Positioning and drilling device for aluminum alloy door and window production
The positioning drilling device used in aluminum alloy door and window production enables precise docking and coaxial through drilling between curved and straight frames, solving the problems of insufficient connection strength and reduced sealing performance caused by hole position deviation in existing technologies, thus improving product quality and service life.
Patent Information
- Application Number
- CN202511394589.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing three-dimensional curved aluminum alloy door and window outer frame lacks a unified benchmark in the drilling process of curved and straight frames, resulting in relative deviation of hole positions, which affects the corner connection strength and sealing performance.
The aluminum alloy door and window production positioning drilling device uses the coordinated operation of profile roller conveying assembly, profile flattening assembly, pushing and clamping assembly and execution assembly to achieve precise docking of curved frame and straight frame and one-time coaxial through drilling, eliminating hole position deviation.
It significantly improves the connection strength and stability of door and window corners, avoids structural loosening and reduced sealing performance, and ensures product quality and service life.
Smart Images

Figure CN121104728A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of aluminum alloy door and window processing equipment, in particular to an aluminum alloy door and window production positioning and drilling device. BACKGROUND
[0002] Aluminum alloy doors and windows have become the mainstream choice of modern building doors and windows due to the core advantages of high strength, excellent sealing performance and beautiful appearance. Among them, three-dimensional arc aluminum alloy doors and windows (such as arc windows and arched doors) have unique value in improving the aesthetic quality of buildings and the level of space design due to their smooth streamline shape, and are widely used in high-end building scenes such as large curtain walls, daylighting roofs and revolving doors.
[0003] The existing three-dimensional arc aluminum alloy door and window outer frame is usually composed of two arc-shaped frame strips and two straight frame strips through the butt joint of the forty-five-degree chamfered corners at the end. The assembly core is to use the fastening mode of pre-buried corner codes. This process requires that a positionally accurate through hole be processed on the outer side wall of the butt joint end of the arc-shaped frame and the straight frame to ensure that the fastening screw can pass through the holes on the side walls of the two profiles in turn and be accurately screwed into the threaded hole of the corner code, forming a high-strength corner connection.
[0004] However, in actual processing, due to the constraints of the arc-shaped frame shape, the drilling process of the arc-shaped frame and the straight frame strip can only be carried out separately. This step-by-step processing method lacks a unified clamping reference and reliable positioning constraint, and can only rely on manual positioning and the accuracy of the machine tool, which can easily cause the pre-drilled holes on the side walls of the arc-shaped frame and the straight frame to have uncontrollable axial deviation (i.e., the holes do not coincide in the axial direction of the screw). This error can cause the screw to be difficult or even impossible to screw into the corner code during final assembly, thereby significantly reducing the corner connection strength of the door and window, introducing the risk of structural looseness, and seriously affecting the overall stability, sealing performance and service life of the product.
[0005] Therefore, the application provides an aluminum alloy door and window production positioning and drilling device to solve the above problems. SUMMARY
[0006] The technical problem to be solved is that, in view of the problems in the prior art, the application aims to provide an aluminum alloy door and window production positioning and drilling device to solve the problem of relative deviation of holes caused by the lack of a unified reference in the step-by-step processing of the diagonal connection of the existing three-dimensional arc aluminum alloy door and window outer frame, which leads to insufficient corner connection strength and reduced sealing performance.
[0007] To solve the above technical problems, the present application provides the following technical solutions: an aluminum alloy door and window production positioning drilling device, comprising a workbench, an extension table installed on one side of the workbench, and a drilling device on the extension table for drilling processing of door and window profiles, and an adjusting assembly on the extension table for adjusting the drilling angle of the drilling device; a profile roller conveying and positioning assembly for arc frame strips is arranged on the workbench, a profile laying assembly for placing and pre-positioning straight frame strips is arranged in the middle of the workbench, and a push and re-clamping assembly is arranged in the workbench; the push and re-clamping assembly comprises a middle frame groove in the middle of the workbench, and a rotatable torsion spring lever plate and a liftable clamping table arranged in the middle frame groove in sequence; when the profile roller conveying and positioning assembly rotates the butt joint angle of the arc frame strip to the processing area, the torsion spring lever plate is first triggered to push the straight frame strip to complete the butt joint of the bevel surface, then the clamping table is triggered to lift and clamp the straight frame strip to resist impact, and finally the drilling device with a preset angle is used to complete the coaxial through-hole processing on the sidewall of the arc frame and the straight frame at one time.
[0008] In a new embodiment, an execution assembly for triggering the rotation of the torsion spring lever plate and the lifting of the clamping table is arranged in the workbench, the execution assembly comprises a trigger lever, a contact protrusion and a lifting base, the trigger lever slides on the side of the workbench, one end of the trigger lever is fixedly connected with the extension end of a hydraulic rod, the hydraulic rod is installed on the same side of the workbench as the trigger lever, the contact protrusion is installed on the rod body of the trigger lever, when the trigger lever is driven to move by the hydraulic rod, the contact protrusion moves and abuts against the force receiving end of the lower part of the torsion spring lever plate, the lifting base is installed on the other end of the trigger lever, a through hole for avoiding the torsion spring lever plate is arranged in the middle of the lifting base, when the trigger lever moves, the lifting base moves and lifts the clamping table, so as to clamp the straight frame strip after displacement.
