Spraying equipment for high-performance precise pipeline production

By designing high-performance precision pipeline production equipment with rotating, lifting, and stirring components, the problem of pressure regulation within storage tanks was solved, achieving uniform delivery of sprayed materials and uniform coating, thus meeting the protection requirements of high-performance precision pipelines.

CN121103559APending Publication Date: 2025-12-12ZHANGJIAGANG SHARON PRECISION PIPE CO LTD
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Patent Information

Application Number
CN202511352738.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

In existing high-performance precision pipeline production equipment, the pressure inside the storage tank cannot be regulated, resulting in unstable delivery of the coating material, leading to localized thinning or material breakage in the coating, affecting the uniformity and consistency of the coating, and making it difficult to meet the stringent requirements of high-performance precision pipelines for coating quality.

Method used

A spraying device comprising a rotating component, a lifting component, and a mixing component was designed. The electric arc nozzle is rotated by a hydraulic rod, the piston is raised and lowered to adjust the pressure inside the storage tank, the exhaust component discharges gas, and the stirring blades rotate to mix the powder, ensuring uniform delivery and mixing of the spraying material.

Benefits of technology

It achieves uniform and stable delivery of sprayed materials, improves the uniformity and consistency of the coating, ensures the protective performance of high-performance precision pipelines, and extends service life and operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of electric arc spraying, and discloses high-performance precise pipeline production spraying equipment which comprises a shell, an electric arc spraying pipe is rotatably connected to the top of one side of the shell, a storage tank is fixedly connected to the interior of the shell, and a rotating assembly and a lifting assembly are arranged on the top side of the interior of the shell; a stirring assembly is arranged in the storage tank, an exhaust assembly is arranged on one side of the storage tank, the lifting assembly comprises a lifting block and a piston, the outer wall of the lifting block is slidably connected to the interior of the shell, and the outer wall of the piston is slidably connected to the interior of the storage tank. The moving plate is driven by the hydraulic rod, then the electric arc spraying pipe is driven to rotate to complete rotary coating, uniform spraying is guaranteed, the piston is driven to ascend and descend through movement, the interior of the storage tank is pressurized, powder is evenly and stably sprayed out under the air pressure effect, the pressure intensity in the storage tank can be prevented from being too high through the exhaust assembly, and safe operation of spraying equipment is protected.
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Description

Technical Field

[0001] This invention relates to the field of arc spraying technology, specifically to a high-performance precision pipe manufacturing spraying equipment. Background Technology

[0002] High-performance precision pipelines refer to pipelines with high standards in terms of material, dimensional accuracy, and surface performance. They are widely used in aerospace, high-end equipment manufacturing, and energy and chemical industries. These pipelines need to withstand complex working conditions such as high temperature, high pressure, and strong corrosion. Therefore, the protection performance of their inner and outer walls is extremely high. By forming a uniform and dense coating on the pipeline surface through spraying technology, the wear resistance, corrosion resistance, and high temperature resistance of the pipeline can be significantly improved, thereby extending its service life and ensuring operational safety. Therefore, special spraying equipment is an indispensable key equipment in the production process of high-performance precision pipelines. Patent CN202110666767.8 discloses an arc spraying device for the inner wall of a pipe, including an air compressor, a spraying power source, a spraying wire roll, a fixed base, a spray gun rod, and an arc spray gun connected to one end of the spray gun rod. A drive assembly is provided on one side of the fixed base. A tungsten electrode is rotatably mounted on the arc spray gun, and a wire guide assembly is provided on the tungsten electrode. The drive assembly drives the tungsten electrode to rotate inside the arc spray gun. During the rotation of the tungsten electrode, the wire guide assembly guides the spraying wire to the upper end of the tungsten electrode for heat melting. A pipe clamping assembly is provided on one side of the spray gun rod. The pipe clamping assembly is used to fix and clamp one end of the pipe and synchronously drives the clamped pipe to rotate under the action of the drive assembly. A translation support assembly is also provided below the spray gun rod. The translation support assembly provides auxiliary support for the rotating pipe and drives the pipe to translate along the direction of the spray gun rod. The wire guide assembly can guide the spraying wire when the tungsten electrode rotates, ensuring that the spraying wire can be accurately connected and heat-melted with the upper end of the tungsten electrode. The above-mentioned wire arc has low adaptability and is limited to materials that can be drawn into continuous metal wires (such as zinc, aluminum, and steel). Brittle materials (such as ceramics and high-hardness alloys) or complex multi-element alloys (such as nickel-based high-temperature alloys and metal-ceramic composites) are difficult to draw into wires and therefore cannot be used. Existing methods for using powder raw materials for arc spraying have unregulated internal pressure in the storage tank, leading to unstable material delivery, resulting in localized thinning or material breakage in the coating. This affects the uniformity and consistency of the coating, making it difficult to meet the stringent quality requirements of high-performance precision pipelines. Summary of the Invention

[0003] The purpose of this invention is to provide a high-performance precision pipe manufacturing spraying equipment to solve the following technical problems: the pressure inside the storage tank cannot be adjusted, which leads to unstable delivery of the spraying material, resulting in local thinning or material breakage of the coating, affecting the uniformity and consistency of the coating, and making it difficult to meet the stringent requirements of high-performance precision pipes for coating quality.

