Spiral chip removal device of machining center
By designing an automated push-cleaning mechanism and nozzle flushing, the problem of difficult-to-clean residual chips in the spiral chip conveyor of the machining center was solved, realizing automated chip cleaning and solid-liquid separation, and improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202511668119.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-11-14
AI Technical Summary
Existing spiral chip conveyor systems in machining centers tend to leave chips after shutdown, and manual cleaning is difficult, especially in hard-to-reach corners.
A spiral chip removal device was designed, comprising a drive motor, a base frame, a chip removal pipe, a chip removal spiral cutter, a pushing cleaning mechanism, a chip removal recycling cleaning mechanism, and a synchronization mechanism. Through the automated pushing cleaning mechanism and nozzle flushing, the device achieves automatic cleaning of residual chips and performs solid-liquid separation during the deep cleaning stage.
It enables thorough cleaning of residual chips without requiring manual intervention inside the device, improving cleaning efficiency and avoiding the problem of difficult-to-clean dead corners. It also has solid-liquid separation capabilities, saving manual time and reducing device wear.
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Figure CN121104736A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The machine tool parts, components or accessories, more particularly relates to the machine tool chip removal field, in particular to a machining center spiral chip removal device. BACKGROUND
[0002] As the core automated machining equipment in mechanical manufacturing, machining centers have been widely used in precision machining scenes of automobile, aerospace, engineering machinery and other industries due to their multi-process integration capabilities such as milling, drilling and boring. When machining carbon steel, stainless steel, aluminum alloy and other metal workpieces, a large amount of metal chips will be continuously generated. The chip removal device can timely remove the chips to avoid direct contact between the chips and the workpiece or the tool.
[0003] A numerical control machining center spiral chip removal device for facilitating solid-liquid separation is disclosed in Chinese patent CN222199823U announced on December 20, 2024. The device installs a cylindrical filter cartridge into the chip removal device, and then the filter holes in the filter cartridge flow down in water. At the same time, the rotation of the spiral chip removal roller extrudes the waste chips, thereby extruding the moisture in the waste chips and making the solid-liquid separation more sufficient.
[0004] However, after the spiral chip removal device stops, some waste chips may remain on the spiral chip removal roller. A small amount of residual chips cannot be removed under the condition of idling of the spiral chip removal device, resulting in incomplete chip removal. In addition, the device needs to be cleaned and inspected by manual operation at regular intervals. Due to the structure of the device, it is difficult for manual operation to clean the dead angles. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a machining center spiral chip removal device, which solves the problems of the prior art that a small amount of residual chips cannot be removed under the condition of idling of the spiral chip removal device, and manual operation is difficult to clean the dead angles of the device.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: The utility model provides a machining center spiral chip removal device, including transmission motor, base frame, chip removal pipeline and chip removal spiral rotary knife, transmission motor is installed on base frame, one side surface of base frame is fixedly connected with chip removal pipeline, one side surface of transmission motor is fixedly connected with chip removal spiral rotary knife, the outside of chip removal spiral rotary knife is provided with push cleaning mechanism, the below of base frame is provided with chip removal recycling cleaning mechanism, the inside of chip removal recycling cleaning mechanism still is provided with synchronous mechanism, chip removal recycling cleaning mechanism includes chip removal collection device for the metal chip in chip removal device carries out initial filtration and recycling, groove double opening device is used for providing closed cleaning space for push cleaning mechanism, and the blade is washed when the chip removal collection device works, the tilt starting device is used for preparing for filtering recycling for the chip removal collection device, and the synchronous mechanism is used for realizing the linkage effect of tilt starting device and groove double opening device.
[0007] Preferably, the groove double opening device includes two groups of main shafts, the two groups of main shafts are symmetrically installed on the base frame, two groups of upper slots are rotatably connected to one side of the two groups of main shafts, a lock catch is arranged above the upper slots, and a lower slot is rotatably connected to one side of the two groups of main shafts.
[0008] Preferably, the chip removal collection device includes a liquid discharge shaft, a liquid discharge plate is rotatably connected to one side surface of the liquid discharge shaft, a filter plate is fixedly connected to one end of the liquid discharge plate away from the liquid discharge shaft, a liquid outlet hole is formed in one end of the liquid discharge plate away from the liquid discharge shaft, and a water collecting groove is arranged on the inner side of the liquid discharge plate.
