Power distribution box

By designing the positioning components, the distribution box can be accurately positioned and securely installed, solving the problems of installation complexity and low efficiency in existing technologies, and improving installation efficiency and safety.

CN121123803APending Publication Date: 2025-12-12TAIYIDA ELECTRIC CO LTD
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Patent Information

Application Number
CN202511586214.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

The existing method of installing distribution boxes in a suspended manner requires the cooperation of workers, which increases the complexity of operation and installation difficulty, and reduces efficiency.

Method used

A power distribution box including a positioning component was designed. Through the cooperation of the positioning block, the first positioning plate and the second positioning plate, the precise positioning and stable installation of the distribution box are achieved by using a cylinder and a lifting plate, which simplifies the installation process.

Benefits of technology

It improves the installation efficiency and stability of the distribution box, reduces the complexity of manual operation, enhances safety and stability, and increases the automation level of the production line.

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Abstract

The invention relates to the technical field of power distribution boxes, in particular to a power distribution box which comprises a power distribution box body and a supporting frame, a plurality of power distribution frames used for installing power distribution elements are arranged in a cavity on one side in the power distribution box body, and a main switch used for controlling the power distribution elements is arranged in a cavity on the other side in the power distribution box body. The supporting frame is arranged on the back face of the power distribution box body and used for limiting and fixing the power distribution box body, supporting legs are detachably connected to the lower side of the supporting frame, a clamping assembly used for limiting and clamping the power distribution box body is arranged on the supporting frame, and the clamping assembly comprises a clamping block, a first clamping plate and a second clamping plate. The clamping block is fixedly connected with the back face of the power distribution box body, and the first clamping plate and the second clamping plate are arranged on the supporting frame in a symmetrical hinged mode and clamp the clamping block in a limiting mode. According to the technical scheme, the installation process of the distribution box body is simplified, the efficiency is improved, and the complexity of manual operation is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of power distribution box, in particular to a power distribution box. BACKGROUND

[0002] A power distribution box (also known as a distribution panel or a distribution cabinet) is a device used in power systems to centrally manage and distribute electrical energy. It typically contains multiple electrical components such as circuit breakers, terminal blocks, fuses, switches, and voltage meters, etc., for receiving and distributing electrical power, and providing necessary protection, control, and monitoring functions.

[0003] However, the existing installation method of the power distribution box has certain problems. In some cases, the power distribution box needs to be installed by a support, and this installation usually adopts bolt connection. In order to complete this installation process, the worker needs to lift the power distribution box to the specified position, and lock the bolt by another worker. This way not only requires worker cooperation, increasing the complexity of the operation, but also increases the difficulty of installation when the hole is aligned, thereby significantly reducing the installation efficiency. SUMMARY

[0004] The main purpose of the present application is to provide a power distribution box, which aims to simplify the installation process of the power distribution box body, improve the efficiency, and reduce the complexity of manual operation.

[0005] To achieve the above-mentioned purpose, the present application provides a power distribution box, which comprises: A power distribution box body, a plurality of power distribution frames for installing power distribution elements are arranged in one side chamber of the power distribution box body, and a master switch for controlling the plurality of power distribution elements is arranged in the other side chamber of the power distribution box body; A support frame is arranged on the back of the power distribution box body for limiting and fixing the power distribution box body, a support leg is detachably connected to the lower side of the support frame, a clamping assembly for limiting and clamping the power distribution box body is arranged on the support frame, the clamping assembly comprises a clamping block, a first clamping plate and a second clamping plate, the clamping block is fixedly connected to the back of the power distribution box body, the first clamping plate and the second clamping plate are symmetrically hinged on the support frame and limit and clamp the clamping block.

