Extrusion molding device for insulated cable production

Abstract

The invention discloses an extruding and shaping device for insulated cable production, relates to the technical field of cable production equipment, and provides the following scheme that the extruding and shaping device comprises a base and further comprises a pay-off mechanism arranged on one side of the top of the base and used for automatically paying off for insulated cable production; and the extrusion shaping mechanism is arranged at the top of the base. According to the invention, through the circumferential smoothing design of the scraper blade in the extrusion molding mechanism, the thickness of the insulation layer is consistent, the surface is smooth, the insulation performance of the cable is effectively guaranteed, and the potential safety hazards of electric leakage and short circuit caused by uneven thickness of the insulation layer are reduced; the cleaning of the inner wall of the shaping bin can avoid raw material waste caused by the fact that the residual insulating material cannot be used after being cured, the loss of the insulating material is reduced, meanwhile, the temperature of the insulating layer can be rapidly reduced to the shaping temperature by adopting circumferential spraying and water cooling liquid circulation, the problems of deformation, non-uniform shrinkage and the like caused by slow cooling of the insulating layer are avoided, and the production efficiency is improved. And the appearance and structural stability of the cable are further ensured.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cable production equipment, and particularly relates to an insulating cable production extrusion shaping device. BACKGROUND

[0002] In the production process of the insulating cable, the extrusion shaping is a crucial process, which mainly coats the insulating material on the outside of the conductor through the extrusion to form an insulating layer, so as to ensure the insulating performance of the cable. At present, the existing insulating cable production extrusion shaping device on the market still has some deficiencies in the use process. The traditional extrusion shaping device usually adopts a single extrusion die for shaping. In the extrusion process, the temperature distribution of the insulating material is uneven, which leads to the inconsistent thickness of the insulating layer, and affects the product quality of the cable. In addition, the existing device has poor cooling effect on the extruded cable, and the cooling speed is slow, which not only prolongs the production cycle, but also may cause the deformation of the insulating layer due to the untimely cooling, and further reduces the production quality of the cable. Therefore, in view of the above problems, it is urgent to design a new type of insulating cable production extrusion shaping device to improve the production efficiency and product quality and meet the needs of actual production. SUMMARY

[0003] The insulating cable production extrusion shaping device provided by the present application solves the above-mentioned deficiencies in the prior art.

[0004] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: An insulating cable production extrusion shaping device, comprising a base, further comprising: A pay-off mechanism on one side of the top of the base for automatically paying off the insulating cable for production; An extrusion shaping mechanism on the top of the base for insulating layer extrusion plastic treatment of the conveyed insulating cable; A molten material pushing mechanism on both sides of the top of the extrusion shaping mechanism for melting and conveying treatment of the insulating layer raw material of the insulating cable, the molten material pushing mechanism being in communication with the extrusion shaping mechanism, one end of the molten material pushing mechanism being connected with the extrusion shaping mechanism; A take-up mechanism on the other side of the top of the base for take-up conveying of the insulating cable after the extrusion shaping; A cooling mechanism on the inner side of the take-up mechanism for rapid water cooling treatment of the insulating cable after the extrusion shaping.

[0005] Further, the pay-off mechanism comprises: A first fixing frame fixed on one side of the top of the base through a first support frame; The first conveying roller, the second conveying roller, the third conveying roller and the first auxiliary roller are respectively rotatably connected with the inside of the first fixed frame, and are used for stable conveying of the insulated cable. The driving assembly is arranged on one side of the top of the first fixed frame, and is used for power output of the first conveying roller, the second conveying roller and the third conveying roller. The driving assembly comprises a first motor fixedly connected with the top of the first fixed frame. The output end of the first motor is fixedly connected with a first belt pulley. One end of the first conveying roller, the second conveying roller and the third conveying roller is respectively fixedly connected with a second belt pulley, a third belt pulley and a fourth belt pulley corresponding to the first belt pulley. The same first belt is transmissionally connected between the outside of the first belt pulley and the second belt pulley, the third belt pulley and the fourth belt pulley.

