on the long rail, the connecting block is fixed with the sliding block, and the follower wheel is arranged at the bottom end of the connecting block. The driving mechanism of the modular extrusion cigarette making assembly comprises a push rod linear motion mechanism, the push rod linear motion mechanism is fixedly installed on the bottom plate, the driving end of the push rod linear motion mechanism is provided with a long slot corresponding to the follower wheel, the direction of the long slot is consistent with the uniform shaking direction of the extrusion bin, the follower wheel is clamped into the long slot to realize non-fixed connection mode transmission, the push rod linear motion mechanism drives the sliding block to slide along the long rail through the long slot and the follower wheel, and then drives the push rod to move.
[0018] As described above, the base is further provided with a pressing plate assembly, the pressing plate assembly comprises a pressing plate lifting mechanism, a pressing plate horizontal adjusting mechanism and a pressing plate, and the pressing plate is used for cooperating with the extrusion bin to close the upper opening of the extrusion bin in the extrusion process.
[0019] As described above, the inner wall of the bin body of the extrusion bin is provided with a semicircular arc wall surface, the front end of the movable push plate is provided with a semicircular arc wall surface, and the semicircular arc wall surfaces of the two are combined to form a circular channel after the movable push plate travels to the inner wall of the bin body of the extrusion bin.
[0020] As described above, the bin body is provided with a circular long hole coaxial with the semicircular arc wall surface of the inner wall of the bin body at two ends of the bin body, and the push rod of the push rod mechanism is arranged in the circular long hole.
[0021] As described above, the circular long hole of the bin body away from the push rod mechanism is provided with a butt joint outside, and the butt joint is a sharp head.
[0022] The present application has outstanding substantial features and significant progress compared with the prior art. Specifically, the present application modularly designs the extrusion and smoking assembly as the action core, wherein the actuator and the driving mechanism of the extrusion and smoking assembly are separated, the driving mechanism is arranged in a fixed mounting manner, and the actuator is arranged in a quick detachable manner. On the one hand, when different specifications of empty tobacco barrels need to be adapted, the actuator can be quickly detached and replaced to meet the adaptation requirements. On the other hand, since the driving mechanism is designed in a fixed manner and separated from the actuator, the cost pressure of the modular structure is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is one of the overall structure schematic diagrams of the modular tobacco shaking mechanism in the present application.
[0024] Figure 2 is the second overall structure schematic diagram of the modular tobacco shaking mechanism in the present application.
[0025] Figure 3 is one of the schematic diagrams of the actuator of the modular extrusion and smoking assembly in the present application.
[0026] Figure 4 is the second schematic diagram of the actuator of the modular extrusion and smoking assembly in the present application.
[0027] Figure 5 is one of the exploded schematic diagrams of the pressure plate assembly in the present application.
[0028] Figure 6 is the second exploded schematic diagram of the pressure plate assembly in the present application.
[0029] In the figure: 1. base; 2. shaking driving assembly; 3. modular extrusion and smoking assembly; 4. pressure plate assembly; 21. shaking motor; 22. driving cam disc; 23. horizontal slide rail; 24. driven bottom plate; 25. cam long groove; 31. extrusion bin; 32. movable push plate; 33. push block; 34. push plate linear motion mechanism; 35. long rail; 36. slide block; 37. push rod; 38. push rod linear motion mechanism; 39. driven wheel; 41. pressure plate lifting mechanism; 42. pressure plate horizontal adjustment mechanism; 43. pressure plate. DETAILED DESCRIPTION
[0030] The technical solutions of the present application will be further described in detail through specific embodiments.
[0031] As shown in Figures 1-6 , a modular tobacco shaking mechanism includes a base 1, a shaking driving assembly 2, a modular extrusion and smoking assembly 3, and a pressure plate assembly 4.
[0032] The shaking driving assembly 2 is installed on the base 1 and is used to drive the modular extrusion cigarette making assembly 3 to make linear reciprocating motion in horizontal direction, so as to realize the shaking of tobacco.