[0009] In a new embodiment, a support frame is installed on the sidewall of the workbench, and the top end of the support frame is slidingly connected with the trigger lever.
[0010] In a new embodiment, the profile roller conveying and positioning assembly comprises two base tables fixedly installed on the top surface of the workbench, guide rollers installed on the inside of the base tables, and driving motors connected with the guide rollers for driving, and extrusion rollers installed on the inside of the base tables above the guide rollers through elastic compression structures, wherein the elastic compression structures comprise a sliding groove, a sliding block and a spring column, and the extrusion rollers can be elastically compressed on the arc frame strips on the guide rollers.
[0011] In a new embodiment, two said base stations are fixedly connected with a positioning cross beam; two positioning sensors are symmetrically installed in the middle of the top inner side of the positioning cross beam, used for assisting in positioning the processing position of the straight frame strip; two photoelectric sensors are symmetrically installed in the middle of the top outer side of the positioning cross beam, used for detecting the rotation in place state of the butt joint edge of the arc-shaped frame strip.
[0012] In a new embodiment, the profile laying assembly comprises: a driving cylinder installed on the top surface of the workbench; a placing table slidingly arranged on the top surface of the workbench, and the rear end of the placing table is fixedly connected with the telescopic end of the driving cylinder; a track strip is arranged on the front and rear sides of the middle frame groove in pairs, and the bottom of the placing table is slidingly matched with the track strip; a sinking groove is formed in the middle of the bottom surface of the placing table, a plurality of plug-in interfaces are formed in the front and rear sides of the middle of the bottom surface of the sinking groove, and a limiting plate is inserted and pulled in the plug-in interface; a rotary clamping cylinder is installed at the four corners of the bottom surface of the sinking groove.
[0013] In a new embodiment, the adjusting assembly comprises: an electric sliding rail installed on the top of the extension table, and a moving block sliding on the electric sliding rail; a positioning table is installed at the top end of the moving block, a reference table slidingly arranged on the top of the positioning table, and a drilling equipment installed on the top of the reference table; an electric push rod is installed on the side surface of the positioning table, and the telescopic end of the electric push rod is fixedly connected with the side surface of the reference table.
[0014] In a new embodiment, a clamping table is slidingly installed in the middle frame groove, reset spring columns are slidingly installed on the front and rear sides of the clamping table, and the reset spring columns are installed on the top wall of the workbench; an electric clamping jaw is installed at the top end of the clamping table, and the trigger signal of the electric clamping jaw is provided by the lifting action of the clamping table.
[0015] In a new embodiment, the hydraulic rod is electrically connected with a position sensor arranged on the moving block, and when the moving block slides to a preset angle, the position sensor sends a signal to control the action of the hydraulic rod.
[0016] Advantages: Compared with the prior art, the advantages of the present application are: 1. The arc-shaped frame strip and the straight frame strip are precisely positioned and butt jointed on the device, and then a one-time coaxial through drilling is performed, which changes the traditional step-by-step independent drilling mode, eliminates the axial hole deviation caused by inconsistent reference and secondary clamping, ensures that the fastening screw can smoothly pass through and be precisely screwed into the corner code, thereby significantly improving the strength and stability of the door and window corner connection, effectively avoiding the problems of structure loosening and sealing performance degradation caused by inaccurate hole position, and ensuring the quality and service life of the door and window product.
[0017] 2、In view of the characteristics that the arc-shaped frame strip is not easy to position and fix, by setting the profile roller conveying assembly, the guiding roller is driven by the driving motor to convey, and the extrusion roller and the spring top column driven contact pressure wheel are used to realize the stable clamping of the arc-shaped frame strip during conveying and after reaching the position, effectively prevent the rolling and deviation, combined with the accurate detection of the photoelectric sensor on the positioning cross beam to the edge of the arc-shaped frame strip end, ensure that each arc-shaped frame strip can be repeatedly and accurately conveyed to the same machining point, lay a solid foundation for the subsequent high-precision butt joint and drilling.
[0018] 3、In the drilling processing link, in order to solve the problem that the huge axial impact force generated by the drill feed may cause the frame strip to shift or vibrate, the double clamping mechanism triggered by the execution assembly is used, when the straight frame strip is pushed to the position and butt jointed with the arc-shaped frame strip, the lifting base will synchronously lift the clamping table, so that the electric clamping jaw on it is closed, and the straight frame strip is clamped tightly from left and right, at this time, the straight frame strip is subjected to the vertical pressing force of the upper rotary clamping cylinder and the clamping force of the lateral electric clamping jaw, forming a firm upper and lower, left and right double fixation, enhancing the rigidity of the frame strip during processing, effectively resisting the drilling impact, and ensuring the processing precision and hole wall quality of the through hole.
