Roll manufacturing device and roll manufacturing method
By employing horizontally arranged pull-out and anti-roll-out sections in the roll manufacturing device, using a second motor to drive the rotating shaft and freeing the first motor, combined with restraint and clamping sections, the load problem of the carrier tape during the winding process is solved, achieving protection of the carrier tape strength and a compact design of the device.
Patent Information
- Application Number
- CN202480018192.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-03-27
- Filing Date
- 2024-02-09
- Publication Date
- 2025-12-05
AI Technical Summary
In the prior art, carrier tape is easily subjected to excessive load during the winding process, which leads to a reduction in carrier tape strength.
The roll manufacturing device employs a pull-out section and a rewind section arranged along a horizontal plane. When the rotating shaft is driven by a second motor for rewinding, the first motor is freed. Combined with the use of a limiting section and a clamping section, the position of the carrier tape in the width direction is prevented from shifting and sagging, thus reducing the load on the carrier tape.
It effectively suppressed the load on the carrier tape, prevented the carrier tape strength from decreasing, improved the smoothness and efficiency of roll manufacturing, and reduced the overall space requirements of the equipment.
Smart Images

Figure CN121079263A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a roll manufacturing apparatus and a roll manufacturing method. Background Technology
[0002] Conventionally, as a component supply unit in a component mounting apparatus for mounting components on a substrate, a tape feeder is known to supply components to a component removal position by transporting a carrier tape containing the components. The carrier tape used in the tape feeder is wound on a reel that serves as its holder, and during winding, the carrier tape is wound using a carrier tape processing device (roll body manufacturing device) such as that shown in Patent Document 1.
[0003] Existing technical documents
[0004] Patent documents
[0005] Patent Document 1: Japanese Patent Application Publication No. 2021-153153 Summary of the Invention
[0006] The problem that the invention aims to solve
[0007] However, the winding process can cause excessive load on the carrier tape, which may lead to a decrease in the strength of the carrier tape.
[0008] Therefore, the object of the present invention is to provide a roll manufacturing apparatus, etc., capable of suppressing the load on the carrier tape.
[0009] Solution for solving the problem
[0010] (1) A roll manufacturing apparatus of the present invention manufactures a roll formed by winding a carrier tape in a roll shape, wherein the roll manufacturing apparatus comprises: a pull-out section that pulls the carrier tape from a reel on which the carrier tape is wound to an end section; a first motor that is a drive source for the pull-out section; and a rewind section that rewinds the carrier tape pulled out from the reel by the pull-out section from the end section, the rewind section comprising: a winding body for mounting the end section of the carrier tape; a rotating shaft for connecting the winding body; and a second motor that is a drive source for rotating the rotating shaft, wherein when the rotating shaft rotates under the action of the second motor and rewinds the carrier tape toward the winding body, the first motor becomes free.
[0011] Another aspect of the present invention provides a roll manufacturing method performed by a roll manufacturing apparatus for manufacturing a roll of carrier tape wound in a roll shape. The roll manufacturing apparatus includes: a pull-out section that pulls the carrier tape from a reel wound with the carrier tape to an end section; a first motor that is a drive source for the pull-out section; and a rewinding section that rewinds the carrier tape pulled from the reel by the pull-out section from the end section. The rewinding section includes: a winding body for mounting the end section of the carrier tape; a rotating shaft for connecting the winding body; and a second motor that is a drive source for rotating the rotating shaft. In the roll manufacturing method, when the rotating shaft rotates under the action of the second motor and rewinds the carrier tape towards the winding body, the first motor is set to a free state.
[0012] According to these schemes, when the rotating shaft rotates under the action of the second motor and reverses the carrier tape towards the winding body, the first motor becomes free. Therefore, it is difficult to impart torque from the first motor to the carrier tape during reverse winding. Consequently, the load on the carrier tape can be suppressed.
[0013] (2) In the roll manufacturing apparatus described in (1) above, it may also have a clutch section that switches between the power transmission state and the free state of the first motor.
[0014] Accordingly, the clutch section switches between the power transmission state and the free state of the first motor, thus enabling a smooth switching. Smooth switching also smoothly suppresses the load on the carrier belt.
[0015] (3) In the roll manufacturing apparatus described in (1) or (2) above, the pull-out part may have a limiting part that restricts the position of the carrier tape in the width direction.
[0016] Accordingly, the limiting part restricts the position of the carrier tape in the width direction, so that the carrier tape can be unwound while suppressing positional deviation in the width direction, and the winding deviation can be suppressed.
[0017] (4) In the roll manufacturing apparatus described in (3) above, the limiting part may also be a rod-shaped body.
[0018] Therefore, the limiting part is rod-shaped, which can suppress the space consumption caused by the limiting part. As a result, it is possible to prevent the roll manufacturing device itself from becoming too large.
[0019] (5) In any of the roll manufacturing apparatuses described in (1) to (4) above, the pull-out portion and the anti-roll portion may be arranged along a horizontal plane.
[0020] For example, when the pull-out section and the anti-winding section are arranged vertically, the carrier belt sags due to its own weight when anti-winding stops, which may increase the load on the carrier belt. In this solution, the pull-out section and the anti-winding section are arranged horizontally, so the carrier belt also moves horizontally and is less likely to sag. That is, the load on the carrier belt can be suppressed.
[0021] (6) In any of the roll manufacturing apparatuses described in (1) to (5) above, the roll manufacturing apparatus may also include a receiving portion for receiving the roll of the carrier tape after it has been unwound by the unwound portion into a receiving unit, wherein the pull-out portion, the unwound portion and the receiving portion are arranged along a horizontal plane.
[0022] Accordingly, the pull-out section, the anti-roll section, and the receiving section are arranged along the horizontal plane, so the carrier belt also moves in the horizontal direction and is difficult to sag. That is, it can suppress the load on the carrier belt.
[0023] (7) In the roll manufacturing apparatus described in (6) above, the roll manufacturing apparatus may also include a control unit for controlling the second motor, the pull-out unit for reading information of the carrier tape from the ID tag assigned to the original roll and notifying the information of the carrier tape to the host system, and the control unit for obtaining information corresponding to the roll housed in the receiver from the host system and controlling the second motor based on the information.
[0024] Accordingly, the control unit obtains information from the host system corresponding to the roll housed in the housing, and controls the second motor based on this information. As a result, the roll can be formed under conditions suitable for the carrier tape.
[0025] (8) In any of the above (1) to (7) roll manufacturing apparatuses, the roll can be freely switched between a first form of winding the carrier tape and a second form smaller than the first form.