[0006] Further, the extrusion shaping mechanism comprises: The second support frame is fixedly arranged on the top of the base, and is used for supporting and installing the extrusion shaping mechanism. The shaping bin is fixedly arranged on the top of the second support frame, and is used for extrusion shaping of the insulated cable body. The smoothing assembly is arranged in the inside of the shaping bin, and is used for smoothing the outer surface of the extrusion shaped insulated cable and cleaning the inner wall of the shaping bin. The smoothing assembly comprises a linkage sleeve rotatably connected with the inside of the shaping bin. A plurality of linkage plates are fixedly and arrayedly connected on one side of the linkage sleeve. Scrapers are respectively fixedly connected on the plurality of linkage plates. The two sides of the scraper are respectively abutted with the inner wall of the shaping bin and the outer surface of the extrusion shaped insulated cable. A first gear ring is fixedly connected on the linkage sleeve.

[0007] Further, the molten material pushing mechanism comprises a second fixed frame fixedly connected with the shaping bin. A feeding pipe is fixedly connected on the second fixed frame. A spiral pushing rod is rotatably connected in the inside of the feeding pipe. A first sprocket is fixedly connected on one end of the spiral pushing rod. A heating bin is fixedly connected on the outside of the feeding pipe. An electric heating wire is fixedly connected in the inside of the heating bin.

[0008] Further, a second motor is fixedly connected on the top of the shaping bin. A driving rod is fixedly connected on the output end of the second motor. A second sprocket and a first gear disc are fixedly connected on the driving rod. The same chain is transmissionally connected between the outside of the second sprocket and the first sprocket. One side of the first gear disc is meshingly and transmissionally connected with the first gear ring. A feeding port is arranged on the top of the feeding pipe. A storage bin is fixedly connected on the feeding port. A plurality of material passing ports are respectively arranged on the bottom of the feeding pipe corresponding to the top of the shaping bin. A connecting pipe is fixedly connected between the material passing ports.

[0009] Further, the take-up mechanism comprises: The third fixed frame is arranged on the other side of the top of the base, and is used for assembling the take-up mechanism. Fourth conveying roller, fifth conveying roller and two second auxiliary rollers are rotatably connected to the inside of the third fixed frame, for winding and conveying the extruded and shaped insulated cable.

[0010] Further, one end of the fourth conveying roller and the fifth conveying roller is fixedly connected with a first driven gear and a second driven gear respectively, one side of the third fixed frame is fixedly connected with a third motor, the output shaft of the third motor is fixedly connected with a driving gear, and the two sides of the driving gear are respectively meshed with the first driven gear and the second driven gear.

[0011] Further, the cooling mechanism comprises: The water cooling bin is fixed in the inside of the third fixed frame, for air cooling treatment of the winding and conveying insulated cable; The water storage tank is arranged on the top of the base, for storage and recovery of the water cooling liquid, the bottom of the water cooling bin is provided with a through hole corresponding to the opening of the water storage tank, and the through hole is in communication with the water storage tank.

[0012] Further, the inside of the water cooling bin is rotatably connected with a linkage ring, one side of the linkage ring is fixedly connected with a linkage frame, the inner side of the linkage frame is fixedly connected with a water spraying panel, a plurality of spray heads are fixedly connected on the water spraying panel in an array, a second gear ring is fixedly connected on the linkage ring, one side of the third fixed frame is fixedly connected with a supporting plate, a fourth motor is fixedly connected on the supporting plate, a fifth belt pulley is fixedly connected with the output shaft of the fourth motor, a traction opening is formed in one side of the water cooling bin, and a bin door is slidably connected on the traction opening.

[0013] Further, the supporting plate is symmetrically rotatably connected with a first connecting rod and a second connecting rod, one end of the first connecting rod and the second connecting rod is respectively fixedly connected with a sixth belt pulley, the same second belt is transmissionally connected between the fifth belt pulley and the two sixth belt pulleys, a second gear disc and a third gear disc are respectively fixedly connected on the first connecting rod and the second connecting rod, and one side of the second gear disc and the third gear disc is respectively meshed with the second gear ring.