[0004] The objective of this invention can be achieved through the following technical solution: a high-performance precision pipe production spraying equipment, including a shell, an arc spray pipe rotatably connected to the top of one side of the shell, a storage tank fixedly connected inside the shell, a rotating component and a lifting component arranged on the top side inside the shell, a stirring component arranged inside the storage tank, and an exhaust component arranged on one side of the storage tank. The lifting assembly includes a lifting block and a piston. The outer wall of the lifting block is slidably connected to the inside of the outer shell, and the outer wall of the piston is slidably connected to the inside of the storage tank. The stirring assembly includes two rotating shafts, and the outer wall of the rotating shafts is fixedly connected with a plurality of evenly distributed stirring blades. The rotating component can drive the arc nozzle to rotate; The lifting assembly can drive the piston to rise and fall. When the arc nozzle rotates, it drives the lifting block to rise and fall, thereby causing the piston to rise and fall. The stirring assembly can drive the stirring blades to rotate. When the piston rises and falls, it drives the rotating shaft to rotate, which in turn drives the stirring blades to rotate. The exhaust assembly is capable of venting the gas inside the storage tank.

[0005] As a preferred embodiment of the present invention: the rotating assembly includes a hydraulic rod, the hydraulic rod is fixedly installed inside the housing, the telescopic end of the hydraulic rod is fixedly connected to a movable plate, a rotating shaft is rotatably connected to the top side inside the housing, a gear is fixedly connected to one end of the rotating shaft, the top of the movable plate is provided with teeth, and the gear meshes with the teeth of the movable plate; A conical wheel is fixedly connected to the outer wall of the rotating shaft, a conical wheel is rotatably connected to the inside of the outer shell, a conical wheel is rotatably connected to the outer wall of the rotating shaft, the conical wheel is meshed with the conical wheel, the conical wheel is meshed with the conical wheel, a fixing block is fixedly connected to one side of the conical wheel, and a fixing block is fixedly connected to the outer wall of the rotating shaft. The second fixed block is rotatably connected to the inside of the second fixed block, the first fixed block is rotatably connected to the inside of the first fixed block, and a pulley is rotatably connected to the outer wall of the first rotating shaft. The pulley has a ratchet groove inside. One side of the second fixed block and the first fixed block both abut against the ratchet groove inside the pulley. A belt is installed on the outer wall of the pulley, and the side of the belt away from the pulley is installed on one side of the arc nozzle. The lifting assembly includes a hinge, one side of which is disposed on one side of the movable plate, and the top of which is disposed at the bottom of one side of the lifting block. A lifting rod is fixedly connected to the bottom of the lifting block, and the bottom end of the lifting rod is fixedly connected to the top of the piston. The stirring assembly includes a fixed plate, the outer wall of which is fixedly connected to the inside of the storage tank. A second rotating shaft is rotatably connected to the bottom of the fixed plate. Rotating blades are fixedly connected to the outer wall of the second rotating shaft. A rotating plate is fixedly connected to the bottom end of the second rotating shaft. The outer walls of two third rotating shafts are respectively rotatably connected to the left and right sides inside the rotating plate.

[0006] As a preferred embodiment of the present invention: the exhaust assembly includes an exhaust pipe, the exhaust pipe is fixedly connected to the inside of the outer shell, one end of the exhaust pipe is fixedly connected to the inside of the storage tank, a stop block is slidably connected to the inside of the exhaust pipe, a connecting rod is fixedly connected to the top of the stop block, a lifting plate is fixedly connected to the top of the connecting rod, and the outer wall of the lifting plate is slidably connected to the inside of the outer shell.

[0007] As a preferred embodiment of the present invention: springs three are fixedly connected to both sides of the top of the lifting plate, the top of the springs three are fixedly connected to the inside of the outer shell, and a plurality of evenly distributed slide rods two are slidably connected to the outer wall of the lifting plate, and the slide rods two are fixedly connected to the inside of the outer shell.

[0008] As a preferred embodiment of the present invention: a pump body is provided on one side of the bottom of the storage tank, the pump body is fixedly connected to the inside of the outer shell, and pump pipes are fixedly connected to both the output end and the input end of the pump body. One end of the pump pipe away from the pump body is fixedly connected to the inside of the storage tank, and the other end of the pump pipe away from the pump body is rotatably connected to one side of the electric arc nozzle. The end of the electric arc nozzle away from the outer shell has a plurality of evenly distributed nozzle holes.

