Continuous winding equipment for steel wire mesh framework pipe

By introducing a tension adjustment structure and a pretreatment mechanism into the winding equipment, the problem of uneven wire winding was solved, high-quality winding of the skeleton tube was achieved, and its strength and stability were enhanced.

CN121107183APending Publication Date: 2025-12-12CHANGZHOU DONGCAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202511442559.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

In the process of winding steel wire into a skeleton tube, existing winding equipment suffers from uneven tension of the steel wire due to factors such as vibration generated during operation, which affects the winding effect and consequently the quality of the skeleton tube.

Method used

The system employs a tension adjustment structure and a pretreatment mechanism. Through components such as guide cylinders, rollers, top rods, and extrusion rollers, it adjusts the tension consistency of the steel wire and cleans the surface of the steel wire to ensure uniform winding and tight contact.

Benefits of technology

This method achieves uniform winding of steel wire on the skeleton tube, improves the strength and stability of the skeleton tube, enhances its bending resistance, and improves the winding quality.

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Abstract

The invention discloses continuous winding equipment for a steel wire mesh framework pipe, belongs to the technical field of framework pipe processing, and aims to solve the problems that steel wires cannot be tightly wound on the peripheral side of the framework pipe, and the quality of the framework pipe is affected. The continuous winding equipment comprises a base, a bottom plate is fixedly connected to the upper end of the base, and a driving motor is fixedly connected to the bottom plate; the continuous winding equipment comprises a base plate, a driving motor is arranged on the base plate, a set of side plates are fixedly connected to the portion, above the driving motor, of the base plate, a set of conveying rollers are rotationally connected to the side walls of the opposite faces of the two side plates, and the shaft end of one conveying roller is connected with the output end of the driving motor through a transmission belt. The tension can be adjusted, so that the tension of each steel wire is kept consistent during winding, the steel wires can be uniformly wound on a framework pipe, the pressure borne by each area of the framework pipe is uniformly distributed, and meanwhile, the wound steel wires can be pressed, so that the steel wires are in contact with the framework pipe more tightly; and the bending resistance of the framework pipe is improved.
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Description

Technical Field

[0001] This invention relates to the field of skeleton tube processing technology, specifically to a continuous winding device for steel wire mesh skeleton tubes. Background Technology

[0002] Reinforced steel pipe, also known as steel skeleton pipe or building skeleton pipe, is a special type of steel pipe with advantages such as high strength and corrosion resistance. It is widely used in many fields such as construction, industry, municipal engineering, fire protection engineering, and mining. In the production of reinforced steel pipe, winding equipment is usually used to wind steel wires around the inner tube of the skeleton to enhance structural stability. However, the existing winding equipment still has certain shortcomings in use.

[0003] For example, a rubber tube winding steel wire traction device with announcement number CN221759163U uses the rotation of a conveyor roller to drive the rubber tube to move horizontally. As the ring rotates, the steel wire roll installed on the ring moves synchronously around the rubber tube, and the steel wire is wound in a spiral shape around the outer wall of the moving rubber tube during the movement. On the other hand, the connecting seat can be fixed on the bracket by engaging the clamp head with the clamp slot. When it is necessary to replace the used steel wire roll, the clamp head can be pushed away from the clamp slot to disassemble the steel wire roll. This design facilitates the disassembly of the used steel wire roll and improves the convenience of steel wire roll replacement. However, during the process of winding the steel wire into the skeleton tube, the tension of the steel wire will be affected by factors such as vibration generated during the operation of the device, which may cause the steel wire to be wound too tightly or too loosely, affecting the winding effect of the steel wire and thus adversely affecting the quality of the skeleton tube.

[0004] Therefore, we propose a continuous winding device for steel wire mesh reinforced pipes to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of this invention is to provide a continuous winding device for steel wire mesh reinforced pipes, in order to solve the problem mentioned in the background art that, in the current market, during the process of winding steel wire reinforced pipes, the tension of the steel wire is affected by factors such as vibration generated during the operation of the device, which may lead to the steel wire being wound too tightly or too loosely, affecting the winding effect of the steel wire and thus adversely affecting the quality of the reinforced pipe.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a continuous winding device for steel wire mesh reinforced tubes, comprising a base, a bottom plate fixedly connected to the upper end of the base, a drive motor fixedly connected to the bottom plate, a set of side plates fixedly connected to the bottom plate above the drive motor, and a set of conveying rollers rotatably connected to the side walls of opposite sides of the two side plates, wherein the shaft end of one of the conveying rollers is connected to the output end of the drive motor via a transmission belt; further comprising: a first support frame fixedly disposed on the base, a guide cylinder rotatably mounted on the first support frame, an air blowing pipe fixedly connected to the side wall of the first support frame above the guide cylinder, a support member fixedly connected to the side wall of the first support frame below the guide cylinder, and a roller rotatably mounted inside the support member, wherein the shaft end of the roller is fixedly connected to... A connecting shaft; a tension adjustment structure, mounted on the guide cylinder, for adjusting the tension of each steel wire to remain consistent during winding; a second support frame, fixedly mounted on a base on the side of the first support frame, the second support frame having a slot, and an adjusting ring rotatably mounted in the slot, a push rod movably connected to the adjusting ring, one end of the push rod extending through into the adjusting ring, and a pressing wheel rotatably connected to the side wall of the extended end of the push rod; a piston chamber, located within the second support frame, a piston plate slidably connected within the piston chamber, and a piston rod fixedly connected to the piston plate, the bottom end of the piston rod penetrating the second support frame and extending into the slot, and a ball bearing rotatably mounted within the piston rod; and a pre-treatment mechanism, fixedly mounted on the first support frame, for pre-cleaning the surface of the skeleton tube.