[0006] In a possible implementation, the clamping assembly further comprises: A positioning plate is fixedly connected to the side of the support frame facing the power distribution box body, two positioning columns are fixedly connected to the positioning plate, and each positioning column is used for limiting the adjacent first clamping plate or second clamping plate; A limiting plate is slidingly connected to the lower side of the support frame, a lifting plate is abutted on the limiting plate, the lifting plate is slidingly connected to the side edge of the support frame, a lifting groove is formed in the lifting plate, a lifting block is fixedly connected to the limiting plate, the lifting block is abutted with the inner wall of the lifting groove, and the upper side of the lifting block is inclined. A linkage plate is hinged with the limiting plate, and a first cylinder is arranged on the support frame, and the telescopic column of the first cylinder is hinged with the other end of the linkage plate; A reset assembly is arranged on the positioning plate.

[0007] In a possible implementation, the first clamping plate and the second clamping plate are detachably fixedly connected with positioning members, and the two positioning members are respectively detachably fixedly connected with the first clamping plate and the second clamping plate, and the positioning members are used for improving the limiting effect of the first clamping plate and the second clamping plate on the peripheral notch of the clamping block.

[0008] In a possible implementation, each of the positioning members is provided with a rib.

[0009] In a possible implementation, the first clamping plate and the second clamping plate are respectively provided with limiting strips on the side facing the support frame, and the limiting strips are used for improving the limiting effect on the side edge of the clamping block.

[0010] In a possible implementation, the lifting plate is rotatably connected with a plurality of guide wheels.

[0011] In a possible implementation, the lifting plate is fixedly connected with an air cushion.

[0012] In a possible implementation, the reset assembly comprises a driving plate and two positioning discs, the driving plate is slidably connected with the positioning plate on the side away from the distribution box body, each of the positioning discs is slidably connected with the positioning plate and fixedly connected with the driving plate, and the side of the driving plate is provided with a second cylinder used for driving the sliding of the driving plate.

[0013] The technical scheme of the present application can accurately limit the position of the distribution box body with the clamping block through the design of the clamping assembly. During the installation process, the distribution box body is lifted and positioned by the lifting plate and the first cylinder, the limiting plate pushes the lifting plate to move upwards, and drives the synchronous movement of the distribution box body. With the movement of the distribution box body, the first clamping plate and the second clamping plate on both sides are pushed upwards by the clamping block, and are turned to the direction of the clamping block, and finally the clamping is completed, so that the distribution box body is stably fixed at the predetermined position, and the deviation or loosening is avoided. The height stability and accuracy of the distribution box body during lifting and installation are ensured, and the safety and fixity of the distribution box body are enhanced through the effective cooperation of the clamping block and the first clamping plate and the second clamping plate. In addition, the structure simplifies the installation process, improves the efficiency, and reduces the complexity of manual operation. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from the structures shown in the drawings without creative labor.

[0015] Figure 1 A schematic diagram of a power distribution box according to the present application Figure 1 ; Figure 2 A schematic diagram of a power distribution box according to the present application Figure 1 ; Figure 3 A schematic diagram of a power distribution box according to the present application Figure 2 ; Figure 4 A schematic diagram of a power distribution box according to the present application Figure 1 ; Figure 5 A schematic diagram of a power distribution box according to the present application Figure 4 ; Figure 6 A schematic diagram of a power distribution box according to the present application

[0016] BRIEF DESCRIPTION OF DRAWINGS 1, distribution box body; 11, distribution frame; 12, main switch; 13, support frame; 14, support foot; 15, clamping block; 16, first clamping plate; 17, second clamping plate; 21, positioning plate; 22, positioning column; 23, limiting plate; 24, lifting plate; 241, guide wheel; 242, air cushion; 25, lifting groove; 26, lifting block; 27, linkage plate; 28, first air cylinder; 29, positioning piece; 291, rib; 210, limiting strip; 31, driving plate; 32, positioning disc; 33, second air cylinder.

[0017] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.

[0019] The present application proposes a power distribution box.