[0009] As a preferred embodiment of the present invention: a feed pipe is fixedly connected to one side of the storage tank, an installation pipe is installed at the end of the feed pipe away from the storage tank, a conveying pipe is installed at the end of the installation pipe away from the feed pipe, a lifting platform is fixedly connected to the bottom of the outer shell, a base is fixedly connected to the bottom of the lifting platform, and a plurality of evenly distributed wheels are installed on the outer wall of the base.

[0010] As a preferred embodiment of the present invention: the lifting assembly further includes a filter plate, the outer wall of which is fixedly connected to the inside of the housing, and two slide rods are slidably connected to one side of the lifting block, the slide rods being fixedly connected to the inside of the housing.

[0011] As a preferred embodiment of the present invention: one bottom side of the hinge is fixedly connected to the inside of the housing, the other bottom side of the hinge is fixedly connected to one side of the moving plate, the top side of the hinge is fixedly connected to the bottom of the lifting block, and a slider is fixedly connected to the top side of the other side of the hinge, the outer wall of the slider being slidably connected to the inside of the lifting block.

[0012] As a preferred embodiment of the present invention: a gear two is fixedly connected to the top of the rotating shaft three, and a gear three is fixedly connected to the top side of the inside of the storage tank. The gear two meshes with the gear three. The outer wall of the rotating shaft two is rotatably connected to the inside of the gear three. Multiple evenly distributed ventilation openings are provided inside the storage tank and the gear three.

[0013] As a preferred embodiment of the present invention: a second spring is fixedly connected to one side of the second baffle, and the end of the second spring away from the second baffle is fixedly connected to the inside of the second fixing block; a first spring is fixedly connected to one side of the first baffle, and the end of the first spring away from the first baffle is fixedly connected to the inside of the first fixing block.

[0014] The beneficial effects of this invention are: (1) The present invention can drive the moving plate to move through the hydraulic rod, thereby driving the electric arc nozzle to rotate, thus completing the rotation coating and ensuring the uniformity of the coating. At the same time, the movement can drive the piston to rise and fall. The piston can pressurize the inside of the storage tank through the rise and fall, so that the powder can be sprayed out evenly and stably under the action of air pressure. The exhaust component can avoid the pressure inside the storage tank being too high, effectively protecting the safe operation of the spraying equipment.

[0015] (2) In this invention, the moving plate drives the gear to rotate, which in turn drives the shaft to rotate. The rotation of the shaft causes the fixed block 1 and the fixed block 2 to rotate in different directions, ensuring that one of the fixed blocks is always in the forward rotation state. Through the coordinated operation of the baffle 2, the spring 2, the baffle 1, and the spring 1, when the fixed block 1 or the fixed block 2 is in the forward rotation state, the pulley can be driven to rotate. The rotation of the pulley transmits power through the belt, ultimately driving the arc nozzle to rotate, realizing the continuous rotation of the arc nozzle, which not only improves the spraying efficiency but also ensures the uniformity and stability of the spraying.

[0016] (3) In the process of pressurizing the storage tank, the piston can drive the rotating blade to rotate. Then, the rotating plate is driven to rotate by the rotating shaft two. The rotation of the rotating plate is further driven by the cooperation of the rotating shaft three, the gear two and the gear three. This not only effectively avoids the slight agglomeration of metal powder due to static electricity or humidity during storage, ensuring that the powder particles are evenly dispersed, but also allows the components to be fully mixed, ensuring the consistency of the spraying composition, thereby significantly improving the spraying effect. Attached Figure Description

[0017] The invention will now be further described with reference to the accompanying drawings.

[0018] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the outer casing in this invention; Figure 3 This is a schematic diagram of the electric arc nozzle in this invention; Figure 4 This is a schematic diagram of the rotating component in this invention; Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle; Figure 6 This is a schematic diagram of the belt in this invention; Figure 7 This is a schematic diagram of the movable plate in this invention; Figure 8 This is a schematic diagram of the rotating shaft one and the conical wheel three in this invention; Figure 9 This is a schematic diagram of the fixing block and fixing block two in this invention; Figure 10 This is a schematic diagram of the lifting component in this invention; Figure 11 This is a schematic diagram of the lifting block in this invention; Figure 12 This is a schematic diagram of the stirring assembly in this invention; Figure 13 For the present invention Figure 12 Enlarged view of point B in the middle; Figure 14 This is a schematic diagram of gear three in this invention; Figure 15 This is a schematic diagram of the exhaust assembly in this invention.