[0026] Accordingly, the winding body can switch freely between the first and second forms. Therefore, after the winding body is completed, by setting the winding body to the second form, the winding body can be smoothly removed from the winding body.
[0027] (9) In the roll manufacturing apparatus described in (8) above, the roll may also have a clamping part that clamps the end portion of the carrier tape, and the first form and the second form may be switched in conjunction with the operation of the clamping part.
[0028] Therefore, by moving the clamping part, the switching action between the first and second modes can be performed, thus enabling these actions to be performed simultaneously. This improves work efficiency.
[0029] Another aspect of the present invention provides a roll manufacturing apparatus for manufacturing a roll of carrier tape wound in a roll shape, wherein the roll manufacturing apparatus comprises: a pull-out section that pulls the carrier tape from a reel on which the carrier tape is wound to a terminal section; a first motor that is a drive source for the pull-out section; and a rewind section that rewinds the carrier tape pulled out from the reel by the pull-out section from the terminal section, wherein the pull-out section and the rewind section are arranged along a horizontal plane.
[0030] Accordingly, the pull-out section and the anti-winding section are arranged along the horizontal plane, so the carrier belt also moves in the horizontal direction and is difficult to sag. That is, it can suppress the load on the carrier belt.
[0031] Invention Effects
[0032] According to the present invention, it is possible to suppress the load on the carrier tape. Attached Figure Description
[0033] Figure 1 This is a perspective view showing the roll manufacturing apparatus according to an embodiment.
[0034] Figure 2 This is a perspective view showing the roll manufacturing apparatus according to an embodiment.
[0035] Figure 3 This is a top view of the roll manufacturing apparatus illustrating an embodiment.
[0036] Figure 4 This is a front view of the roll manufacturing apparatus illustrating an embodiment.
[0037] Figure 5 This is a perspective view showing the limiting part of the embodiment.
[0038] Figure 6 This is a perspective view showing the second shaft portion in a non-clamped state according to the embodiment.
[0039] Figure 7 This is a perspective view showing the clamping state in the second shaft portion of the embodiment.
[0040] Figure 8 This is a perspective view showing the enlarged state of the second axial portion in the embodiment.
[0041] Figure 9 This is a perspective view showing the second form of the wound body of Modified Example 1.
[0042] Figure 10 This is a cross-sectional view showing the second form of the wound body of Modified Example 1.
[0043] Figure 11 This is a perspective view showing the first form of the wound body of modified example 1.
[0044] Figure 12This is a cross-sectional view showing the first form of the wound body of modified example 1.
[0045] Figure 13 This is a perspective view showing the second form of the wound body of Modified Example 2.
[0046] Figure 14 This is a perspective view showing the first form of the wound body of Modified Example 2.
[0047] Figure 15 This is a block diagram illustrating the control structure of the roll manufacturing apparatus according to an embodiment.
[0048] Figure 16 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0049] Figure 17 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0050] Figure 18 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0051] Figure 19 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0052] Figure 20 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0053] Figure 21 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0054] Figure 22 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0055] Figure 23 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0056] Figure 24 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0057] Figure 25 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0058] Figure 26 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0059] Figure 27 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0060] Figure 28This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0061] Figure 29 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0062] Figure 30 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0063] Figure 31 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0064] Figure 32 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0065] Figure 33 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0066] Figure 34 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0067] Figure 35 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0068] Figure 36 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0069] Figure 37 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0070] Figure 38 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment.
[0071] Figure 39 This is an explanatory diagram showing one step of the roll manufacturing method according to an embodiment. Detailed Implementation
[0072] Hereinafter, a roll manufacturing apparatus according to embodiments of the present invention will be described with reference to the accompanying drawings. It should be noted that the embodiments described below are general or specific examples. The values, shapes, materials, constituent elements, arrangement positions of constituent elements, connection methods, processes, and order of processes shown in the following embodiments are all examples and are not intended to limit the present invention. Furthermore, the figures are schematic diagrams, and dimensions are not necessarily strictly illustrated. Moreover, the same or identical constituent elements are labeled with the same reference numerals in each figure. In the following description, the X-axis direction is the width direction of the roll manufacturing apparatus 10, the Y-axis direction is the arrangement direction of the various parts (original roll support 20, pull-out part 30, anti-rolling part 40, and receiving part 50) provided in the roll manufacturing apparatus 10, and the Z-axis direction is the height direction (vertical direction) of the roll manufacturing apparatus 10.
[0073] Furthermore, the terms "parallel" and "orthogonal," which indicate relative directions or orientations, also include cases where the direction or orientation is not strictly defined. For example, two parallel directions do not necessarily mean that the two directions are completely parallel, but rather that they are substantially parallel, including, for example, a difference of a few percent. Moreover, the term "X-axis direction" refers to either or both directions parallel to the X-axis. The same applies to terms related to the Y-axis and Z-axis.
[0074] (Implementation Method)
[0075] Figure 1 as well as Figure 2 This is a perspective view showing the roll manufacturing apparatus 10 according to an embodiment. Figure 3 This is a top view showing the roll manufacturing apparatus 10 according to an embodiment. Figure 4 This is a front view showing the roll manufacturing apparatus 10 according to an embodiment. Figure 1 The image shows the roll manufacturing apparatus 10 with all its covers (first cover 22, second cover 32, and third cover 42) closed. Figure 2 as well as Figure 3 The image shows the state with each cover open. Figure 4 The illustrations of each cover part are omitted in the text.
[0076] like Figures 1-4 As shown, the roll manufacturing apparatus 10 includes a reel support 20, a pull-out section 30, a rewind section 40, and a receiving section 50, arranged in this order from the negative Y-axis direction to the positive Y-axis direction. Specifically, the roll manufacturing apparatus 10 has a cuboid-shaped apparatus body 11, on which the reel support 20, pull-out section 30, and rewind section 40 are disposed. A receiving section 50 protruding from the apparatus body 11 in the positive Y-axis direction is provided at the end of the apparatus body 11.
[0077] The roll manufacturing apparatus 10 uses the pull-out part 30 to pull the carrier tape 55 (see reference) from the original reel 56 supported by the original reel support part 20. Figure 26 The carrier tape 55 is pulled out and temporarily wound. Then, in the roll manufacturing apparatus 10, the carrier tape 55 is reverse-wound from the pull-out part 30 by the anti-winding part 40 to manufacture the roll 57, and the roll 57 is housed in the receiving container 70 by the receiving part 50.