[0014] Compared with the prior art, the beneficial effects of the present application are: 1、The present application avoids the uneven temperature distribution and thickness deviation of the insulation material caused by traditional single mold extrusion through the circumferential smoothing design of the scraper in the extrusion shaping mechanism, ensures the consistency of the thickness of the insulation layer and the smoothness of the surface, effectively guarantees the insulation performance of the cable, and reduces the safety hazards such as electric leakage and short circuit caused by uneven thickness of the insulation layer; 2、The cooling mechanism adopts the design of "circumferential spraying + water cooling liquid circulation", compared with traditional natural cooling or local air cooling, the cooling speed is improved, the temperature of the insulation layer can be quickly reduced to the setting temperature, the problems of deformation and uneven shrinkage of the insulation layer caused by slow cooling are avoided, and the appearance and structural stability of the cable are further ensured; 3、The cleaning function of the scraping plate on the inner wall of the shaping bin in the extrusion shaping mechanism can avoid the waste of raw materials caused by the fact that the residual insulation material cannot be used after solidification, reduce the loss of insulation material, and reduce the procurement cost of raw materials; 4、The water cooling liquid circulation is realized through the water storage tank of the cooling mechanism, only the evaporation loss of water needs to be supplemented periodically, compared with one-time water cooling design, the water resource utilization rate is improved, and the water resource consumption cost is reduced; In summary, the device not only ensures that the thickness of the insulation layer is consistent and the surface is smooth through the circumferential smoothing design of the scraping plate in the extrusion shaping mechanism, effectively guarantees the insulation performance of the cable, reduces the safety hazards of electric leakage and short circuit caused by uneven thickness of the insulation layer, and avoids the waste of raw materials caused by the fact that the residual insulation material cannot be used after solidification, reduces the loss of insulation material, and at the same time, the "circumferential spraying + water cooling liquid circulation" can quickly reduce the temperature of the insulation layer to the setting temperature, avoid the problems of deformation and uneven shrinkage of the insulation layer caused by slow cooling, and further ensure the appearance and structural stability of the cable. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole first overhead perspective structure schematic diagram of an extrusion shaping device for insulating cable production proposed by the application; Figure 2 It is a whole second overhead perspective structure schematic diagram of an extrusion shaping device for insulating cable production proposed by the application; Figure 3 It is a whole third overhead perspective structure schematic diagram of an extrusion shaping device for insulating cable production proposed by the application; Figure 4 It is a partial cross-section overhead perspective structure schematic diagram of a molten material pushing mechanism of an extrusion shaping device for insulating cable production proposed by the application; Figure 5 It is a partial cross-section overhead perspective structure schematic diagram of an extrusion shaping mechanism and a molten material pushing mechanism of an extrusion shaping device for insulating cable production proposed by the application; Figure 6 It is an overhead perspective structure schematic diagram of a smoothing assembly of an extrusion shaping device for insulating cable production proposed by the application; Figure 7 It is a first overhead perspective structure schematic diagram of a take-up device and a cooling mechanism of an extrusion shaping device for insulating cable production proposed by the application; Figure 8A top view schematic diagram of a water cooling bin of an extrusion shaping device for insulated cable production according to the present application is provided; Figure 9 A top view schematic diagram of a cooling mechanism of an extrusion shaping device for insulated cable production according to the present application is provided; Figure 10 A top view schematic diagram of a take-up mechanism of an extrusion shaping device for insulated cable production according to the present application is provided; Figure 11 A second top view schematic diagram of a take-up mechanism and a cooling mechanism of an extrusion shaping device for insulated cable production according to the present application is provided; Figure 12 A partial sectional view schematic diagram of a shaping bin and a heating bin of an extrusion shaping device for insulated cable production according to the present application is provided.