[0009] Preferably, the tilt starting device includes a connecting rack column, four groups of connecting rack columns are fixedly connected below the base frame, a drive gear is engaged with one side of the connecting rack column, a driven gear is engaged with the other side surface of the drive gear, a transmission rod is fixedly connected to one side surface of the drive gear and the driven gear, a drive motor is fixedly connected to one side surface of the transmission rod, a protective shell is arranged on the outer side of the drive gear and the driven gear, and a clamping block is fixedly connected to the upper surface of the protective shell.
[0010] Preferably, the two groups of upper slots can rotate around the main shafts to align the side surfaces of the two groups of upper slots, and the two groups of upper slots can be fixedly connected to each other through the lock catch after the side surfaces of the two groups of upper slots are aligned.
[0011] Preferably, the lower slot is rotatably connected to the main shaft and the base frame, and the two groups of upper slots form a closed space with the lower slot after being rotatably connected, and the twenty-five groups of nozzles are symmetrically arranged at equal intervals in the two groups of upper slots.
[0012] Preferably, the drainage plate is symmetrically provided with a strip-shaped slot near the outer side surface of the filter plate, and the water collecting groove is provided with four groups on the inner side of the drainage plate.
[0013] Preferably, the synchronous mechanism comprises two groups of fixed blocks mounted on the inner side of the base frame, short rods rotatably connected to the two sides of the fixed blocks, long rods rotatably connected to the other ends of the two groups of short rods, one end of the two groups of long rods rotatably connected to each other, push rotating blocks rotatably connected to the other ends of the two groups of long rods, and sliding rods rotatably connected to the connecting ends of the two groups of long rods.
[0014] Preferably, the push cleaning mechanism comprises a locking device mounted on the base frame, a displacement block fixedly connected to one side of the locking device, two groups of spring L-shaped telescopic columns slidably connected to one side surface of the displacement block, fixed push plates fixedly connected to one end of each of the two groups of spring L-shaped telescopic columns, rotating push plates rotatably connected below the fixed push plates, a displacement motor arranged in the displacement block, a gear set connected to one side of the displacement motor, and a drive rotating drum connected to one side of the gear set.
[0015] Preferably, the outer side surface of the drive rotating drum is made of elastic anti-skid plastic and is slightly higher than the outer surface of the displacement block, and circular holes are formed in the middle of the two groups of fixed push plates and rotating push plates, the size of which is consistent with the size of the cross section of the chip removal spiral rotating knife.
[0016] Compared with the prior art, the machining center spiral chip removal device has the following beneficial effects: 1. The machining center spiral chip removal device has the function of automatically cleaning residual chips. When the device needs to be self-cleaning, the staff fixes the two groups of upper slots by the lock buckle, and the lower slots are also in a closed state due to the action of gravity. The mutual closure of the upper slots and the lower slots forms a closed space, and then the push cleaning mechanism is started to extrude and remove the residual chips in cooperation with the fixed push plates and the rotating push plates. This process does not require manual cleaning inside the device, solves the problem that the traditional device cannot completely remove residual chips, saves manual time, and avoids the wear and tear of the device caused by long-term retention of residual chips.
[0017] 2. The machining center spiral chip removal device is convenient for deep cleaning and has certain solid-liquid separation ability. If deep cleaning is required, the upper slot is kept fixed, the drive motor is started to make the drainage plate in an inclined state, and the synchronous mechanism rotates and fixes the lower slot on one side of the base frame. At this time, the upper slot nozzle is started to flush the chip removal spiral rotating knife and the lower slot wall, and the flushing material is filtered through the drainage plate. The metal chips will remain on the drainage plate for easy manual collection. The nozzle of this structure covers the whole flushing area, effectively optimizes the problem of difficult cleaning in dead corners, and makes deep cleaning more efficient and convenient. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A 3D physical diagram of a spiral chip removal device for a machining center according to the present application; Figure 2 A general structure diagram of a spiral chip removal device for a machining center according to the present application; Figure 3 A deep cleaning and recycling diagram of a spiral chip removal device for a machining center according to the present application; Figure 4 An upper and lower slot and pushing cleaning mechanism structure relationship diagram according to the present application; Figure 5 A general structure diagram of a pushing cleaning machine according to the present application; Figure 6 A fixed pushing plate, rotating pushing plate and spring L-shaped telescopic column position relationship diagram of a pushing cleaning machine according to the present application; Figure 7 A fixed pushing plate, rotating pushing plate and upper and lower slot position relationship diagram of a pushing cleaning mechanism according to the present application; Figure 8 A synchronization mechanism position relationship diagram according to the present application; Figure 9 A water pipe interface, upper slot and base frame position relationship diagram according to the present application; Figure 10 An inclined starting device diagram in a chip removal recycling and cleaning mechanism according to the present application; Figure 11 A mutual cooperation structure diagram of a liquid discharge collecting device and an inclined starting device in a chip removal recycling and cleaning mechanism according to the present application.