[0078] Here, the carrier tape 55 is a tape that houses multiple components at predetermined intervals. The carrier tape 55 includes a tape body and a cover tape attached to the tape body. The tape body has multiple component grooves arranged at predetermined intervals along the length direction of the tape body. Each component groove holds a component. The cover tape covers each component groove by being attached to the tape body. The carrier tape 55 is wound on the reel 56. With the carrier tape 55 wound on the reel 56, the end of the carrier tape 55 on the center side is referred to as the end portion 551, and the end of the carrier tape 55 on the outermost periphery side is referred to as the front end portion 552.
[0079] Additionally, an ID tag 550 storing information about the carrier tape 55 is provided on the original reel 56 (see reference). Figure 3 The information on the carrier tape 55 includes, for example, the product number of the component stored on the carrier tape 55, the total number of components, and the width of the carrier tape 55.
[0080] The original reel support 20 is the portion that supports the original reel 56. Specifically, the original reel support 20 includes a first support portion 21, a first cover portion 22, and a reading portion 23. The first support portion 21 supports the original reel 56 and has a first mounting surface 211 for mounting the original reel 56, a rotating shaft 212 for axial support of the original reel 56, and an idler wheel 213. The first mounting surface 211 is arranged along a horizontal plane (XY plane). The rotating shaft 212 is arranged at the top center of the first mounting surface 211 and protrudes upward. When the original reel 56 is assembled on the rotating shaft 212, the original reel 56 can rotate freely around the rotating shaft 212. The idler wheel 213 is arranged at the corners of the first mounting surface 211 in the negative X-axis direction and the positive Y-axis direction.
[0081] The first cover 22 is the portion that covers the top of the first support 21. The first cover 22 is a cuboid box that is open in the positive Y-axis direction and the negative Z-axis direction. The first cover 22 is rotatably connected to the end of the first support 21 in the negative X-axis direction.
[0082] Reading unit 23 reads information from the ID tag 550 assigned to the original reel 56 and transmits this information from the carrier tape 55 to the host system 100 via control unit 15 (see reference). Figure 15The ID tag reader is a handheld type and is mounted on the first mounting surface 211 in a detachable manner. The operator holds the reader 23 and brings it close to the ID tag 550 of the original reel 56, so that the reader 23 can read the information in the ID tag 550.
[0083] The pull-out section 30 is the part that pulls the carrier tape 55 from the original reel 56 to the terminal section 551 and temporarily winds it. Specifically, the pull-out section 30 has a second support section 31, a second cover section 32, and a pair of limiting sections 33.
[0084] The second support portion 31 supports the temporarily wound carrier belt 55 and has a second mounting surface 311 for mounting the carrier belt 55, a first shaft portion 61 serving as the winding center of the carrier belt 55, and an idler pulley 313. The second mounting surface 311 is arranged along a horizontal plane (XY plane). The first shaft portion 61 is cylindrical and has a clamping portion for clamping the front end portion 552 of the carrier belt 55. The first shaft portion 61 is located at the top center of the second mounting surface 311 and protrudes upward. The first shaft portion 61 is connected to a rotation shaft 312 provided on the second mounting surface 311. By rotating the first shaft portion 61, the carrier belt 55 is wound around the first shaft portion 61 with the front end portion 552 as the center. At this time, the end portion 551 of the carrier belt 55 is arranged at the outermost periphery. The idler pulley 313 is arranged at the corners of the second mounting surface 311 in the positive X-axis and positive Y-axis directions.
[0085] The second cover 32 is the portion that covers the upper part of the second support 31. The second cover 32 is a cuboid box that is open in the positive Y-axis direction, the negative Y-axis direction, and the negative Z-axis direction. The second cover 32 is rotatably connected to the end of the second support 31 in the negative X-axis direction.
[0086] A pair of limiting portions 33 are portions that limit the position of the carrier tape 55 in the width direction (Z-axis direction) during the winding process by the pull-out portion 30. The base end of one limiting portion 33 is disposed at the corner of the second mounting surface 311 in the negative X-axis direction and the positive Y-axis direction. The base end of the other limiting portion 33 is disposed at the center of the second mounting surface 311 in the positive X-axis direction and the Y-axis direction. Details regarding the limiting portions 33 will be described later.
[0087] The anti-roll section 40 is the portion that unrolls the end portion 551 of the carrier tape 55 that has been pulled out from the original reel 56 and temporarily wound by the pull-out section 30. Specifically, the anti-roll section 40 has a third support section 41, a third cover section 42, and a pair of limiting sections 43.
[0088] The third support portion 41 supports the unwound carrier tape 55 and has a third mounting surface 411 for mounting the carrier tape 55 and a second shaft portion 62 that serves as the winding center of the carrier tape 55. The third mounting surface 411 is arranged along a horizontal plane (XY plane). The second shaft portion 62 is an example of a winding body for mounting the end portion 551 of the carrier tape 55. The second shaft portion 62 is located at the top center of the third mounting surface 411 and protrudes upward. The second shaft portion 62 is detachable from the rotation axis 412 provided with the third mounting surface 411. By rotating the second shaft portion 62, the carrier tape 55 is wound around the second shaft portion 62 with the end portion 551 as the center, forming a roll 57. At this time, the front end portion 552 of the carrier tape 55 is arranged at the outermost periphery of the roll 57. Details about the second shaft portion 62 will be described later.
[0089] The third cover 42 is the portion that covers the top of the third support 41. The third cover 42 is a cuboid box that is open in the negative Y-axis and negative Z-axis directions. The third cover 42 is rotatably connected to the end of the third support 41 in the negative X-axis direction.
[0090] A pair of limiting portions 43 are portions that limit the position of the carrier tape 55 in the width direction (Z-axis direction) during the dewinding process by the dewinding portion 40. The base end of one limiting portion 43 is disposed at the corner of the third mounting surface 411 in the negative X-axis and negative Y-axis directions. The base end of the other limiting portion 43 is disposed at the corner of the third mounting surface 411 in the positive X-axis and negative Y-axis directions. Details regarding the limiting portions 43 will be described later.
[0091] In the main body 11 of the device, a first gate 112, which can freely slide in and out along the Z-axis, is provided between the first mounting surface 211 and the second mounting surface 311. The first gate 112 is a wall parallel to the XZ plane and can move freely along the Z-axis. In the main body 11 of the device, a second gate 113, which can freely slide in and out along the Z-axis, is provided between the second mounting surface 311 and the third mounting surface 411. The second gate 113 is a wall parallel to the XZ plane and can move freely along the Z-axis. It should be noted that... Figure 2 The image shows the state where the first gate 112 is submerged and the second gate 113 is present. The first gate 112 and the second gate 113 can be either manual or automatic.