[0033] Specifically, in the embodiment, the shaking driving assembly 2 comprises a shaking motor 21, a driving cam disc 22, a horizontal slide rail 23 and a follower bottom plate 24.
[0034] The shaking motor 21 drives the driving cam disc 22 to rotate, the follower bottom plate 24 is in sliding fit with the horizontal slide rail 23, and the horizontal slide rail 23 and the shaking motor 21 are fixedly installed on the base plate 1.
[0035] The follower bottom plate 24 is provided with a vertical cam long groove 25 corresponding to the driving cam disc 22, and an eccentric shaft of the driving cam disc 22 is arranged in the cam long groove 25, so that the follower bottom plate 24 makes reciprocating linear motion along the horizontal slide rail 23 with the rotation of the driving cam disc 22, and the requirement of shaking action is realized.
[0036] The modular extrusion cigarette making assembly 3 is divided into two parts, comprising a driving mechanism and an executing mechanism, wherein the executing mechanism is installed on the driving end of the shaking driving assembly through a quick disassembly and assembly mechanism, and is used to extrude tobacco into a column and push out; the driving mechanism is fixedly installed on the base plate and / or the driving end of the shaking driving assembly, and the driving mechanism and the executing mechanism of the modular extrusion cigarette making assembly are in transmission through a non-fixed connection mode.
[0037] Specifically, in the embodiment, the executing mechanism of the modular extrusion cigarette making assembly 3 comprises an extrusion bin 31, the extrusion bin 31 is installed on the follower bottom plate 24 through a quick disassembly and assembly mechanism, the quick disassembly and assembly mechanism comprises a quick assembly locking pin, a button type locker or a buckle mechanism, and in the embodiment, the button type locker is used, which is locked by one pressing and is unlocked by the second pressing and then pulled out.
[0038] The extrusion bin 31 is a prior structure in the art, a semicircular arc wall is arranged on the inner wall of the bin body, a semicircular arc wall is arranged on the front end of the movable push plate 32, and the semicircular arc walls of the two are combined to form a circular channel after the movable push plate 32 advances to the inner wall of the bin body of the extrusion bin 31, and the scattered tobacco is also combined and extruded into a cylindrical shape.
[0039] The movable push plate 32 is a matching component of the extrusion bin 31, the two side walls of the extrusion bin 31 are provided with sliding grooves corresponding to the movable push plate, the movable push plate 32 is horizontally slidably arranged in the sliding grooves, the outer end of the movable push plate 32 is provided with a plug-in long hole, the driving mechanism of the modular extrusion cigarette making assembly comprises a push plate linear motion mechanism 34 mounted on the follow-up bottom plate or the bottom plate, the driving end of the push plate linear motion mechanism 34 is provided with a push block 33, the push block 33 and the plug-in long hole of the movable push plate 32 are non-fixedly connected through plug-in connection, and are separated through vertical plugging, the two are not directly connected, but the freedom degree in the horizontal direction is constrained through plug-in connection, transmission is realized, and the push plate linear motion mechanism 34 selects a linear motor or an air cylinder in the embodiment.
[0040] The executing mechanism of the modular extrusion cigarette making assembly further comprises a push rod mechanism, the push rod mechanism comprises a long rail 35, a sliding block 36, a push rod 37, a connecting block and a follow-up wheel 39. The long rail 35 is fixedly connected with the main body structure of the extrusion bin 31, the sliding block 36 slides on the long rail 35, the connecting block is fixed with the sliding block 36, the connecting block and the sliding block 36 are indicated by the same number in the drawing, and the follow-up wheel 39 is arranged at the bottom end of the connecting block 38; the two ends of the bin body of the extrusion bin 31 are provided with circular long holes coaxial with the semicircular arc wall surfaces in the inner walls of the bin body, the push rod 37 of the push rod mechanism is arranged in the circular long holes, and a butt joint is arranged outside the circular long hole at the end, away from the push rod mechanism, of the bin body 31, the butt joint is a sharp head, and is used for butt joint with an empty smoke drum.