[0007] Preferably, the first support frame is disposed between the base plate and the second support frame, and the bottom side wall of the guide cylinder on the first support frame is in contact with the roller, and the air blowing pipe on the first support frame is configured with an L-shaped structure.

[0008] Preferably, the tension adjustment structure includes a fixed plate, a rotating shaft, a disc, a C-shaped collar, a guide post, and a rotating sleeve; the fixed plate is fixedly disposed on the base plate on the side of the drive motor, two fixed plates are symmetrically arranged, and a rotating shaft is rotatably mounted on the side wall of the opposite side of the two fixed plates, and a disc is sleeved on the outside of the rotating shaft, and a C-shaped collar is fixedly connected to the outside of the disc; the guide post is fixedly disposed on the outer wall of the guide cylinder, and a rotating sleeve is sleeved on the outside of the guide post.

[0009] Preferably, the rotating shaft is fixedly connected to the disc, and the rotating shaft is connected to the shaft end of the conveying roller via a belt. The disc is fixedly connected to a C-shaped collar, and two C-shaped collars are symmetrically arranged about the disc. The openings of the two C-shaped collars are connected with diagonal strips, so that the outer periphery of the disc forms a guide groove, and the guide groove is adapted to the rotating sleeve. The rotating sleeve is rotatably connected to the guide column, and multiple guide columns and rotating sleeves are arranged in a circumferential array about the center point of the guide cylinder.

[0010] Preferably, the tension adjustment structure further includes a ring, a toothed block, a driven gear, a main shaft, a bracket, a threading hole, a thread guide wheel connecting rod, an air inlet, a brush plate, and a debris discharge port; the ring is fixedly disposed on the side wall of the first support frame, the ring is sleeved on the outside of the guide cylinder, and the inner wall of the ring is fixedly connected to the toothed block; the driven gear is rotatably mounted on the guide cylinder, the shaft end of the driven gear is fixedly connected to the main shaft, and the side wall of the guide cylinder below the main shaft is fixedly connected to the bracket, the bracket has multiple threading holes, and the end of the bracket away from the guide cylinder is fixedly connected to the thread guide wheel connecting rod.

[0011] Preferably, multiple toothed blocks are arranged in a circumferential array about the center point of the ring, and the toothed blocks mesh with the driven gear. Multiple driven gears and main shafts are arranged in a circumferential array about the center point of the bracket, and the wire-passing holes on the bracket correspond one-to-one with the main shaft. Multiple wire-passing wheel connecting rods are arranged in a circumferential array about the center point of the bracket, and the wire-passing wheel connecting rods are hollow structures. An air inlet is provided above the wire-passing wheel connecting rods, and a brush plate is fixedly connected inside the wire-passing wheel connecting rod below the air inlet. A debris discharge port is provided on the wire-passing wheel connecting rod below the brush plate, and the air inlet is aligned with the air outlet on the air blowing pipe.

[0012] Preferably, one end of the adjusting ring near the connecting shaft extends through the second support frame, and the extended end of the adjusting ring is directly connected to the connecting shaft via a belt. A compression spring is connected between the adjusting ring and the top rod, and the adjusting ring and the top rod form an elastic telescopic structure through the compression spring. One end of the top rod is provided with an inclined surface, and the inclined end of the top rod fits against the inner wall of the slot, and the inner wall of the slot is provided with a wavy structure.

[0013] Preferably, the piston chamber, piston plate, and piston rod are arranged in a circumferential array about the center point of the slot, and an auxiliary spring is sleeved on the outside of the piston rod. The auxiliary spring is disposed in the piston chamber, and one end of the auxiliary spring is fixedly connected to the piston plate, while the end of the auxiliary spring away from the piston plate is fixedly connected to the piston chamber. The piston rod is slidably connected to the second support frame, and the bottom end of the piston rod has an inclined surface adapted to the push rod. A ball bearing is disposed on the inclined surface at the bottom end of the piston rod. The air inlet of the piston chamber is connected to the outside through a one-way flow pipe, and the air outlet of the piston chamber is connected to the air blowing pipe through a one-way flow pipe.

