Paint dipping device for transformer production

By setting up a workbench and piping assembly inside the impregnation device to maintain a vacuum state, the problems of long vacuuming time and incomplete impregnation of the bottom of the transformer in the existing technology are solved, thus improving production efficiency.

CN121096784APending Publication Date: 2025-12-09JIANG YONGTONGRUI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511437984.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2025-12-09

AI Technical Summary

Technical Problem

Existing transformer impregnation equipment requires a significant amount of time to complete vacuum impregnation, and the equipment's position cannot be observed within the impregnation tank, resulting in low production efficiency.

Method used

By setting up a placement platform inside the impregnation tank and moving the platform up and down to maintain a vacuum state, air entry is reduced, vacuuming time is shortened, and the flow and observation of the insulating agent are achieved through the replenishment and return pipeline assembly.

Benefits of technology

This technology shortens the vacuuming time during the impregnation process, ensuring that the bottom of the transformer is fully impregnated and improving production efficiency.

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Patent Text Reader

Abstract

The invention provides a paint dipping device for transformer production, and relates to the field of transformer paint dipping. The paint dipping device for transformer production comprises a shell, an erecting table is arranged on the outer side of the shell, a paint dipping cylinder is arranged on the inner side of the shell, a containing workbench is arranged on the inner side of the paint dipping cylinder, a lifting telescopic rod is arranged at the lower end of the containing workbench and penetrates through the paint dipping cylinder, and a supplementing assembly is arranged at the lower end of the paint dipping cylinder. And a supply pipeline assembly is arranged in the paint dipping cylinder. According to the paint dipping device for transformer production, the placement workbench moves up and down on the inner side of the paint dipping cylinder, so that the lower portion of the placement workbench is always kept in a vacuum state in the drawing process in the paint dipping cylinder, and therefore air entering the paint dipping cylinder is reduced, and only a small amount of air exists in the paint dipping cylinder when a sealing cover is connected with the paint dipping cylinder; the vacuum-pumping time during paint dipping is greatly shortened, the effect of reducing the paint dipping vacuum-pumping time is achieved, and the problem that in the paint dipping process, vacuum-pumping needs to consume long time is solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of transformer impregnating varnish, in particular to a transformer production impregnating varnish device. BACKGROUND

[0002] The transformer impregnating varnish has four aspects of functions. First, it can enhance the electrical insulation performance of high-frequency transformers. After the high-frequency transformer impregnating varnish process, the electrical strength and insulation resistance of the transformer insulation system can be improved, thereby improving the electrical insulation performance. Second, it can enhance the environmental adaptability of high-frequency transformers. After the high-frequency transformer impregnating varnish process, the moisture resistance, heat resistance, smoke resistance, and resistance to invasion of ultraviolet and other harmful substances can be significantly enhanced, so that the high-frequency transformer can adapt to most harsh environments. Third, it can enhance the mechanical strength of high-frequency transformers. After the high-frequency transformer impregnating varnish process, the mechanical strength of the high-frequency transformer can be effectively enhanced to meet the requirements of shock and impact generated during transportation and use, and also to reduce the noise generated by electromagnetic force during use. Fourth, it can improve the heat conductivity of high-frequency transformers. After the high-frequency transformer impregnating varnish process, the gap between the core and the winding will be filled, which can effectively enhance the overall heat dissipation capacity of the high-frequency transformer, thereby significantly reducing the temperature rise of the high-frequency transformer.

[0003] Through retrieval, a Chinese patent with publication number CN118213187B discloses a transformer production impregnating liquid processing device, which includes an impregnating liquid tank, a discharge tank, and a displacement device. The lower part of the impregnating liquid tank is provided with an impregnating liquid cavity for containing paint liquid, and the upper part of the impregnating liquid tank is provided with a vertical sliding cavity. The discharge tank is sealingly and slidingly installed in the sliding cavity, and one of the vertical sides is provided with a discharge cavity for placing a transformer coil. The displacement device drives the discharge tank to move vertically to drive the transformer coil into the impregnating liquid cavity to complete the impregnating varnish. During the movement of the discharge tank, the bottom and / or top of the discharge tank always maintains sealing with the sliding cavity. The technical advantages of this technology are as follows: by maintaining the sealing state of the sliding cavity during movement, the degree of change in air pressure in the impregnating liquid cavity during each impregnating process can be effectively reduced, thereby reducing the vacuum time during each impregnating process to increase the production efficiency of the transformer coil.