[0041] The driving mechanism of the modular extrusion cigarette making assembly comprises a push rod linear motion mechanism 38, the push rod linear motion mechanism 38 is fixedly mounted on the bottom plate 1, the driving end of the push rod linear motion mechanism 38 is provided with a long slot corresponding to the follow-up wheel, the direction of the long slot is consistent with the uniform direction of the extrusion bin, the follow-up wheel 39 is clamped into the long slot to realize non-fixed connection mode transmission, the push rod linear motion mechanism drives the sliding block to slide along the long rail through the long slot and the follow-up wheel, and then drives the push rod to move, in the embodiment, the push rod linear motion mechanism 38 adopts a linear motor or an electric screw rod mechanism.
[0042] In other embodiments, the push rod linear motion mechanism is fixedly mounted on the follow-up bottom plate, the driving end of the push rod linear motion mechanism is provided with a plug-in slot corresponding to the follow-up wheel, the follow-up wheel is clamped into the plug-in slot to realize non-fixed connection mode transmission, the push rod linear motion mechanism drives the sliding block to slide along the long rail through the plug-in slot and the follow-up wheel, and then drives the push rod to move.
[0043] The pressing plate assembly 4 is installed on the base plate 1, which comprises a pressing plate lifting mechanism 41, a pressing plate horizontal adjustment mechanism 42 and a pressing plate 43 for matching the extrusion chamber 31 and closing the upper opening of the extrusion chamber during the extrusion process, wherein the pressing plate lifting mechanism 41 and the pressing plate horizontal adjustment mechanism 42 are both linear motors or electric screw rod mechanisms.
[0044] Working process description: According to the needs of the tobacco experiment, the required empty tobacco cylinder specifications are determined, then the corresponding modular extrusion and tobacco making assembly 3 actuator accessories are selected, the pressing plate assembly 4 is removed, and the modular extrusion and tobacco making assembly 3 actuator is lowered from top to bottom into the corresponding position.
[0045] At this time, the main structure of the extrusion chamber 31 is locked on the follow-up base plate 24 through the button type locker, at the same time, the push block 33 of the movable push plate 32 is inserted and matched with the push plate linear motion mechanism 34, and the follow-up wheel 39 in the push rod mechanism is clamped into the corresponding long slot, that is, the assembly is completed.
[0046] In use, the appropriate amount of tobacco is weighed and placed in the extrusion chamber 31 after being loosened and loosened, and the shaking and driving assembly is started to shake the tobacco.
[0047] After the shaking and setting time is over, the pressing plate assembly 4 is controlled to move, the upper opening of the extrusion chamber 31 is closed, the movable push plate 32 is controlled to move horizontally into the chamber, the tobacco is extruded, and the columnar tobacco is harvested.
[0048] Then the push rod mechanism is started to move, the push rod 37 horizontally pushes the columnar tobacco out of the other end of the butt joint, at this time, the empty tobacco cylinder has been waiting, the push rod 37 further advances to send the tobacco into the empty tobacco cylinder and then retreats, completing the filling of the empty tobacco cylinder with tobacco.
[0049] According to the process, the empty tobacco cylinder is filled one by one, after the batch is completed, according to the specifications of the next batch of empty tobacco cylinders, it is determined whether to replace the modular extrusion and tobacco making assembly 3.
[0050] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application and not to limit them; although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the specific embodiments of the present application can be modified or some technical features can be replaced by equivalents; without departing from the spirit of the technical solutions of the present application, they should be covered in the technical solution range of the present application.
Claims
1. A modular tobacco shake mechanism, characterised in that: The base, the shaking driving assembly and the modular extrusion cigarette making assembly are included. The shaking driving assembly is installed on the base and is used to drive the modular extrusion cigarette making assembly to make linear reciprocating motion in the horizontal direction to realize shaking of the tobacco shreds. The execution mechanism of the modular extrusion cigarette making assembly is installed on the driving end of the shaking driving assembly through the quick dismounting and mounting mechanism and is used to extrude the tobacco shreds into columns and push them out. The driving mechanism of the modular extrusion cigarette making assembly is fixedly installed on the base and / or the driving end of the shaking driving assembly, and the driving mechanism and the execution mechanism of the modular extrusion cigarette making assembly are connected through the non-fixed connection mode.
