Adding device for powder coating post-mixing additive
By designing a powder coating post-mixing additive addition device, the problem of uneven additive mixing is solved by using a support cylinder for screening and a spiral blade for mixing, thus improving the mixing efficiency.
Patent Information
- Application Number
- CN202511613573.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2025-12-12
AI Technical Summary
In existing technologies, various additives are directly deposited on the surface of raw materials during powder coating production, resulting in uneven mixing and reduced mixing efficiency.
A device for adding post-mixing additives to powder coatings was designed, including a crushing box and a mixing box. The device uses a support cylinder for sieving and crushing, and uses spiral blades to mix the additives, ensuring that the additives are evenly distributed in the mixing box.
This method enables the premixing of additives and raw materials, improving mixing efficiency, preventing additive accumulation, and enhancing the mixing effect.
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Figure CN121103218A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of powder coating preparation technology, specifically to a device for adding post-mixing additives to powder coatings. Background Technology
[0002] Additives are an indispensable component in powder coating formulations. Most of these additives are added together with other raw materials during the pre-mixing stage of powder coating production. However, a few additives, such as loosening agents and lubricants, are added after the powder coating is produced, using a mixing method.
[0003] Currently, the common method for adding additives is manual, where multiple additives are typically piled directly on the surface of the raw materials. This results in uneven mixing of the additives and raw materials, requiring more time for subsequent mixing and reducing mixing effectiveness and efficiency. To address this, we propose a device for adding additives in the post-mixing process of powder coatings. Summary of the Invention
[0004] To address the shortcomings of existing methods where multiple additives are typically piled directly on the surface of raw materials, resulting in uneven mixing of the additives and raw materials, this invention provides an additive device for post-mixing additives in powder coatings. This device can mix multiple additives, achieving a premix of multiple additives, thereby improving the mixing efficiency of multiple additives and raw materials and solving the problems mentioned in the background art.
[0005] The technical solution of the present invention is implemented as follows: an additive device for powder coating post-mixing includes a crushing box, a mixing box arranged directly below the crushing box, a connecting box connecting the crushing box and the mixing box, a feeding hopper connected to the top of the crushing box, and a discharge pipe connected to the bottom of the mixing box; a second rotating shaft symmetrically arranged and rotatably connected to the crushing box, and a support cylinder rotatably connected to the second rotating shaft, and multiple through holes opened on the outer wall of the support cylinder; one end of the second rotating shaft extends to the outside of the crushing box and is connected to a first driving mechanism; a first rotating shaft symmetrically arranged and rotatably connected to the mixing box, each first rotating shaft symmetrically connected with a spiral blade, one end of the first rotating shaft extending to the outside of the crushing box and connected to the second driving mechanism.
[0006] Optionally, multiple inclined plates are symmetrically arranged on the inner top surface of the crushing box and connected thereto. The ends of the inclined plates are horizontally connected to extension plates, and multiple protrusions are fastened to the bottom of the extension plates. The protrusions abut against the outer wall of the support cylinder.
[0007] Optionally, connecting seats are symmetrically connected to the inner top surface of the crushing box. The upper end of the inclined plate is rotatably connected to the connecting seats through a rotating shaft, and a torsion spring is connected to the rotating shaft. One end of the torsion spring is connected to the inner top surface of the crushing box, and the other end of the torsion spring is connected to the inclined plate.
[0008] Optionally, the bottom of the ramp has an opening, and the other end of the torsion spring is connected inside the opening.
[0009] Optionally, the top of the crushing chamber has an installation port, which is sealed by a sealing plate. A top cover is then fastened to the top of the sealing plate, and the top cover is fastened to the top of the crushing chamber by locking bolts. The connecting seat and the sealing plate are then fastened, and one end of the torsion spring is connected to the sealing plate.
[0010] Optionally, the first drive mechanism includes a second motor and two third rotating shafts connected to the side wall of the crushing chamber. The two third rotating shafts and the two second rotating shafts are coaxially connected to second pulleys, and adjacent second pulleys are connected by a second belt. The two third rotating shafts are also coaxially connected to second gears, which mesh with each other and fix the second motor and one of the third rotating shafts.