[0014] Preferably, the pretreatment mechanism includes a support frame, a chute, a movable component, a contact plate, and a cleaning plate; the support frame is fixedly disposed on the side wall of the first bearing frame, the support frame is located above the C-shaped collar, and a chute is provided at the bottom end of the support frame, a movable component is slidably connected in the chute, a contact plate is fixedly connected to the side wall of the movable component, and a cleaning plate is movably connected in the movable component.

[0015] Preferably, the movable component is a circular ring structure, and a first spring connects the movable component and the support frame, forming an elastic telescopic structure between the movable component and the support frame via the first spring. The bottom end of the cleaning plate is an arc-shaped structure, and a brush for cleaning the skeleton tube is provided at the bottom end of the cleaning plate. A second spring connects the cleaning plate and the movable component, forming an elastic telescopic structure between the cleaning plate and the movable component via the second spring. Multiple abutment plates on the movable component are arranged in a circumferential array, and an inclined surface is provided at the end of the abutment plate away from the movable component, and the inclined surface on the movable component corresponds to the rotating sleeve.

[0016] Compared with the prior art, the beneficial effects of this invention are: the continuous winding equipment for steel wire mesh reinforced tubes can adjust the tension to ensure that the tension of each steel wire remains consistent during winding, ensuring that the steel wires are evenly wound on the reinforcing tube, resulting in a uniform distribution of pressure across all areas of the reinforcing tube. Simultaneously, it can compress the wound steel wires, making the contact between the steel wires and the reinforcing tube more solid, increasing the bending resistance of the reinforcing tube. Specific details are as follows: 1. Equipped with a ring, toothed blocks, and driven gear, the rotating disc drives the C-shaped collar to rotate, which in turn causes the rotating sleeve to move along the guide groove formed by the C-shaped collar. The rotating sleeve drives the guide cylinder to rotate through the guide post. At this time, the guide cylinder drives the driven gear and the main shaft to rotate synchronously, so that the driven gear meshes with the toothed blocks to rotate, which in turn drives the main shaft to rotate. This causes the coil with steel wire wound on the main shaft to rotate, slowly releasing the steel wire. This ensures that the steel wire mesh can be evenly wound on the outside of the skeleton tube, improving the strength and stability of the skeleton tube.

[0017] 2. Equipped with a top rod and an extrusion roller, the guide cylinder rotates, causing the extrusion roller to rotate. The roller then drives the connecting shaft to rotate, which in turn drives the adjusting ring to rotate via a belt. The adjusting ring then drives the top rod to rotate, causing the top rod to slide along the slot. Because the inner wall of the slot has a wavy structure, when the top rod moves to the protruding position, it slides down along the inner wall of the adjusting ring while simultaneously moving the extrusion roller. This causes the extrusion roller to press the steel wire tightly, resulting in a more solid contact between the steel wire and the skeleton tube, thus increasing the bending resistance of the skeleton tube. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the rear view structure of the present invention; Figure 3 This is a schematic diagram of the overall structure of the pretreatment mechanism of the present invention; Figure 4 This is a schematic diagram of the internal structure of the present invention; Figure 5For the present invention Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 This is a schematic diagram of the overall structure of the disk of the present invention; Figure 7 This is a schematic diagram of the overall structure of the first support frame of the present invention; Figure 8 For the present invention Figure 7 Enlarged structural diagram at point B; Figure 9 This is a side sectional view of the first support frame of the present invention; Figure 10 This is a schematic diagram of the main cross-sectional structure of the first support frame of the present invention; Figure 11 For the present invention Figure 10 Enlarged structural diagram at point C; Figure 12 This is a schematic diagram of the main cross-sectional structure of the second support frame of the present invention; Figure 13 For the present invention Figure 12 Enlarged structural diagram at point D; Figure 14 This is a schematic diagram of the internal structure of the pretreatment mechanism of the present invention; Figure 15 For the present invention Figure 14 Enlarged structural diagram at point a; Figure 16 This is a partially enlarged structural diagram of the present invention.

[0019] In the diagram: 1. Base; 2. Base plate; 3. Drive motor; 4. Side plate; 5. Conveyor roller; 6. First support frame; 7. Guide cylinder; 8. Air blowing pipe; 9. Support component; 10. Roller; 11. Connecting shaft; 12. Tension adjustment structure; 1201. Fixed plate; 1202. Rotating shaft; 1203. Disc; 1204. C-shaped collar; 1205. Guide column; 1206. Rotating sleeve; 1207. Ring; 1208. Tooth block; 1209. Driven gear; 1210. Main shaft; 1211. Bracket; 1212. Threading hole; 12 13. Wire guide wheel connecting rod; 1214. Air inlet; 1215. Brush plate; 1216. Impurity discharge port; 13. Second support frame; 1301. Slot; 14. Adjusting ring; 15. Top rod; 16. Extrusion wheel; 17. Piston chamber; 18. Piston plate; 19. Piston rod; 20. Ball bearing; 21. Pretreatment mechanism; 2101. Support frame; 2102. Slide groove; 2103. Moving part; 2104. Contact plate; 2105. Cleaning plate; 2106. First spring; 2107. Second spring; 22. Compression spring; 23. Auxiliary spring. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figures 1-16 As shown, the present invention provides a technical solution: a continuous winding device for steel wire mesh skeleton tube, including a base 1, a bottom plate 2 fixedly connected to the upper end of the base 1, and a drive motor 3 fixedly connected to the bottom plate 2. A set of side plates 4 are fixedly connected to the bottom plate 2 above the drive motor 3, and a set of conveying rollers 5 are rotatably connected to the side wall of the opposite side of the two side plates 4. The shaft end of one of the conveying rollers 5 is connected to the output end of the drive motor 3 through a transmission belt.

