Automatic aging test device for electronic products
By using a test assembly with an indexing plate and floating block structure, combined with a dual positioning mechanism of positioning bushings, positioning pins, and positioning shafts, the problem of insufficient probe positioning accuracy is solved, achieving efficient and accurate aging tests for electronic products, and reducing probe wear and testing costs.
Patent Information
- Application Number
- CN202511305673.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-09-12
AI Technical Summary
Existing electronic product aging test equipment has insufficient positioning accuracy between the probe and the product PIN, resulting in poor detection accuracy, severe probe wear, and affecting the lifespan and cost of the test equipment.
The test assembly, which employs an indexing plate and floating block structure, combines a dual positioning mechanism of positioning bushings, positioning pins, and positioning shafts with floating elastic elements to ensure precise alignment of the probe with the product pin point. Through the coordinated work of the robotic arm and conveying assembly, it achieves an efficient and automated testing process.
It improves the accuracy and efficiency of aging tests for electronic products, reduces probe wear, extends equipment life, lowers testing costs, and enhances production management.
Smart Images

Figure CN121069067A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of electronic product testing, and in particular to an electronic product aging automatic testing device. BACKGROUND
[0002] The field of automated testing equipment has made significant progress in recent years, particularly in scenarios such as electronic product aging testing and batch product automated detection. With the continuous expansion of the electronic product market and the increasing demand for product quality from consumers, efficient and accurate aging testing is crucial for ensuring the performance and reliability of electronic products. This not only helps enterprises improve product quality and reduce after-sales costs, but also enhances their competitiveness in the market and promotes the healthy development of the entire electronics industry. At the same time, the progress of automated testing equipment also promotes the intelligentization and informatization of the production process, improving the efficiency and level of production management.
[0003] Currently, when performing aging testing on electronic products, the products are usually placed on a test table, and then the probes are controlled to contact the PIN points on the products for aging testing through manual or simple mechanical devices. The manual operation method mainly relies on the experience and skills of the operator, and the position of the probes is placed and controlled by visual observation. Simple mechanical devices generally achieve the contact between the probes and the products through pre-set programs or mechanical structures, such as using some simple transmission mechanisms and positioning components to assist in completing the operation.
[0004] However, the existing manual or semi-automatic testing equipment has obvious defects when performing aging testing. When the probes are inserted into the products, the positioning accuracy of the probes and the product PIN points is poor, and individual probes may deviate from the product PIN points, affecting the detection accuracy of the products. Moreover, the deviated probes may come into contact with other parts of the product, accelerating the wear of the probes and affecting the service life and testing cost of the testing equipment. SUMMARY
[0005] In order to improve the aging testing accuracy and efficiency of electronic products, the present application provides an electronic product aging automatic testing device.
[0006] The present application provides an electronic product aging automatic testing device, which adopts the following technical solutions: The utility model provides an electronic product aging automatic testing device, including workbench, conveying assembly, loading and carrying device, test assembly and manipulator, conveying assembly, loading and carrying device, test assembly and manipulator all install on the upper end surface of workbench, conveying assembly is used for conveying the product to be detected and the product of detection qualified, loading and carrying device is used for the product to be detected on conveying assembly is transferred to test assembly, test assembly is used for detecting the product to be detected, manipulator is used for transferring the product of detection completion, test assembly includes index plate, upper detection module and a plurality of even fixedly installed lower detection module on the upper end surface of index plate, index plate is along the axis of itself and workbench rotation connection, the upper end surface of workbench is fixedly arranged with mounting bracket, upper detection module is along the vertical direction and mounting bracket sliding connection, upper detection module includes test module, two needle template of installing in the lower end surface of test module and a plurality of probe module of installing in the lower end surface of needle template, the one end of probe module close to lower detection module is provided with the upper recess of avoiding electronic product, probe module is slidingly connected with floating block along the vertical direction, the lower end surface of floating block is fixedly connected with a plurality of test probes, and the floating elastic piece is clamped between the lower end surface of floating block and probe module, and lower detection module includes carrier and the carrier plate of installing on the upper end surface of carrier and with needle template one to one correspondence, the upper end surface of carrier plate is provided with a plurality of installation slot for placing electronic product with upper recess correspondence.
[0007] By adopting the above technical scheme, the electronic product aging automatic testing device installs the conveying assembly, the loading and carrying device, the test assembly and the manipulator on the upper end surface of the workbench. The components have clear division of labor and mutual cooperation. The conveying assembly can orderly convey the products to be detected and the products qualified after detection, ensuring smooth flow of the products at different stages. The loading and carrying device can efficiently and accurately transfer the products to be detected on the conveying assembly to the test assembly, realizing effective connection of the products from the conveying link to the testing link. The test assembly uses the rotation of the index plate and the cooperation of the upper detection module and the lower detection module to perform aging detection on the products to be detected. The needle template and the probe module of the upper detection module, the floating block and the floating elastic piece are provided in cooperation with the installation slots on the carrier plate of the lower detection module, so that the test probes can more stably contact the electronic products during testing, improving the stability and accuracy of testing. Moreover, the upper recess provided on the probe module can avoid the electronic products, avoiding unnecessary damage to the electronic products. The manipulator is responsible for timely transferring the products after detection, and the entire device forms a complete and efficient electronic product aging testing process, greatly improving the efficiency and quality of the electronic product aging testing.
[0008] Optionally, the upper end surface of the carrier plate is inserted with a positioning bushing, the lower end surface of the needle template is fixedly provided with a first positioning pin corresponding to the positioning bushing, the lower end surface of the probe module is fixedly provided with a positioning shaft, and the upper end surface of the carrier plate is provided with a plurality of positioning holes corresponding to the positioning shaft.