[0011] Optionally, the second drive mechanism includes a first motor and two fourth shafts connected to the side wall of the mixing tank. Each of the two fourth shafts and the two first shafts is coaxially connected to a first pulley, and adjacent first pulleys are connected by a first belt. The two fourth shafts are also coaxially connected to a first gear, which meshes with each other and fixes the first motor and one of the fourth shafts.
[0012] Optionally, support legs are symmetrically connected to the bottom of the mixing tank along the discharge pipe.
[0013] Optionally, the bottom of the discharge pipe is fitted with a support skirt.
[0014] Optionally, a coaxial end plate is symmetrically connected to the second rotating shaft, and the support cylinder is coaxially connected between the two end plates.
[0015] Compared with the prior art, the present invention controls the support cylinder to rotate in opposite directions, so that the through holes on the support cylinder can screen large particles of additives and crush them under the crushing action of the rotating support cylinder. At the same time, the dispersion effect of multiple through holes can ensure that the additives are evenly discharged into the mixing tank. Furthermore, since each first rotating shaft is symmetrically equipped with spiral blades, multiple additives can be mixed under the drive of the spiral blades, realizing the premixing of multiple additives and effectively improving the mixing efficiency of multiple additives and raw materials. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of the present invention.
[0018] Figure 2 This is a schematic diagram of the bottom structure of the present invention.
[0019] Figure 3 This is a schematic diagram of the internal structure of the present invention.
[0020] Figure 4 This is a cross-sectional view of the present invention.
[0021] Figure 5 This is a connection diagram of the inclined plate and the sealing plate of the present invention.
[0022] In the diagram: 1. Crushing box; 2. Mounting port; 3. Mixing box; 4. Support leg; 5. Support skirt; 6. Discharge pipe; 7. Connecting box; 8. First belt; 9. First pulley; 10. First shaft; 11. First motor; 12. First gear; 13. Second motor; 14. Second gear; 15. Second pulley; 16. Second shaft; 17. Second belt; 18. Top cover; 19. Feed hopper; 20. Spiral blade; 21. Inclined plate; 22. Protrusion; 23. Extension plate; 24. End plate; 25. Opening; 26. Torsion spring; 27. Sealing plate; 28. Connecting seat; 29. Shaft; 30. Locking bolt; 31. Support cylinder; 32. Through hole; 33. Third shaft; 34. Fourth shaft. Detailed Implementation
[0023] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0024] Reference Figures 1 to 5 The present invention provides a technical solution: an additive device for powder coating post-mixing, including a crushing box 1, a mixing box 3 arranged directly below the crushing box 1, a connecting box 7 connecting the crushing box 1 and the mixing box 3, a feeding hopper 19 connected to the top of the crushing box 1, and a discharge pipe 6 connected to the bottom of the mixing box 3. In actual use, the device is connected to the mixing mechanism. At the same time, in order to improve the stability of the connection, a supporting skirt 5 is tightly attached to the bottom of the discharge pipe 6, and supporting legs 4 are symmetrically connected to the bottom of the mixing box 3 along the discharge pipe 6.
[0025] like Figure 1 , 3As shown in Figure 4, a second rotating shaft 16 is symmetrically arranged inside the crushing box 1 and rotatably connected to it. A support cylinder 31 is rotatably connected to the second rotating shaft 16. An end plate 24 coaxially connected to the second rotating shaft 16 is symmetrically connected to it. The support cylinder 31 is coaxially connected between the two end plates 24. Multiple through holes 32 are opened on the outer wall of the support cylinder 31. A connecting seat 28 is symmetrically connected to the inner top surface of the crushing box 1. Multiple inclined plates 21 are equidistantly arranged at the bottom of the connecting seat 28. The upper end of the inclined plate 21 is connected to the rotating shaft. 29 is rotatably connected to the connecting seat 28, and a torsion spring 26 is connected to the rotating shaft 29. One end of the torsion spring 26 is connected to the inner top surface of the crushing box 1, and the other end of the torsion spring 26 is connected to the inclined plate 21. To improve the stability of the connection of the torsion spring 26, an opening 25 is provided at the bottom of the inclined plate 21. The other end of the torsion spring 26 is connected to the opening 25. The end of the inclined plate 21 is horizontally connected to the extension plate 23, and multiple protrusions 22 are fastened at the bottom of the extension plate 23. The protrusions 22 abut against the outer wall of the support cylinder 31.