[0022] This technical solution utilizes the setup of drive motor 3 and conveyor roller 5. In use, the device is first placed on a flat and open ground. Then, the operator starts drive motor 3, which drives conveyor roller 5 through transmission belt. Conveyor roller 5 will transport the pipe into the first support frame 6. As the guide cylinder 7 rotates, the steel wire is evenly wound around the surface of the pipe.

[0023] Example 2: The technical content disclosed in this example is an improvement based on Example 1. In the existing process of winding steel wire into a skeleton tube, the tension of the steel wire is affected by factors such as vibration generated during device operation, leading to the wire being wound too tightly or too loosely, affecting the winding effect and consequently negatively impacting the quality of the skeleton tube. This technical solution addresses this issue. Figure 1 and Figures 4-11As shown, the adjusting assembly of the winding equipment is disclosed. A first support frame 6 is fixedly mounted on a base 1. A guide cylinder 7 is rotatably mounted on the first support frame 6. An air blowing pipe 8 is fixedly connected to the side wall of the first support frame 6 above the guide cylinder 7. A support member 9 is fixedly connected to the side wall of the first support frame 6 below the guide cylinder 7. A roller 10 is rotatably mounted inside the support member 9, and a connecting shaft 11 is fixedly connected to the shaft end of the roller 10. A tension adjusting structure 12 is set on the guide cylinder 7 to adjust the tension of each steel wire to remain consistent during winding. The first support frame 6 is positioned between the base plate 2 and the second support frame 13, and the bottom side wall of the guide cylinder 7 on the first support frame 6 is in contact with the roller 10. The air blowing pipe 8 on the first support frame 6 is L-shaped. The tension adjustment structure 12 includes a fixed plate 1201, a rotating shaft 1202, a disc 1203, a C-shaped collar 1204, a guide post 1205, and a rotating sleeve 1206. The fixed plate 1201 is fixedly mounted on the base plate 2 on the side of the drive motor 3. Two fixed plates 1201 are symmetrically arranged, and the rotating shaft 1202 is rotatably mounted on the side wall of the opposite side of the two fixed plates 1201. The disc 1203 is sleeved on the outside of the rotating shaft 1202, and the C-shaped collar 1204 is fixedly connected to the outside of the disc 1203. The guide post 1205 is fixedly mounted on the outer wall of the guide cylinder 7, and the rotating sleeve 1206 is sleeved on the outside of the guide post 1205. The rotating shaft 1202 is fixedly connected to the disc 1203, and the rotating shaft 1202 is connected to the guide cylinder 7 via a belt. The shaft ends of the conveyor roller 5 are connected, and the disc 1203 is fixedly connected to the C-shaped collar 1204. Two C-shaped collars 1204 are symmetrically arranged about the disc 1203. The openings of the two C-shaped collars 1204 are connected with diagonal strips, so that the outer periphery of the disc 1203 forms a guide groove. The guide groove is adapted to the rotating sleeve 1206. The rotating sleeve 1206 is rotatably connected to the guide post 1205. The guide post 1205 and the rotating sleeve 1206 are arranged in a circumferential array about the center point of the guide cylinder 7. The tension adjustment structure 12 also includes a ring 1207, a toothed block 1208, a driven gear 1209, a main shaft 1210, a bracket 1211, a wire hole 1212, a wire guide wheel connecting rod 1213, an air inlet 1214, and a brush plate 1. 215 and discharge port 1216, ring 1207, are fixedly installed on the side wall of the first support frame 6. Ring 1207 is sleeved on the outside of guide cylinder 7, and toothed blocks 1208 are fixedly connected to the inner wall of ring 1207. Driven gear 1209 is rotatably mounted on guide cylinder 7. The shaft end of driven gear 1209 is fixedly connected to main shaft 1210, and a bracket 1211 is fixedly connected to the side wall of guide cylinder 7 below main shaft 1210. The bracket 1211 has multiple wire-passing holes 1212, and a wire-passing wheel connecting rod 1213 is fixedly connected to the end of bracket 1211 away from guide cylinder 7. Multiple toothed blocks 1208 are arranged in a circumferential array about the center point of ring 1207, and toothed blocks 1208 mesh with driven gear 1209.Both the driven gear 1209 and the main shaft 1210 are arranged in a circular array about the center point of the bracket 1211. The thread-passing holes 1212 on the bracket 1211 correspond one-to-one with the main shaft 1210. Multiple thread-passing wheel connecting rods 1213 are arranged in a circular array about the center point of the bracket 1211. The thread-passing wheel connecting rods 1213 are hollow. An air inlet 1214 is located above the thread-passing wheel connecting rods 1213. A brush plate 1215 is fixedly connected inside the thread-passing wheel connecting rods 1213 below the air inlet 1214. A debris discharge port 1216 is located on the thread-passing wheel connecting rods 1213 below the brush plate 1215. The air inlet 1214 is aligned with the air outlet on the air blowing pipe 8.