[0019] In the figure: 1, transmission motor; 2, base frame; 3, chip removal pipeline; 4, chip removal spiral rotating knife; 5, pushing cleaning mechanism; 501, locking device; 502, displacement block; 503, spring L-shaped telescopic column; 504, fixed pushing plate; 505, rotating pushing plate; 506, displacement motor; 507, gear set; 508, driving rotating cylinder; 6, chip removal recycling and cleaning mechanism; 601, main rotating shaft; 602, upper slot; 603, lock catch; 604, lower slot; 605, spray head; 606, water pipe interface; 607, liquid discharge rotating shaft; 608, liquid discharge plate; 609, filter plate; 610, liquid outlet hole; 611, water collecting tank; 612, connecting rack column; 613, driving gear; 614, driven gear; 615, transmission rod; 616, driving motor; 617, protective shell; 618, clamping block; 7, synchronization mechanism; 701, fixed block; 702, short rod; 703, long rod; 704, pushing rotating block; 705, sliding rod. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the protection scope of the present application.
[0021] Please refer to Figures 1-11 A machining center spiral chip removal device, including transmission motor 1, base frame 2, chip removal pipeline 3 and chip removal spiral rotating knife 4, transmission motor 1 is installed on base frame 2, one side surface of base frame 2 is fixedly connected with chip removal pipeline 3, one side surface of transmission motor 1 is fixedly connected with chip removal spiral rotating knife 4, the outside of chip removal spiral rotating knife 4 is provided with push cleaning mechanism 5, the lower portion of base frame 2 is provided with chip removal recycling cleaning mechanism 6, the inner side of chip removal recycling cleaning mechanism 6 is also provided with synchronous mechanism 7; Chip removal recycling cleaning mechanism 6 includes a groove double opening device, for providing a closed cleaning space for push cleaning mechanism 5, and flushing the blade when the liquid discharge collection device is working, the groove double opening device includes two groups of main shafts 601, the two groups of main shafts 601 are symmetrically installed on the base frame 2, one side of the two groups of main shafts 601 is rotatably connected with two groups of upper grooves 602, the upper groove 602 is provided with a lock catch 603 above, the model is Takigen C-1414, one side of the two groups of main shafts 601 is also rotatably connected with a lower groove 604, the inner wall surface of the upper groove 602 and the lower groove 604 is an arc structure matched with the chip removal spiral rotating knife 4, the upper groove 602 is provided with a spray head 605 on one side surface, the spray head 605 of the upper groove 602 is fixedly connected with a water pipe interface 606 on the other side, when the groove double opening device is working, in the residual self-cleaning stage, the staff rotates the upper groove 602, so that the two groups of upper grooves 602 are rotated and aligned around the main shaft 601 on the base frame 2, and are fixed by the lock catch 603, and form a closed space with the lower groove 604, the groove cooperates with the main shaft 601 to realize flexible opening and closing, which can provide a closed environment for residual cleaning to prevent chip splashing, and can also reserve flushing space through the rotatable lower groove 604; during deep cleaning, the upper groove 602 is kept fixed, through the setting of the synchronous mechanism 7, the driving motor 616 drives the base frame 2 to move upward as a whole through the connecting rack column 612, and drives the lower groove 607 to rotate to the side of the base frame 2, after the liquid discharge plate 608 is inclined, the multiple spray heads 605 inside the upper groove 602 are started to flush the chip removal spiral rotating knife 4 and the inner wall of the lower groove 604, the multiple spray heads 605 cover the whole, effectively optimizing the low cleaning efficiency and the problem of dead angle of the traditional device.