[0092] The receiving section 50 is the portion that houses the roll 57 formed by the unwinding section 40 within the receiving container 70. The receiving section 50 has a receiving container support section 51 that supports the receiving container 70. The receiving container support section 51 has a mounting surface 511 for mounting the receiving container 70. The mounting surface 511 is arranged along a horizontal plane (XY plane) in a manner coplanar with respect to the third mounting surface 411. Here, the receiving container 70 is a flat, rectangular box that is open in the negative Y-axis direction. Therefore, the roll 57 can slide from the third mounting surface 411 to the mounting surface 511 and be smoothly received within the receiving container 70 from its open portion.
[0093] Next, the restriction part 43 will be described. It should be noted that the basic structure of a pair of restriction parts 33 is the same as that of a pair of restriction parts 43. Therefore, only the specific structure of one restriction part 43 will be described here, and the description of the other restriction parts will be omitted.
[0094] Figure 5 This is a perspective view showing the limiting part 43 of the embodiment. Specifically, in Figure 5 In the example shown is a limiting part 43 on one side of the anti-rolling part 40. For example... Figure 5 As shown, the limiting part 43 is a rod-shaped body extending along the XY plane. Figure 5 The limiting part 43 is cylindrical, but it can also be prismatic. The base of the limiting part 43 is supported by a support column 431 that protrudes from the third mounting surface 411 in the positive Z-axis direction. The limiting part 43 can also rotate along the XY plane with the support column 431 as the center. The limiting part 43 contacts the carrier tape 55 wound below it and suppresses the positional displacement of the carrier tape 55 in the Z-axis direction. The limiting part 43 can be adjusted in its support position relative to the support column 431. That is, the position of the limiting part 43 in the Z-axis direction can be adjusted, so that the position of the limiting part 43 can be adjusted to a position corresponding to the width of each type of carrier tape 55.
[0095] Next, the second shaft portion 62 will be described.
[0096] Figure 6 This is a perspective view showing the non-clamped state of the second shaft portion 62 in the embodiment. Figure 7 This is a perspective view showing the clamping state in the second shaft portion 62 of the embodiment. Figure 8 This is a perspective view showing the enlarged state of the second shaft portion 62 in the embodiment. It should be noted that... Figure 7 as well as Figure 8 The illustration of carrier tape 55 is omitted.
[0097] The non-clamped state is the state before the carrier tape 55 is clamped. The clamped state is the state in which the carrier tape 55 is clamped. The enlarged state is the state in which the external shape is larger than that of the non-clamped state and the clamped state. That is, the enlarged state is the first aspect of the present invention, and the non-clamped state and the clamped state are the second aspect of the present invention.
[0098] like Figures 6-8 As shown, the second shaft portion 62 has a main body portion 63, multiple outer peripheral walls 64, and a clamping portion 65. The main body portion 63 is a shaft extending along the Z-axis direction, and its lower part is detachably connected to the rotation shaft 312 (or rotation shaft 412) provided on the second mounting surface 311 (or the third mounting surface 411). The multiple outer peripheral walls 64 are formed into arc-shaped walls when viewed along the Z-axis direction and are arranged at intervals along the circumference. The multiple outer peripheral walls 64 form the outer peripheral surface of the second shaft portion 62, and the carrier belt 55 is wound along the outer peripheral surface of the multiple outer peripheral walls 64. A roller 641 is provided on the upper part of the multiple outer peripheral walls 64.
[0099] Multiple outer peripheral walls 64 move in conjunction with the clamping part 65, expanding outward or contracting inward. To achieve this action, a linkage mechanism (not shown) is provided between each outer peripheral wall 64 and the main body part 63, connecting them. The linkage mechanism applies force to the multiple outer peripheral walls 64 inward.
[0100] The clamping part 65 includes a rotation operation part 651, a first clamping part 652, and a second clamping part 653. The rotation operation part 651 is rotatably disposed on the upper part of the main body part 63. A pair of gripping parts 654 are provided on the upper part of the rotation operation part 651. The rotation operation part 651 rotates itself by the operator gripping the pair of gripping parts 654 and rotating them. A plurality of protrusions 655 corresponding to the rollers 641 of each outer peripheral wall 64 are provided on the outer peripheral surface of the rotation operation part 651. Each protrusion 655 moves closer to or away from each roller 641 by the rotation of the rotation operation part 651.
[0101] The first clamping portion 652 and the second clamping portion 653 are the portions that clamp the carrier tape 55. The first clamping portion 652 and the second clamping portion 653 are disposed between adjacent pairs of outer peripheral walls 64. The first clamping portion 652 is fixed to the main body portion 63, but the second clamping portion 653 can move closer to or further away from the first clamping portion 652 by rotating the rotation operation portion 651. The carrier tape 55 is disposed between the first clamping portion 652 and the second clamping portion 653. By bringing the second clamping portion 653 closer to the first clamping portion 652, the first clamping portion 652 and the second clamping portion 653 clamp the carrier tape 55.
[0102] The operation of the second shaft 62 will be explained in detail. The second shaft 62, without clamping the carrier belt 55, is as follows... Figure 6 The diagram shows the non-clamped state. Subsequently, when the operator holds a pair of gripping parts 654 and rotates the rotating operating part 651 clockwise, as shown... Figure 7As shown, each protrusion 655 contacts each roller 641. At this time, the first clamping part 652 and the second clamping part 653 are in the closest possible state. In this state, the carrier belt 55 can be clamped. When the rotation operation part 651 rotates further clockwise, each roller 641 moves outward along each protrusion 655. Thus, as shown... Figure 8 As shown, each outer peripheral wall 64 extends outward and becomes enlarged. In this enlarged state, the carrier belt 55 is wound around the second shaft portion 62.
[0103] When winding is complete, if the operator holds a pair of holding parts 654 and rotates the rotating operating part 651 counterclockwise, then as follows: Figure 7 As shown, the protrusions 655 release their pressure on each roller 641. Consequently, each outer peripheral wall 64 contracts inward. When the rotating operating part 651 rotates further counterclockwise, the second clamping part 653 moves away from the first clamping part 652, releasing its grip on the carrier tape 55. Thus, the second shaft part 62 can be smoothly removed from the wound carrier tape 55.
[0104] It should be noted that the winding body is not limited to the structure described above. Here, a variation of the winding body will be explained.