2. A modular tobacco shake mechanism according to claim 1, characterised in that: The shaking driving assembly includes a shaking motor, a driving cam disc, a horizontal slide rail and a follower base. The shaking motor drives the driving cam disc to rotate, and the follower base is in sliding fit with the horizontal slide rail. The follower base is provided with a vertical cam long slot corresponding to the driving cam disc, and the eccentric shaft of the driving cam disc is arranged in the cam long slot. The execution mechanism of the modular extrusion cigarette making assembly is installed on the follower base through the quick dismounting and mounting mechanism.
3. A modular tobacco shake mechanism according to claim 2, characterised in that: The execution mechanism of the modular extrusion cigarette making assembly includes an extrusion bin, which is installed on the follower base through the quick dismounting and mounting mechanism.
4. A modular tobacco shake mechanism according to claim 3, characterised in that: The execution mechanism of the modular extrusion cigarette making assembly further includes a movable push plate, and the two side walls of the extrusion bin are provided with sliding grooves corresponding to the movable push plate. The driving mechanism of the modular extrusion cigarette making assembly includes a push plate linear motion mechanism installed on the follower base or the base.
5. A modular tobacco shake mechanism according to claim 4, characterised in that: The execution mechanism of the modular extrusion cigarette making assembly further includes a push rod mechanism. The long rail and the main body structure of the extrusion bin are fixedly connected, the sliding block slides on the long rail, the connecting block is fixed with the sliding block, and the follower wheel is arranged at the bottom end of the connecting block. The driving mechanism of the modular extrusion cigarette making assembly includes a push rod linear motion mechanism fixedly installed on the base.
6. A modular tobacco shake mechanism according to claim 3 or 4, wherein: The execution mechanism of the modular extrusion cigarette making assembly further includes a push rod mechanism. The long rail and the main body structure of the extrusion bin are fixedly connected, the sliding block slides on the long rail, the connecting block is fixed with the sliding block, and the follower wheel is arranged at the bottom end of the connecting block. The driving mechanism of the modular extrusion cigarette smoking assembly comprises a push rod linear motion mechanism fixedly installed on a follow-up bottom plate, a driving end of the push rod linear motion mechanism is provided with a slot corresponding to the follow-up wheel, the follow-up wheel is clamped into the slot to realize non-fixed connection mode transmission, the push rod linear motion mechanism drives the sliding block to slide along the long rail through the slot and the follow-up wheel, and then drives the push rod to move.
7. A modular tobacco shake mechanism according to claim 1, characterised in that: A pressing plate assembly is further installed on the base, the pressing plate assembly comprises a pressing plate lifting mechanism, a pressing plate horizontal adjusting mechanism and a pressing plate, and the pressing plate is used for cooperating with the extrusion bin and closing the upper opening of the extrusion bin in the extrusion process.
8. A modular tobacco shake mechanism according to claim 5, characterised in that: The inner wall of the bin body of the extrusion bin is provided with a semicircular arc wall surface, the front end of the movable push plate is provided with a semicircular arc wall surface, and the semicircular arc wall surfaces of the two are combined to form a circular channel after the movable push plate travels to the inner wall of the bin body of the extrusion bin.
9. A modular tobacco shake mechanism according to claim 8, characterised in that: The two ends of the bin body of the extrusion bin are provided with circular long holes coaxial with the semicircular arc wall surfaces of the inner wall of the bin body, and the push rod of the push rod mechanism is arranged in the circular long holes.
10. A modular tobacco shake mechanism according to claim 9, characterised in that: A butt joint is arranged outside the circular long hole at the end of the bin body away from the push rod mechanism, and the butt joint is a sharp head.