[0016] In the figure: 1, base; 2, pay-off mechanism; 201, first fixed frame; 202, first conveying roller; 203, second conveying roller; 204, third conveying roller; 205, first auxiliary roller; 206, first motor; 207, first belt pulley; 208, second belt pulley; 209, third belt pulley; 210, fourth belt pulley; 211, first belt; 212, first support frame; 3, extrusion shaping mechanism; 301, second support frame; 302, shaping bin; 303, linkage sleeve; 304, linkage plate; 305, scraper; 306, first gear ring; 307, first gear disc; 4, molten material pushing mechanism; 401, second fixed frame; 402, feeding pipe; 403, heating bin; 404, screw pushing rod; 405, electric heating wire; 406, first sprocket; 407, second motor; 408, driving rod; 409, second sprocket; 410, chain; 5, take-up mechanism; 501, third fixed frame; 502, fourth conveying roller; 503, fifth conveying roller; 504, first driven gear; 505, second driven gear; 506, second auxiliary roller; 507, third motor; 508, driving gear; 6, cooling mechanism; 601, water cooling bin; 602, water storage tank; 603, second gear ring; 604, first connecting rod; 605, second connecting rod; 606, fourth motor; 607, fifth belt pulley; 608, sixth belt pulley; 609, second belt; 610, second gear disc; 611, third gear disc; 612, linkage frame; 613, water spraying panel; 614, linkage ring; 615, support plate; 7, connecting pipe. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0018] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0019] Embodiment, refer to Figures 1-11 The application discloses an extrusion shaping device for insulating cable production, which comprises a base 1 and further comprises a pay-off mechanism 2, an extrusion shaping mechanism 3, a molten material pushing mechanism 4, a take-up mechanism 5 and a cooling mechanism 6. The pay-off mechanism 2 comprises a first fixed frame 201, a first conveying roller 202, a second conveying roller 203, a third conveying roller 204, a first auxiliary roller 205 and a driving assembly. The first fixed frame 201 is fixed to one side of the top of the base 1 through a first support frame, the first conveying roller 202, the second conveying roller 203, the third conveying roller 204 and the first auxiliary roller 205 are respectively rotationally connected to the inside of the first fixed frame 201, the driving assembly comprises a first motor 206 fixedly connected to the top of the first fixed frame 201, the output end of the first motor 206 is fixedly connected with a first pulley 207, one end of the first conveying roller 202, the second conveying roller 203 and the third conveying roller 204 is respectively fixedly connected with a second pulley 208, a third pulley 209 and a fourth pulley 210 at the position corresponding to the first pulley 207, and the outside of the first pulley 207 is transmissionally connected with the second pulley 208, the third pulley 209 and the fourth pulley 210 through a same first belt 211, the first motor 206 drives the rotation of the first pulley 207, and simultaneously drives the synchronous rotation of the second pulley 208, the third pulley 209 and the fourth pulley 210 through the first belt 211, and simultaneously drives the synchronous rotation of the first conveying roller 202, the second conveying roller 203 and the third conveying roller 204, so that the cable wire body which needs to be extruded and shaped can be automatically conveyed and processed effectively. The extrusion shaping mechanism 3 comprises a second support frame 301, a shaping bin 302 and a smoothing assembly. The smoothing assembly comprises a linkage sleeve 303 rotationally connected inside the shaping bin 302, linkage plates 304 fixedly connected on one side of the linkage sleeve 303, scraper plates 305 fixedly connected on the linkage plates 304 respectively, the two sides of the scraper plates 305 abutting against the inner wall of the shaping bin 302 and the outer surface of the extruded and shaped insulated cable respectively, a first gear ring 306 fixedly connected on the linkage sleeve 303, and the linkage sleeve 303 driving the linkage plates 304 to perform synchronous circumferential movement, and at the same time smoothing the outer surface of the shaped insulated cable through the scraper plates 305, so that the thickness of the insulation layer of the shaped insulated cable is uniform, and the inner wall of the shaping bin 302 is cleaned, effectively avoiding the influence of the residual plastic on the inner wall on the subsequent cable shaping effect. The melt pushing mechanism 4 comprises a second fixed frame 401 fixedly connected with the shaping bin 302, a feeding pipe 402 fixedly connected on the second fixed frame 401, a spiral pushing rod 404 rotationally connected inside the feeding pipe 402, a first sprocket 406 fixedly connected on one end of the spiral pushing rod 404, a heating bin 403 fixedly connected outside the feeding pipe 402, an electric heating wire 405 fixedly connected inside the heating bin 403, a second motor 407 fixedly connected on the top of the shaping bin 302, a driving rod 408 fixedly connected on the output end of the second motor 407, a second sprocket 409 and a first gear disc 307 fixedly connected on the driving rod 408, a same chain 410 transmissionally connected between the outside of the second sprocket 409 and the first sprocket 406, one side of the first gear disc 307 meshingly transmissionally connected with the first gear ring 306, a feeding opening provided on the top of the feeding pipe 402, a storage bin fixedly connected on the feeding opening, and a through opening provided on the bottom of the feeding pipe 402 corresponding to the top of the shaping bin 302, and a connecting pipe 7 fixedly connected between the through openings, the electric heating wire 405 being electrified to melt the insulation layer raw material put into the heating bin 403, and at the same time the second motor 407 being started to drive the rotation of the driving rod 408, the rotation of the driving rod 408 driving the second sprocket 409 and the first gear disc 307 to synchronously rotate, and the rotation of the first gear disc 307 meshingly transmissionally connected with the first gear ring 306, thereby driving the linkage sleeve 303 to rotate. The rotation of the second sprocket 409 drives the first sprocket 406 to rotate through the chain 410, and the rotation of the first sprocket 406 drives the spiral pushing rod 404 to rotate, thereby pushing the melted insulation layer raw material.