[0024] In this technical solution, as follows Figure 1 As shown, by using the toothed block 1208 and the driven gear 1209, when the guide cylinder 7 drives the driven gear 1209 to rotate, the driven gear 1209 will mesh with the toothed block 1208 to rotate, thereby driving the steel wire reel placed on the outer wall to rotate, slowly releasing the steel wire so that the steel wire can be evenly wound on the outer wall of the pipe. During the winding process, the brush plate 1215 will scrape off the impurities attached to the surface of the steel wire to prevent dust residue and improve the strength of the skeleton pipe.

[0025] Its adoption is as follows Figures 4-11 The technical solution shown involves the following steps: First, when the conveyor roller 5 rotates, it drives the rotating shaft 1202 to rotate via a belt. Since the pulley on the conveyor roller 5 is larger than that on the rotating shaft 1202, the rotational speed of the rotating shaft 1202 is greater than that of the conveyor roller 5. Furthermore, the rotation of the rotating shaft 1202 drives the disc 1203 to rotate, which in turn drives the C-shaped collar 1204 to rotate. Then, the rotating sleeve 1206 intermittently enters the guide groove formed by the C-shaped collar 1204, thereby driving the guide post 1205 to rotate. The guide post 1205 then drives the guide cylinder 7 to rotate, which in turn drives the driven gear 1209 and the main shaft 1210 to rotate, causing the... When the driven gear 1209 rotates, it meshes with the gear block 1208, thus rotating itself. When the driven gear 1209 rotates, it drives the main shaft 1210 to rotate, which in turn drives the steel wire reel sleeved on the outside to rotate, so that the steel wire is slowly released. In use, the steel wire passes through the wire hole 1212 from top to bottom, and then enters the wire guide wheel connecting rod 1213 through the wire hole 1212. Finally, it exits from the other end of the wire guide wheel connecting rod 1213, thus being evenly wound on the outer wall of the pipe. A brush plate 1215 is provided in the wire guide wheel connecting rod 1213. The brush plate 1215 will adhere to the surface of the steel wire and scrape off the impurities attached to the surface of the steel wire.

[0026] Example 3: The technical content disclosed in this example is a further improvement based on Examples 1 and 2 above. When impurities adhere to the surface of the steel wire, it will affect the quality of subsequent processing of the skeleton tube. In order to further solve this technical problem, this technical solution is as follows: Figure 2 , Figure 4 and Figures 12-16As shown, a cleaning assembly of a winding device is disclosed. Its second support frame 13 is fixedly mounted on a base 1 on the side of the first support frame 6. A slot 1301 is formed within the second support frame 13, and an adjusting ring 14 is rotatably mounted within the slot 1301. A push rod 15 is movably connected to the adjusting ring 14, with one end of the push rod 15 extending through and into the adjusting ring 14. A compression wheel 16 is rotatably connected to the side wall of the extended end of the push rod 15. A piston chamber 17 is formed within the second support frame 13, and a piston plate 18 is slidably connected within the piston chamber 17. A piston rod 19 is fixedly connected to the piston plate 18, with the bottom end of the piston rod 19 penetrating the second support frame 13 and extending into the slot 1301. A ball bearing 20 is rotatably mounted within the piston rod 19. (Pre-treatment...) Mechanism 21, fixedly mounted on the first support frame 6, is used for pre-cleaning the surface of the skeleton tube. One end of the adjusting ring 14 near the connecting shaft 11 extends through the second support frame 13, and the extended end of the adjusting ring 14 is directly connected to the connecting shaft 11 via a belt. A compression spring 22 connects the adjusting ring 14 and the top rod 15, forming an elastic telescopic structure. One end of the top rod 15 has a bevel, and the beveled end of the top rod 15 fits against the inner wall of the slot 1301. The inner wall of the slot 1301 has a wavy structure. Multiple piston chambers 17, piston plates 18, and piston rods 19 are arranged in a circumferential array about the center point of the slot 1301, and the outer side of the piston rod 19 is fitted with... An auxiliary spring 23 is disposed within the piston chamber 17, with one end of the auxiliary spring 23 fixedly connected to the piston plate 18 and the other end of the auxiliary spring 23 away from the piston plate 18 fixedly connected to the piston chamber 17. The piston rod 19 is slidably connected to the second support frame 13, and the bottom end of the piston rod 19 has an inclined surface adapted to the top rod 15. A ball bearing 20 is disposed on the inclined surface at the bottom end of the piston rod 19. The air inlet of the piston chamber 17 is connected to the outside through a one-way flow pipe, and the air outlet of the piston chamber 17 is connected to the blowing pipe 8 through a one-way flow pipe. The pretreatment mechanism 21 includes a support frame 2101, a slide 2102, a moving part 2103, a contact plate 2104, and a cleaning plate 2105. The support frame 2101... A support frame 2101 is fixedly mounted on the side wall of the first support frame 6, located above the C-shaped collar 1204. A groove 2102 is provided at the bottom of the support frame 2101, and a movable component 2103 is slidably connected within the groove 2102. An abutment plate 2104 is fixedly connected to the side wall of the movable component 2103, and a cleaning plate 2105 is movably connected within the movable component 2103. The movable component 2103 has a circular structure, and a first spring 2106 connects the movable component 2103 and the support frame 2101, forming an elastic telescopic structure. The bottom end of the cleaning plate 2105 has an arc-shaped structure, and a brush for cleaning the skeleton tube is provided at the bottom end of the cleaning plate 2105.Furthermore, a second spring 2107 connects the cleaning plate 2105 and the moving part 2103, forming an elastic telescopic structure. Multiple abutment plates 2104 on the moving part 2103 are arranged in a circumferential array, and the end of each abutment plate 2104 away from the moving part 2103 has a slope, which corresponds to the rotating sleeve 1206.