[0004] Through retrieval, the Chinese patent with publication number CN110252580B discloses a vacuum paint dipping device for transformer production and a paint dipping method thereof, which comprises a sealing frame, a paint dipping bin, a front feeding table, a rear feeding table, a vacuum pump and an air exhaust pipe. The paint dipping bin is surrounded by the sealing frame, and the sealing frame is provided with the front feeding table on one side and the rear feeding table on the other side. The sealing frame is provided with the vacuum pump on one side in the middle. The transformer is placed on the front feeding table, and the transformer is moved to the paint dipping bin for paint dipping processing by using the conveying disc. The transformer is placed in the paint dipping bin for paint dipping work, which is more convenient. The first motor drives the end seal plate to adjust up and down through the gear belt, which can quickly switch the end seal plate to close or open the paint dipping bin. On the one hand, the device is more convenient for inserting the transformer for paint dipping or passing out the transformer after paint dipping. On the other hand, the rubber strip is connected with the clamping groove below the end of the sealing frame, which greatly improves the sealing performance of the sealing frame to the paint dipping bin.

[0005] The existing paint dipping device for transformer production needs to consume a lot of time to complete vacuumizing when performing vacuum environment paint dipping, and cannot observe the placement position of the transformer due to the influence of the insulating agent in the paint dipping pool, thereby affecting the arrangement effect of the transformer and possibly causing the bottom of the transformer to be unable to be completely dipped in paint, so a paint dipping device for transformer production is proposed to solve the above problems. SUMMARY

[0006] In view of the deficiencies of the prior art, the present application provides a paint dipping device for transformer production to solve the problems in the above background art.

[0007] To achieve the above purpose, the present application is implemented by the following technical scheme: a paint dipping device for transformer production, comprising a shell, a mounting table is arranged on the outer side of the shell, a paint dipping cylinder is arranged on the inner side of the shell, a placement workbench is arranged on the inner side of the paint dipping cylinder, a lifting telescopic rod is arranged at the lower end of the placement workbench, the lifting telescopic rod penetrates through the paint dipping cylinder, a replenishment assembly is arranged at the lower end of the paint dipping cylinder, a replenishment pipeline assembly is arranged in the paint dipping cylinder, a return pipeline assembly is arranged in the paint dipping cylinder, a winding shaft is arranged on the inner side of the placement workbench, a stretching belt is arranged on the surface of the winding shaft, a sealing mechanism is connected to the upper end of the stretching belt, the sealing mechanism is connected to the paint dipping cylinder, a sealing cover is arranged on the surface of the mounting table, and the sealing cover is used to seal the top of the paint dipping cylinder.

[0008] Preferably, the paint dipping cylinder comprises an outer side wall and an inner side wall, a matching sealing gasket is arranged at the upper end of the outer side wall, the inner side wall is arranged inside the outer side wall, the return pipeline assembly is arranged at the connecting position of the inner side wall and the outer side wall, the replenishment pipeline assembly is arranged inside the inner side wall, a sealing groove is arranged at the upper end of the inner side wall, the inner side of the outer side wall is a vacuum bin, the outer side of the inner side wall is a cylinder, and a square cylinder-shaped vacuum bin is arranged in the inner side wall.

[0009] Preferably, the placement workbench is square in shape, the placement workbench is in sliding connection with the side walls of the vacuum chamber, a placement groove is formed in the upper surface of the placement workbench, the placement groove sets the upper surface of the placement workbench as a square protrusion, and the placement groove is used for placing the transformer; the depth of the placement groove is lower at the center of the placement workbench than at the edges; and the placement workbench is internally provided with a cavity.

[0010] Preferably, the four groups of replenishment pipeline assemblies are arranged in the interiors of the four side walls of the vacuum chamber, are used for penetrating the upper and lower ends of the paint dipping cylinder, and are used for transporting the insulating agent on the inner side of the vacuum chamber; the replenishment pipeline assembly comprises a pipeline and a one-way valve, and only allows the insulating agent to flow from bottom to top.