[0019] Figure Descriptions: 1. Outer shell; 2. Rotating assembly; 4. Lifting assembly; 5. Stirring assembly; 7. Exhaust assembly; 11. Arc nozzle; 12. Nozzle; 13. Storage tank; 14. Feed pipe; 15. Mounting pipe; 16. Conveying pipe; 17. Lifting platform; 18. Base; 19. Wheel; 21. Hydraulic rod; 22. Moving plate; 23. Gear 1; 24. Rotating shaft 1; 25. Conical wheel 1; 26. Conical wheel 2; 27. Conical wheel 3; 28. Fixing block 1; 29. ​​Fixing block 2; 30. Baffle 2; 31. Spring 2; 32. Baffle 1 33. Spring 1; 34. Pulley; 35. Belt; 41. Hinge; 42. Lifting block; 43. Lifting rod; 44. Piston; 45. Filter plate; 46. Slide rod 1; 47. Slider; 51. Fixed plate; 52. Rotating shaft 2; 53. Rotating blade; 54. Rotating plate; 55. Rotating shaft 3; 56. Stirring blade; 57. Gear 2; 58. Gear 3; 59. Vent; 61. Pump body; 62. Pump pipe; 71. Exhaust pipe; 72. Stop block; 73. Connecting rod; 74. Lifting plate; 75. Spring 3; 76. Slide rod 2. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Please see Figure 1 - Figure 15 As shown, the present invention is a high-performance precision pipe production spraying equipment, including a shell 1, an arc spray pipe 11 rotatably connected to the top of one side of the shell 1, a storage tank 13 fixedly connected inside the shell 1, a rotating assembly 2 and a lifting assembly 4 arranged on the top side inside the shell 1, a stirring assembly 5 arranged inside the storage tank 13, an exhaust assembly 7 arranged on one side of the storage tank 13, the lifting assembly 4 includes a lifting block 42 and a piston 44, the outer wall of the lifting block 42 is slidably connected to the inside of the shell 1, the outer wall of the piston 44 is slidably connected to the inside of the storage tank 13, and the stirring assembly 5 includes two rotating shafts 55, the outer wall of the rotating shafts 55 is fixedly connected to a plurality of evenly distributed stirring blades 56; The rotating component 2 can drive the arc nozzle 11 to rotate, the lifting component 4 can drive the piston 44 to rise and fall. When the arc nozzle 11 rotates, it drives the lifting block 42 to rise and fall, and then the piston 44 rises and falls. The stirring component 5 can drive the stirring blade 56 to rotate. When the piston 44 rises and falls, it drives the rotating shaft 55 to rotate, and then drives the stirring blade 56 to rotate. The exhaust component 7 can exhaust the gas inside the storage tank 13. The outer shell 1 is used to fix the arc nozzle 11. The arc nozzle 11 can spray the raw material inside the storage tank 13 to complete the coating of the pipe. The storage tank 13 is used to store the spraying raw material.