[0009] By adopting the technical scheme, in the process that the test module drives the needle template and the probe module to approach the carrier, the first positioning pin of the lower end surface of the needle template gradually inserts into the positioning bushing of the upper end surface of the carrier plate, so that the carrier plate can be preliminarily positioned and positionally adjusted on the carrier; subsequently, the positioning shaft of the lower end surface of the probe module is inserted into the positioning hole of the upper end surface of the carrier plate, which further accurately the relative position between the needle template and the carrier plate, ensures that the test probe and the PIN point on the product can be accurately aligned, effectively avoids the phenomenon that individual probes deviate from the PIN point of the product, improves the detection precision of the product, and also prevents the deviated probe from colliding with other parts of the product, reduces the abrasion of the probe, and further improves the stability and reliability of the entire detection process.
[0010] Optionally, the upper end surface of the carrier plate is provided with a plurality of sliding grooves corresponding to the mounting grooves one by one, the sliding grooves are provided with clamping blocks slidingly connected with the carrier plate along the arrangement direction of the mounting grooves, the lower end surface of the clamping block is fixedly provided with a sliding block, the sliding block is slidingly connected with the carrier, and a sliding elastic element is clamped between the outermost sliding block and the carrier. The plurality of sliding blocks are fixedly provided with a connecting rod on the same side.
[0011] By adopting the technical scheme, the sliding grooves corresponding to the mounting grooves are provided on the carrier plate, so that the clamping blocks can slide in the sliding grooves along the arrangement direction of the mounting grooves, the sliding blocks are slidingly connected with the carrier and clamped with the sliding elastic element between the outermost sliding block and the carrier, and the plurality of sliding blocks are connected through the connecting rod. In this way, when an external force acts on the connecting rod, all the sliding blocks can be driven to slide synchronously, and then the clamping blocks act synchronously, so as to realize the synchronous clamping or loosening operation of the electronic products in the mounting grooves, effectively ensure the stable clamping of the electronic products, avoid the displacement or shaking of the electronic products in the test process, and improve the accuracy and stability of the test of the electronic products.
[0012] Optionally, the conveying assembly comprises two conveying modules arranged along the product conveying direction, the conveying module comprises two side plates, two positioning plates and a jacking assembly, the two positioning plates are arranged in sequence between the two side plates along the conveying direction, the workbench upper end surface is fixedly connected with a positioning cylinder, the positioning cylinder telescopic end is fixedly connected with the positioning plate, the jacking assembly is located between the two positioning plates, the side plate end close to the positioning plate is rotatably connected with a plurality of rollers, a plurality of trays are rotatably connected on the rollers, the roller is coaxially fixedly connected with a first magnetic gear, the side plate is located between the roller and the first magnetic gear, the first magnetic gear is engaged with a second magnetic gear, a plurality of second magnetic gears are coaxially fixedly connected with a first bevel gear, the first bevel gear is engaged with a second bevel gear, the second bevel gear is coaxially fixedly connected with a driving motor, the driving motor is fixedly connected with the side plate, the jacking assembly comprises a jacking cylinder, a jacking plate and a plurality of stoppers, the stopper is fixedly connected to the side plate upper end surface, the jacking cylinder body is fixedly connected with the workbench, the jacking cylinder telescopic end is fixedly connected with the jacking plate, the jacking plate is located between the jacking cylinder and the stopper, the jacking plate upper end surface is fixedly provided with a second positioning pin for positioning the tray, the upper side of the positioning plate close to the conveying module feeding end is provided with a code scanning machine, the code scanning machine is used for scanning the tray, the code scanning machine is fixedly connected to the workbench upper end surface, and the conveying assembly is provided with two groups.
[0013] By adopting the above technical scheme, the conveying assembly is provided with two conveying modules arranged along the product conveying direction, the tray is rolled and conveyed by the rollers, magnetic gear transmission and the driving motor, the efficient and continuous conveying of the products can be realized, and different production requirements can be met. The positioning cylinder drives the positioning plate to move, the conveying position of the tray can be accurately controlled, and the smooth progress of the subsequent process is ensured. The jacking cylinder of the jacking assembly pushes the jacking plate to rise, and the tray is positioned in cooperation with the second positioning pin, the stability and accuracy of the tray positioning are improved. The code scanning machine scans the tray close to the feeding end of the conveying module, the relevant information of the product can be obtained, the product can be traced and managed, and the conveying assembly is provided with two groups, the feeding and discharging efficiency of the entire electronic product aging automatic test device is further improved, and the smoothness of the overall test process is improved.
[0014] Optionally, the feeding and carrying device comprises a first sliding rail, a second sliding rail, a third sliding rail and a sliding seat, the sliding seat is slidingly connected with the third sliding rail in the vertical direction, the second sliding rail is slidingly connected with the first sliding rail in parallel to the conveying direction of the conveying assembly, the third sliding rail is slidingly connected with the second sliding rail in perpendicular to the conveying direction of the conveying assembly, a rotating motor is fixedly arranged in the sliding seat, the output end of the rotating motor and the tail end of the manipulator are both provided with a mounting seat, suction nozzle modules are arranged on both sides of the mounting seat, each suction nozzle module comprises a plurality of suction nozzle units, each suction nozzle unit comprises a suction nozzle cylinder, a hollow rotary motor and a suction nozzle head, the cylinder body of the suction nozzle cylinder is fixedly connected with the mounting seat, the telescopic end of the suction nozzle cylinder is fixedly connected with the hollow rotary motor, the hollow rotary motor is slidingly connected with the mounting seat in the vertical direction, and the suction nozzle head is coaxially fixedly connected with the output end of the hollow rotary motor.