[0011] Preferably, the four groups of return pipeline assemblies are arranged in the interiors of the paint dipping cylinder, and each return pipeline assembly comprises a pipeline, a one-way valve and a control valve, is used for transporting the insulating agent on the inner side of the vacuum chamber, and only allows the insulating agent to flow from top to bottom.

[0012] Preferably, the replenishment assembly comprises a sealing ring, the sealing ring is in communication with the bottom of the vacuum chamber, a sealing end of the sealing ring is arranged outside the lifting telescopic rod, and a replenishment pipeline is arranged on the surface of the sealing ring and is used for replenishing the insulating agent from the outside.

[0013] Preferably, the erecting table comprises a climbing ladder arranged outside the shell, and an operating platform is arranged at the upper end of the outer side of the shell.

[0014] Preferably, the sealing cover comprises a lifting telescopic rod, a lifting end cover is fixedly connected to the upper end of the lifting telescopic rod, a sealing ring is arranged at the lower end of the lifting end cover, the sealing ring is matched with a cooperating sealing gasket to realize sealing, and a vacuumizing pipeline is arranged at the upper end of the lifting end cover.

[0015] Preferably, the upper surface of the cooperating sealing gasket is sawtooth-shaped, the lower surface of the sealing ring is provided with sawteeth corresponding to the cooperating sealing gasket, and the cooperating sealing gasket and the sealing ring are both made of rubber.

[0016] Preferably, the sealing mechanism comprises a sealing top layer made of rubber and capable of stretching, a sealing subsidence ring is arranged at the lower end of a sealing bottom layer, the sealing subsidence ring is in sliding contact with the inner wall of the upper end of the outer side wall, is used for sealing the inlet at the upper end of the return pipeline assembly, a reset elastic cord is arranged outside the upper end of the sealing subsidence ring, one end of the reset elastic cord away from the sealing subsidence ring is connected to the outer side wall, and the reset elastic cord is used for pulling the sealing mechanism to reset.

[0017] Compared with the prior art, the present application has the following beneficial effects: 1. The device is used for transformer production, through setting the placement workbench to move up and down on the inside of the impregnating cylinder, the placement workbench keeps vacuum state all the time during pulling process, so as to reduce air into the impregnating cylinder, make the sealing cover connect with the impregnating cylinder, only a small amount of air exists inside, so as to greatly shorten the vacuum time during impregnating, achieve the effect of reducing the vacuum time during impregnating, solve the problem of consuming long time during vacuum during impregnating process.

[0018] 2. The device is used for transformer production, through setting the supply pipeline assembly on the inside of the impregnating cylinder, the insulating agent at the lower end of the impregnating cylinder can rise along the supply pipeline assembly to the upper side of the placement workbench, achieve the effect of soaking the transformer, through setting the return pipeline assembly on the inside of the impregnating cylinder, the insulating agent on the surface of the placement workbench can flow to the lower side of the placement workbench along the return pipeline assembly, so as to expose the placement workbench, facilitate the placement and observation of the transformer, solve the problem of affecting the arrangement of the transformer due to the influence of the insulating agent during observation of the placement position after placing the transformer.

[0019] 3. The device is used for transformer production, through setting the placement groove on the surface of the placement workbench, not only facilitate the circulation of the insulating agent, make the insulating agent flow quickly into the return pipeline assembly, but also support the bottom of the transformer through the protrusion, so as to make the insulating agent flow at the bottom of the transformer, make the transformer fully impregnated, solve the problem of not realizing full impregnation due to the blocking of the platform at the bottom of the transformer during soaking. DETAILED DESCRIPTION

[0020] Figure 1 It is the overall appearance structure schematic diagram of the application; Figure 2 It is the lifting end cover structure schematic diagram of the application; Figure 3 It is the A position enlarged view of the application; Figure 4 It is the supplementary assembly structure schematic diagram of the application; Figure 5 It is the placement workbench structure schematic diagram of the application; Figure 6 It is the lifting telescopic rod structure schematic diagram of the application; Figure 7 It is the sealing mechanism structure schematic diagram of the application; Figure 8 It is the stretching belt structure schematic diagram of the application; Figure 9 It is the winding shaft structure schematic diagram of the application.