[0022] Please see Figure 2 - Figure 14As shown, the rotating assembly 2 includes a hydraulic rod 21, which is fixedly installed inside the housing 1. A movable plate 22 is fixedly connected to the telescopic end of the hydraulic rod 21. A rotating shaft 24 is rotatably connected to the top side of the interior of the housing 1. A gear 23 is fixedly connected to one end of the rotating shaft 24. The top of the movable plate 22 has teeth, and the gear 23 meshes with the teeth of the movable plate 22. A conical wheel 25 is fixedly connected to the outer wall of the rotating shaft 24. A second conical wheel 26 is rotatably connected inside the housing 1. A third conical wheel 27 is rotatably connected to the outer wall of the rotating shaft 24. The first conical wheel 25 meshes with the second conical wheel 26. 26 meshes with conical wheel 37. One side of conical wheel 37 is fixedly connected to fixed block 18. The outer wall of rotating shaft 14 is fixedly connected to fixed block 29. The inside of fixed block 29 is rotatably connected to baffle 20. The inside of fixed block 18 is rotatably connected to baffle 132. The outer wall of rotating shaft 14 is rotatably connected to pulley 34. The inside of pulley 34 is provided with ratchet groove. One side of baffle 20 and baffle 132 abuts against the ratchet groove inside pulley 34. A belt 35 is installed on the outer wall of pulley 34. The side of belt 35 away from pulley 34 is installed on the side of arc nozzle 11. Hydraulic rod 21 can drive movable plate 22 to move. Movable plate 22, in turn, drives gear 1 23 to rotate. Gear 1 23, in turn, drives shaft 1 24 to rotate. Shaft 1 24, in turn, drives conical wheel 1 25 to rotate. Conical wheel 1 25, in turn, drives conical wheel 26 to rotate. Conical wheel 26, in turn, drives conical wheel 3 27 to rotate. Conical wheel 3 27, in turn, drives fixed block 1 28 to rotate. Shaft 1 24, in turn, drives fixed block 2 29 to rotate. Baffle 2 30 and baffle 1 3... 2 can drive the pulley 34 to rotate, and the pulley 34 can drive the belt 35 to rotate, and the belt 35 can drive the arc nozzle 11 to rotate. When the rotating shaft 24 rotates forward, the fixed block 29 is in the forward state and the fixed block 28 is in the reverse state. When the rotating shaft 24 rotates in reverse, the fixed block 29 is in the reverse state and the fixed block 28 is in the forward state. When the fixed blocks 28 and 29 rotate forward, they can drive the pulley 34 to rotate. When the fixed blocks 28 and 29 rotate in reverse, they cannot drive the pulley 34 to rotate. The lifting assembly 4 includes a hinge 41, one side of which is disposed on one side of the movable plate 22, and the top of which is disposed on the bottom side of the lifting block 42. A lifting rod 43 is fixedly connected to the bottom of the lifting block 42, and the bottom end of the lifting rod 43 is fixedly connected to the top of the piston 44. The hinge 41 is used to drive the lifting block 42 to move up and down. The lifting block 42 can drive the lifting rod 43 to move up and down. The lifting rod 43 can drive the piston 44 to move up and down. The piston 44 can push the outside air into the storage tank 13 to increase the pressure inside the storage tank 13, thereby ensuring that the powder raw material inside the storage tank 13 is sprayed out evenly and stably under the action of air pressure. The stirring assembly 5 includes a fixed plate 51, the outer wall of which is fixedly connected to the inside of the storage tank 13. A rotating shaft 52 is rotatably connected to the bottom of the fixed plate 51. A rotating blade 53 is fixedly connected to the outer wall of the rotating shaft 52. A rotating plate 54 is fixedly connected to the bottom end of the rotating shaft 52. The outer walls of two rotating shafts 55 are rotatably connected to the left and right sides of the inside of the rotating plate 54, respectively. The fixing plate 51 is used to fix the second rotating shaft 52, which in turn fixes the rotating blade 53 and the rotating plate 54. When the storage tank 13 is pressurized, the air flow causes the rotating blade 53 to rotate. The rotating blade 53 rotates, which in turn drives the second rotating shaft 52 to rotate. The rotating shaft 52 rotates, which in turn drives the rotating plate 54 to rotate. The rotating plate 54 rotates, which in turn drives the third rotating shaft 55 to revolve. The third rotating shaft 55 rotates, which in turn drives the stirring blade 56 to rotate. The stirring blade 56 rotates, which stirs the powder material inside the storage tank 13. This not only prevents the metal powder from slightly agglomerating due to static electricity or humidity during storage, ensuring that the powder particles are evenly dispersed, but also ensures that the components are evenly mixed, guaranteeing the consistency of the sprayed composition.

[0023] Please see Figure 2 , Figure 12 and Figure 15 As shown, the exhaust assembly 7 includes an exhaust pipe 71, which is fixedly connected to the inside of the outer shell 1. One end of the exhaust pipe 71 is fixedly connected to the inside of the storage tank 13. A stop block 72 is slidably connected inside the exhaust pipe 71. A connecting rod 73 is fixedly connected to the top of the stop block 72. A lifting plate 74 is fixedly connected to the top of the connecting rod 73. The outer wall of the lifting plate 74 is slidably connected to the inside of the outer shell 1. Springs 75 are fixedly connected to both sides of the top of the lifting plate 74. The top of the springs 75 is fixedly connected to the inside of the outer shell 1. Multiple evenly distributed sliding rods 76 are slidably connected to the outer wall of the lifting plate 74. The sliding rods 76 are fixedly connected to the inside of the outer shell 1. The exhaust pipe 71 is used to discharge the gas inside the storage tank 13 to prevent the gas pressure inside the storage tank 13 from being too high. The stop block 72 is used to seal the exhaust pipe 71. The stop block 72 is made of silicone and has strong sealing performance. The connecting rod 73 is used to connect the stop block 72 and the lifting plate 74. The lifting plate 74 is used to drive the stop block 72 to reset. The spring 75 is used to drive the lifting plate 74 to reset. The slide rod 76 is used to fix the movement path of the lifting plate 74.

[0024] Please see Figure 2 and Figure 12 As shown, a pump body 61 is provided on one side of the bottom of the storage tank 13. The pump body 61 is fixedly connected to the inside of the outer shell 1. Both the output end and the input end of the pump body 61 are fixedly connected to pump pipes 62. One end of one pump pipe 62 away from the pump body 61 is fixedly connected to the inside of the storage tank 13, and the other end of the pump pipe 62 away from the pump body 61 is rotatably connected to one side of the electric arc nozzle 11. The end of the electric arc nozzle 11 away from the outer shell 1 is provided with a plurality of evenly distributed nozzle holes 12. The pump body 61 is used to transport the powder material inside the storage tank 13 to the electric arc nozzle 11, and the pump pipe 62 is used to fix the powder material route inside the storage tank 13.