[0020] In the present application, the take-up mechanism 5 comprises a third fixed frame 501, a fourth conveying roller 502, a fifth conveying roller 503, and two second auxiliary rollers 506. One end of the fourth conveying roller 502 and the fifth conveying roller 503 is fixedly connected with a first driven gear 504 and a second driven gear 505 respectively, one side of the third fixed frame 501 is fixedly connected with a third motor 507, the output shaft of the third motor 507 is fixedly connected with a driving gear 508, the two sides of the driving gear 508 are respectively meshed with the first driven gear 504 and the second driven gear 505 for transmission, the third motor 507 drives the rotation of the driving gear 508, and the first driven gear 504 and the second driven gear 505 are meshed with the driving gear 508 for transmission, so as to drive the synchronous rotation of the fourth conveying roller 502 and the fifth conveying roller 503, and when the fourth conveying roller 502 and the fifth conveying roller 503 rotate, the shaped insulated cable is wound and conveyed.

[0021] In the application, the cooling mechanism 6 comprises a water cooling bin 601 and a water storage tank 602, a through opening is formed in the bottom of the water cooling bin 601 corresponding to the opening of the water storage tank 602, the through opening is through the water storage tank 602, a linkage ring 614 is rotatably connected in the water cooling bin 601, a linkage frame 612 is fixedly connected to one side of the linkage ring 614, a water spraying panel 613 is fixedly connected to the inner side of the linkage frame 612, a plurality of spray heads are fixedly connected in array on the water spraying panel 613, a second gear ring 603 is fixedly connected to the linkage ring 614, a supporting plate 615 is fixedly connected to one side of the third fixed frame 501, a fourth motor 606 is fixedly connected to the supporting plate 615, a fifth belt pulley 607 is fixedly connected to the output shaft of the fourth motor 606, a traction opening is formed in one side of the water cooling bin 601, a bin door is slidably connected to the traction opening, a first connecting rod 604 and a second connecting rod 605 are rotatably connected to the supporting plate 615, a sixth belt pulley 608 is fixedly connected to one end of the first connecting rod 604 and the second connecting rod 605 respectively, the same second belt 609 is transmissionally connected between the fifth belt pulley 607 and the two sixth belt pulleys 608, a second gear disc 610 and a third gear disc 611 are fixedly connected to the first connecting rod 604 and the second connecting rod 605 respectively, one side of the second gear disc 610 and the third gear disc 611 is meshed with the second gear ring 603 for transmission, the fourth motor 606 drives the synchronous rotation of the fifth belt pulley 607, the rotation of the fifth belt pulley 607 drives the rotation of the two sixth belt pulleys 608 through the second belt 609, the rotation of the two sixth belt pulleys 608 drives the rotation of the first connecting rod 604 and the second connecting rod 605 respectively, thereby driving the rotation of the two second gear discs 610, the rotation of the second gear disc 610 drives the rotation of the linkage ring 614 through the meshing transmission of the second gear disc 610 and the second gear ring 603, and drives the rotation of the linkage frame 612, the rotation of the linkage frame 612 drives the circumferential movement of the water spraying panel 613 around the shaped insulated cable and sprays the water cooling liquid to the surface of the shaped insulated cable, thereby performing rapid water cooling treatment.

[0022] Working principle: the insulation cable production extrusion shaping device realizes the full-automatic production process through the processes of cable conductor pay-off, insulation layer melting and extrusion, outer surface smoothing and cooling and take-up, and the specific working steps are as follows: (I) pay-off stage: stable conveying of cable conductor; Power drive: start the first motor 206 in the pay-off mechanism 2, and the output end drives the first belt pulley 207 to rotate, and through the transmission action of the first belt 211, the second belt pulley 208, the third belt pulley 209 and the fourth belt pulley 210 are synchronously driven to rotate.

[0023] Synchronous conveying: the above-mentioned belt pulleys are fixedly connected with the first conveying roller 202, the second conveying roller 203 and the third conveying roller 204 respectively, thereby driving the three conveying rollers to rotate synchronously, at the same time, the first auxiliary roller 205 assists in supporting the cable conductor, so that the conductor keeps stable and has no deviation during the conveying process, thereby providing a stable base material conveying basis for the subsequent insulation layer extrusion shaping.