[0021] In the figure: 1, the shell; 2, the erection platform; 3, the paint dipping cylinder; 31, the outer side wall; 311, the matching sealing gasket; 32, the inner side wall; 321, the sealing groove; 322, the vacuum chamber; 4, the placing workbench; 41, the placing groove; 5, the lifting telescopic rod; 6, the replenishment assembly; 61, the blocking ring; 62, the replenishment pipeline; 7, the supply pipeline assembly; 8, the return pipeline assembly; 9, the winding shaft; 10, the stretching belt; 11, the sealing mechanism; 111, the sealing top layer; 112, the sealing sinking ring; 113, the reset elastic cord; 12, the sealing cover; 121, the lifting telescopic rod; 122, the lifting end cover; 123, the sealing ring; 124, the vacuum pipeline. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0023] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement condition and the like between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0024] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0025] In addition, the description such as "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present application.

[0026] As Figures 1-9As shown, a kind of for transformer production with impregnating varnish device, including shell 1, shell 1 outside is provided with erection platform 2, erection platform 2 includes the climbing ladder being arranged at the outside of shell 1, the operating platform is set on the outside upper end of shell 1, erection platform 2 can be more conveniently placed transformer, make transformer more convenient when placing.

[0027] Shell 1 inside is provided with impregnating varnish jar 3, impregnating varnish jar 3 inside is provided with placement workbench 4, placement workbench 4 lower end is provided with lifting telescopic link 5, lifting telescopic link 5 penetrates impregnating varnish jar 3, impregnating varnish jar 3 lower end is provided with supplement assembly 6, impregnating varnish jar 3 inside is provided with supply pipeline assembly 7, impregnating varnish jar 3 inside is provided with return pipeline assembly 8, impregnating varnish jar 3 includes outside wall 31 and inside wall 32, outside wall 31 upper end is provided with cooperation sealing gasket 311, inside wall 32 is set in the inside of outside wall 31, return pipeline assembly 8 is set in the connecting position of inside wall 32 and outside wall 31, supply pipeline assembly 7 is set in the inside of inside wall 32, inside wall 32 upper end is provided with sealing groove 321, the inside of outside wall 31 is vacuum chamber 322, the outside of inside wall 32 is cylindrical, inside is provided with square cylindrical vacuum chamber 322, impregnating varnish jar 3 is set with cooperation sealing gasket 311 on the outside wall, so that the connecting position of impregnating varnish jar 3 is better sealed, by being provided with sealing groove 321 on the upper end of inside wall 32, the inlet position of supply pipeline assembly 7 can be hidden in the inside of sealing groove 321, so that the inlet of supply pipeline assembly 7 is more convenient to block, by being provided with vacuum chamber 322, transformer can be stored in the inside for the immersion of insulating agent.

[0028] Supplement assembly 6 includes block ring 61, block ring 61 is communicated with the bottom of vacuum chamber 322, block ring 61 is set on the outside of lifting telescopic link 5, block ring 61 surface is provided with supplement pipeline 62, for supplementing insulating agent from outside, supplement assembly 6 passes through the setting of block ring 61, so that the free end of lifting telescopic link 5 does not damage the original sealing effect in movement, by the block sealing of block ring 61 on the free end outer surface of lifting telescopic link 5, lifting telescopic link 5 does not damage the vacuum effect in the inside of impregnating varnish jar 3 when lifting, by being provided with supplement pipeline 62 and block ring 61 communication, so that supplement pipeline 62 can supplement insulating agent into impregnating varnish jar 3 in time.

[0029] Supply pipeline assembly 7 has four groups, respectively set in the inside of four side walls of vacuum chamber 322, for penetrating the upper and lower ends of impregnating varnish jar 3, transport insulating agent in the inside of vacuum chamber 322, supply pipeline assembly 7 includes pipeline and one-way valve, supply pipeline assembly 7 only allows insulating agent to flow from bottom to top, supply pipeline assembly 7 can transmit the insulating agent extruded below placement workbench 4 to the above of placement workbench 4 when placement workbench 4 moves downward, so that insulating agent soaks transformer placed on the surface of placement workbench 4.