[0025] Please see Figure 1 - Figure 15 As shown, a feed pipe 14 is fixedly connected to one side of the storage tank 13. An installation pipe 15 is installed at the end of the feed pipe 14 away from the storage tank 13. A conveying pipe 16 is installed at the end of the installation pipe 15 away from the feed pipe 14. A lifting platform 17 is fixedly connected to the bottom of the outer shell 1. A base 18 is fixedly connected to the bottom of the lifting platform 17. Multiple evenly distributed wheels 19 are installed on the outer wall of the base 18. The feed pipe 14 is used to transport raw materials into the storage tank 13. The mounting pipe 15 is used to fix the conveying pipe 16 and the feed pipe 14, so that the feed pipe 14 and the conveying pipe 16 can be disassembled, thereby improving its flexibility. The lifting platform 17 is an existing liftable platform that can be lifted and lowered, thereby driving the outer shell 1 to lift and lower, so that the equipment can adapt to pipes of different diameters. The base 18 is used to fix the lifting platform 17 and provide basic support. The wheels 19 are used to drive the base 18 to move, thereby driving the equipment to move.

[0026] Please see Figure 1 , Figure 2 , and 10 and Figure 11 As shown, the lifting assembly 4 also includes a filter plate 45, the outer wall of which is fixedly connected to the inside of the housing 1. Two slide rods 46 are slidably connected to one side of the lifting block 42, and the slide rods 46 are fixedly connected to the inside of the housing 1. The bottom of one side of the hinge 41 is fixedly connected to the inside of the housing 1, the bottom of the other side of the hinge 41 is fixedly connected to one side of the moving plate 22, the top of one side of the hinge 41 is fixedly connected to the bottom of the lifting block 42, and a slider 47 is fixedly connected to the top of the other side of the hinge 41. The outer wall of the slider 47 is slidably connected to the inside of the lifting block 42. The filter plate 45 prevents external dust from entering the interior of the housing 1. The slide bar 46 is used to fix the lifting path of the lifting block 42 and the movement path of the hinge 41 inside the lifting block 42. When the moving plate 22 moves, it can drive the bottom of one side of the hinge 41 to move, thereby causing the top of that side to move, which in turn causes the width of the hinge 41 to change, thus causing its height to change. The change in the height of the hinge 41 can drive the lifting block 42 to rise and fall.

[0027] Please see Figure 12 - Figure 14 As shown, a gear 2 57 is fixedly connected to the top of the rotating shaft 3 55, and a gear 3 58 is fixedly connected to the top side of the inside of the storage tank 13. The gear 2 57 and the gear 3 58 mesh with each other. The outer wall of the rotating shaft 2 52 is rotatably connected to the inside of the gear 3 58. Multiple evenly distributed ventilation openings 59 are provided inside the storage tank 13 and the gear 3 58. The rotating shaft 55 can drive the stirring blade 56 to rotate by revolving around the sun. During the revolution, the gear 2 57 can rotate by cooperating with the gear 3 58. The rotation of the gear 2 57 can drive the rotating shaft 55 to rotate, thereby causing the stirring blade 56 to rotate during the revolution, thus improving the mixing effect. The surface of the stirring blade 56 is provided with openings to reduce resistance.

[0028] Please see Figure 9 As shown, a spring 31 is fixedly connected to one side of baffle 2 30, and the end of spring 31 away from baffle 2 30 is fixedly connected to the inside of fixing block 2 29. A spring 33 is fixedly connected to one side of baffle 1 32, and the end of spring 33 away from baffle 1 32 is fixedly connected to the inside of fixing block 28. Spring 31 can drive baffle 2 30 to reset through its elastic force, and spring 33 can drive baffle 1 32 to reset through its elastic force.