[0015] By adopting the above technical scheme, the sliding seat of the feeding and carrying device can slide on the third sliding rail in the vertical direction, the second sliding rail can slide on the first sliding rail in parallel to the conveying direction of the conveying assembly, and the third sliding rail can slide on the second sliding rail in perpendicular to the conveying direction of the conveying assembly, so that the sliding seat can move flexibly in three-dimensional space, and it is convenient to operate the products at different positions. The output end of the rotating motor in the sliding seat and the tail end of the manipulator are both provided with a mounting seat, and suction nozzle modules are arranged on both sides of the mounting seat. Each suction nozzle module comprises a plurality of suction nozzle units, the cylinder body of the suction nozzle cylinder is fixedly connected with the mounting seat, the telescopic end is connected with the hollow rotary motor, the hollow rotary motor can slide on the mounting seat in the vertical direction, and the suction nozzle head is coaxially fixedly connected with the output end of the hollow rotary motor. With such a structure, during the material taking process, since the feeding does not have high requirements on the material taking accuracy, the plurality of suction nozzle units of the suction nozzle module can be used to take the products at the same time; during the material placing process, through the coordinated movement of various components, the lower visual positioning device can be used to realize the separate placing of the products by each suction nozzle unit, the products are carried in the same taking and separate placing mode, the flexibility and accuracy of taking and placing the products are improved, the product testing process is more efficient, and the carrying demand of products of different specifications and sizes can also be met.
[0016] Optionally, a code scanning gun and a lower visual positioning device are fixedly arranged on the upper end surface of the workbench, and the code scanning gun and the lower visual positioning device are both located between the conveying assembly and the testing assembly.
[0017] By adopting the above technical scheme, the code scanning gun can be used to scan the codes of the products to obtain the relevant information of the products, which is convenient for the subsequent association and recording of the test data and the product information, and the lower visual positioning device can be used to accurately position the position and posture of the products, which helps the feeding and carrying device to more accurately transfer the products to be detected from the conveying assembly to the testing assembly, thereby improving the positioning accuracy and transfer efficiency of the products in the whole detection process, and further improving the overall test efficiency and test accuracy.
[0018] Optionally, the upper end surface of the workbench is sequentially and fixedly provided with a pre-test NG station, a buffer station and a post-test NG station along the circumference of the index plate.
[0019] By sequentially arranging the pre-test NG station, the buffer station and the post-test NG station along the circumference of the upper end surface of the workbench, different products in different states can be classified and processed. The pre-test NG station can screen out products that do not meet the detection requirements in advance, so as to avoid the products from entering the subsequent test process and save test resources and time. The buffer station can temporarily store products, so as to play a buffering role when the test rhythm changes or unexpected situations occur, and ensure the continuity of the entire test process. The post-test NG station is used to store products that do not meet the detection requirements, so as to facilitate subsequent unified processing of the defective products, and help to improve the overall operation efficiency and management level of the electronic product aging automatic test device.
[0020] Optionally, the workbench is fixedly provided with a fixing frame, one side of the fixing frame is provided with a support frame, the fixing frame and the support frame are fixedly connected through bolts, the upper end of the support frame is rotatably connected with a support wheel, the outer wall of the support wheel abuts against the lower end surface of the index plate, the support wheel is located directly below the upper detection module, the support frame is provided with a waist-shaped hole, and the threaded end of the bolt is threadedly connected with the fixing frame through the waist-shaped hole.
[0021] By arranging the fixing frame on the workbench and fixedly connecting the support frame with the fixing frame through the bolts, the installation position of the support frame can be flexibly adjusted through the waist-shaped hole. The support wheel rotatably connected with the upper end of the support frame is located directly below the upper detection module and abuts against the lower end surface of the index plate, so as to effectively support the index plate and ensure the stability of the index plate during rotation. Especially when the detection is performed, the upper detection module has a certain pressure on the index plate, and the presence of the support wheel can effectively prevent the index plate from deforming or shaking due to uneven force, so as to ensure the accuracy and reliability of the test process. At the same time, the rotating design of the support wheel can reduce the friction between the support wheel and the index plate, reduce the wear during the operation of the equipment, and prolong the service life of the equipment.
[0022] Optionally, the connecting rod is fixedly connected with a vertical rod, the vertical rod is slidably connected with the carrier along the sliding direction of the clamping block, the vertical rod is fixedly connected with an avoidance rod for avoiding the support wheel, the avoidance rod is rotatably connected with a rotating wheel at the side away from the vertical rod, two lifting cylinders are uniformly and fixedly arranged on the upper end surface of the workbench along the circumference of the index plate, a lifting plate is fixedly arranged at the extension end of the lifting cylinder, two push rods are fixedly arranged at the two sides of the upper end surface of the lifting plate, the side of the push rod close to the support wheel is an inclined surface, the inclined surface is used to abut against the rotating wheel, and the inclined surface gradually approaches the axis of the rotating wheel from top to bottom.
