IXPE foam production equipment

Abstract

The invention belongs to the technical field of IXPE foam production extrusion equipment, and relates to IXPE foam production equipment which comprises an extrusion equipment body and further comprises a height compatible mechanism connected with the extrusion equipment body. The height compatible mechanism comprises a supporting base, a driving part arranged on the supporting base, a lifting part connected with the output end of the driving part and a guiding part used for guiding, and the lifting part is connected with the feeding part of the extrusion equipment body so as to adjust the height of the extrusion equipment body. According to the IXPE foam production equipment, the height compatible mechanism comprising the supporting base, the driving part, the lifting part and the guiding part is arranged, and the lifting part is connected with the feeding part of the extrusion equipment main body, so that the feeding height can be flexibly adjusted according to the requirements of workers with different heights; therefore, a worker can keep a comfortable posture during feeding operation, and physical fatigue and occupational injury risks caused by long-time uncomfortable operation are reduced.

Description

Technical Field

[0001] This invention relates to the technical field of IXPE foam production extrusion equipment, and more particularly to an IXPE foam production equipment. Background Technology

[0002] In the plastics processing industry, IXPE foam is widely used in various sectors due to its unique properties. As a key piece of equipment in IXPE foam production, the performance and ease of operation of the extruder directly impact production efficiency and product quality. Currently, common IXPE foam extruders on the market have certain limitations in their structural design.

[0003] One prominent issue is the fixed feeding height. In actual production, workers of varying heights are responsible for feeding operations, but the existing extruder feeding port height cannot be flexibly adjusted according to the operator's height. For taller workers, adding raw materials to the fixed-height feeding port may require frequent bending over, which not only easily leads to operator fatigue but may also cause occupational injuries to the lower back and other parts of the body if maintained in this posture for a long time. For shorter workers, they may need to use stepping stones to barely complete the feeding operation, which not only increases the complexity of the operation but also poses certain safety hazards, such as the possibility of falls due to unstable stepping stones.

[0004] Furthermore, an inappropriate feeding height can also affect the feeding speed and accuracy. Operators in an uncomfortable posture will find it difficult to quickly and accurately feed raw materials into the inlet, potentially leading to spillage, waste, and environmental pollution. This also requires additional time for cleanup, reducing overall production efficiency.

[0005] Therefore, in order to improve the operator's experience, increase production efficiency, reduce safety hazards and material waste, it is of great practical significance to develop an IXPE foam extruder that can adjust the feeding height to accommodate workers of different heights. Summary of the Invention

[0006] The purpose of this invention is to provide an IXPE foam production device that addresses the issue that inappropriate feeding height can affect feeding speed and accuracy. Operators, in an uncomfortable posture, find it difficult to quickly and accurately feed raw materials into the inlet. This invention improves the operator's experience, increases production efficiency, and reduces safety hazards and material waste.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] An IXPE foam production device includes an extrusion equipment body and a height-compatible mechanism connected to the extrusion equipment body. The height-compatible mechanism includes a support base, a drive component disposed on the support base, a lifting component connected to the output end of the drive component, and a guide component for guiding. The lifting component is connected to the feeding part of the extrusion equipment body to adjust its height.

[0009] As a preferred embodiment of the present invention, the lifting component includes a sliding buckle connected to the output end of the drive component and a lifting plate connected to the sliding buckle, wherein the lifting plate is fixedly connected to the feeding part of the main body of the extrusion equipment.

[0010] As a preferred embodiment of the present invention, the guide component includes a slide groove disposed on the support base, and the lifting plate is provided with a slider that cooperates with the slide groove.

[0011] As a preferred embodiment of the present invention, the support base is further provided with a positioning support plate, and a tension spring is provided between the lifting plate and the positioning support plate.

[0012] As a preferred embodiment of the present invention, the guide component includes a guide support plate, which is connected to the support base and is used to provide guide support for the lifting process.

[0013] As a preferred embodiment of the present invention, it further includes a labor-saving feeding mechanism, which is connected to the main body of the extrusion equipment. The labor-saving feeding mechanism includes a guide plate, a push groove disposed on the guide plate, and a material pick-up frame that cooperates with the push groove.

[0014] As a preferred embodiment of the present invention, the material handling rack is provided with a slider, and the guide plate is provided with a track structure that cooperates with the slider.

[0015] As a preferred embodiment of the present invention, the material receiving rack is provided with a placement position for placing foam containers, and the slider is provided with ball bearings inside.