[0026] like Figure 3 , 4 As shown in Figure 5, the support cylinder 31 rotates in opposite directions, allowing the additives falling from the feed hopper 19 to scatter on the top of the support cylinder 31. Large particles of additives can be screened through the through holes 32 on the support cylinder 31 and crushed under the crushing action of the rotating support cylinder 31. At the same time, the dispersion effect of multiple through holes 32 ensures that the additives are evenly discharged into the mixing tank 3. Furthermore, since the extension plate 23 at the bottom of the inclined plate 21 abuts against the outer wall of the support cylinder 31, and the diameter of the protrusion 22 at the bottom of the extension plate 23 is smaller than the diameter of the through hole 32, when the support cylinder 31 rotates, the protrusion 22 repeatedly passes through the through hole 32, which can generate vibration on the support cylinder 31. This not only avoids clogging of the through hole 32 but also speeds up the feeding of the additives.
[0027] like Figure 1 , 3 As shown, to achieve the opposite rotation of the support cylinder 31, one end of the second rotating shaft 16 extends to the outside of the crushing box 1 and is connected to the first drive mechanism; wherein, the first drive mechanism includes a second motor 13, and two third rotating shafts 33 are connected to the side wall of the crushing box 1. The two third rotating shafts 33 and the two second rotating shafts 16 are coaxially connected to second pulleys 15, and adjacent second pulleys 15 are connected to each other by a second belt 17; the two third rotating shafts 33 are also coaxially connected to second gears 14, the two second gears 14 are meshed with each other, and the second motor 13 and one of the third rotating shafts 33 are fixedly connected.
[0028] Meanwhile, to facilitate users in inspecting and maintaining the device, such as Figure 1 , 3As shown, an installation port 2 is provided on the top of the crushing box 1. The installation port 2 is sealed by a sealing plate 27, and a top cover 18 is fastened to the top of the sealing plate 27. The top cover 18 is fastened to the top of the crushing box 1 by locking bolts 30. The connecting seat 28 and the sealing plate 27 are fastened, and one end of the torsion spring 26 is connected to the sealing plate 27.
[0029] In summary, when using the powder coating post-mixing additive, if... Figure 1 , 3 As shown, in order to achieve premixing of multiple additives before they come into contact with the raw materials, a first rotating shaft 10 is symmetrically arranged inside the mixing tank 3 and rotatably connected thereto. Each first rotating shaft 10 is symmetrically connected with a spiral blade 20. Multiple additives falling through the connecting box 7 into the mixing tank 3, since the spiral blades 20 are symmetrically arranged on each first rotating shaft 10, can drive the multiple additives to mix and transport the mixed additives to the discharge pipe 6 for rapid discharge. This allows the multiple additives to be premixed before they come into contact with the raw materials, thereby avoiding the accumulation of multiple additives on the top of the raw materials and effectively improving the mixing efficiency of additives and raw materials.