[0030] The return pipeline assembly 8 is provided with four groups, which are arranged in the paint dipping tank 3, and is composed of a pipeline, a one-way valve and a control valve, and is used for transporting the insulating agent inside the vacuum chamber 322. The return pipeline assembly 8 only allows the insulating agent to flow from top to bottom. When the vacuum chamber 322 is lifted on the placing workbench 4, the insulating agent accumulated on the placing workbench 4 can be lowered to the lower side of the placing workbench 4 through the return pipeline assembly 8, so that the surface of the placing workbench 4 is clean after being lifted, and the transformer is convenient to place and observe.

[0031] The placing workbench 4 is provided with a winding shaft 9 inside, and the shape of the placing workbench 4 is square. The placing workbench 4 is slidably connected with the side wall of the vacuum chamber 322. The upper surface of the placing workbench 4 is provided with a placing groove 41, which is arranged in a square shape on the upper surface of the placing workbench 4, and is used for placing the transformer. The depth of the placing groove 41 near the center of the placing workbench 4 is lower than that of the edge. The placing workbench 4 is provided with a cavity inside. The placing workbench 4 is provided with the placing groove 41 on the surface, so that the bottom of the transformer placed on the surface can also contact the insulating agent. The insulating agent on the surface of the placing workbench 4 can be drained to the edge through the placing groove 41, so that the insulating agent can enter the return pipeline assembly 8. The edge of the placing workbench 4 is slidably connected with the side wall of the vacuum chamber 322, so that air cannot pass through the gap. The vacuum chamber 322 can always maintain a vacuum state when the placing workbench 4 is lifted, so that the time for vacuumizing can be greatly reduced when the transformer is dipped in paint.

[0032] The surface of the winding shaft 9 is provided with a stretching belt 10, and the upper end of the stretching belt 10 is connected with a sealing mechanism 11. The sealing mechanism 11 is connected with the paint dipping tank 3. The sealing mechanism 11 comprises a sealing top layer 111 made of rubber and capable of stretching. The lower end of the sealing top layer 111 is provided with a sealing sinking ring 112, which is in sliding contact with the inner wall of the upper end of the outer side wall 31, and is used for blocking the inlet of the upper end of the return pipeline assembly 8. The outer side of the upper end of the sealing sinking ring 112 is provided with a reset elastic cord 113, one end of which is connected with the outer side wall 31 and is used for pulling the sealing mechanism 11 to reset. The sealing mechanism 11 can float up and down through the sealing top layer 111 and the reset elastic cord 113, and can timely block the return pipeline assembly 8 through the descent of the sealing sinking ring 112, so as to prevent the excess gas from entering the inside of the vacuum chamber 322.

[0033] The surface of the erecting table 2 is provided with a sealing cover 12 for sealing the top of the paint dipping cylinder 3, the sealing cover 12 comprises a lifting telescopic rod 121, the upper end of the lifting telescopic rod 121 is fixedly connected with a lifting end cover 122, the lower end of the lifting end cover 122 is provided with a sealing ring 123, the sealing ring 123 cooperates with a cooperating sealing gasket 311 to realize sealing, the upper end of the lifting end cover 122 is provided with a vacuum extraction pipeline 124, the sealing cover 12 is connected with external vacuum extraction devices through the vacuum extraction pipeline 124 arranged at the upper end, so that the internal excess gas can be quickly discharged after the sealing cover 12 is sealingly connected with the paint dipping cylinder 3.

[0034] By arranging the placing workbench 4 to move up and down inside the paint dipping cylinder 3, the lower part of the placing workbench 4 always maintains a vacuum state during the pulling process in the paint dipping cylinder 3, thereby reducing the air entering the paint dipping cylinder 3, so that only a small amount of air exists inside when the sealing cover 12 is connected with the paint dipping cylinder 3, the vacuum extraction time during the paint dipping is greatly shortened, and the effect of reducing the paint dipping vacuum extraction time is achieved.