[0022] The chip removal and recycling cleaning mechanism 6 further comprises a liquid discharge collecting device for primary filtering and recycling of metal chips in the chip removal device, the liquid discharge collecting device comprising a liquid discharge shaft 607, one side surface of the liquid discharge shaft 607 being rotatably connected with a liquid discharge plate 608, one end of the liquid discharge plate 608 away from the liquid discharge shaft 607 being fixedly connected with a filter plate 609, the liquid discharge plate 608 being provided with a liquid outlet hole 610 at the end away from the liquid discharge shaft 607, and the inner side of the liquid discharge plate 608 being provided with a water collecting groove 611, the liquid discharge collecting device being started to work in the deep cleaning and recycling stage, when the inclined starting device drives the base frame 2 to move upward, the liquid discharge plate 608 is in an inclined state through cooperation of the liquid discharge shaft 607 and the engagement block 618 and linkage of the connecting rack column 612, the specific process being as follows: since the liquid discharge shaft 607 is fixedly connected with the base frame 2, the engagement block 618 is fixedly connected with the protective shell 617, and one end of the liquid discharge plate 608 is connected with the liquid discharge shaft 607 and the other end is connected with the engagement block 618, when the driving motor 616 drives the base frame 2 to move as a whole through the connecting rack column 612, one end of the liquid discharge plate 608 is displaced while the other end is not, so that the liquid discharge plate 608 is inclined, the liquid discharge shaft 607 cooperates with the inclined structure to utilize gravity to assist the flow of the mixture, at this time, the mixture of metal chips and cutting fluid generated by the spray head 605 is flowed along the inclined liquid discharge plate 608, the mixture first contacts the filter plate 609 and then is discharged through the liquid outlet hole 610 to realize recycling, the combination of the filter plate 609 and the water collecting groove 611 realizes primary separation of solid and liquid, which facilitates chip recycling and reduces cutting fluid waste, and the metal chips are intercepted by the filter plate 609 and remain on the surface of the liquid discharge plate 608, which are manually collected after cleaning is completed.
[0023] The chip removal and recycling cleaning mechanism 6 further comprises an inclination starting device for preparing the liquid discharge collecting device before filtering and recycling, the inclination starting device comprises four groups of connecting rack columns 612 fixedly connected below the base frame 2, one side of the connecting rack column 612 is engaged with a driving gear 613, the other side surface of the driving gear 613 is engaged with a driven gear 614, one side surface of the driving gear 613 and the driven gear 614 is fixedly connected with a transmission rod 615, one side surface of the transmission rod 615 is fixedly connected with a driving motor 616, the outer side of the driving gear 613 and the driven gear 614 is provided with a protective shell 617, the upper surface of the protective shell 617 is fixedly connected with a clamping block 618, the inclination starting device starts working before deep cleaning and recycling, and prepares the liquid discharge collecting device: after starting the driving motor 616, the driving motor 616 drives the transmission rod 615 to rotate, and the transmission rod 615 synchronously drives the driving gear 613 and the driven gear 614 to rotate; because the driving gear 613 and the driven gear 614 are engaged with the connecting rack column 612, and the connecting rack column 612 is arranged at four corners below the base frame 2, the rotation of the gears drives the connecting rack column 612 to move upward, and the upper surface of the protective shell 617 is fixedly connected with the clamping block 618, the clamping block 618 is slidably connected with one end of the liquid discharge plate 608, so that one end of the liquid discharge plate 608 is displaced upward, and because the main shaft 601 is connected with the base frame 2, when the base frame 2 moves upward, the liquid discharge plate 608 of the liquid discharge collecting device rotates around the liquid discharge shaft 607, so that the liquid discharge plate 608 is finally in an inclined state, the size and the number of teeth of the driving gear 613 and the driven gear 614 are matched, and the four-corner connecting rack column 612 can stably lift the base frame 2, so as to ensure that the inclination angle of the liquid discharge plate 608 is uniform.