[0024] (II) molten material pushing stage: insulation raw material melting and directional conveying; Structure adaptation explanation: the feeding pipe 402 adopts an axial segmented design of "top feeding-middle melting-bottom discharging", the feeding port is arranged at one side of the top end of the feeding pipe 402, the passing port is arranged at the bottom of the feeding pipe 402 away from the feeding port, and the feeding port and the passing port are distributed in a staggered manner along the axis of the feeding pipe 402, thereby forming a one-way conveying channel, so that the raw material is prevented from directly entering the shaping bin 302 without being melted, the heating bin 403 covering the middle region of the feeding pipe 402 is arranged outside the feeding pipe 402, thereby ensuring that the raw material has enough heating length in the feeding pipe 402 to complete the melting; Raw material melting process: the insulation layer raw material (such as plastic particles) is put into the storage bin of the molten material pushing mechanism 4, the raw material falls into the inside of the feeding pipe 402 through the feeding port, at the same time, the electric heating wire 405 in the heating bin 403 is electrified to generate heat, the heat is uniformly conducted to the raw material in the pipe through the pipe wall of the feeding pipe 402, so that the raw material is gradually melted from solid to liquid insulation material with good fluidity, and the temperature control system of the heating bin 403 can monitor and maintain the melting temperature in real time, thereby ensuring that the insulation material melting state is stable; Power transmission and directional pushing: start the second motor 407, the output end drives the driving rod 408 to rotate, the second sprocket 409 on the driving rod 408 drives the first sprocket 406 to rotate through the chain 410; the first sprocket 406 is fixedly connected with the spiral pushing rod 404 in the feeding pipe 402, the spiral pushing rod 404 rotates in an axial direction of the feeding pipe 402, the spiral blade of the spiral pushing rod 404 is tightly fitted with the inner wall of the feeding pipe 402, and the continuous axial thrust is generated by the spiral lead angle, so that the liquid insulation material in the middle of the feeding pipe 402 is gradually pushed to the bottom passing port along the inner wall of the pipe, and the spiral blade can prevent the liquid insulation material from flowing back in the process, thereby ensuring that the conveying direction is stable; Precise delivery to the shaping bin: After the liquid insulation material flows out of the bottom of the feeding pipe 402 through the material outlet, it is delivered to the shaping bin 302 of the extrusion shaping mechanism 3 through the special connecting pipe 7. The connecting pipe 7 is sealingly connected with the material outlet and the feeding end of the shaping bin 302 to prevent leakage of the liquid insulation material, complete the closed-loop process of the insulation material from melting to delivery, and ensure that the pushing function of the spiral pushing rod 404 is accurately matched with the melting state of the raw material.

[0025] (Three) extrusion shaping and smoothing stage: insulation layer covering and surface optimization; Insulation layer extrusion: After the liquid insulation material enters the shaping bin 302, it meets the cable conductor delivered from the pay-off mechanism. Under the constraint of the cavity structure of the shaping bin 302, the insulation material tightly covers the outside of the conductor, and the rudiment of the insulated cable is initially formed.

[0026] Synchronous smoothing and inner wall cleaning: while the second motor 407 drives the driving rod 408 to rotate, the first gear disc 307 on the driving rod 408 meshes with the first gear ring 306 on the linkage sleeve 303 in the shaping bin 302 to drive the linkage sleeve 303 to rotate. The linkage plate 304 on the linkage sleeve 303 synchronously performs circular motion, and the scraper 305 on the linkage plate 304 abuts against the outer surface of the extruded insulated cable on one hand to smooth the insulation layer in a circle, ensuring the uniform thickness and smooth surface of the insulation layer, and abuts against the inner wall of the shaping bin 302 on the other hand to scrape off the residual liquid insulation material on the inner wall, avoiding the influence of the solidified residual material on the subsequent cable shaping quality.

[0027] (Four) cooling stage: rapid cooling and shaping; Power driving and spraying preparation: while the extruded insulated cable enters the take-up mechanism 5, the fourth motor 606 in the cooling mechanism 6 is started, the output end of the fourth motor 606 drives the fifth pulley 607 to rotate, the second belt 609 drives the two sixth pulleys 608 to rotate synchronously, the sixth pulleys 608 are fixedly connected with the first connecting rod 604 and the second connecting rod 605, respectively, and then drive the second gear disc 610 and the third gear disc 611 on the two connecting rods to rotate.