[0030] Meanwhile, one end of the first rotating shaft 10 is extended to the outside of the crushing box 1 and connected to the second drive mechanism. The second drive mechanism includes a first motor 11 and two fourth rotating shafts 34 are connected to the side wall of the mixing box 3. The two fourth rotating shafts 34 and the two first rotating shafts 10 are coaxially connected to a first pulley 9, and adjacent first pulleys 9 are connected by a first belt 8. The two fourth rotating shafts 34 are also coaxially connected to a first gear 12, and the two first gears 12 are meshed together. The first motor 11 and one of the fourth rotating shafts 34 are fixedly connected.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for adding post-mixing additives to powder coatings, comprising a crushing chamber (1), characterized in that, A mixing box (3) is set directly below the crushing box (1). A connecting box (7) is set between the crushing box (1) and the mixing box (3). A feeding hopper (19) is set at the top of the crushing box (1), and a discharge pipe (6) is set at the bottom of the mixing box (3). The crushing box (1) is symmetrically provided with a second rotating shaft (16) rotatably connected to it, and a support cylinder (31) is rotatably connected to the second rotating shaft (16). Multiple through holes (32) are opened on the outer wall of the support cylinder (31). One end of the second rotating shaft (16) extends to the outside of the crushing box (1) and is connected to the first drive mechanism. The mixing tank (3) is symmetrically provided with a first rotating shaft (10) that is rotatably connected to it. Each first rotating shaft (10) is symmetrically connected with a spiral blade (20). One end of the first rotating shaft (10) extends to the outside of the crushing box (1) and is connected to the second drive mechanism.
2. The device for adding powder coating post-mixing additives as described in claim 1, characterized in that, Multiple inclined plates (21) are symmetrically arranged on the inner top surface of the crushing box (1) and connected thereto. The end of the inclined plate (21) is horizontally connected to the extension plate (23), and multiple protrusions (22) are fastened to the bottom of the extension plate (23). The protrusions (22) and the outer wall of the support cylinder (31) abut against each other.
3. The device for adding powder coating post-mixing additives as described in claim 2, characterized in that, A connecting seat (28) is symmetrically connected to the inner top surface of the crushing box (1). The upper end of the inclined plate (21) is rotatably connected to the connecting seat (28) through the rotating shaft (29), and a torsion spring (26) is connected to the rotating shaft (29). One end of the torsion spring (26) is connected to the inner top surface of the crushing box (1), and the other end of the torsion spring (26) is connected to the inclined plate (21).
4. The device for adding powder coating post-mixing additives as described in claim 3, characterized in that, An opening (25) is provided at the bottom of the inclined plate (21), and the other end of the torsion spring (26) is connected inside the opening (25).
5. The device for adding powder coating post-mixing additives as described in claim 3, characterized in that, The top of the crushing box (1) is provided with an installation port (2), which is sealed by a sealing plate (27). The top cover (18) is fastened to the top of the sealing plate (27), and the top cover (18) is fastened to the top of the crushing box (1) by locking bolts (30). The connecting seat (28) and the sealing plate (27) are fastened, and one end of the torsion spring (26) is connected to the sealing plate (27).
6. The apparatus for adding powder coating post-mixing additives as described in any one of claims 1-5, characterized in that, The first drive mechanism includes a second motor (13) and two third rotating shafts (33) connected to the side wall of the crushing box (1). The two third rotating shafts (33) and the two second rotating shafts (16) are all coaxially connected to second pulleys (15), and adjacent second pulleys (15) are connected by a second belt (17). Two third shafts (33) are also coaxially connected to second gears (14), which mesh with each other and fix the second motor (13) and one of the third shafts (33).
7. The apparatus for adding powder coating post-mixing additives as described in any one of claims 1-5, characterized in that, The second drive mechanism includes a first motor (11) and two fourth rotating shafts (34) connected to the side wall of the mixing tank (3). The two fourth rotating shafts (34) and the two first rotating shafts (10) are all coaxially connected to first pulleys (9), and adjacent first pulleys (9) are connected by a first belt (8). Two fourth shafts (34) are also coaxially connected to first gears (12), which mesh with each other and fix the first motor (11) and one of the fourth shafts (34).
8. The device for adding powder coating post-mixing additives as described in claim 7, characterized in that, The bottom of the mixing tank (3) is symmetrically connected with support legs (4) along the discharge pipe (6).
9. The device for adding powder coating post-mixing additives as described in claim 8, characterized in that, The bottom of the discharge pipe (6) is tightly fitted with a supporting skirt (5).
10. The apparatus for adding powder coating post-mixing additives as described in any one of claims 1-5, characterized in that, The second rotating shaft (16) is symmetrically connected to an end plate (24) that is coaxial with it, and the support cylinder (31) is coaxially connected between the two end plates (24).