[0019] 4、The angle adjustment of the adjusting assembly is linked with the execution assembly through the position sensor; the in-place state of the straight frame strip and the arc-shaped frame strip is monitored and triggered by the positioning sensor and the photoelectric sensor respectively, and the subsequent action is triggered, the whole process from the frame strip feeding, positioning, angle adjustment, face pushing butt joint, double clamping to drilling processing is seamlessly connected, without manual intervention, in addition, through the movement cooperation of the workbench and the placing table, another pair of frame corner can be quickly switched for processing, and the whole door and window frame processing can be completed by replacing the frame strip and turning over the straight frame strip, realizing efficient batch production, reducing labor intensity and human error. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.
[0021] Figure 2 It is a schematic diagram of the extension table structure of the present application.
[0022] Figure 3 It is a schematic diagram of the adjusting assembly structure of the present application.
[0023] Figure 4 It is a schematic diagram of the internal structure of the workbench of the present application.
[0024] Figure 5 It is a schematic diagram of the profile laying assembly structure of the present application.
[0025] Figure 6 It is a schematic diagram of the torsional spring lever plate and clamping table position structure of the present application.
[0026] Figure 7 The execution assembly structure diagram of the present application.
[0027] Figure 8 The profile roller conveying assembly structure diagram of the present application.
[0028] Figure 9 The contact pressure wheel position structure diagram of the present application.
[0029] Figure 10 The arc-shaped frame strip and straight frame strip end abutting state diagram of the present application.
[0030] Figure 11 The arc-shaped frame strip and straight frame strip abutting and penetrating inclined hole position state diagram of the present application.
[0031] Figure 12 The positioning inductor and photoelectric sensor position structure diagram of the present application.
[0032] Figure 13 The execution assembly of the present application. Figure 12 The structure enlarged view of A of the present application.
[0033] The figure mark is: 1, workbench; 2, extension table; 3, drilling equipment;
[0034] 4, adjusting assembly; 41, electric sliding rail; 42, moving block; 43, positioning table; 44, reference table; 45, electric push rod;
[0035] 5, profile roller conveying assembly; 51, base table; 52, guide roller; 53, extrusion roller; 54, spring top column; 55, contact pressure wheel; 56, positioning crossbeam; 57, positioning inductor; 58, photoelectric sensor;
[0036] 6, profile laying assembly; 61, driving cylinder; 62, placing table; 63, track strip; 64, limiting plate; 65, rotating clamping cylinder;
[0037] 7, push and move double clamping assembly; 71, middle frame slot; 72, torsional spring lever plate; 73, clamping table; 731, reset spring column; 732, electric clamping jaw;
[0038] 8, execution assembly; 81, trigger lever; 82, abutting protrusion; 83, lifting base table; 84, hydraulic rod; 85, support frame. DETAILED DESCRIPTION
[0039] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments in the present application shall fall within the protection scope of the present application.
[0040] The aluminum alloy door and window production positioning and drilling device provided by the embodiments of the present application solves the problem of relative deviation of hole positions caused by lack of a unified reference in step-by-step processing of diagonal connection of an existing three-dimensional arc aluminum alloy door and window outer frame, and the problem of insufficient corner connection strength and reduced sealing performance. In use, through the cooperation of the profile roller conveying assembly, the profile laying assembly, the push and clamping assembly, and the execution assembly, precise butt joint and one-time coaxial through drilling of the arc frame and the straight frame are achieved, axial hole position deviation is eliminated, the corner connection strength and sealing performance of the door and window are significantly improved, and the product quality and service life are ensured.
[0041] The technical solutions in the embodiments of the present application are as follows to solve the above technical problems.
[0042] Embodiment one, please refer to Figures 1-13 The aluminum alloy door and window production positioning and drilling device provided by the embodiments of the present application includes a workbench 1, an extension table 2 installed on one side of the workbench 1, and a drilling device 3 for drilling processing of door and window profiles on the extension table 2. An adjusting assembly 4 for adjusting the drilling angle of the drilling device 3 is further arranged on the extension table 2. A profile roller conveying assembly 5 for conveying and positioning an arc frame strip is arranged on the workbench 1. A profile laying assembly 6 for laying and pre-positioning a straight frame strip is arranged in the middle of the workbench 1. A push and clamping assembly 7 is arranged in the workbench 1. The push and clamping assembly 7 includes a middle frame groove 71 arranged in the middle of the workbench 1, and a rotatable torsion spring lever plate 72 and a liftable clamping table 73 arranged in the middle frame groove 71 in sequence. When the profile roller conveying assembly 5 rotates the butt joint angle of the arc frame strip to the processing area, the torsion spring lever plate 72 is first triggered to push the straight frame strip to complete the butt joint of the inclined surface, and then the clamping table 73 is triggered to lift the straight frame strip for impact-resistant clamping. Finally, the coaxial through inclined hole processing on the sidewalls of the arc frame and the straight frame is completed by the drilling device 3 with a preset angle at one time.