[0023] By adopting the above technical scheme, the connecting rod and the vertical rod are fixedly connected, so that the vertical rod can move synchronously with the clamping block along the sliding direction on the carrier. The vertical rod is fixedly connected with the avoidance rod through the index plate, and the avoidance rod can effectively avoid the support wheel to avoid interference with the support wheel during movement. The avoidance rod is rotatably connected with a rotating wheel away from the side of the vertical rod, and the rotating wheel cooperates with the inclined surface of the push rod. When the two lifting cylinders arranged uniformly in the circumferential direction of the index plate on the upper end surface of the workbench act, the extension end drives the lifting plate to rise or fall, and the push rod on the lifting plate also rises or falls. The inclined surface of the push rod abuts against the rotating wheel, and then the rotating wheel, the avoidance rod connected therewith, the vertical rod and the connecting rod move together, finally the clamping block slides on the carrier, and the clamping or loosening operation of the product is realized. This structure utilizes the linear motion of the lifting cylinder, and through the ingenious cooperation between the inclined surface of the push rod and the rotating wheel, the linear motion is converted into the sliding of the clamping block. Not only the effective clamping and loosening of the product are realized, but also the clamping force and position are accurately controlled, and the stability and reliability of each component during movement are ensured. The positioning accuracy and stability of the product during testing are greatly improved, and the testing accuracy and efficiency of the product are improved.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. Under the cooperation of the first slide rail, the second slide rail, the third slide rail and the slide seat of the feeding and carrying device, and the suction nozzle module arranged on both sides of the output end of the rotating motor and the end mounting seat of the mechanical hand, in the detection feeding process, since the feeding and taking accuracy requirement is not high, 5 suction nozzle units of each group of vacuum suction nozzles simultaneously suck the product, and in the discharging process, each suction nozzle unit places the product individually through the cooperation of the downward visual positioning mechanism. The product is carried by the same taking and placing method; when the discharging is completed, the product is carried by the same taking and placing method, 5 or 10 products can be picked up and transferred each time, so that the product testing process has high efficiency; 2. During testing, the test module of the upper detection module drives the needle template and the probe module to approach the carrier plate of the lower detection module. In the process of the needle template approaching the carrier plate, the positioning pin gradually inserts into the positioning bushing, and the carrier plate moves on the carrier and is preliminarily positioned by the floating spring of the needle template. Then, the positioning shaft and the positioning hole are inserted and matched to further position, and the floating block moves on the probe module to further guide and position the test probe by the floating block spring, so that the double floating positioning of the test probe is realized, and the detection accuracy of the product is improved. 3. The double floating positioning ensures that the test probe can be accurately aligned with the PIN point on the product, avoids the phenomenon that the probe deviates from the PIN point of the product, prevents the probe from being in contact with the rest of the product, and reduces the wear of the probe. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a whole structure schematic diagram of an electronic product aging automatic testing device.
[0026] Figure 2 is a structural schematic diagram of a test assembly.
[0027] Figure 3 is a structural schematic diagram of an upper detection module.
[0028] Figure 4 is a structural schematic diagram of a test module.
[0029] Figure 5 is a structural schematic diagram of a probe module.
[0030] Figure 6 is a structural schematic diagram of a lower detection module hidden behind a carrier plate.
[0031] Figure 7 is a structural schematic diagram of a conveying module.
[0032] Figure 8 is a partial enlarged view of Figure 7
[0033] Figure 9 is a structural schematic diagram of a jacking assembly, a positioning cylinder and a positioning plate.
[0034] Figure 10 is a structural schematic diagram of a feeding and carrying device.
[0035] Figure 11 is a structural schematic diagram of a mechanical hand.
[0036] Figure 12 is a structural schematic diagram of a vacuum suction nozzle.
[0037] Explanation of reference signs: 1, workbench; 11, mounting frame; 12, positioning cylinder; 13, fixing frame; 131, support frame; 1311, waist-shaped hole; 132, support wheel; 14, lifting cylinder; 141, lifting plate; 142, pushing rod; 1421, inclined surface; 2, conveying module; 21, side plate; 211, roller; 212, first magnetic gear; 213, second magnetic gear; 214, first bevel gear; 215, second bevel gear; 216, driving motor; 22, positioning plate; 23, jacking assembly; 231, jacking cylinder; 232, jacking plate; 2321, second positioning pin; 233, stop block; 24, tray; 3, feeding and carrying device; 31, first sliding rail; 32, second sliding rail; 33, third sliding rail; 34, sliding seat; 35, rotating motor; 36, mounting seat; 37, suction nozzle unit; 371, suction nozzle cylinder; 372, hollow rotary motor; 373, suction nozzle head; 4, testing assembly; 41, index plate; 42, upper detection module; 421, testing module; 422, needle template; 4221, first positioning pin; 423, probe module; 4231, upper groove; 4232, positioning shaft; 424, floating block; 425, testing probe; 426, floating elastic member; 43, lower detection module; 431, carrier; 432, carrier plate; 4321, positioning hole; 4322, sliding groove; 433, mounting groove; 434, positioning bushing; 435, clamping block; 436, sliding block; 437, sliding elastic member; 438, connecting rod; 4381, vertical rod; 4382, avoidance rod; 4383, rotating wheel; 44, pre-test NG station; 45, buffer station; 46, post-test NG station; 5, mechanical hand; 6, code scanning machine; 7, code scanning gun; 8, lower visual positioning device. DETAILED DESCRIPTION
[0038] The application will be further described in detail below with reference to all the drawings.
[0039] The application discloses an electronic product aging automatic testing device.
[0040] Reference Figure 1 The electronic product aging automatic testing device comprises a workbench 1, a conveying assembly, a feeding and carrying device 3, a testing assembly 4 and a mechanical hand 5, and the components are all mounted on the upper end face of the workbench 1. The conveying assembly is used for conveying products to be detected and products that pass the detection. The feeding and carrying device 3 is used for transferring the products to be detected on the conveying assembly to the testing assembly 4. The testing assembly 4 is used for detecting the products to be detected. The mechanical hand 5 is used for transferring the products that have completed the detection. In this way, the components cooperate with each other to form a complete electronic product aging automatic testing process, thereby improving the automation degree and efficiency of the testing.