[0029] The working principle of this invention is as follows: The powder raw material is transported into the storage tank 13 through the cooperation of the conveying pipe 16, the mounting pipe 15, and the feed pipe 14. Activating the pump body 61 and pumping the powder raw material from the storage tank 13 into the arc nozzle 11 via the pump pipe 62. The arc nozzle 11 then sprays the raw material out through the nozzle 12, completing the coating process. During the coating process, the hydraulic rod 21 drives the moving plate 22 to move repeatedly. The movement of the moving plate 22 drives the gear 23 to rotate, which in turn drives the rotating shaft. The rotation of shaft 24 can drive fixed block 28 and fixed block 29 to rotate in different directions, so that one of fixed block 28 and fixed block 29 is always in the forward rotation state. Through the cooperation of baffle 20, spring 21, baffle 32 and spring 33, when fixed block 28 and fixed block 29 are rotating in the forward direction, the pulley 34 can be driven to rotate. The rotation of pulley 34 drives the arc spray pipe 11 to rotate through belt 35, thereby completing the rotation coating and ensuring the uniformity of the spray. Simultaneously, during the movement of the movable plate 22, the lifting block 42 can be raised and lowered through the hinge 41. The raising and lowering of the lifting block 42 can drive the piston 44 to rise and fall through the lifting rod 43. The piston 44 can pressurize the inside of the storage tank 13 through the raising and lowering, so that the powder can be sprayed out evenly and stably under the action of air pressure. The exhaust component 7 can prevent the pressure inside the storage tank 13 from being too high. During the pressurization process inside the storage tank 13, the rotating blade 53 can be rotated. Then, the rotating plate 54 is driven to rotate through the rotating shaft 2 52. The rotation of the rotating plate 54, through the cooperation of the rotating shaft 3 55, gear 2 57 and gear 3 58, causes the stirring blade 56 to rotate, thereby stirring the raw materials inside the storage tank 13. This not only prevents the metal powder from slightly agglomerating due to static electricity or humidity during storage, ensuring that the powder particles are evenly dispersed, but also makes the components evenly mixed, ensuring the consistency of the spraying composition, thereby improving the spraying effect.

[0030] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. A high-performance precision pipe manufacturing spraying equipment, comprising a housing (1), characterized in that, An arc nozzle (11) is rotatably connected to the top of one side of the outer shell (1). A storage tank (13) is fixedly connected inside the outer shell (1). A rotating assembly (2) and a lifting assembly (4) are provided on the top side inside the outer shell (1). A stirring assembly (5) is provided inside the storage tank (13). An exhaust assembly (7) is provided on one side of the storage tank (13). The lifting assembly (4) includes a lifting block (42) and a piston (44). The outer wall of the lifting block (42) is slidably connected to the inside of the outer shell (1). The outer wall of the piston (44) is slidably connected to the inside of the storage tank (13). The stirring assembly (5) includes two rotating shafts (55). The outer wall of the rotating shafts (55) is fixedly connected with a plurality of evenly distributed stirring blades (56). The rotating component (2) can drive the arc nozzle (11) to rotate; The lifting assembly (4) can drive the piston (44) to rise and fall. When the arc nozzle (11) rotates, it drives the lifting block (42) to rise and fall, thereby causing the piston (44) to rise and fall. The stirring assembly (5) can drive the stirring blade (56) to rotate. When the piston (44) rises and falls, it drives the rotating shaft (55) to rotate, which in turn drives the stirring blade (56) to rotate. The exhaust assembly (7) is capable of venting the gas inside the storage tank (13).

2. The high-performance precision pipe manufacturing spraying equipment according to claim 1, characterized in that, The rotating assembly (2) includes a hydraulic rod (21), which is fixedly installed inside the housing (1). The telescopic end of the hydraulic rod (21) is fixedly connected to a moving plate (22). A rotating shaft (24) is rotatably connected to the top side inside the housing (1). A gear (23) is fixedly connected to one end of the rotating shaft (24). The top of the moving plate (22) is provided with teeth, and the gear (23) meshes with the teeth of the moving plate (22). A conical wheel 1 (25) is fixedly connected to the outer wall of the rotating shaft 1 (24), a conical wheel 2 (26) is rotatably connected to the inside of the outer shell (1), a conical wheel 3 (27) is rotatably connected to the outer wall of the rotating shaft 1 (24), the conical wheel 1 (25) meshes with the conical wheel 2 (26), the conical wheel 2 (26) meshes with the conical wheel 3 (27), a fixing block 1 (28) is fixedly connected to one side of the conical wheel 3 (27), and a fixing block 2 (29) is fixedly connected to the outer wall of the rotating shaft 1 (24). The interior of the fixed block 2 (29) is rotatably connected to the baffle 2 (30), the interior of the fixed block 1 (28) is rotatably connected to the baffle 1 (32), the outer wall of the rotating shaft 1 (24) is rotatably connected to the pulley (34), the pulley (34) has a ratchet groove inside, one side of the baffle 2 (30) and the baffle 1 (32) both abut against the ratchet groove inside the pulley (34), the outer wall of the pulley (34) is equipped with a belt (35), the side of the belt (35) away from the pulley (34) is installed on the side of the electric arc nozzle (11); The lifting assembly (4) includes a hinge (41), one side of the hinge (41) is disposed on one side of the moving plate (22), the top of the hinge (41) is disposed on the bottom side of the lifting block (42), the bottom of the lifting block (42) is fixedly connected to a lifting rod (43), and the bottom end of the lifting rod (43) is fixedly connected to the top of the piston (44). The stirring assembly (5) includes a fixed plate (51), the outer wall of which is fixedly connected to the inside of the storage tank (13). The bottom of the fixed plate (51) is rotatably connected to a second rotating shaft (52), the outer wall of the second rotating shaft (52) is fixedly connected to a rotating blade (53), the bottom end of the second rotating shaft (52) is fixedly connected to a rotating plate (54), and the outer walls of the two third rotating shafts (55) are respectively rotatably connected to the left and right sides inside the rotating plate (54).