[0035] The upper surface of the cooperating sealing gasket 311 is arranged in a sawtooth shape, the lower surface of the sealing ring 123 is provided with sawteeth corresponding to the cooperating sealing gasket 311, the cooperating sealing gasket 311 and the sealing ring 123 are both made of rubber material, the cooperating sealing gasket 311 is connected with the sealing ring 123 through engagement, so that the connection between the two is more compact, the air tightness of the joint is stronger, and the air entering from the joint to destroy the vacuum environment of the paint dipping is prevented.

[0036] In use, first, the transformer to be immersed in paint is placed on the surface of the placement workbench 4, when the paint needs to be immersed, the lifting end cover 122 is driven to descend by the lifting telescopic rod 121, the sealing ring 123 is close to the sealing gasket 311 to occlude, the upper end surface of the immersion cylinder 3 is sealed, the placement workbench 4 is driven to descend by starting the lifting telescopic rod 5, the placement workbench 4 is descended to pull the sealing mechanism 11 inside the immersion cylinder 3 to descend, the sealing sinking ring 112 is descended into the sealing groove 321, the inlet of the return pipeline assembly 8 is prevented from being blocked and sealed, when the placement workbench 4 continues to descend, the winding shaft 9 is rotated by the motor, the stretching belt 10 is released following the descending degree, when the placement workbench 4 is descended, the space at the upper end of the vacuum chamber 322 forms negative pressure, the extraction time of the vacuum extraction device to the vacuum extraction pipeline 124 is reduced, the space at the lower end of the vacuum chamber 322 is extruded, the insulating agent stored below the vacuum chamber 322 is extruded to move from below the placement workbench 4 to above the placement workbench 4 along the supply pipeline assembly 7, the transformer placed on the surface of the lifting telescopic rod 5 is immersed in the insulating agent, the hydraulic oil inside the vacuum chamber 322 is supplemented by the supplement assembly 6, the transformer is immersed in the insulating agent, after the immersion in paint is completed, the placement workbench 4 is driven to ascend by starting the lifting telescopic rod 5, after the placement workbench 4 ascends, the tension of the stretching belt 10 to the sealing mechanism 11 is cancelled, the sealing sinking ring 112 is driven to ascend by the reset elastic rope 113, the inlet of the return pipeline assembly 8 is opened, after the placement workbench 4 ascends to below the inlet of the return pipeline assembly 8, the control valve of the return pipeline assembly 8 is opened, the insulating agent enters the pipeline of the return pipeline assembly 8, the insulating agent flows back to below the placement workbench 4, the placement workbench 4 is driven to ascend again, the placement workbench 4 ascends to adhere to the inner wall of the sealing sinking ring 112, a vacuum sealed space is formed inside the vacuum chamber 322, the sinking immersion in paint can still quickly extract to achieve the vacuum effect, the sealing cover 12 is opened by starting the lifting telescopic rod 121 to drive the lifting end cover 122 to ascend, at this time, the placement workbench 4 carrying the transformer on the surface ascends to the top end of the immersion cylinder 3 and adheres to the sealing sinking ring 112, the transformer after immersion in paint is more convenient to take off from the placement workbench 4, so as to complete the immersion in paint process flow of the transformer.

[0037] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In this specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the specification.