[0043] Further, the clamping table 73 is slidingly installed in the middle frame groove 71. Reset spring columns 731 are slidingly installed on the front and rear sides of the clamping table 73, and the reset spring columns 731 are installed on the top wall of the workbench 1. An electric clamping jaw 732 is installed at the top end of the clamping table 73, and the trigger signal of the electric clamping jaw 732 is provided by the lifting action of the clamping table 73.
[0044] The aluminum alloy door and window production positioning drilling device is used for processing a three-dimensional circular arc door and window outer frame composed of two arc-shaped frame strips and two straight frame strips (45-degree chamfered end butt joint), the straight frame strip is pre-positioned through the profile laying assembly 6, the arc-shaped frame strip is transported and positioned through the profile roller conveying assembly 5, the drilling equipment 3 is adjusted to 45 degrees and aligned with the butt joint center through the adjusting assembly 4, the straight frame strip and the arc-shaped frame strip are pushed and moved to the butt joint angle and are bonded through the executing assembly 8, and the straight frame strip is formed with double clamping to resist the subsequent drilling impact, and finally the coaxial through inclined hole at the butt joint is processed by the drilling equipment 3, and the batch production is realized by replacing the frame strip or rotating the straight frame strip to repeat the process.
[0045] Specifically, the working process of the aluminum alloy door and window production positioning drilling device is as follows:
[0046] Precautions: The three-dimensional circular arc aluminum alloy door and window outer frame is composed of two arc-shaped frame strips and two straight frame strips, the end of each frame strip is butt jointed through a 45-degree chamfered surface, and the device needs to complete the coaxial through inclined hole processing at the butt joint to ensure the sealing performance and structural strength in subsequent assembly;
[0047] Firstly, two straight frame strips are placed in parallel into the sinking groove of the placing table 62 of the profile laying assembly 6, the outer side surface of the straight frame strip is abutted against the front and rear side groove walls of the sinking groove, then the limiting plate 64 is inserted into the corresponding insertion port on the bottom surface of the placing table 62 according to the width specification of the straight frame strip, so as to limit the width of the two straight frame strips (the aluminum alloy door and window frame strip is basically standardized in size, and the limiting method has strong adaptability), the rotating clamping air cylinder 65 at the four corners of the placing table 62 is started, the pressure arm of the rotating clamping air cylinder 65 is rotated and pressed down and tightly abuts against the top surface of the two straight frame strips, so as to prevent the straight frame strips from being lifted or moving laterally when moving, then the driving air cylinder 61 installed on the top surface of the workbench 1 pushes the placing table 62 to slide forward along the rail strip 63 on the two sides of the middle frame groove 71 until one of the straight frame strips on the placing table 62 (i.e. the straight frame strip located at the rear part of the top surface of the placing table 62) is displaced to the corresponding processing area in the middle frame groove 71;
[0048] It should be noted that the two straight frame strips are located at the initial position of the end of the profile roller conveying assembly 5, and need to be flush with the left side up and down of the middle frame groove 71, so as to ensure that the pushing distance of the torsion spring lever plate 72 can align the straight frame strip with the arc-shaped frame strip at the opposite corners;
[0049] Secondly, one end of a single arc-shaped frame strip is inserted into the feeding end of the front base table 51 of the profile roller conveying assembly 5, the driving motor of the front base table 51 is started, the internal guide roller 52 is slowly rotated, the arc-shaped frame strip is gradually pushed forward and enters the area between the front base table 51 and the rear base table 51 by the conveying force of the guide roller 52, and then the one end (butt joint end) of the arc-shaped frame strip reaches the processing point of the positioning cross beam 56 (for reference to Figure 10
[0050] At this time, the photoelectric sensor 58 at the rear of the positioning beam 56 detects the edge of the arc-shaped frame strip docking end. After sensing that the end is in place, it immediately sends a signal to control the drive motor of the front base platform 51 to stop rotating. The arc-shaped frame strip is then in a stable clamping and fixed state, waiting for the subsequent diagonal docking process with the straight frame strip.
[0051] It should be noted that the extrusion roller 53 on the upper side inside the front base platform 51 (including the rear base platform 51) presses down on the top surface of the arc-shaped frame strip through an elastic clamping structure composed of a sliding groove, a slider, and a spring column; the spring top column 54 on the inner side of the two base platforms 51 pushes the contact pressure roller 55 to fit against the side wall of the arc-shaped frame strip, limiting its lateral displacement and ensuring that the arc-shaped frame strip is in a stable clamping state before being conveyed.
[0052] Third, activate the adjustment component 4 on the top of the extension platform 2. The electric slide rail 41 is an arc-shaped slide rail (adapted to a 45-degree angle adjustment trajectory). It drives the sliding block 42 to slide along the arc-shaped trajectory. The positioning platform 43 at the top of the moving block 42 moves synchronously until the drill bit axis of the drilling device 3 on the top of the reference platform 44 is perpendicular to the diagonal (45-degree oblique section) of the above-mentioned positioned arc-shaped frame. Then, turn off the electric slide rail 41 to complete the angle adjustment.