[0028] Circular spraying cooling: the second gear disc 610 and the third gear disc 611 are in meshing transmission with the second gear ring 603 on the linkage ring 614 in the water cooling bin 601, which drives the linkage ring 614 to rotate, and the linkage frame 612 on the linkage ring 614 rotates synchronously. The water spraying panel 613 on the inner side of the linkage frame 612 sprays water cooling liquid to the surface of the cable through the array of spray heads, realizing 360° non-dead-angle rapid cooling of the insulation layer, avoiding deformation and wrinkles of the insulation layer due to untimely cooling, and recycling the water cooling liquid through the through hole at the bottom of the water cooling bin 601 to return to the water storage tank 602, reducing water consumption.

[0029] (five) winding stage: finished cable storage; Power drive and synchronous conveying: start the third motor 507 in the winding mechanism 5, the output shaft drives the driving gear 508 to rotate, the driving gear 508 on both sides is respectively engaged with the first driven gear 504 on the fourth conveying roller 502, the second driven gear 505 on the fifth conveying roller 503, and drives the fourth conveying roller 502 and the fifth conveying roller 503 to rotate synchronously.

[0030] Finished winding: the insulated cable after cooling and shaping is stably conveyed to the external winding equipment under the clamping and conveying of the fourth conveying roller 502 and the fifth conveying roller 503 and the auxiliary support of the two second auxiliary rollers 506, and the winding and storage of the finished cable are completed, and the whole production process is closed loop.

[0031] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art in the technical range disclosed by the present application, according to the technical scheme and the inventive concept of the present application, equivalent replacement or change, should be covered in the protection scope of the present application.

Claims

1. An extrusion shaping device for the production of insulated electrical cables comprising a base (1), characterised in that, Also include: Wire mechanism (2), on the top side of the base (1), for the production of insulated cable automatic pay-off; Extrusion molding mechanism (3), on the top of the base (1), for the coming of the insulated cable insulation layer extrusion plastic processing; Melt pushing mechanism (4), on both sides of the top of the extrusion molding mechanism (3), for the insulation layer of the insulated cable raw material melting and conveying processing, the melt pushing mechanism (4) and the extrusion molding mechanism (3) are communicated, one end of the melt pushing mechanism (4) is connected with the extrusion molding mechanism (3); Take-up mechanism (5), on the other side of the top of the base (1), for the extrusion molding of the insulated cable after the take-up conveying; Cooling mechanism (6), on the inside of the take-up mechanism (5), for the extrusion molding of the insulated cable after the quick water cooling treatment.

2. The device for extrusion shaping of an insulated cable according to claim 1, characterized in that, The wire mechanism (2) comprises: The first fixed frame (201) is fixed on the top side of the base (1) through the first support frame; The first conveying roller (202), the second conveying roller (203), the third conveying roller (204) and the first auxiliary roller (205) are respectively rotatably connected inside the first fixed frame (201), used for stable conveying of the insulated cable; The driving assembly is on one side of the top of the first fixed frame (201), used for power output of the first conveying roller (202), the second conveying roller (203) and the third conveying roller (204), the driving assembly comprises a first motor (206) fixedly connected with the top of the first fixed frame (201), the output end of the first motor (206) is fixedly connected with a first pulley (207), one end of the first conveying roller (202), the second conveying roller (203) and the third conveying roller (204) is respectively fixedly connected with a second pulley (208), a third pulley (209) and a fourth pulley (210) corresponding to the first pulley (207), and the same first belt (211) is transmissionally connected between the outside of the first pulley (207) and the second pulley (208), the third pulley (209) and the fourth pulley (210).

3. The device according to claim 1, wherein The extrusion molding mechanism (3) comprises: The second support frame (301) is fixed on the top of the base (1), used for supporting and installing the extrusion molding mechanism (3); The molding bin (302) is fixed on the top of the second support frame (301), used for extrusion molding of the insulated cable body; The smoothing assembly is in the inside of the molding bin (302), used for smoothing the outer surface of the extrusion molded insulated cable and cleaning the inner wall of the molding bin (302), the smoothing assembly comprises a linkage sleeve (303) rotatably connected with the inside of the molding bin (302), a linkage plate (304) is fixedly connected on one side of the linkage sleeve (303), a plurality of the linkage plates (304) are respectively fixedly connected with scrapers (305), the two sides of the scraper (305) are respectively abutted with the inner wall of the molding bin (302) and the outer surface of the extrusion molded insulated cable, and the first gear ring (306) is fixedly connected on the linkage sleeve (303).