[0038] In addition, the technical solutions among various embodiments can be combined with each other, but it must be based on that a person skilled in the art can realize, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0039] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for impregnating a transformer with varnish for transformer production, comprising a housing (1), characterized in that: The shell (1) is provided with a mounting table (2) outside, and the shell (1) is provided with a paint dipping cylinder (3) inside, the paint dipping cylinder (3) is provided with a placing workbench (4) inside, the placing workbench (4) is provided with a lifting telescopic rod (5) at the lower end, the lifting telescopic rod (5) penetrates the paint dipping cylinder (3), the paint dipping cylinder (3) is provided with a supplement assembly (6) at the lower end, the paint dipping cylinder (3) is provided with a supply pipeline assembly (7) inside, the paint dipping cylinder (3) is provided with a return pipeline assembly (8) inside, the paint dipping cylinder (3) comprises an outer side wall (31) and an inner side wall (32), the outer side wall (31) is provided with a matching sealing gasket (311) at the upper end, the inner side wall (32) is arranged inside the outer side wall (31), the return pipeline assembly (8) is arranged at the connecting position of the inner side wall (32) and the outer side wall (31), the supply pipeline assembly (7) is arranged inside the inner side wall (32), the inner side wall (32) is provided with a sealing groove (321) at the upper end, the inner side of the outer side wall (31) is a vacuum chamber (322), the outer side of the inner side wall (32) is a cylinder, the inner side is provided with a square cylinder-shaped vacuum chamber (322), the supply pipeline assembly (7) has four groups, which are arranged inside the four side walls of the vacuum chamber (322), for penetrating the upper and lower ends of the paint dipping cylinder (3), transporting the insulating agent inside the vacuum chamber (322), the supply pipeline assembly (7) comprises a pipeline and a one-way valve, the supply pipeline assembly (7) only allows the insulating agent to flow from bottom to top, the return pipeline assembly (8) has four groups, which are arranged inside the paint dipping cylinder (3), the return pipeline assembly (8) comprises a pipeline, a one-way valve and a control valve, for transporting the insulating agent inside the vacuum chamber (322), the return pipeline assembly (8) only allows the insulating agent to flow from top to bottom; The placing workbench (4) is provided with a winding shaft (9) inside, the winding shaft (9) is provided with a stretching belt (10) on the surface, the stretching belt (10) is connected with a sealing mechanism (11) at the upper end, and the sealing mechanism (11) is connected with the paint dipping cylinder (3). The surface of the mounting table (2) is provided with a sealing cover (12) for sealing the top of the paint dipping cylinder (3).

2. The impregnation device for transformer production according to claim 1, characterized in that: The placing workbench (4) is in the shape of a square, the placing workbench (4) is slidably connected with the side wall of the vacuum chamber (322), the upper surface of the placing workbench (4) is provided with a placing groove (41), the placing groove (41) sets the upper surface of the placing workbench (4) to be a square-shaped protrusion, for placing the transformer, the depth of the placing groove (41) when being opened is lower near the center position of the placing workbench (4) than the edge position, and the placing workbench (4) is provided with a cavity inside.

3. The impregnation device for transformer production according to claim 1, characterized in that: The supplement assembly (6) comprises a plugging ring (61), the plugging ring (61) is communicated with the bottom of the vacuum chamber (322), the plugging ring (61) is arranged outside the lifting telescopic rod (5), the plugging ring (61) is provided with a supplement pipeline (62) on the surface, for supplementing the insulating agent from the outside.

4. The impregnation device for transformer production according to claim 1, characterized in that: The mounting table (2) comprises a climbing ladder arranged outside the shell (1), and the shell (1) is provided with an operation platform at the upper end outside.

5. The impregnation device for transformer production according to claim 1, characterized in that: The sealing cover (12) comprises a lifting telescopic rod (121), the upper end of the lifting telescopic rod (121) is fixedly connected with a lifting end cover (122), the lower end of the lifting end cover (122) is provided with a sealing ring (123), the sealing ring (123) is matched with a matched sealing gasket (311) to realize sealing, and the upper end of the lifting end cover (122) is provided with a vacuum pipeline (124).

6. The impregnation device for transformer production according to claim 5, characterized in that: The upper surface of the matched sealing gasket (311) is provided in a zigzag shape, the lower surface of the sealing ring (123) is provided with zigzags corresponding to the matched sealing gasket (311), and the matched sealing gasket (311) and the sealing ring (123) are both made of rubber.

7. The impregnation device for transformer production according to claim 1, characterized in that: The sealing mechanism (11) comprises a sealing top layer (111), the sealing top layer (111) is made of rubber and can be stretched, the lower end of the sealing top layer (111) is provided with a sealing sinking ring (112), the sealing sinking ring (112) is in sliding contact with the inner wall of the upper end of the outer side wall (31), is used for blocking the inlet at the upper end of the return pipeline assembly (8), the outer side of the upper end of the sealing sinking ring (112) is provided with a reset elastic cord (113), one end of the reset elastic cord (113) away from the sealing sinking ring (112) is connected with the outer side wall (31), and the reset elastic cord (113) is used for pulling the reset of the sealing mechanism (11).

Citation Information

Patent Citations

  • A vacuum impregnation apparatus and impregnation method for transformer production

    CN110252580B

  • A liquid immersion processing device for transformer production

    CN118213187B