[0105] First, the winding body 80 of Modified Example 1 will be described. Figure 9 This is a perspective view showing the second form of the wound body 80 of modified example 1. Figure 10 This is a cross-sectional view showing the second form of the wound body 80 of modified example 1. Figure 11 This is a perspective view showing the first form of the wound body 80 of modified example 1. Figure 12 This is a cross-sectional view showing the first form of the wound body 80 of modified example 1.
[0106] like Figures 9-12 As shown, the winding body 80 has a main body 83, multiple outer peripheral walls 84, and a clamping part 85. The main body 83 is a shaft extending along the Z-axis direction, and its lower part is detachably connected to the rotation shaft 312 (or rotation shaft 412) provided on the second mounting surface 311 (or the third mounting surface 411). The multiple outer peripheral walls 84 are walls whose outer peripheral surfaces are formed in an arc shape when viewed along the Z-axis direction, and are arranged at intervals along the circumference. The multiple outer peripheral walls 84 form the outer peripheral surface of the winding body 80, and the carrier tape 55 is wound along the outer peripheral surfaces of the multiple outer peripheral walls 84.
[0107] Multiple outer peripheral walls 84 are linked to the clamping part 85 to expand outward or contract inward. To achieve this action, rollers 841 are installed on the inner surface of each outer peripheral wall 84.
[0108] The clamping part 85 includes a rotation operation part 851, a first clamping part 852, a second clamping part 853, and a cam member 855. The rotation operation part 851 is connected to the upper part of the main body part 83. A gripping part 854 is provided on the upper part of the rotation operation part 851. A plurality of recesses 856 are formed on the outer periphery of the rotation operation part 851. The operator holds the gripping part 854 or hooks his fingers on the plurality of recesses 856 to rotate it, thereby rotating the rotation operation part 851 and the main body part 83 relative to the plurality of outer peripheral walls 84.
[0109] The cam member 855 is connected to the main body 83 below the rotary operation unit 851. Multiple recesses and protrusions are formed on the outer periphery of the cam member 855 in a manner that repeats circumferentially. Rollers 841 on each outer peripheral wall 84 contact the outer periphery of the cam member 855. Rotation of the rotary operation unit 851 and the main body 83 causes the cam member 855 to rotate as well, pressing or releasing the pressure on the rollers 841 of each outer peripheral wall 84 outwards.
[0110] The first clamping portion 852 and the second clamping portion 853 are the portions that clamp the carrier tape 55. The first clamping portion 852 and the second clamping portion 853 are disposed between adjacent pairs of outer peripheral walls 64. The first clamping portion 852 is fixed in a predetermined position, but the second clamping portion 853 is connected to the main body portion 83 and moves closer to or further away from the first clamping portion 852 by rotating the main body portion 83. The carrier tape 55 is disposed between the first clamping portion 852 and the second clamping portion 853, and by bringing the second clamping portion 853 closer to the first clamping portion 852, the first clamping portion 852 and the second clamping portion 853 clamp the carrier tape 55.
[0111] The operation of the wound body 80 will be explained in detail. The wound body 80 without the carrier tape 55 is as follows: Figure 9 as well as Figure 10 The image shows the second configuration (non-clamping state). Subsequently, when the operator rotates the rotating operating part 851 clockwise, the main body 83 also rotates, as shown... Figure 11 as well as Figure 12 As shown, the first clamping part 852 and the second clamping part 853 are brought into the closest possible position. In this state, the carrier tape 55 can be clamped. Furthermore, during this rotation, the cam member 855 rotates in conjunction with the rotation of the main body 83, pressing the rollers 841 of each outer peripheral wall 84 outwards. As a result, each outer peripheral wall 84 also expands outwards, forming a first configuration (enlarged state). In this first configuration, the carrier tape 55 is wound around the winding body 80.
[0112] When winding is complete, if the operator rotates the rotating operating part 851 counterclockwise, the main body 83 and the cam component 855 will also rotate, and as... Figure 9 as well as Figure 10As shown, the pressing pressure of each outer peripheral wall 84 on the roller 841 is released. The operator then retracts each outer peripheral wall 84 inwards. At this time, the second clamping part 853 moves away from the first clamping part 852, releasing the clamp on the carrier tape 55. Thus, the wound body 80 can be smoothly removed from the wound carrier tape 55.
[0113] Next, the winding body 90 of modified example 2 will be described. Figure 13 This is a perspective view showing the second form of the wound body 90 of modified example 2. Figure 14 This is a perspective view showing the first form of the wound body 90 of modified example 2.
[0114] like Figure 13 as well as Figure 14 As shown, the winding body 90 has a main body 93, a pair of outer peripheral walls 94a and 94b, and a clamping part 95. The main body 93 is a shaft extending along the Z-axis direction, and its lower part is detachably connected to a rotation shaft 312 (or rotation shaft 412) provided on the second mounting surface 311 (or the third mounting surface 411). The pair of outer peripheral walls 94a and 94b are each formed as a semi-cylindrical wall, with the other outer peripheral wall 94b disposed inside the outer peripheral wall 94a. The other outer peripheral wall 94b can slide freely in the circumferential direction relative to the first outer peripheral wall 94a. When the pair of outer peripheral walls 94a and 94b are formed into a cylindrical shape to form a first form, the carrier tape 55 is wound along the outer peripheral surfaces of the pair of outer peripheral walls 94a and 94b. When the other outer peripheral wall 94b is retracted into the outer peripheral wall 94a, it becomes a second form that is smaller than the first form.
[0115] The clamping part 95 includes a rotation operation part 951, a first clamping part 952, and a second clamping part 953. The rotation operation part 951 is provided on the upper part of the main body part 93. The rotation operation part 951 includes a top plate part 954 covering the upper part of the main body part 93 and a rotating body 955 disposed at a position lower than the top plate part 954. A first gripping part 956 is provided on the top plate part 954, and an arc-shaped slit 957 is formed therein.
[0116] The rotating body 955 has a second gripping portion 958 protruding from the slit 957. The rotating body 955 is connected to the outer peripheral wall 94b of the other side. That is, when the operator grips the first gripping portion 956 and the second gripping portion 958, and the second gripping portion 958 rotates along the slit 957, the rotating body 955 and the outer peripheral wall 94b of the other side rotate in conjunction with this rotation.