[0053] At this time, the position sensor installed on the moving block 42 detects that the reference stage 44 has moved to the preset position and immediately sends an electrical signal to the execution component 8 to trigger the clamping and docking action before drilling.
[0054] Fourth, in sync with the third step, after the execution component 8 receives the position sensor signal, the hydraulic rod 84 on the side of the worktable 1 retracts, driving the trigger rod 81 connected to its telescopic end to move into the worktable 1 (the support frame 85 ensures that the trigger rod 81 slides horizontally and avoids sagging deviation). The trigger rod 81 simultaneously drives the abutting protrusion 82 on the rod body and the lifting base 83 at the end to move into the worktable 1.
[0055] First, during the movement of the trigger rod 81, the abutment protrusion 82 contacts the lower force-bearing end of the torsion spring lever plate 72 inside the middle frame groove 71. As the trigger rod 81 continues to advance, the abutment protrusion 82 pushes the torsion spring lever plate 72, causing it to rotate slightly. The upper abutment end of the torsion spring lever plate 72 (covered with a rubber pad to prevent scratching the frame strip) adheres to the bottom wall of the straight frame strip in the pre-positioned state. Through the small thrust generated by the rotation, the straight frame strip is pushed towards the positioned curved frame strip, achieving the 45-degree diagonal contact between the diagonal of the straight frame strip and the diagonal of the curved frame strip (see reference). Figure 11 As shown in 11-1, where the arrow direction indicates the angle direction to be drilled, and the drilling direction is perpendicular to the docking angle between the two.
[0056] It should be noted that the two positioning sensors 57 on the positioning beam 56 can help determine the pre-positioning status of the straight frame strip. When the positioning sensor 57 detects that both sides of the straight frame strip have entered the preset detection area, it determines that the straight frame strip has been in place and sends a signal to ensure the positional accuracy of the straight frame strip before it docks with the curved frame strip.
[0057] Secondly, while the torsion spring lever plate 72 pushes the straight frame bar, the lifting base 83 at the end of the trigger rod 81 (with a through-hole in the middle to avoid interference with the torsion spring lever plate 72) moves to directly below the clamping platform 73. The front inclined surface of the lifting base 83 gradually enters the bottom of the clamping platform 73 until the bottom of the clamping platform 73 is in contact with the rear plane of the lifting base 83. The lifting base 83 smoothly pushes the clamping platform 73 upward in the middle frame groove 71. The lifted clamping platform 73 will move the top electric gripper 732 to the position of the two side walls of the straight frame bar in the positioning state. The lifting action of the clamping platform 73 triggers the opening switch of the electric gripper 732, and the gripper closes to clamp the two side walls of the straight frame bar. At this time, the straight frame bar is in a dual clamping state of being fixed vertically by the rotating clamping cylinder 65 and clamped horizontally by the electric gripper 732, which can effectively resist the axial impact force during drilling.
[0058] Finally, start the drilling equipment 3. Driven by the electric push rod 45, the drill bit feeds towards the joint and completes the coaxial through-hole machining of the straight frame bar and the side wall of the arc frame bar in one go.
[0059] Fifth, after the above processing is completed, the actuator 8 retracts (the hydraulic rod 84 extends, driving the trigger rod 81 and the lifting base 83 to reset), and the torsion spring lever plate 72 resets under the action of its own torsion spring force, while driving the processed straight frame strip to reset.
[0060] Then, the drive cylinder 61 is activated, pushing the placement table 62 to slide backward along the rails 63 on both sides of the middle frame groove 71 until another straight frame bar (the straight frame bar located on the front side of the top of the placement table 62) is moved to the corresponding processing area of the middle frame groove 71; at the same time, the drive motor of the front base table 51 is restarted, driving the arc-shaped frame bar clamped on it to transfer and transport to the rear base table 51, thereby using the rear base table 51 for clamping. When the arc-shaped frame bar is transferred again, its other diagonal end (the unprocessed diagonal) will enter the processing area of the positioning beam 56 and be sensed into place by the front photoelectric sensor 58, and the arc-shaped frame bar is repositioned and clamped by the rear base table 51; then, the adjustment component 4 drives the drilling device 3 to move to the mirror position through the electric slide rail 41, changing the drilling angle, and the execution component 8 is activated again to push and clamp, aligning the other straight frame bar with the arc-shaped frame bar diagonally (see reference). Figure 11As shown in 11-2, where the arrow indicates the angle direction to be drilled (the drilling direction is perpendicular to the joint angle of the two), the processing of two opposite corners of a single curved frame strip and the processing of one opposite corner of two straight frame strips are completed. Finally, a new curved frame strip is replaced, and the two straight frame strips with the processed single ends are flipped and rearranged. The above steps are repeated to complete the drilling of all opposite corners of the door and window frame, achieving efficient mass production.