[0041] Reference Figure 2, the test assembly 4 comprises a dial plate 41, an upper detection module 42 and a plurality of lower detection modules 43 uniformly fixed on the upper end surface of the dial plate 41. The dial plate 41 is rotationally connected with the workbench 1 along the axis thereof, and can be driven to rotate by a motor or the like driving component, so as to sequentially send the product to different workstations for testing. The mounting frame 11 is fixed on the upper end surface of the workbench 1, and the upper detection module 42 is slidingly connected with the mounting frame 11 in the vertical direction, for example, can be slidingly moved up and down through a screw-nut pair, a cylinder or the like mechanism.
[0042] With reference to Figure 4 and Figure 5 , the upper detection module 42 comprises a test module 421, two needle template plates 422 fixed on the lower end surface of the test module 421, and a plurality of probe modules 423 fixed on the lower end surface of the needle template plates 422. The test module 421 can be a device integrated with various test circuits and control units. The needle template plates 422 serve to fix and position the probe modules 423, and can be made of high-strength aluminum alloy, which is light in weight and high in strength, facilitating the movement and operation of the upper detection module 42. The probe modules 423 are provided with upper recesses 4231 for avoiding the electronic products on one end close to the lower detection modules 43, so as to avoid damaging the electronic products during testing. The probe modules 423 are slidingly connected with floating blocks 424 in the vertical direction, the lower end surface of the floating blocks 424 is fixedly connected with a plurality of test probes 425, and the floating blocks 424 and the probe modules 423 are clamped with floating elastic members 426 such as springs therebetween. When the test probes 425 contact the product, the floating blocks 424 can be floated up and down under the action of the floating elastic members 426, serving to buffer and adaptively position, and improving the contact precision of the probes and the product PIN points.
[0043] With reference to Figure 6 , the lower detection modules 43 comprise carriers and carrier plates 431 fixed on the upper end surface of the carriers and corresponding to the needle template plates 422 one by one, and the upper end surface of the carrier plates 431 is provided with a plurality of mounting grooves 432 corresponding to the upper recesses 4231 for placing the electronic products, so as to ensure that the electronic products can be accurately placed on the carrier plates 431, facilitating the detection of the test probes 425.
[0044] With reference to Figure 4 and Figure 6The upper end face of the carrier plate 431 is inserted with a positioning bushing 433, and the lower end face of the needle template 422 is fixed with a first positioning pin 4221 corresponding to the positioning bushing 433. During the test, when the needle template 422 is lowered to approach the carrier plate 431, the first positioning pin 4221 is gradually inserted into the positioning bushing 433, thereby achieving preliminary positioning and improving the relative position accuracy of the needle template 422 and the carrier plate 431. The lower end face of the probe module 423 is fixed with a positioning shaft 4232, and the upper end face of the carrier plate 431 is provided with a plurality of positioning holes 4311 corresponding to the positioning shaft 4232. When the probe module 423 continues to descend, the positioning shaft 4232 is inserted into the positioning hole 4311, thereby further accurately positioning the probe module 423 and the carrier plate 431, so that the test probe 425 can more accurately contact the PIN point on the product, thereby improving the detection accuracy. Here, the positioning bushing 433 is made of wear-resistant copper alloy material, and the inner diameter tolerance is controlled within ±0.01 mm to ensure the cooperation accuracy with the first positioning pin 4221. The head of the first positioning pin 4221 is designed in a conical shape with a taper angle of 30°, which facilitates quick insertion into the positioning bushing 433. The surface of the positioning shaft 4232 is chrome-plated, and the roughness reaches Ra0.8 μm, thereby enhancing the wear resistance. The diameter tolerance of the positioning hole 4311 is controlled within ±0.005 mm to ensure the close cooperation with the positioning shaft 4232.
[0045] With reference to Figure 2 and Figure 6 , the upper end face of the carrier plate 431 is provided with a plurality of sliding grooves 4312 corresponding to the mounting grooves 432 one by one, and the sliding grooves 4312 are provided with clamping blocks 434 slidingly connected to the carrier plate 431 along the arrangement direction of the mounting grooves 432. The lower end face of the clamping block 434 is fixed with a sliding block 435, and the sliding block 435 is slidingly connected to the carrier. The outermost sliding block 435 and the carrier are clamped with a sliding elastic element 436, and the plurality of sliding blocks 435 are collectively fixed with a connecting rod 437 on the same side. When the product is placed in the mounting groove 432, the clamping block 434 can clamp the product under the action of the sliding elastic element 436, thereby ensuring the stability of the product during the test. The synchronous movement of the plurality of sliding blocks 435 can be realized through the connecting rod 437, thereby facilitating the unified clamping operation of the plurality of products.