[0117] The first clamping portion 952 and the second clamping portion 953 are portions that clamp the carrier tape 55. The first clamping portion 952 is disposed at one end of one outer peripheral wall 94a. The second clamping portion 953 is disposed at one end of the other outer peripheral wall 94b. By rotating the other outer peripheral wall 94b, the second clamping portion 953 moves closer to or further away from the first clamping portion 952. The carrier tape 55 is disposed between the first clamping portion 952 and the second clamping portion 953, and the second clamping portion 953 is brought closer to the first clamping portion 952, thereby clamping the carrier tape 55 by the first clamping portion 952 and the second clamping portion 953.
[0118] The operation of the winding body 90 will be explained in detail. The winding body 90 without the carrier tape 55 is as follows: Figure 13 The diagram shows the second configuration (non-clamping state). Subsequently, when the operator rotates the rotating body 955 of the rotating operating part 951 counterclockwise, the outer peripheral wall 94b on the other side also rotates, as shown... Figure 14 The first clamping part 952 and the second clamping part 953 are brought into the closest possible position as shown. In this state, the carrier tape 55 can be clamped. Furthermore, this state is the first configuration, so the carrier tape 55 clamped by the first clamping part 952 and the second clamping part 953 can be wound onto the winding body 90.
[0119] When winding is complete, if the operator rotates the rotating body 955 of the rotating operating part 951 clockwise, the outer peripheral wall 94b on the other side will also rotate, such as... Figure 13 The wound body 90 becomes the second configuration as shown. At this time, the second clamping part 953 moves away from the first clamping part 952, thereby releasing the clamp on the carrier tape 55. As a result, the wound body 90 can be smoothly removed from the wound carrier tape 55.
[0120] Next, the control structure of the roll manufacturing apparatus 10 will be explained. Figure 15 This is a block diagram illustrating the control structure of the roll manufacturing apparatus 10 according to an embodiment. (As shown) Figure 15 As shown, the roll manufacturing apparatus 10 is connected to a host system 100 consisting of a management computer via a communication network. That is, the roll manufacturing apparatus 10 is controlled by the host system 100.
[0121] The roll manufacturing apparatus 10 includes a reading unit 23, a first motor 38, a clutch unit 39, a second motor 48, a communication unit 12, and a control unit 13.
[0122] The first motor 38 is a drive source for rotating the rotation shaft 312 of the pull-out portion 30. The first motor 38 is disposed below the second mounting surface 311 of the pull-out portion 30 and is connected to the rotation shaft 312 of the pull-out portion 30 via a power transmission mechanism (not shown). When the rotation shaft 312 of the pull-out portion 30 is connected to the first shaft portion 61, the power of the first motor 38 is transmitted to the first shaft portion 61 via the power transmission mechanism and the rotation shaft 312, and the first shaft portion 61 rotates.
[0123] The clutch unit 39 switches between the power transmission state and the free state of the first motor 38. Specifically, the clutch unit 39 is assembled within a power transmission mechanism that connects the rotating shaft 312 of the pull-out unit 30 to the first motor 38. The clutch unit 39 switches between the power transmission state and the free state by switching the connection and disengagement of the mechanical elements within the power transmission mechanism. Any clutch can be used as the clutch unit 39 as long as it can switch between the power transmission state and the free state. Examples of clutch units 39 include engagement clutches, friction clutches, centrifugal clutches, and electromagnetic friction clutches.
[0124] The second motor 48 is a drive source for rotating the rotation shaft 412 of the decoupling section 40. The second motor 48 is disposed below the third mounting surface 411 of the decoupling section 40 and is connected to the rotation shaft 412 of the decoupling section 40 via a power transmission mechanism (not shown). When the rotation shaft 412 of the decoupling section 40 is connected to the second shaft 62, the power of the second motor 48 is transmitted to the second shaft 62 via the power transmission mechanism and the rotation shaft 412, causing the second shaft 62 to rotate.
[0125] The communication unit 12 is a communication module used to communicate with the host system 100 wirelessly or via a wired connection, and it can be connected to a communication network in a flexible manner. The control unit 13 has a CPU, RAM, and ROM. The CPU expands the program in the ROM into the RAM and executes it, thereby controlling the various parts of the volume manufacturing apparatus 10. The control unit 13 may also control the various parts based on instructions from the host system 100.
[0126] Next, the roll manufacturing method performed by the roll manufacturing apparatus 10 will be described. Figures 16-39 These are explanatory diagrams illustrating each step of the roll manufacturing method according to the embodiment. Figures 16-39 The diagram shows a schematic top view of the roll manufacturing apparatus 10. Furthermore, the covers (first cover 22, second cover 32, and third cover 42) are shown only in the closed state; illustrations of the open state are omitted.
[0127] exist Figure 16The diagram illustrates the process of rewinding the carrier belt 55 from the pull-out section 30 to the rewinding section 40. Specifically, the control unit 13 drives the second motor 48, thereby rotating the rotating shaft 412 and the second shaft section 62, and winding the carrier belt 55 around the second shaft section 62. At this time, the control unit 13 controls the clutch section 39 to set the first motor 38 to a free state. Therefore, it is difficult to impart torque from the first motor 38 to the carrier belt 55 during rewinding. As a result, the load on the carrier belt 55 can be suppressed.
[0128] exist Figure 16 In this state, the first cover 22 is open, while the second cover 32 and the third cover 42 are closed. The first gate 112 appears, and the second gate 113 is submerged. This prevents foreign objects from entering the pull-out section 30 and the rewind section 40. In the pull-out section 30, the limiting part 33 restricts the position of the carrier tape 55 within the pull-out section 30, and in the rewind section 40, the limiting part 43 restricts the position of the carrier tape 55 within the rewind section 40. In addition, the empty reel 56 is removed from the original reel support section 20, and an empty receiving container 70 is provided in the receiving section 50.
[0129] Next, as Figure 17 As shown, the operator places the new original reel 56 on the original reel support 20.
[0130] Next, as Figure 18 As shown, the operator uses the reading unit 23 to read information about the carrier tape 55 from the ID tag 550 of the original reel 56. The information read by the reading unit 23 is output to the host system 100 via the communication unit 12. In the host system 100, based on the obtained information, appropriate conditions are created for winding the carrier tape 55 of the original reel 56 using the dewinding unit 40.
[0131] Next, as Figure 19 As shown, the operator pulls out the front end 552 of the carrier tape 55 from the original reel 56 located in the original reel support 20 and cuts it into the specified shape.
[0132] Next, as Figure 20 As shown, the operator temporarily places the front end 552 of the carrier belt 55 onto the idler pulley 213.