[0027] In this technical solution, as follows Figure 2 As shown, by utilizing the top rod 15 and the extrusion wheel 16, the adjusting ring 14 rotates, causing the top rod 15 to move in contact with the surface of the slot 1301. This, in turn, causes the extrusion wheel 16 to intermittently extrude the steel wire on the surface of the skeleton tube, making the steel wire tightly adhere to the surface of the skeleton tube. This results in a tighter contact between the steel wire and the skeleton tube, thereby increasing the bending resistance of the skeleton tube. Furthermore, the top rod 15 will press the piston rod 19 in the opposite direction, causing the piston rod 19 to push the piston plate 18 to move. This allows the gas in the piston chamber 17 to be input into the air blowing pipe 8 and blown out, cleaning the surface of the steel wire, improving the overall performance of the skeleton tube and extending its service life.

[0028] Its adoption is as follows Figure 4 and Figures 12-16The technical solution shown involves the following steps: First, as the device operates, the wound skeleton tube enters the adjusting ring 14. The rotating guide cylinder 7 drives the roller 10 to rotate, which in turn drives the connecting shaft 11 to rotate. This, in turn, causes the connecting shaft 11 to drive the adjusting ring 14 via a belt. The rotating adjusting ring 14 then drives the push rod 15 and the extrusion wheel 16 to rotate synchronously. At this time, the push rod 15 moves in contact with the surface of the slot 1301. Because the inner wall of the slot 1301 has a wavy structure, the push rod 15 drives the extrusion wheel 16 to intermittently extrude the steel wires on the surface of the skeleton tube, ensuring the steel wires adhere tightly to the surface of the skeleton tube. When the push rod 15 moves to the protruding position within the slot 1301, the push rod 15 will engage with the ball 20. Because the extrusion wheel 16 engages with the steel wire on the outer wall of the pipe, the push rod 15 stops moving, thus extruding the ball 20 in the opposite direction. This causes the ball 20 to roll against the inclined surface of the push rod 15, simultaneously driving the piston rod 19 to move. The piston rod 19 then pushes the piston plate 18 within the piston chamber 17, stretching the compression spring 22. This allows the gas stored in the piston chamber 17 to be transported through a one-way pipe to the air blowing pipe 8, and then sprayed downwards from the air blowing pipe 8, blowing the gas onto the wire wheel connecting rod 1213, and then out through the air inlet 1... 214 blows into the connecting rod 1213 of the wire wheel, thereby blowing the dust brushed off by the brush plate 1215 out through the discharge port 1216; in the initial state, the moving part 2103, under the action of the first spring 2106, is in contact with the inner wall of the slide 2102. Before the pipe enters the guide cylinder 7, it will pass through the moving part 2103. The cleaning plate 2105 inside the moving part 2103 will be in contact with the surface of the pipe under the elastic force of the second spring 2107, cleaning the dust attached to the surface of the pipe. As the guide cylinder 7 rotates, the guide post 1205 and the rotating sleeve 1206 on the guide cylinder 7 rotate synchronously, due to the contact plate An inclined surface is provided on the 2104, so that the rotating sleeve 1206 rolls along the inclined surface on the contact plate 2104 during rotation, thereby pushing the contact plate 2104 to move. This causes the moving part 2103 on the contact plate 2104 to move back and forth along the slide groove 2102 while squeezing the first spring 2106 to contract, thereby causing the cleaning plate 2105 to move back and forth, improving the cleaning effect. After the rotating sleeve 1206 separates from the contact plate 2104, the moving part 2103 returns to its original position under the elastic force of the first spring 2106, and then collides with the inner wall of the slide groove 2102, generating vibration and shaking off the dust on the cleaning plate 2105.