[0061] Please see Figure 4 and Figure 7 The workbench 1 is equipped with an execution assembly 8 that triggers the rotation of the torsion spring lever plate 72 and the lifting of the clamping platform 73. The execution assembly 8 includes a trigger rod 81, an abutment protrusion 82, and a lifting base 83. The trigger rod 81 slides on the side of the workbench 1, and one end of the trigger rod 81 is fixedly connected to the telescopic end of the hydraulic rod 84. The hydraulic rod 84 is installed on the same side of the workbench 1 as the trigger rod 81. The abutment protrusion 82 is installed on the rod body of the trigger rod 81. When the trigger rod 81 is driven to move by the hydraulic rod 84, the abutment protrusion 82 moves accordingly and abuts against the force-bearing end of the lower part of the torsion spring lever plate 72. The lifting base 83 is installed on the inward end of the trigger rod 81. The middle part of the lifting base 83 has a through-hole for avoiding the torsion spring lever plate 72. When the trigger rod 81 moves, the lifting base 83 moves accordingly and pushes the clamping platform 73 to rise, thereby clamping the straight frame bar after displacement.
[0062] Furthermore, a support frame 85 is installed on the side wall of the workbench 1, and the top of the support frame 85 is slidably connected to the trigger rod 81.
[0063] In the preferred embodiment of this solution, by setting up a trigger rod 81, abutting protrusions 82, lifting base 83, hydraulic rod 84, and support frame 85, a single hydraulic rod 84 drives an integrated trigger rod 81. The abutting protrusions 82 and lifting base 83 at different positions on the rod trigger the rotation of the torsion spring lever plate 72 and the lifting of the clamping platform 73 in a strict sequence. This ensures the correct process flow of first accurately pushing the straight frame strip to complete the docking and then rigidly clamping it, avoiding positioning deviations or processing interference caused by disordered action sequence, and ensuring the reliability of processing.
[0064] Meanwhile, when the lifting base 83 pushes the clamping table 73 to rise, and the electric gripper 732 clamps the straight frame bar from both sides, it together with the original rotating clamping cylinder 65 above to form a multi-directional composite clamping of the workpiece, providing extremely strong rigid support for the straight frame bar, which can effectively resist the huge radial force and vibration generated during drilling, effectively ensuring the machining accuracy and hole wall quality of the through hole, and preventing the workpiece from shifting or vibrating during the processing.
[0065] Please see Figures 8-10The profile roller conveying assembly 5 includes: a base platform 51, of which two are fixedly installed on the front and rear sides of the top surface of the worktable 1; guide rollers 52, installed on the lower side inside the base platform 51, and each guide roller 52 is connected to a corresponding drive motor for driving; a pressing roller 53, installed on the upper side inside the base platform 51 through an elastic pressing structure, and located above the guide rollers 52. The elastic pressing structure adopts the cooperation of a sliding groove, a slider and a spring column, so that it can elastically press against the arc-shaped frame strip on the guide roller 52; and a spring top column 54, slidably installed on the base platform 51, and the end of the spring top column 54 is equipped with a contact pressure roller 55 for rolling against the side end face of the arc-shaped frame strip from the side.
[0066] In the preferred embodiment of this solution, a base platform 51, guide rollers 52, extrusion rollers 53, spring top posts 54, and contact pressure rollers 55 are provided. The guide rollers 52 provide driving power, which, together with the upper elastically pressing extrusion rollers 53, forms a vertical flexible clamping, and the side spring top posts 54 and contact pressure rollers 55 form a horizontal flexible limiting, together forming a stable conveying channel. This multi-directional constraint effectively prevents the arc-shaped frame from jumping, slipping, or twisting during the conveying process, ensuring that it can be smoothly and accurately fed into the processing area, laying a solid foundation for subsequent precise docking.
[0067] Meanwhile, the distributed layout of the two base platforms 51 provides stable support for the long arc-shaped frame strip. Combined with its smooth conveying characteristics, the front end of the arc-shaped frame strip can be repeatedly and accurately conveyed to the preset processing point. With the cooperation of detection elements such as photoelectric sensor 58, the entire process from feeding and conveying to preliminary positioning is automated, reducing the reliance on manual operation, which not only improves efficiency but also ensures the consistency of processing benchmarks.
[0068] Please see Figure 8 , Figure 9 , Figure 12 and Figure 13 A positioning beam 56 is fixedly connected between the two base platforms 51; two positioning sensors 57 are symmetrically installed on the inner middle of the top of the positioning beam 56 to assist in positioning the processing position of the straight frame strip; two photoelectric sensors 58 are symmetrically installed on the outer middle of the top of the positioning beam 56 to detect the rotation status of the curved frame strip's butt corner edge.
[0069] In the preferred embodiment of this solution, the positioning beam 56, positioning sensor 57, and photoelectric sensor 58 are integrated on the integrated positioning beam 56. This allows for the simultaneous and automatic detection of the left and right boundary positions of the straight frame strip and the rotational positioning status of the curved frame strip end, providing crucial positional feedback information for the entire automated processing flow and ensuring the accuracy of subsequent docking and drilling.