[0024] Further, the two groups of upper slots 602 can rotate around the main shaft 601 to align the side surfaces of the two groups of upper slots 602, the main shaft 601 enables flexible rotation of the upper slots 602, facilitates adjustment of the opening and closing state, and the two groups of upper slots 602 can be fixedly connected with each other after the side surfaces are aligned through the lock buckle 603, the lock buckle 603 ensures stable connection after alignment, provides a closed environment for the pushing and cleaning mechanism 5, avoids scattering of chips during cleaning, and improves operation safety and cleaning effect. When a closed cleaning space needs to be built, the worker rotates the slot 602 to make the two groups of upper slots 602 rotate around the main shaft 601 symmetrically installed on the base frame 2, until the side surfaces of the two groups of upper slots 602 are completely aligned and fitted, and then the lock buckle 603 is used to firmly fix the two groups of upper slots 602 after alignment.
[0025] Further, the lower slot 604 is rotationally connected with the base frame 2 around the main rotating shaft 601, and the two groups of upper slots 602 are rotationally connected and form a closed space with the lower slot 604, and the twenty-five groups of spray heads 605 are symmetrically arranged at equal intervals in the two groups of upper slots 602. In use, the twenty-five groups of spray heads 605 can fully flush the chip removal helical rotating knife 4 and the lower slot 604. Compared with manual cleaning of the device, manual cleaning cannot clean the dead angles due to the non-dismountable design of the traditional device. After the upper slot 602 and the lower slot 604 are opened and closed, the corresponding places are sprayed by the spray head 605, which effectively improves the cleaning intensity and efficiency.
[0026] Further, the liquid discharge plate 608 is symmetrically provided with a strip-shaped slot near the outer surface of the filter plate 609, and the water collecting tank 611 is provided with four groups inside the liquid discharge plate 608. In the residual self-cleaning stage, the two groups of upper slots 602 are rotated to align around the main rotating shaft 601 and are fixed by the lock buckle 603, and together with the lower slot 604 below, they form a closed space to provide a closed environment for the pushing and cleaning mechanism 5 to clean the residual chips. The closed space can prevent chips or cleaning liquid from splashing during cleaning, ensuring a clean working environment. In the deep cleaning stage, the twenty-five groups of spray heads 605 inside the two groups of upper slots 602 in the closed space are activated to spray cleaning liquid onto the inner wall of the lower chip removal helical rotating knife 4 and the lower slot 604. The arrangement of the twenty-five groups of spray heads 605 at equal intervals can achieve omnidirectional flushing.
[0027] The synchronous mechanism 7 is used to realize the linkage of the tilting starting device and the slot double-opening device. The synchronous mechanism 7 includes two groups of fixed blocks 701 installed inside the base frame 2, short rods 702 rotationally connected to the two sides of the fixed blocks 701, long rods 703 rotationally connected to the other ends of the two groups of short rods 702, the two groups of long rods 703 rotationally connected at one end, push rotating blocks 704 rotationally connected to the other ends of the two groups of long rods 703, and sliding rods 705 rotationally connected to the connecting ends of the two groups of long rods 703. In use, the base frame 2 rises due to the rotation of the driving motor 616, at which time the fixed blocks 701 rise synchronously, and the sliding rods 705 relatively descend. The long rods 703 will rotate around the connecting points of the sliding rods 705 and the long rods 703 by the upward pushing force of the short rods 702 on the long rods 703. Finally, the long rods 703 apply an outward pushing force to the lower slot 604 through the push rotating block 704, realizing the mutual linkage among the liquid discharge and collection device, the tilting starting device, and the slot double-opening device.