[0029] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A continuous winding device for steel wire mesh reinforced tubes, comprising a base (1), a bottom plate (2) fixedly connected to the upper end of the base (1), and a drive motor (3) fixedly connected to the bottom plate (2), a set of side plates (4) fixedly connected to the bottom plate (2) above the drive motor (3), and a set of conveying rollers (5) rotatably connected to the sidewalls of opposite sides of the two side plates (4), and the shaft end of one of the conveying rollers (5) is connected to the output end of the drive motor (3) via a transmission belt; characterized in that, Also includes: The first support frame (6) is fixedly mounted on the base (1). A guide cylinder (7) is rotatably mounted on the first support frame (6), and an air blowing pipe (8) is fixedly connected to the side wall of the first support frame (6) above the guide cylinder (7). A support member (9) is fixedly connected to the side wall of the first support frame (6) below the guide cylinder (7), and a roller (10) is rotatably mounted inside the support member (9). A connecting shaft (11) is fixedly connected to the shaft end of the roller (10). A tension adjustment structure (12) is set on the guide cylinder (7) to adjust the tension of each wire to be consistent during winding. The second support frame (13) is fixedly mounted on the base (1) on the side of the first support frame (6). A slot (1301) is opened in the second support frame (13), and the slot is opened to allow for the opening of the second support frame (13). An adjusting ring (14) is rotatably installed in the groove (1301). A push rod (15) is movably connected to the adjusting ring (14), and one end of the push rod (15) extends into the adjusting ring (14). A pressing wheel (16) is rotatably connected to the side wall of the extended end of the push rod (15). A piston chamber (17) is opened in the second support frame (13). A piston plate (18) is slidably connected in the piston chamber (17), and a piston rod (19) is fixedly connected to the piston plate (18). The bottom end of the piston rod (19) extends through the second support frame (13) and into the groove (1301). A ball bearing (20) is rotatably installed in the piston rod (19). A pretreatment mechanism (21) is fixedly set on the first support frame (6) and is used to pre-clean the surface of the skeleton tube.

2. The continuous winding equipment for steel wire mesh reinforced tubes according to claim 1, characterized in that: The first support frame (6) is located between the base plate (2) and the second support frame (13), and the bottom side wall of the guide cylinder (7) on the first support frame (6) is in contact with the roller (10). The air blowing pipe (8) on the first support frame (6) is set in an L-shaped structure.

3. The continuous winding equipment for steel wire mesh reinforced tubes according to claim 1, characterized in that: The tension adjustment structure (12) includes a fixed plate (1201), a rotating shaft (1202), a disc (1203), a C-shaped collar (1204), a guide post (1205), and a rotating sleeve (1206). The fixed plate (1201) is fixedly installed on the bottom plate (2) on the side of the drive motor (3). There are two fixed plates (1201) symmetrically arranged, and the rotating shaft (1202) is rotatably installed on the side wall of the opposite side of the two fixed plates (1201). The disc (1203) is sleeved on the outside of the rotating shaft (1202), and the C-shaped collar (1204) is fixedly connected to the outside of the disc (1203). The guide post (1205) is fixedly installed on the outer wall of the guide cylinder (7), and the rotating sleeve (1206) is sleeved on the outside of the guide post (1205).

4. The continuous winding equipment for steel wire mesh reinforced pipe according to claim 3, characterized in that: The rotating shaft (1202) is fixedly connected to the disc (1203), and the rotating shaft (1202) is connected to the shaft end of the conveying roller (5) via a belt. The disc (1203) is fixedly connected to the C-shaped collar (1204), and there are two C-shaped collars (1204) symmetrically arranged about the disc (1203). The openings of the two C-shaped collars (1204) are connected with oblique strips, so that the outer periphery of the disc (1203) forms a guide groove, and the guide groove is adapted to the rotating sleeve (1206). The rotating sleeve (1206) is rotatably connected to the guide post (1205), and there are multiple guide posts (1205) and rotating sleeves (1206) arranged in a circular array about the center point of the guide cylinder (7).