[0016] The beneficial effects of this invention are:

[0017] 1. This invention, by setting up a height-compatible mechanism including a support base, a drive component, a lifting component, and a guide component, and connecting the lifting component to the feeding section of the extrusion equipment body, allows for flexible adjustment of the feeding height according to the needs of workers of different heights. This enables workers to maintain a more comfortable posture during feeding operations, reducing the risk of physical fatigue and occupational injury caused by prolonged uncomfortable operation. By incorporating a sliding buckle connected to the output end of the drive component and a lifting plate connected to the sliding buckle and fixed to the feeding section, stable adjustment of the feeding section height is achieved. By setting a sliding groove on the support base and a corresponding slider on the lifting plate, precise guidance is provided for the lifting process, ensuring the smoothness and accuracy of height adjustment. By setting a positioning support plate on the support base and a tension spring between the lifting plate and the positioning support plate, the stability and cushioning effect of the lifting process are further enhanced.

[0018] 2. This invention, by setting up a labor-saving feeding mechanism including a guide plate, a pusher, and a feeding rack, makes foam feeding operations more convenient and labor-saving, thereby improving overall production efficiency, reducing the damage to foam that may be caused by laborious feeding, and ensuring product quality. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of an IXPE foam production equipment according to the present invention;

[0020] Figure 2 This is a bottom front view of an IXPE foam production equipment according to the present invention;

[0021] Figure 3 This invention relates to a structure for an IXPE foam production equipment. Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0022] Figure 4 This invention relates to an IXPE foam production equipment. Figure 1 Enlarged schematic diagram of the structure at point B.

[0023] Figure 5 This is a top view schematic diagram of the structure of an IXPE foam production equipment according to the present invention.

[0024] Legend:

[0025] 1. Extrusion equipment body; 2. Height-compatible mechanism; 21. Support base; 22. Drive component; 23. Sliding buckle; 24. Lifting plate; 25. Slide groove; 26. Tension spring; 27. Positioning support plate; 28. Guide support plate; 29. ​​Slider; 3. Labor-saving feeding mechanism; 31. Guide plate; 32. Push groove; 33. Material pick-up rack; 34. Slider; 35. Ball bearing. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] Example:

[0028] like Figures 1 to 5 As shown, an IXPE foam production equipment includes an extrusion equipment body 1 and a height-compatible mechanism 2. The height-compatible mechanism 2 is connected to the extrusion equipment body 1. The height-compatible mechanism 2 includes a support base 21, a drive component 22 disposed on the support base 21, a lifting component connected to the output end of the drive component 22, and a guide component for guiding. The lifting component is connected to the feeding part of the extrusion equipment body 1 to adjust its height.

[0029] The lifting component includes a sliding buckle 23 connected to the output end of the drive component 22 and a lifting plate 24 connected to the sliding buckle 23. The lifting plate 24 is fixedly connected to the feeding part of the extrusion equipment body 1. The guiding component includes a slide groove 25 provided on the support base 21, and a slider 29 that cooperates with the slide groove 25 is provided on the lifting plate 24.

[0030] The support base 21 is also provided with a positioning support plate 27, and a tension spring 26 is provided between the lifting plate 24 and the positioning support plate 27. The guide component includes a guide support plate 28, which is connected to the support base 21 and is used to provide guidance and support for the lifting process.

[0031] It also includes a labor-saving feeding mechanism 3, which is connected to the main body 1 of the extrusion equipment. The labor-saving feeding mechanism 3 includes a guide plate 31, a push groove 32 disposed on the guide plate 31, and a material picker 33 that cooperates with the push groove 32. A slider 34 is disposed on the material picker 33, and a track structure that cooperates with the slider 34 is disposed on the guide plate 31.

[0032] The material handling rack 33 is provided with a placement position for placing foam containers, and the slider 34 is provided with ball bearings 35 inside.

[0033] This embodiment details an IXPE foam extruder with adjustable feeding height and labor-saving feeding function. The extruder mainly consists of an extrusion equipment body 1, a height-compatible mechanism 2, and a labor-saving feeding mechanism 3.

[0034] Equipment assembly

[0035] Installation of extrusion equipment body 1: Fix the extrusion equipment body 1 in a suitable working position according to the conventional installation method to ensure its stability. It is the core part of the entire equipment to realize IXPE foam extrusion.

[0036] Height Compatibility Mechanism 2 Installation

[0037] First, place the support base 21 stably on the ground as the basic support for the entire height-compatible mechanism 2.

[0038] Install the drive unit 22 at the designated position on the support base 21, ensuring that it is securely installed.

[0039] Next, connect the sliding buckle 23 to the output end of the drive component 22, then connect the lifting plate 24 to the sliding buckle 23, and fix the lifting plate 24 to the feeding part of the extrusion equipment body 1.

[0040] A groove 25 is made on the support base 21, and a slider 29 that cooperates with it is installed on the lifting plate 24 to ensure that the slider 29 can slide smoothly in the groove 25.

[0041] A positioning support plate 27 is installed on the support base 21, and a tension spring 26 is installed between the lifting plate 24 and the positioning support plate 27.