[0028] Further, the pushing and cleaning mechanism 5 comprises a latching device 501, model Takigen C-1414, which is installed on the base frame 2, one side of the latching device 501 is fixedly connected with a displacement block 502, one side surface of the displacement block 502 is slidably connected with two groups of spring L-shaped telescopic columns 503, one end of each of the two groups of spring L-shaped telescopic columns 503 is fixedly connected with a fixed push plate 504, the lower side of the fixed push plate 504 is rotatably connected with a rotating push plate 505, the fixed push plate 504 and the rotating push plate 505 are both arc-shaped structures matched with the inner walls of the upper slot 602 and the lower slot 604, the inside of the displacement block 502 is provided with a displacement motor 506, the outside of the displacement motor 506 is provided with a waterproof casing matched therewith, one side of the displacement motor 506 is connected with a gear set 507, one side of the gear set 507 is connected with a driving rotary drum 508, in use, the displacement motor 506 is started, the displacement motor 506 drives the driving rotary drum 508 to rotate through the gear set 507, since the outer side surface of the driving rotary drum 508 is slightly higher than the height of the outer side surface of the displacement block 502, and the outer side surface of the driving rotary drum 508 is an elastic anti-slip plastic, therefore, when the two upper slots 602 are closed, the driving rotary drum 508 will be tightly attached to one side surface of the upper slot 602, so that the driving rotary drum 508 has a large enough friction force to drive the pushing and cleaning mechanism 5 to displace, under the driving of the driving rotary drum 508, the displacement block 502 displaces towards one end of the chip removal pipe 3, the fixed push plate 504 and the rotating push plate 505 provided on the side surface of the displacement block 502 will extrude and remove the dead angle part of the chip removal groove, wherein the fixed push plate 504 and the rotating push plate 505 are rotatably connected with each other, the rotating push plate 505 can rotate around the fixed push plate 504, but since the spring L-shaped telescopic column 503 is provided, the rotating push plate 505 will be blocked when rotating towards the displacement block 502, which will make the displacement block 502 displace towards the chip removal pipe 3 with the fixed push plate 504 and the rotating push plate 505 in a fully open state, when the pushing and cleaning mechanism 5 completes a chip pushing work and returns to the original position, the rotating push plate 505 will rotate, thereby opening a channel for the space below, such a setting can prevent the pushing and cleaning mechanism 5 from pushing the chips back during the returning process, thereby improving the chip removal effect of the device.
[0029] Further, the outer surface of the driving drum 508 is made of elastic anti-skid plastic, and is slightly higher than the outer surface of the displacement block 502. A circular hole is formed in the middle of the two groups of fixed push plates 504 and rotating push plates 505, and the size of the circular hole is consistent with the cross-sectional size of the chip removal spiral rotating knife 4. When in use, the elastic anti-skid plastic material of the driving drum 508 can effectively adhere to the surface of the upper slot 602 and the protective shell 617 after they are closed, and the elastic anti-skid plastic can provide excellent friction to provide excellent frictional driving force for the pushing and cleaning mechanism 5 and the protective shell 617. The circular hole formed in the middle of the fixed push plate 504 and the rotating push plate 505 has a size consistent with the cross-sectional size of the chip removal spiral rotating knife 4, which can prevent interference between the chip removal spiral rotating knife 4 and the fixed push plate 504 and the rotating push plate 505 when the device pushes the iron chips, thereby preventing damage to the device caused by abrasion.
[0030] Working principle, the overall working process of the machining center spiral chip removal device is divided into three stages of conventional chip removal, residual self-cleaning and deep cleaning and recovery. The first stage is conventional chip removal: the workers rotate the two groups of upper slots 602 around the main shaft 601 to open them, so that the two groups of upper slots 602 are away from each other. At this time, the lower slots 604 are in the initial state of mutual closure under the action of the synchronous mechanism 7, and form a chip removal channel with the base frame 2 for conveying chips. The chips generated by metal processing enter the collection from the opening of the upper slot 602, and the chips are concentrated on the spiral blade position connected with the spiral rotating knife 4 as the initial starting point. After the collection of the chips is completed, the two groups of upper slots 602 are rotated to close around the main shaft 601, and the lock catch 603 fixes the two groups of upper slots 602 to each other to form a closed conveying space. The transmission motor 1 is started to drive the chip removal spiral rotating knife 4 to rotate, and the chip removal spiral rotating knife 4 continuously conveys the chips to the chip removal pipeline 3 through the spiral blade.