[0046] With reference to Figure 7 , Figure 8 and Figure 9The conveying assembly comprises two conveying modules 2 arranged along the product conveying direction, the conveying module 2 comprising two side plates 21, two positioning plates 22 and a jacking assembly 23. The two positioning plates 22 are arranged in sequence between the two side plates 21 along the conveying direction, and the workbench 1 is fixedly connected with a positioning cylinder 12 at the upper end face, and the telescopic end of the positioning cylinder 12 is fixedly connected with the positioning plate 22. The position of the positioning plate 22 can be controlled by the positioning cylinder 12 to position the tray 24. The jacking assembly 23 is located between the two positioning plates 22, and the side plate 21 is rotatably connected with a plurality of rollers 211 at one end close to the positioning plate 22, a plurality of trays 24 are rotatably connected on the rollers 211, the rollers 211 are coaxially fixedly connected with first magnetic gears 212, the side plate 21 is located between the rollers 211 and the first magnetic gears 212, the first magnetic gears 212 are engaged with second magnetic gears 213, a plurality of second magnetic gears 213 are coaxially fixedly connected with first bevel gears 214, the first bevel gears 214 are engaged with second bevel gears 215, the second bevel gears 215 are coaxially fixedly connected with a driving motor 216, and the driving motor 216 is fixedly connected with the side plate 21. The driving motor 216 drives the second bevel gears 215 to rotate, and through a series of gear transmissions, the rollers 211 are rotated, thereby realizing the conveying of the trays 24. The jacking assembly 23 comprises a jacking cylinder 231, a jacking plate 232 and a plurality of stop blocks 233, the stop blocks 233 are fixedly connected to the upper end face of the side plate 21, the cylinder body of the jacking cylinder 231 is fixedly connected with the workbench 1, the telescopic end of the jacking cylinder 231 is fixedly connected with the jacking plate 232, the jacking plate 232 is located between the jacking cylinder 231 and the stop blocks 233, and the jacking plate 232 is provided with a second positioning pin 2321 at the upper end face for positioning the tray 24. When the tray 24 is conveyed to a specified position, the jacking plate 232 is lifted by the jacking cylinder 231, and the tray 24 is positioned by the second positioning pin 2321, thereby facilitating the material loading and carrying device 3 to take the material. A code scanning machine 6 is arranged above the positioning plate 22 close to the material loading end of the conveying module 2, the code scanning machine 6 is used for scanning the code of the tray 24, and the code scanning machine 6 is fixedly connected to the upper end face of the workbench 1. The conveying assembly comprises two groups, one group is used, and the other group is standby. When the used group fails, the standby equipment can be directly switched without stopping for maintenance, thereby improving the test efficiency.
[0047] Referring to Figure 10 and Figure 11The loading and carrying device 3 comprises a first sliding rail 31, a second sliding rail 32, a third sliding rail 33 and a sliding seat 34, the sliding seat 34 is slidingly connected with the third sliding rail 33 in the vertical direction, the second sliding rail 32 is slidingly connected with the first sliding rail 31 in parallel to the conveying direction of the conveying assembly, and the third sliding rail 33 is slidingly connected with the second sliding rail 32 in perpendicular to the conveying direction of the conveying assembly. Through the cooperation of the three sliding rails, the movement of the sliding seat 34 in the three-dimensional space can be realized, and the product can be flexibly carried from the conveying assembly to the testing assembly 4. A rotating motor 35 is fixed in the sliding seat 34, and the output end of the rotating motor 35 and the end of the manipulator 5 are both provided with a mounting seat 36.
[0048] With reference to Figure 12 , the mounting seat 36 is provided with a suction nozzle module on both sides, the suction nozzle module has two groups of vacuum nozzles, each group of vacuum nozzles has five suction nozzle units 37, since the pick-up precision requirement is not high during the loading process, the five suction nozzle units 37 of each group of vacuum nozzles simultaneously suck the product during the pick-up process, and each suction nozzle unit 37 separately places the product during the unloading process through the cooperation of the lower visual positioning mechanism. During the detection loading process, the product is carried in the same pick-up and separate placement manner. After the detection unloading, the product is carried in the same pick-up and placement manner, five or ten products can be picked up each time and transferred, so that the product testing process has high efficiency. The suction nozzle unit 37 comprises a suction nozzle cylinder 371, a hollow rotary motor 372 and a suction nozzle head 373, the cylinder body of the suction nozzle cylinder 371 is fixedly connected with the mounting seat 36, the extension end of the suction nozzle cylinder 371 is fixedly connected with the hollow rotary motor 372, the hollow rotary motor 372 is slidingly connected with the mounting seat 36 in the vertical direction, and the suction nozzle head 373 is coaxially fixedly connected with the output end of the hollow rotary motor 372. The suction nozzle cylinder 371 can control the lifting of the suction nozzle unit 37, and the hollow rotary motor 372 can rotate the suction nozzle head 373, so as to adjust the angle of the suction nozzle head 373 to adapt to different pick-up and placement requirements.
[0049] With reference to Figure 1 , the upper end surface of the workbench 1 is fixedly provided with a code scanning gun 7 and a lower visual positioning device 8, and the code scanning gun 7 and the lower visual positioning device 8 are both located between the conveying assembly and the testing assembly 4. The code scanning gun 7 is used for scanning the product to obtain the relevant information of the product, so as to facilitate the tracking and management of the product. The lower visual positioning device 8 can identify and position the position and posture of the product, and provide accurate position information for the loading and carrying device 3 and the manipulator 5, so as to improve the precision of carrying and placing the product.
[0050] With reference to Figure 1The upper end face of the workbench 1 is sequentially and fixedly provided with a pre-test NG station 44, a buffer station 45 and a post-test NG station 46 along the circumferential direction of the index plate 41. The pre-test NG station 44 is used for storing products found to be unqualified through code scanning or other pre-detection; the buffer station 45 can temporarily store products waiting for testing or having been tested and waiting for further processing; and the post-test NG station 46 is used for storing products found to be unqualified, so as to facilitate centralized processing of the unqualified products.
[0051] With reference to Figure 2 The fixed frame 13 is fixedly arranged on the workbench 1, and the fixed frame 13 is provided with a support frame 131. The fixed frame 13 and the support frame 131 are fixedly connected through bolts. The support wheel 132 is rotatably connected to the upper end of the support frame 131. The outer wall of the support wheel 132 abuts against the lower end face of the index plate 41, and the support wheel 132 is located directly below the upper detection module 42. The support wheel 132 can support the index plate 41, reduce the deformation of the index plate 41 when rotating and bearing the pressure of the upper detection module 42, and improve the stability of the index plate 41. The support frame 131 is provided with a waist-shaped hole 1311. The threaded end of the bolt is threadedly connected to the fixed frame 13 through the waist-shaped hole 1311. The position of the support frame 131 and the support wheel 132 can be adjusted through the waist-shaped hole 1311 to adapt to different working requirements.