[0042] Finally, the guide plate 28 is connected to the support base 21 to provide additional guiding support for the lifting process.

[0043] Installation of the labor-saving material feeding mechanism 3

[0044] Install the guide plate 31 in a suitable position on the body 1 of the extrusion equipment, ensuring that its position is accurate and stable.

[0045] A push groove 32 is provided on the guide plate 31, and the material picker 33 is installed in conjunction with the push groove 32.

[0046] A slider 34 is installed on the pick-up rack 33, and a track structure that cooperates with the slider 34 is provided on the guide plate 31. Meanwhile, ball bearings 35 are installed inside the slider 34 to reduce sliding friction. A placement position for placing foam containers is provided on the pick-up rack 33.

[0047] Operational preparation

[0048] Check the power supply and control circuit of the drive unit 22 to ensure that it is working properly.

[0049] Check whether each component in the labor-saving feeding mechanism 3 is securely installed and whether the slider 34 can slide flexibly within the track structure.

[0050] In summary, the principle of adjusting the feeding height

[0051] When the feeding height needs to be adjusted, the drive unit 22 is activated, and the output end of the drive unit 22 begins to move, driving the sliding buckle 23 connected to it to move.

[0052] The movement of the sliding latch 23 will push the lifting plate 24 to move up or down. Since the lifting plate 24 is fixedly connected to the feeding part of the extrusion equipment body 1, the height of the feeding part can be adjusted.

[0053] During the lifting process of the lifting plate 24, the slider 29 on it moves along the groove 25 on the support base 21, ensuring the smoothness and directional accuracy of the lifting process. Simultaneously, the tension spring 26 plays a buffering and stabilizing role during the lifting process. When the lifting plate 24 rises, the tension spring 26 is stretched, providing a certain pulling force; when the lifting plate 24 descends, the elastic force of the tension spring 26 assists in its smooth descent. The guide plate 28 further provides reliable guiding support for the lifting process, ensuring that there is no deviation during the entire lifting process.

[0054] Labor-saving material feeding principle

[0055] When unloading IXPE foam after production is complete, the operator only needs to gently push the material picker 33.

[0056] The slider 34 on the pick-up rack 33 moves along the track structure on the guide plate 31. Since the slider 34 is equipped with ball bearings 35, the friction between the slider 34 and the track structure is greatly reduced, so that the pick-up rack 33 can be easily moved to the appropriate position.

[0057] The operator places the produced IXPE foam in the placement position of the picking rack 33, and then easily pushes the picking rack 33 again to move it to the unloading area, completing the labor-saving unloading process.

[0058] All the devices selected in this application are general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0059] In the description of the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0060] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0061] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An IXPE foam extruder with adjustable feeding height, comprising an extrusion equipment body (1), characterized in that, It also includes a height-compatible mechanism (2), which is connected to the body of the extrusion equipment (1). The height-compatible mechanism (2) includes a support base (21), a drive unit (22) disposed on the support base (21), a lifting component connected to the output end of the drive unit (22), and a guide component for guiding. The lifting component is connected to the feeding part of the body of the extrusion equipment (1) to adjust its height.

2. The IXPE foam extruder as described in claim 1, characterized in that, The lifting component includes a sliding buckle (23) connected to the output end of the drive component (22) and a lifting plate (24) connected to the sliding buckle (23). The lifting plate (24) is fixedly connected to the feeding part of the extrusion equipment body (1).

3. The IXPE foam extruder as described in claim 2, characterized in that, The guide component includes a slide groove (25) disposed on the support base (21), and the lifting plate (24) is provided with a slider (29) that cooperates with the slide groove (25).

4. The IXPE foam extruder as described in claim 2, characterized in that, The support base (21) is also provided with a positioning support plate (27), and a tension spring (26) is provided between the lifting plate (24) and the positioning support plate (27).

5. The IXPE foam extruder as described in claim 1, characterized in that, The guide component includes a guide support plate (28), which is connected to the support base (21) and is used to provide guide support for the lifting process.

6. The IXPE foam extruder according to any one of claims 1-5, characterized in that, It also includes a labor-saving feeding mechanism (3), which is connected to the main body (1) of the extrusion equipment. The labor-saving feeding mechanism (3) includes a guide plate (31), a push groove (32) provided on the guide plate (31), and a material picker (33) cooperating with the push groove (32).

7. The IXPE foam extruder as described in claim 6, characterized in that, The material handling rack (33) is provided with a slider (34), and the guide plate (31) is provided with a track structure that cooperates with the slider (34).

8. The IXPE foam extruder as described in claim 7, characterized in that, The material picker (33) is provided with a placement position for placing foam containers, and the slider (34) is provided with ball bearings (35).

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