[0031] The second stage, residual self-cleaning: after the output of the batch of debris by the debris discharge pipeline 3, the locking device 501 is unlocked, the displacement motor 506 drives the driving cylinder 508 to rotate through the gear set 507, the driving cylinder 508 is made of elastic anti-skid plastic, and when the driving cylinder 508 rotates, a friction force can be generated between the driving cylinder 508 and the inner wall of the upper slot 602 in the closed space, the displacement block 502 moves axially along the debris discharge helical rotary knife 4, when the displacement block 502 moves, the two groups of spring L-shaped telescopic columns 503 on one side of the displacement block 502 drive the fixed push plate 504 to move synchronously, the rotating push plate 505 below the fixed push plate 504 remains unfolded and cannot rotate excessively due to the support of the spring L-shaped telescopic columns 503; the central hole between the fixed push plate 504 and the rotating push plate 505 is consistent in size with the cross section of the debris discharge helical rotary knife 4, and in the moving process, the fixed push plate 504 and the rotating push plate 505 can tightly adhere to the blade helix of the debris discharge helical rotary knife 4 and the inner wall of the slot, so that the residual debris adhered to the inner walls of the upper slot 602 and the lower slot 604 and the helical blades can be scraped off, and finally the residual debris is pushed out through the debris discharge pipeline 3; after the cleaning is completed, the displacement motor 506 reverses to drive the displacement block 502 to return to the original position, if there are still residual debris that has not been cleaned when the displacement block 502 returns to the original position, the rotating push plate 505 cannot be supported by the spring L-shaped telescopic columns 503, so the rotating push plate 505 can rotate around the fixed push plate 504 to avoid bringing the residual debris back.
[0032] The third stage, deep cleaning: after the fixed push plate 504 is reset, the water pipe interface 606 is connected to the water pump to supply water to the twenty-five groups of nozzles 605, the nozzles 605 cross the surface of the debris discharge helical rotary knife 4, the inner walls of the upper slot 602 and the lower slot 604 to spray water containing cleaning agent, and the oil stains and residual debris are washed away; at the same time, the driving motor 616 is started to drive the driving gear 613 and the driven gear 614 to rotate through the transmission rod 615, and the connecting rack column 612 is driven to move upward to push the entire basic frame 2 to move upward; during the upward movement of the basic frame 2, the sliding rod 705 of the synchronous mechanism 7 is fixed with the protective shell 617, so the position of the sliding rod 705 does not change, the short rod 702 moves upward with the basic frame 2 and pushes the long rod 703 to be unfolded and pushes the rotating block 704, so that the lower slot 604 rotates around the main rotating shaft 601 to be opened synchronously, thereby exposing the lower part of the basic frame 2, and the transmission motor 1 and the displacement motor 506 are started again to make the debris discharge helical rotary knife 4 rotate to further uniformly wash the blades, and the displacement motor 506 drives the driving cylinder 508 to continue reciprocating along the inner wall of the upper slot 602, so that the residual debris and stains on the fixed push plate 504 and the rotating push plate 505 are further washed.
[0033] The fourth stage, recovery: one end of the drainage plate 608 is connected with the base frame 2 through the drainage rotating shaft 607, and the other end is connected with the occlusal block 618 in the strip-shaped channel through the strip-shaped channel, so that the one end of the drainage plate 608 is raised, the other end is fixed and in an inclined state, the waste water and waste materials are washed along the inner wall of the lower slot 604 into the lower drainage plate 608, the waste water and waste materials pass through the filter plate 609, the debris is intercepted by the filter plate 609 and remains on the surface of the drainage plate 608, the sewage passes through the filter plate 609 and is discharged from the liquid outlet hole 610, and solid-liquid separation is realized.
[0034] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations exist in any actual relationship or order. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the existence of other identical elements in the process, method, article or equipment including the element.
Claims
1. A spiral chip conveying device for a machining center, comprising a drive motor (1), a base frame (2), a chip conveying pipe (3), and a chip conveying spiral cutter (4), characterized in that: The drive motor (1) is mounted on the base frame (2). A chip removal pipe (3) is fixedly connected to one side surface of the base frame (2). A chip removal spiral blade (4) is fixedly connected to one side surface of the drive motor (1). A pushing cleaning mechanism (5) is provided on the outside of the chip removal spiral blade (4). A chip removal recycling cleaning mechanism (6) is provided below the base frame (2). A synchronization mechanism (7) is also provided inside the chip removal recycling cleaning mechanism (6). The chip removal and recycling cleaning mechanism (6) includes a liquid collection device for pre-filtering and recycling metal chips in the chip removal device; The double-opening drain device is used to provide a closed cleaning space for the push cleaning mechanism (5) and to flush the blades when the drain collection device is working; The tilting start-up device is used to prepare the drain collection device for filtration and recovery. The synchronization mechanism (7) is used to realize the linkage between the tilting start device and the double opening device of the drainage channel.