[0070] The two symmetrically installed positioning sensors 57 work together to detect the two sides of the straight frame strip and determine whether it is within the preset correct positioning range. The photoelectric sensor 58 is specifically used to detect the end edge of the curved frame strip. When it senses that the curved frame strip has been rotated and conveyed to the preset processing point, it can immediately send a signal to stop the conveying drive. This ensures that the curved frame strip can always stop accurately with a consistent posture, preparing for the next step of aligning with the 45-degree bevel of the straight frame strip.
[0071] Please see Figure 5 The profile flattening assembly 6 includes: a drive cylinder 61, installed on the top surface of the workbench 1; a placement platform 62, slidably disposed on the top surface of the workbench 1, with the rear end of the placement platform 62 fixedly connected to the telescopic end of the drive cylinder 61; a track bar 63, arranged in pairs on the front and rear sides of the middle frame groove 71, with the bottom of the placement platform 62 slidingly engaged with the track bar 63; a recessed groove is provided in the middle of the placement platform 62, and multiple insertion interfaces are provided on the front and rear sides of the bottom surface of the recessed groove, with a limit plate 64 inserted and removed into the insertion interfaces; and a rotary clamping cylinder 65, installed at the four corners of the bottom surface of the recessed groove.
[0072] In the preferred embodiment of this solution, the drive cylinder 61, placement platform 62, track bar 63, limiting plate 64, and rotary clamping cylinder 65, by setting multiple sets of plug-in interfaces on the bottom surface of the sinking tank and cooperating with the pluggable limiting plate 64, provide a modular and selectable lateral positioning reference for standardized straight frame bars of different widths. The operator only needs to select the corresponding plug-in interface according to the profile specifications and insert it into the limiting plate 64 to quickly complete the precise limiting in the width direction, which greatly simplifies the adjustment steps, shortens the preparation time, and improves the adaptability and production efficiency of the equipment to different batches of workpieces within a certain range.
[0073] The straight frame strip is clamped from above by arranging rotary clamping cylinders 65 at the four corners of the placement table 62. This four-point symmetrical clamping method ensures the uniform distribution of clamping force and effectively prevents warping or vibration that may occur during the processing of the straight frame strip. It provides crucial rigidity for the subsequent drilling process, thereby ensuring the drilling quality.
[0074] Please see Figure 2 and Figure 3 The adjustment component 4 includes: an electric slide rail 41, which is installed on the top of the extension platform 2, and a moving block 42 slides on the electric slide rail 41; a positioning platform 43 is installed on the top of the moving block 42, a reference platform 44 slides on the top of the positioning platform 43, and a drilling device 3 is installed on the top of the reference platform 44; an electric push rod 45 is installed on the side of the positioning platform 43, and the telescopic end of the electric push rod 45 is fixedly connected to the side of the reference platform 44.
[0075] Furthermore, the hydraulic rod 84 is electrically connected to a position sensor mounted on the movable block 42. When the movable block 42 slides to a preset angle, the position sensor sends a signal to control the hydraulic rod 84 to move.
[0076] In a preferred embodiment of this solution, the electric slide rail 41, the moving block 42, the positioning table 43, the reference table 44, and the electric push rod 45, driven by the electric slide rail 41 mounted on the extension table 2, can drive the moving block 42 to move the entire drilling equipment 3 smoothly along a predetermined trajectory (such as an arc trajectory adapted to 45 degrees), and quickly and accurately position it to the required processing angle (i.e., the position where the drill axis is perpendicular to the 45-degree oblique cut surface of the workpiece).
[0077] Meanwhile, the adjustment component 4 and the execution component 8 (hydraulic rod 84, etc.) are electrically connected through a position sensor. When the drilling equipment 3 is adjusted to the correct position, the system can automatically trigger the subsequent clamping and docking actions, reducing intermediate pauses and manual intervention, and achieving high precision, high efficiency and high automation in drilling processing, thereby ensuring the consistency of product quality in mass production.
[0078] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A positioning drilling device for aluminum alloy door and window production, comprising a worktable (1), an extension table (2) installed on one side of the worktable (1), and a drilling device (3) on the extension table (2) for drilling door and window profiles, wherein the extension table (2) is further provided with an adjustment component (4) for adjusting the drilling angle of the drilling device (3); characterized in that: The workbench (1) is provided with a profile roller conveying assembly (5) for conveying and positioning arc-shaped frame strips, and a profile flattening assembly (6) for placing and pre-positioning straight frame strips is provided in the middle of the workbench (1). The workbench (1) is provided with a pushing and clamping assembly (7). The push-and-clamp assembly (7) includes: A middle frame groove (71) is provided in the middle of the workbench (1), and a rotatable torsion spring lever plate (72) and a liftable clamping table (73) are arranged sequentially in the middle frame groove (71); When the profile roller conveyor assembly (5) rotates the arc frame strip to the processing area, it first triggers the torsion spring lever plate (72) to push the straight frame strip to complete the oblique cutting face connection. Then, the clamping table (73) is triggered to lift and clamp the straight frame strip against impact. Finally, the drilling equipment (3) at the preset angle completes the coaxial through oblique hole processing on the side wall of the arc frame and the straight frame in one go.