4. An apparatus for extrusion shaping of an insulated cable according to claim 3, characterized in that The melt pushing mechanism (4) comprises a second fixed frame (401) fixedly connected with the shaping bin (302), a feeding pipe (402) fixedly connected with the second fixed frame (401), a spiral pushing rod (404) rotatably connected in the feeding pipe (402), a first sprocket (406) fixedly connected to one end of the spiral pushing rod (404), and a heating bin (403) fixedly connected outside the feeding pipe (402), wherein an electric heating wire (405) is fixedly connected inside the heating bin (403).

5. An apparatus for extrusion shaping of an insulated cable according to claim 4, characterized in that A second motor (407) is fixedly connected to the top of the shaping bin (302), a driving rod (408) is fixedly connected to the output end of the second motor (407), a second sprocket (409) and a first gear disc (307) are fixedly connected to the driving rod (408), a same chain (410) is transmissionally connected between the outside of the second sprocket (409) and the first sprocket (406), one side of the first gear disc (307) is in mesh transmission with the first gear ring (306), a feeding opening is formed in the top of the feeding pipe (402), a storage bin is fixedly connected to the feeding opening, and a through opening is formed in the top of the feeding pipe (402) corresponding to the shaping bin (302), and a connecting pipe (7) is fixedly connected between the through openings.

6. The apparatus for extrusion shaping of an insulated cable according to claim 1, wherein The take-up mechanism (5) comprises: A third fixed frame (501) on the other side of the top of the base (1) for assembly of the take-up mechanism (5); A fourth conveying roller (502), a fifth conveying roller (503), and two second auxiliary rollers (506) rotatably connected to the inside of the third fixed frame (501) for winding and conveying the extruded and shaped insulation cable.

7. An apparatus for extrusion shaping of an insulated cable according to claim 6, characterized in that One end of the fourth conveying roller (502) and the fifth conveying roller (503) is fixedly connected with a first driven gear (504) and a second driven gear (505) respectively, one side of the third fixed frame (501) is fixedly connected with a third motor (507), the output shaft of the third motor (507) is fixedly connected with a driving gear (508), and the two sides of the driving gear (508) are in mesh transmission with the first driven gear (504) and the second driven gear (505) respectively.

8. The apparatus for extrusion shaping of an insulated cable according to claim 6, wherein The cooling mechanism (6) comprises: A water cooling bin (601) fixed inside the third fixed frame (501) for air cooling treatment of the winding and conveying insulation cable; A water storage tank (602) on the top of the base (1) for storage and recovery of water cooling liquid, a through opening is formed in the bottom of the water cooling bin (601) corresponding to the open end of the water storage tank (602), and the through opening and the water storage tank (602) are through.

9. An apparatus for extrusion shaping of an insulated electrical cable according to claim 8, characterized in that The inside of the water cooling bin (601) is rotationally connected with a linkage ring (614), one side of the linkage ring (614) is fixedly connected with a linkage frame (612), the inner side of the linkage frame (612) is fixedly connected with a water spraying panel (613), a plurality of spray heads are fixedly connected on the water spraying panel (613) in an array, the linkage ring (614) is fixedly connected with a second gear ring (603), one side of the third fixed frame (501) is fixedly connected with a support plate (615), the support plate (615) is fixedly connected with a fourth motor (606), the output shaft of the fourth motor (606) is fixedly connected with a fifth belt pulley (607), one side of the water cooling bin (601) is provided with a traction opening, the traction opening is slidably connected with a bin door.

10. An apparatus for extrusion shaping of an insulated cable according to claim 9, characterized in that The support plate (615) is symmetrically rotationally connected with a first connecting rod (604) and a second connecting rod (605), one end of the first connecting rod (604) and the second connecting rod (605) is respectively fixedly connected with a sixth belt pulley (608), the fifth belt pulley (607) and the two sixth belt pulleys (608) are transmissionally connected with the same second belt (609), the first connecting rod (604) and the second connecting rod (605) are respectively fixedly connected with a second gear disc (610) and a third gear disc (611), one side of the second gear disc (610) and the third gear disc (611) is respectively meshingly transmissionally connected with the second gear ring (603).

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