3. The high-performance precision pipe manufacturing spraying equipment according to claim 1, characterized in that, The exhaust assembly (7) includes an exhaust pipe (71) which is fixedly connected to the inside of the outer shell (1). One end of the exhaust pipe (71) is fixedly connected to the inside of the storage tank (13). A stop block (72) is slidably connected inside the exhaust pipe (71). A connecting rod (73) is fixedly connected to the top of the stop block (72). A lifting plate (74) is fixedly connected to the top of the connecting rod (73). The outer wall of the lifting plate (74) is slidably connected to the inside of the outer shell (1).

4. The high-performance precision pipe manufacturing spraying equipment according to claim 3, characterized in that, Springs three (75) are fixedly connected to both sides of the top of the lifting plate (74). The top of the springs three (75) is fixedly connected to the inside of the outer shell (1). Multiple evenly distributed slide rods two (76) are slidably connected to the outer wall of the lifting plate (74). The slide rods two (76) are fixedly connected to the inside of the outer shell (1).

5. The high-performance precision pipe manufacturing spraying equipment according to claim 1, characterized in that, A pump body (61) is provided on one side of the bottom of the storage tank (13). The pump body (61) is fixedly connected to the inside of the outer shell (1). The output end and the input end of the pump body (61) are both fixedly connected to pump pipes (62). One end of the pump pipe (62) away from the pump body (61) is fixedly connected to the inside of the storage tank (13), and the other end of the pump pipe (62) away from the pump body (61) is rotatably connected to one side of the electric arc nozzle (11). The electric arc nozzle (11) is provided with a plurality of evenly distributed nozzle holes (12) at the end away from the outer shell (1).

6. The high-performance precision pipe manufacturing spraying equipment according to claim 1, characterized in that, A feed pipe (14) is fixedly connected to one side of the storage tank (13). An installation pipe (15) is installed at the end of the feed pipe (14) away from the storage tank (13). A conveying pipe (16) is installed at the end of the installation pipe (15) away from the feed pipe (14). A lifting platform (17) is fixedly connected to the bottom of the outer shell (1). A base (18) is fixedly connected to the bottom of the lifting platform (17). A plurality of evenly distributed wheels (19) are installed on the outer wall of the base (18).

7. The high-performance precision pipe manufacturing spraying equipment according to claim 2, characterized in that, The lifting assembly (4) also includes a filter plate (45), the outer wall of which is fixedly connected to the inside of the outer shell (1), and two slide rods (46) are slidably connected to one side of the lifting block (42), which are fixedly connected to the inside of the outer shell (1).

8. The high-performance precision pipe manufacturing spraying equipment according to claim 2, characterized in that, The bottom side of the hinge (41) is fixedly connected to the inside of the outer shell (1), the bottom side of the hinge (41) is fixedly connected to the side of the moving plate (22), the top side of the hinge (41) is fixedly connected to the bottom of the lifting block (42), and a slider (47) is fixedly connected to the top side of the hinge (41). The outer wall of the slider (47) is slidably connected to the inside of the lifting block (42).

9. A high-performance precision pipe manufacturing spraying equipment according to claim 2, characterized in that, The top of the rotating shaft 3 (55) is fixedly connected to the gear 2 (57), and the inside top side of the storage tank (13) is fixedly connected to the gear 3 (58). The gear 2 (57) meshes with the gear 3 (58). The outer wall of the rotating shaft 2 (52) is rotatably connected to the inside of the gear 3 (58). The storage tank (13) and the gear 3 (58) are both provided with multiple evenly distributed ventilation openings (59).

10. A high-performance precision pipe manufacturing spraying equipment according to claim 2, characterized in that, A second spring (31) is fixedly connected to one side of the second baffle (30), and the end of the second spring (31) away from the second baffle (30) is fixedly connected to the inside of the second fixing block (29). A first spring (33) is fixedly connected to one side of the first baffle (32), and the end of the first spring (33) away from the first baffle (32) is fixedly connected to the inside of the first fixing block (28).

Citation Information

Patent Citations

  • Electric arc spraying equipment for inner wall of pipeline

    CN113560063A