2. The positioning drilling device for aluminum alloy door and window production as described in claim 1, characterized in that, The workbench (1) is provided with an execution component (8) for triggering the rotation of the torsion spring lever plate (72) and lifting the clamping platform (73). The execution component (8) includes a trigger rod (81), an abutting protrusion (82), and a lifting base (83). The trigger rod (81) slides on the side of the workbench (1), and the outward end of the trigger rod (81) is fixedly connected to the telescopic end of the hydraulic rod (84). The hydraulic rod (84) is installed on the same side of the workbench (1) as the trigger rod (81). The trigger rod (81) is equipped with an abutting protrusion (82). When the trigger rod (81) is driven to move by the hydraulic rod (84), the abutting protrusion (82) moves accordingly and abuts against the force-bearing end of the torsion spring lever plate (72) at the bottom. The trigger rod (81) is equipped with a lifting base (83) at one end. The lifting base (83) has a through-hole in the middle for avoiding the torsion spring lever plate (72). When the trigger rod (81) moves, the lifting base (83) moves accordingly and pushes the clamping platform (73) to rise, thereby clamping the straight frame strip after the displacement is completed.
3. The positioning drilling device for aluminum alloy door and window production as described in claim 2, characterized in that, A support frame (85) is installed on the side wall of the workbench (1), and the top of the support frame (85) is slidably connected to the trigger rod (81).
4. The positioning drilling device for aluminum alloy door and window production as described in claim 1, characterized in that, The profile roller conveying assembly (5) includes: There are two base platforms (51), which are fixedly installed on the front and rear sides of the top of the workbench (1); Guide rollers (52) are installed on the lower inside of the base platform (51), and each guide roller (52) is connected to a corresponding drive motor for driving. The extrusion roller (53) is installed on the upper side inside the base platform (51) through an elastic clamping structure and is located above the guide roller (52). The elastic clamping structure adopts the cooperation of a groove, a slider and a spring column so that it can be elastically clamped to the arc-shaped frame strip on the guide roller (52). A spring top post (54) is slidably mounted on a base platform (51), and a contact roller (55) is installed at the end of the spring top post (54) for rolling against the side end face of the arc-shaped frame strip from the side.
5. The positioning drilling device for aluminum alloy door and window production as described in claim 4, characterized in that, A positioning beam (56) is fixedly connected between the two base platforms (51); Two positioning sensors (57) are symmetrically installed on the inner middle of the top of the positioning beam (56) to assist in positioning the processing position of the straight frame strip; Two photoelectric sensors (58) are symmetrically installed on the middle of the outer side of the top of the positioning beam (56) to detect the rotation of the curved frame strip to the corner edge.
6. The positioning drilling device for aluminum alloy door and window production as described in claim 1, characterized in that, The profile flat-lay assembly (6) includes: A drive cylinder (61) is installed on the top surface of the workbench (1); The placement platform (62) is slidably set on the top surface of the workbench (1), and the rear end of the placement platform (62) is fixedly connected to the extension end of the drive cylinder (61). Track bars (63) are arranged in pairs on the front and rear sides of the middle frame groove (71), and the bottom of the placement platform (62) slides with the track bars (63); The placement platform (62) has a recessed groove in the middle, and multiple insertion interfaces are respectively opened on the front and rear sides of the bottom surface of the recessed groove, and a limit plate (64) can be inserted and removed into the insertion interface. Rotary clamping cylinders (65) are installed at the four corners of the bottom surface of the sinking trough.
7. The positioning drilling device for aluminum alloy door and window production as described in claim 1, characterized in that, The adjustment component (4) includes: An electric slide rail (41) is installed on the top of the extension platform (2), and a moving block (42) slides on the electric slide rail (41); The top of the movable block (42) is equipped with a positioning platform (43), and a reference platform (44) slides on the top of the positioning platform (43). A drilling device (3) is installed on the top of the reference platform (44). An electric push rod (45) is installed on the side of the positioning platform (43), and the telescopic end of the electric push rod (45) is fixedly connected to the side of the reference platform (44).
8. The positioning drilling device for aluminum alloy door and window production as described in claim 1, characterized in that, A clamping platform (73) is slidably installed in the middle frame groove (71). A reset spring column (731) is slidably installed on both the front and rear sides of the clamping platform (73). The reset spring column (731) is installed on the top wall of the worktable (1). The top of the clamping platform (73) is equipped with an electric gripper (732), and the trigger signal of the electric gripper (732) is provided by the lifting action of the clamping platform (73).
9. The positioning drilling device for aluminum alloy door and window production as described in claim 2, characterized in that, The hydraulic rod (84) is electrically connected to a position sensor mounted on the movable block (42). When the movable block (42) slides to a preset angle, the position sensor sends a signal to control the hydraulic rod (84) to move.