[0052] With reference to Figure 2 and Figure 5 The vertical rod 4371 is fixedly connected to the connecting rod 437, and the vertical rod 4371 is slidingly connected to the carrier along the sliding direction of the clamping block 434. The vertical rod 4371 is fixedly connected to the avoidance rod 4372 for avoiding the support wheel 132. The avoidance rod 4372 is rotatably connected to the rotating wheel 4373 at the side away from the vertical rod 4371. Two lifting cylinders 14 are uniformly and fixedly arranged on the upper end face of the workbench 1 along the circumferential direction of the index plate 41. The extension end of the lifting cylinder 14 is fixedly provided with the lifting plate 141. The two sides of the upper end face of the lifting plate 141 are respectively fixedly provided with the push rod 142. The side of the push rod 142 close to the support wheel 132 is the inclined surface 1421. The inclined surface 1421 is used for abutting against the rotating wheel 4373. The inclined surface 1421 gradually approaches the axis of the rotating wheel 4373 from top to bottom. When the index plate 41 rotates to a specific position, the lifting cylinder 14 drives the lifting plate 141 to rise. The inclined surface 1421 of the push rod 142 abuts against the rotating wheel 4373. The push rod 142 drives the rotating wheel 4373 and the avoidance rod 4372 to move. Then the clamping block 434 is driven to slide through the vertical rod 4371 and the connecting rod 437, so as to realize the clamping and loosening operation of the product. This design ingeniously utilizes the rotation of the index plate 41 and the action of the lifting cylinder 14, realizes the automatic clamping and loosening of the product, and improves the testing efficiency and the degree of automation.
[0053] The implementation principle of the electronic product aging automatic testing device is that the electronic product aging automatic testing device realizes the automation of the electronic product aging test through the cooperative work of various components. The conveying assembly conveys the products to be detected to the specified position, the feeding and carrying device 3 carries the products to the testing assembly 4, the testing assembly 4 detects the products, and the manipulator 5 transfers the products after detection to the corresponding work station. In the testing process, through the double positioning structure of the positioning bushing 433 and the first positioning pin 4221, the positioning shaft 4232 and the positioning hole 4311, and the design of the floating block 424 and the floating elastic element 426, the contact precision of the testing probe 425 and the product PIN point is improved, the wear of the probe is reduced, and the detection precision is also improved. The feeding and carrying device 3 adopts the same taking and single placing and the same taking and same placing mode to carry the products, and the efficiency of the product testing process is improved. The setting of various work stations facilitates the classification and management of the products, and the design of the supporting wheel 132 and the pushing rod 142 and other structures further improves the stability and the automation degree of the device. Compared with the prior art, the precision and the efficiency of the electronic product aging test are greatly improved, and the testing cost is reduced.
[0054] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. An automatic aging test device for electronic products, characterized in that: The system includes a workbench (1), a conveying assembly, a loading and handling device (3), a testing assembly (4), and a robot (5). The conveying assembly, loading and handling device (3), testing assembly (4), and robot (5) are all mounted on the upper surface of the workbench (1). The conveying assembly is used to transport products to be tested and products that have passed the tests. The loading and handling device (3) is used to transfer products to be tested from the conveying assembly to the testing assembly (4). The testing assembly (4) is used to test the products to be tested. The robot (5) is used to transfer products that have completed the tests. The testing assembly (4) includes an indexing plate (41), an upper testing module (42), and several lower testing modules (43) uniformly fixed to the upper surface of the indexing plate (41). The indexing plate (41) is rotatably connected to the workbench (1) along its own axis. A mounting frame (11) is fixed to the upper surface of the workbench (1). The upper testing module (42) is slidably connected to the mounting frame (11) in the vertical direction. The test module (42) includes a test module (421), two needle templates (422) installed on the lower end face of the test module (421), and several probe modules (423) installed on the lower end face of the needle templates (422). The probe module (423) has an upper groove (4231) for avoiding electronic products at one end near the lower detection module (43). The probe module (423) is slidably connected to a floating block (424) in the vertical direction. The lower end face of the floating block (424) Several test probes (425) are fixedly connected. A floating elastic element (426) is sandwiched between the lower end face of the floating block (424) and the probe module (423). The lower detection module (43) includes a carrier (431) and a carrier plate (432) installed on the upper end face of the carrier (431) and corresponding to the probe template (422). The upper end face of the carrier plate (432) is provided with several mounting slots (433) corresponding to the upper groove (4231) for placing electronic products.
2. The automatic aging test device for electronic products according to claim 1, characterized in that: The upper end face of the carrier plate (432) is provided with a positioning bushing (434), the lower end face of the needle template (422) is fixed with a first positioning pin (4221) corresponding to the positioning bushing (434), the lower end face of the probe module (423) is fixed with a positioning shaft (4232), and the upper end face of the carrier plate (432) is provided with a plurality of positioning holes (4321) corresponding to the positioning shaft (4232).