2. The spiral chip conveying device for a machining center according to claim 1, characterized in that: The double-opening trough device includes two sets of main rotating shafts (601). The two sets of main rotating shafts (601) are symmetrically installed on the base frame (2). Two sets of upper slots (602) are rotatably connected to one side of the two sets of main rotating shafts (601). A latch (603) is provided above the upper slot (602). A lower slot (604) is also rotatably connected to one side of the two sets of main rotating shafts (601). A nozzle (605) is provided on one side surface of the upper slot (602). A water pipe interface (606) is fixedly connected to the other side of the nozzle (605) of the upper slot (602).
3. The spiral chip conveying device for a machining center according to claim 2, characterized in that: The drainage collection device includes a drainage shaft (607), a drainage plate (608) is rotatably connected to one side surface of the drainage shaft (607), a filter plate (609) is fixedly connected to one end of the drainage plate (608) away from the drainage shaft (607), an outlet hole (610) is opened on one end of the drainage plate (608) away from the drainage shaft (607), and a water collection tank (611) is provided on the inner side of the drainage plate (608).
4. The spiral chip conveying device for a machining center according to claim 1, characterized in that: The tilting start device includes a connecting rack column (612), which is fixedly connected to four sets below the base frame (2). A drive gear (613) is engaged on one side of the connecting rack column (612), and a driven gear (614) is engaged on the other side of the drive gear (613). A transmission rod (615) is fixedly connected to one side of the drive gear (613) and the driven gear (614). A drive motor (616) is fixedly connected to one side of the transmission rod (615). A protective shell (617) is provided on the outside of the drive gear (613) and the driven gear (614). A meshing block (618) is fixedly connected to the upper surface of the protective shell (617).
5. A spiral chip conveying device for a machining center according to claim 2, characterized in that: The two sets of upper slots (602) can rotate around the main rotating shaft (601) to align the side surfaces of the two sets of upper slots (602). After the side surfaces of the two sets of upper slots (602) are aligned, they can be fixedly connected to each other by a latch (603).
6. A spiral chip conveying device for a machining center according to claim 2, characterized in that: The lower slot (604) is rotatably connected to the base frame (2) around the main rotating shaft (601), and the two sets of upper slots (602) are rotatably connected to form a closed space with the lower slot (604). The nozzle (605) is symmetrically arranged in twenty-five sets at equal intervals on the two sets of upper slots (602).
7. A spiral chip conveying device for a machining center according to claim 3, characterized in that: The drain plate (608) has symmetrical strip-shaped grooves on its outer surface near the filter plate (609), and the water collection tank (611) has four sets on the inner side of the drain plate (608).
8. A spiral chip conveying device for a machining center according to claim 1, characterized in that: The synchronization mechanism (7) includes a fixed block (701). Two sets of the fixed blocks (701) are installed on the inner side of the base frame (2). Short rods (702) are rotatably connected to both sides of the fixed blocks (701). Long rods (703) are rotatably connected to the other end of the two sets of short rods (702). One end of the two sets of long rods (703) is rotatably connected to each other, and the other end is rotatably connected to a push block (704). A sliding rod (705) is also rotatably connected to the connecting end of the two sets of long rods (703).
9. A spiral chip conveying device for a machining center according to claim 1, characterized in that: The pushing and cleaning mechanism (5) includes a locking device (501), which is installed on the base frame (2). A displacement block (502) is fixedly connected to one side of the locking device (501). Two sets of spring L-shaped telescopic columns (503) are slidably connected to one side of the displacement block (502). A fixed push plate (504) is fixedly connected to one end of each set of spring L-shaped telescopic columns (503). A rotating push plate (505) is rotatably connected to the bottom of the fixed push plate (504). A displacement motor (506) is installed inside the displacement block (502). A gear set (507) is connected to one side of the displacement motor (506). A drive drum (508) is connected to one side of the gear set (507).
10. A spiral chip conveying device for a machining center according to claim 9, characterized in that: The outer surface of the drive drum (508) is made of elastic non-slip plastic and is slightly higher than the outer surface of the displacement block (502). The two sets of fixed push plates (504) and rotating push plates (505) have a central hole in the middle, the size of which matches the cross-sectional size of the chip removal spiral cutter (4).
Citation Information
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