[0133] Next, as Figure 21 As shown, when the rewinding is completed and the roll body 57 is formed on the second shaft portion 62, the operator opens the second cover portion 32 and the third cover portion 42. At this time, the first gate 112 is inserted.
[0134] Next, as Figure 22 As shown, the operator removes the front end 552 of the carrier belt 55 from the first shaft 61 and temporarily places it on the idler pulley 313.
[0135] Next, as Figure 23As shown, the operator causes the front end 552 of the carrier belt 55 of the original reel 56 to be clamped by the first shaft portion 61 via the idler pulley 213.
[0136] Next, as Figure 24 As shown, the operator adjusts the position of a limiting part 33 of the pull-out part 30 in a manner corresponding to the carrier belt 55 held by the first shaft part 61.
[0137] Next, as Figure 25 As shown, the operator closes the first cover 22 and the second cover 32 while keeping the third cover 42 open. At this time, the first gate 112 is submerged and the second gate 113 is exposed. This prevents foreign objects from entering the original reel support 20 and the pull-out section 30.
[0138] Next, as Figure 26 As shown, the control unit 13 controls the clutch unit 39 to set the first motor 38 to power transmission state and then drives the first motor 38, thereby causing the rotating shaft 312 and the first shaft 61 to rotate, and the carrier belt 55 to be wound around the first shaft 61.
[0139] Next, as Figure 27 As shown, during the winding of the first shaft portion 61, the operator cuts the front end portion 552 of the roll 57 formed on the second shaft portion 62 into a specified shape.
[0140] Next, as Figure 28 As shown, the operator adjusts the remaining length of roll 57.
[0141] Next, as Figure 29 As shown, the operator sets the second shaft portion 62 to a non-clamping state (second form), and removes the second shaft portion 62 from the roll body 57 at the same time as removing the end portion 551 of the roll body 57.
[0142] Next, as Figure 30 As shown, the operator slides the roll 57 in the positive Y-axis direction, and the roll 57 is contained in the receiving container 70 on the receiving section 50.
[0143] Next, as Figure 31 As shown, the operator places the front end 552 of the roll 57 at a designated position in the receiving container 70.
[0144] Next, as Figure 32 As shown, the operator installs the second shaft 62 onto the rotating shaft 412 of the anti-rolling section 40.
[0145] Next, as Figure 33 As shown, the operator removes the receiving container 70 containing the roll 57 from the receiving section 50.
[0146] Next, as Figure 34As shown, the carrier belt 55 is wound onto the first shaft portion 61, so the operator, while keeping the third cover portion 42 open, also opens the first cover portion 22 and the second cover portion 32. At this time, the first gate 112 and the second gate 113 are submerged.
[0147] Next, as Figure 35 As shown, the operator cuts the end portion 551 of the carrier tape 55 wound on the first shaft portion 61 and removes it from the original reel 56.
[0148] Next, as Figure 36 As shown, the operator causes the end portion 551 of the carrier belt 55 wound on the first shaft portion 61 to be clamped by the second shaft portion 62 via the idler pulley 313.
[0149] Next, as Figure 37 As shown, the operator adjusts the position of a limiting part 43 of the anti-rolling part 40 in a manner corresponding to the carrier belt 55 held by the second shaft part 62.
[0150] Next, as Figure 38 As shown, with the first cover 22 open, the operator closes the second cover 32 and the third cover 42. At this time, the first gate 112 appears, and the second gate 113 is submerged. This prevents foreign objects from entering the pull-out section 30 and the anti-roll-up section 40. After the control unit 13 controls the clutch unit 39 to set the first motor 38 to a free state, it drives the second motor 48, thereby rotating the rotating shaft 412 and the second shaft section 62, winding the carrier belt 55 around the second shaft section 62. At this time, the control unit 13 obtains the appropriate conditions created by the upper system 100 and controls the second motor 48 based on these conditions. As a result, the carrier belt 55 is properly wound around the second shaft section 62.
[0151] Next, as Figure 39 As shown, the operator places an empty receiving container 70 on the receiving section 50. This is repeated... Figures 16-39 The process involves repeatedly receiving the roll 57 relative to the receiving container 70.
[0152] [Effect]
[0153] As explained above, when the rotating shaft 412 rotates under the action of the second motor 48 and the carrier belt 55 is unwound towards the second shaft portion 62 (winding body), the first motor 38 becomes free. Therefore, it is difficult to impart torque from the first motor 38 to the carrier belt 55 during unwinding. Thus, the load on the carrier belt 55 can be suppressed.
[0154] The clutch section 39 switches the power transmission state and the free state of the first motor 38, thus enabling a smooth switching. If the switching is smooth, the load on the carrier belt 55 can also be smoothly suppressed accordingly.
[0155] The limiting part 43 restricts the position of the carrier tape 55 in the width direction, so that the carrier tape 55 can be unwound while suppressing positional deviation in the width direction, thus suppressing winding deviation. The same applies to the limiting part 33.
[0156] The limiting section 43 is rod-shaped, thus suppressing the space consumption caused by the limiting section 43. Therefore, it is possible to prevent the roll manufacturing apparatus 10 itself from becoming too large. The same applies to the limiting section 33.
[0157] For example, when the pull-out portion 30 and the anti-winding portion 40 are arranged in a vertical direction, the carrier belt 55 may sag due to its own weight when anti-winding stops, potentially increasing the load on the carrier belt 55. In this design, the pull-out portion 30 and the anti-winding portion 40 are arranged in a horizontal plane, so the carrier belt 55 also moves in a horizontal direction, making it less prone to sagging. That is, the load on the carrier belt 55 can be suppressed.
[0158] The control unit 13 obtains information from the host system 100 corresponding to the roll 57 housed in the receiving container 70, and controls the second motor 48 based on this information. As a result, the roll 57 can be formed under conditions suitable for the carrier belt 55.
[0159] The second shaft portion 62 (wound body) can switch freely between the first and second forms. Therefore, after the roll body 57 is completed, by setting the second shaft portion 62 to the second form, the second shaft portion 62 can be smoothly removed from the roll body 57.
[0160] By actuating the clamping part 65, the switching action between the first and second forms of the winding body (second shaft part 62) can be performed, thus enabling these actions to be performed simultaneously. This improves work efficiency.
[0161] (other)
[0162] The roll manufacturing apparatus 10 and roll manufacturing method according to embodiments of the present invention have been described above, but the present invention is not limited to these embodiments. That is, the embodiments disclosed herein are illustrative in all respects, and the scope of the present invention includes all modifications in the same sense and scope as the technical solution. Arbitrary combinations of the constituent elements contained in the above embodiments and their variations are also included within the scope of the present invention.