3. The automatic aging test device for electronic products according to claim 1, characterized in that: The upper surface of the carrier plate (432) is provided with a plurality of sliding grooves (4322) corresponding one-to-one with the mounting grooves (433). The sliding grooves (4322) are provided with clamping blocks (435) that are slidably connected to the carrier plate (432) along the arrangement direction of the plurality of mounting grooves (433). The lower surface of the clamping block (435) is fixed with a slider (436). The slider (436) is slidably connected to the carrier (431). The outermost slider (436) is clamped between the carrier (431) and the outermost slider (436). A sliding elastic element (437) is provided between the slider (436) and the carrier (431). A connecting rod (438) is fixedly provided on the same side of the plurality of sliders (436).
4. The automatic aging test device for electronic products according to claim 1, characterized in that: The conveying assembly includes two conveying modules (2) arranged along the product conveying direction. Each conveying module (2) includes two side plates (21), two positioning plates (22), and a lifting assembly (23). The two positioning plates (22) are located between the two side plates (21) and arranged sequentially along the conveying direction. A positioning cylinder (12) is fixedly connected to the upper surface of the worktable (1). The telescopic end of the positioning cylinder (12) is fixedly connected to the positioning plate (22). The lifting assembly (23) is located between the two positioning plates (22). A number of rollers (211) are rotatably connected to one end of the side plate (21) near the positioning plate (22). A number of material trays (24) are rolled on the rollers (211). A first magnetic gear (212) is coaxially fixedly connected to the rollers (211). The side plate (21) is located between the rollers (211) and the first magnetic gear (212). The first magnetic gear (212) meshes with a second magnetic gear (213). A number of second magnetic gears (213) are coaxially fixedly connected to a first bevel gear (214). The first bevel gear (214) meshes with the second bevel gear (215), and the second bevel gear (215) is coaxially and fixedly connected to the drive motor (216). The drive motor (216) is fixedly connected to the side plate (21). The lifting assembly (23) includes a lifting cylinder (231), a lifting plate (232), and several stops (233). The stops (233) are fixedly connected to the upper end face of the side plate (21). The cylinder body of the lifting cylinder (231) is fixedly connected to the worktable (1). The telescopic end is fixedly connected to the lifting plate (232). The lifting plate (232) is located between the lifting cylinder (231) and the stop block (233). The upper end of the lifting plate (232) is fixedly provided with a second positioning pin (2321) for positioning the material tray (24). A barcode scanner (6) is provided above the positioning plate (22) near the feeding end of the conveying module (2). The barcode scanner (6) is used to scan the material tray (24). The barcode scanner (6) is fixedly connected to the upper end of the workbench (1). The conveying assembly is provided with two sets.
5. The automatic aging test device for electronic products according to claim 4, characterized in that: The feeding and conveying device (3) includes a first slide rail (31), a second slide rail (32), a third slide rail (33), and a slide base (34). The slide base (34) is slidably connected to the third slide rail (33) in the vertical direction. The second slide rail (32) is slidably connected to the first slide rail (31) in a direction parallel to the conveying direction of the conveying component. The third slide rail (33) is slidably connected to the second slide rail (32) in a direction perpendicular to the conveying direction of the conveying component. A rotary motor (35) is fixedly installed inside the slide base (34). Mounting seats (36) are installed at the output end of the rotary motor (35) and the end of the robot (5). The mounting base (36) is equipped with a suction module on both sides. The suction module includes several suction units (37). The suction unit (37) includes a suction cylinder (371), a hollow rotary motor (372), and a suction head (373). The cylinder body of the suction cylinder (371) is fixedly connected to the mounting base (36). The telescopic end of the suction cylinder (371) is fixedly connected to the hollow rotary motor (372). The hollow rotary motor (372) is slidably connected to the mounting base (36) in the vertical direction. The suction head (373) is coaxially fixedly connected to the output end of the hollow rotary motor (372).
6. The automatic aging test device for electronic products according to claim 1, characterized in that: The upper surface of the workbench (1) is fixed with a barcode scanner (7) and a lower vision positioning device (8), both of which are located between the conveying component and the testing component (4).
7. The automatic aging test device for electronic products according to claim 1, characterized in that: The upper surface of the workbench (1) is sequentially fixed with a pre-test NG station (44), a buffer station (45), and a post-test NG station (46) along the circumference of the indexing plate (41).
8. The automatic aging test device for electronic products according to claim 3, characterized in that: A fixed frame (13) is fixed on the workbench (1). A support frame (131) is provided on one side of the fixed frame (13). The fixed frame (13) and the support frame (131) are fixedly connected by bolts. A support wheel (132) is rotatably connected to the upper end of the support frame (131). The outer wall of the support wheel (132) abuts against the lower end face of the indexing plate (41). The support wheel (132) is located directly below the upper detection module (42). The support frame (131) has a waist-shaped hole (1311). The threaded end of the bolt passes through the waist-shaped hole (1311) and is threadedly connected to the fixed frame (13).
9. An automatic aging test device for electronic products according to claim 8, characterized in that: The connecting rod (438) is fixedly connected to a vertical rod (4381). The vertical rod (4381) is slidably connected to the carrier (431) along the sliding direction of the clamping block (435). The vertical rod (4381) passes through the indexing plate (41) and is fixedly connected to a clearance rod (4382) for avoiding the support wheel (132). A rotating wheel (4383) is rotatably connected to the side of the clearance rod (4382) away from the vertical rod (4381). The upper surface of the worktable (1) is along the indexing plate (4381) (4381) 1) Two lifting cylinders (14) are uniformly fixed in the circumference. A lifting plate (141) is fixed at the extension end of the lifting cylinder (14). Push rods (142) are fixed on both sides of the upper surface of the lifting plate (141). The side of the push rod (142) near the support wheel (132) is an inclined surface (1421). The inclined surface (1421) is used to abut against the rotating wheel (4383). The inclined surface (1421) gradually approaches the axis of the rotating wheel (4383) from top to bottom.
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