5. The continuous winding equipment for steel wire mesh reinforced pipe according to claim 4, characterized in that: The tension adjustment structure (12) further includes a ring (1207), a toothed block (1208), a driven gear (1209), a main shaft (1210), a bracket (1211), a wire hole (1212), a wire guide wheel connecting rod (1213), an air inlet (1214), a brush plate (1215), and a waste discharge port (1216); the ring (1207) is fixedly installed on the side wall of the first support frame (6), and the ring (1207) is sleeved on the outside of the guide cylinder (7), and the ring (1207) A toothed block (1208) is fixedly connected to the inner wall of the guide cylinder (7); a driven gear (1209) is rotatably mounted on the guide cylinder (7), and a main shaft (1210) is fixedly connected to the shaft end of the driven gear (1209), and a bracket (1211) is fixedly connected to the side wall of the guide cylinder (7) below the main shaft (1210). The bracket (1211) has multiple wire holes (1212), and a wire wheel connecting rod (1213) is fixedly connected to the end of the bracket (1211) away from the guide cylinder (7).

6. The continuous winding equipment for steel wire mesh reinforced pipe according to claim 5, characterized in that: Multiple toothed blocks (1208) are arranged in a circular array about the center point of the ring (1207), and the toothed blocks (1208) mesh with the driven gear (1209). Multiple driven gears (1209) and the main shaft (1210) are arranged in a circular array about the center point of the bracket (1211), and the threading holes (1212) on the bracket (1211) correspond one-to-one with the main shaft (1210). The thread guide connecting rod (1213) is about the center of the bracket (1211). The dots are arranged in a circular array, and the wire guide wheel connecting rod (1213) is a hollow structure. An air inlet (1214) is provided above the wire guide wheel connecting rod (1213), and a brush plate (1215) is fixedly connected inside the wire guide wheel connecting rod (1213) below the air inlet (1214). A waste discharge port (1216) is provided on the wire guide wheel connecting rod (1213) below the brush plate (1215). The air inlet (1214) is aligned with the air outlet on the air blowing pipe (8).

7. The continuous winding equipment for steel wire mesh reinforced tubes according to claim 1, characterized in that: The end of the adjusting ring (14) near the connecting shaft (11) extends through the second support frame (13), and the extended end of the adjusting ring (14) is directly connected to the connecting shaft (11) via a belt. A compression spring (22) is connected between the adjusting ring (14) and the top rod (15), and the adjusting ring (14) and the top rod (15) form an elastic telescopic structure through the compression spring (22). One end of the top rod (15) is provided with an inclined surface, and the inclined end of the top rod (15) is in contact with the inner wall of the slot (1301), and the inner wall of the slot (1301) is provided with a wave-shaped structure.

8. The continuous winding equipment for steel wire mesh reinforced tubes according to claim 1, characterized in that: The piston chamber (17), piston plate (18) and piston rod (19) are arranged in a circular array about the center point of the slot (1301). An auxiliary spring (23) is sleeved on the outside of the piston rod (19). The auxiliary spring (23) is located in the piston chamber (17). One end of the auxiliary spring (23) is fixedly connected to the piston plate (18). The end of the auxiliary spring (23) away from the piston plate (18) is fixedly connected to the piston chamber (17). The piston rod (19) is slidably connected to the second support frame (13). The bottom end of the piston rod (19) is provided with an inclined surface that matches the top rod (15). The ball (20) is located on the inclined surface at the bottom end of the piston rod (19). The air inlet of the piston chamber (17) is connected to the outside through a one-way flow pipe. The air outlet of the piston chamber (17) is connected to the air blowing pipe (8) through a one-way flow pipe.

9. The continuous winding equipment for steel wire mesh reinforced tubes according to claim 1, characterized in that: The pretreatment mechanism (21) includes a support frame (2101), a chute (2102), a movable part (2103), a contact plate (2104), and a cleaning plate (2105). The support frame (2101) is fixedly installed on the side wall of the first support frame (6). The support frame (2101) is located above the C-shaped collar (1204), and a chute (2102) is provided at the bottom end of the support frame (2101). A movable part (2103) is slidably connected in the chute (2102), and a contact plate (2104) is fixedly connected to the side wall of the movable part (2103). A cleaning plate (2105) is movably connected in the movable part (2103).

10. A continuous winding device for steel wire mesh reinforced tubes according to claim 9, characterized in that: The movable component (2103) is a circular structure, and a first spring (2106) connects the movable component (2103) and the support frame (2101). The movable component (2103) and the support frame (2101) form an elastic telescopic structure through the first spring (2106). The bottom end of the cleaning plate (2105) is an arc-shaped structure, and a brush for cleaning the skeleton tube is provided at the bottom end of the cleaning plate (2105). A second spring (2107) is connected to the moving part (2103). The cleaning plate (2105) and the moving part (2103) form an elastic telescopic structure through the second spring (2107). Multiple abutment plates (2104) on the moving part (2103) are arranged in a circumferential array. The end of the abutment plate (2104) away from the moving part (2103) is provided with an inclined surface. The inclined surface on the moving part (2103) corresponds to the rotating sleeve (1206).

Citation Information

Patent Citations

  • Rubber tube winding steel wire traction device

    CN221759163U