[0163] For example, in the above embodiment, the clutch 39 that switches between the power transmission state and the free state of the first motor 38 was described, but other clutches that switch between the power transmission state and the free state of the second motor 48 may also be provided. In this case, when the carrier belt 55 is wound from the anti-winding section 40 to the pull-out section 30, the second motor 48 can be set to the free state using other clutches. During this winding, it is difficult to impart torque from the second motor 48 to the carrier belt 55. Therefore, the load on the carrier belt 55 can be suppressed.
[0164] Industrial applicability
[0165] This invention can be applied to roll manufacturing apparatuses, etc., for manufacturing rolls made of carrier tape.
[0166] Explanation of reference numerals in the attached figures
[0167] 10. Roll manufacturing device
[0168] 11. Main body of the device
[0169] 12 Ministry of Communications
[0170] 13 Control Department
[0171] 20 Original reel support section
[0172] 21 First Support Section
[0173] 22 First Cover
[0174] 23 Reading Department
[0175] 30 Pull-out section
[0176] 31 Second Support
[0177] 32 Second cover
[0178] Restricted sections 33 and 43
[0179] 38 First Motor
[0180] 39. Clutch section
[0181] 40 Reverse Roll Section
[0182] 41 Third Support
[0183] 42 Third Cover
[0184] 48 Second Motor
[0185] 50 Containment Department
[0186] 51 Container support section
[0187] 55 carrier tape
[0188] 56 original reels
[0189] 57 volumes
[0190] 61 First shaft section
[0191] 62 Second shaft section (wound body)
[0192] Main body sections 63, 83, and 93
[0193] 64, 84, 94a, 94b peripheral walls
[0194] Clamping parts 65, 85, 95
[0195] 70. Container collection
[0196] 80 and 90 winding bodies
[0197] 100 Upper-level system
[0198] 112 First gate
[0199] 113 Second Gate
[0200] 211 First Setting Surface
[0201] 212, 312, 412 Rotary Axes
[0202] 213, 313 idler gears
[0203] 311 Second Setting Surface
[0204] 411 Third Setting Surface
[0205] 431 pillars
[0206] 511 Setting Surface
[0207] 550 ID tags
[0208] 551 Terminal Department
[0209] 552 Front end
[0210] 641 and 841 rollers
[0211] Rotary operating unit 651, 851, 951
[0212] 652, 852, 952 First clamping section
[0213] 653, 853, 953 Second clamping section
[0214] 654, 854 Control Department
[0215] 655 protrusion
[0216] 855 Cam Component
[0217] 856 concavity
[0218] 954 Top Plate Section
[0219] 955 Rotational Body
[0220] 956 First Control Department
[0221] 957 Slit
[0222] 958 Second Control Department.
Claims
1. A roll manufacturing apparatus for manufacturing rolls formed by winding carrier tape into a roll shape, wherein, The roll manufacturing apparatus includes: The pull-out section pulls the carrier tape from the original reel on which the carrier tape is wound to the terminal section; The first motor is the driving source for the pull-out part; as well as The dewinding section rewinds the carrier tape, which has been pulled from the original reel by the pull-out section, from the end section. The anti-winding section includes: a winding body for mounting the end portion of the carrier tape; a rotating shaft for connecting the winding body; and a second motor, which is a drive source for rotating the rotating shaft. When the rotating shaft rotates under the action of the second motor and reverses the carrier tape toward the winding body, the first motor becomes free.
2. The roll manufacturing apparatus according to claim 1, wherein, The roll manufacturing apparatus has a clutch unit that switches between the power transmission state and the free state of the first motor.
3. The roll manufacturing apparatus according to claim 1 or 2, wherein, The pull-out portion has a limiting portion that restricts the position of the carrier tape in the width direction.
4. The roll manufacturing apparatus according to claim 3, wherein, The limiting part is a rod-shaped body.
5. The roll manufacturing apparatus according to claim 1 or 2, wherein, The pull-out portion and the anti-roll-out portion are arranged along the horizontal plane.
6. The roll manufacturing apparatus according to claim 1 or 2, wherein, The roll manufacturing apparatus includes a receiving section for receiving the roll of the carrier tape, after being de-wound by the de-wound section, into a receiving unit. The pull-out section, the anti-roll-out section, and the receiving section are arranged along a horizontal plane.
7. The roll manufacturing apparatus according to claim 6, wherein, The roll manufacturing apparatus includes a control unit for controlling the second motor. The pull-out section includes a reading unit that reads information about the carrier tape from the ID tag assigned to the original reel and notifies the carrier tape information to the host system. The control unit obtains information corresponding to the roll housed in the housing from the host system, and controls the second motor based on the information.
8. The roll manufacturing apparatus according to claim 1 or 2, wherein, The winding body can switch freely between a first configuration for winding the carrier tape and a second configuration smaller than the first configuration.
9. The roll manufacturing apparatus according to claim 8, wherein, The winding body has a clamping part that clamps the end portion of the carrier tape, and the first mode and the second mode are switched in conjunction with the movement of the clamping part.
10. A roll manufacturing apparatus for manufacturing rolls formed by winding carrier tape in a roll shape, wherein, The roll manufacturing apparatus includes: The pull-out section pulls the carrier tape from the original reel on which the carrier tape is wound to the terminal section; The first motor is the driving source for the pull-out part; as well as The dewinding section rewinds the carrier tape, which has been pulled from the original reel by the pull-out section, from the end section. The pull-out portion and the anti-roll-out portion are arranged along the horizontal plane.
11. A method for manufacturing a roll, performed by a roll manufacturing apparatus for manufacturing a roll formed by winding a carrier tape into a roll, wherein, The roll manufacturing apparatus includes: The pull-out section pulls the carrier tape from the original reel on which the carrier tape is wound to the terminal section; The first motor is the driving source for the pull-out part; as well as The dewinding section rewinds the carrier tape, which has been pulled from the original reel by the pull-out section, from the end section. The anti-winding section includes: a winding body for mounting the end portion of the carrier tape; a rotating shaft for connecting the winding body; and a second motor, which is a drive source for rotating the rotating shaft. In the aforementioned roll manufacturing method... When the rotating shaft rotates under the action of the second motor and reverses the carrier tape toward the winding body, the first motor is set to a free state.
Citation Information
Patent Citations
Carrier tape processing device and carrier tape processing method
JP2021153153A