[0020] Embodiment 1

[0021] Reference Figures 1 to 6The distribution box includes a distribution box 1 and a support frame 13. Several distribution frames 11 for installing power distribution components are located in one side chamber of the distribution box 1. A main switch 12 for controlling several power distribution components is located in another side chamber of the distribution box 1. The support frame 13 is located on the back of the distribution box 1 and is used to limit and fix the distribution box 1. The support frame 13 is detachably connected to the lower side of the support leg 14. The support frame 13 is provided with a locking assembly for limiting and locking the distribution box 1. The locking assembly includes a locking block 15, a first locking plate 16 and a second locking plate 17. The locking block 15 is fixedly connected to the back of the distribution box 1. The first locking plate 16 and the second locking plate 17 are symmetrically hinged on the support frame 13 and limit and lock the locking block 15.

[0022] The design of the locking assembly precisely restricts the position of the distribution box 1 equipped with locking blocks 15. During installation, the distribution box 1 is lifted and positioned by the lifting plate 24 and the first cylinder 28. The limiting plate 23 pushes the lifting plate 24 upward, causing the distribution box 1 to move synchronously. As the distribution box 1 moves, the first locking plates 16 and the second locking plates 17 on both sides are pushed upward by the locking blocks 15 and flipped to the direction of the locking blocks 15, ultimately achieving a tight lock-in and ensuring that the distribution box 1 is firmly fixed in the predetermined position, preventing displacement or loosening. This ensures the high stability and precision of the distribution box 1 during lifting and installation. Furthermore, the effective cooperation between the locking blocks 15 and the first locking plates 16 and the second locking plates 17 enhances the safety and stability of the distribution box 1. In addition, the structure simplifies the installation process, improves efficiency, and reduces the complexity of manual operation.

[0023] Reference Figures 1 to 6 The positioning assembly also includes a positioning plate 21, a limiting plate 23, a linkage plate 27, and a reset assembly. The positioning plate 21 is fixedly connected to the side of the support frame 13 facing the distribution box 1. Two positioning posts 22 are fixedly connected to the positioning plate 21. Each positioning post 22 is used to limit the adjacent first positioning plate 16 or second positioning plate 17. The limiting plate 23 is slidably connected to the lower side of the support frame 13. The lifting plate 24 abuts against the limiting plate 23 and is slidably connected to the side of the support frame 13. The lifting groove 25 is opened on the lifting plate 24. The lifting block 26 is fixedly connected to the limiting plate 23 and abuts against the inner wall of the lifting groove 25. The upper side of the lifting block 26 is inclined. The linkage plate 27 is hinged to the limiting plate 23. The first cylinder 28 is set on the support frame 13. The telescopic column of the first cylinder 28 is hinged to the other end of the linkage plate 27. The reset assembly is set on the positioning plate 21.

[0024] Through the design of the clamping assembly, the distribution box body 1 with the clamping block 15 can be accurately positioned. When the distribution box body 1 is installed on the lifting plate 24, the first air cylinder 28 will start, completing the lifting and positioning of the distribution box body 1. At this time, through the sliding of the limiting plate 23, the lifting plate 24 is gradually moved upward. With the lifting of the lifting plate 24, the distribution box body 1 also moves, thereby synchronously pushing the first clamping plate 16 and the second clamping plate 17 on both sides in contact with the outer side of the clamping block 15 upward.

[0025] In this process, the first clamping plate 16 and the second clamping plate 17 will flip along the rising of the clamping block 15 towards the clamping block 15. This flipping makes the first clamping plate 16 and the second clamping plate 17 on both sides eventually complete the close clamping with the clamping block 15, thereby ensuring that the distribution box body 1 can be stably positioned and avoiding the phenomenon of deviation or loosening.

[0026] This design ensures the stability and accuracy of the distribution box body 1 during lifting and installation, and through the effective cooperation of the clamping block 15 and the first clamping plate 16 and the second clamping plate 17, it guarantees the fixation and safe operation of the distribution box body 1. At the same time, this structure also makes the installation of the distribution box body more efficient, reducing the complexity of manual operation.

[0027] The reset assembly makes the transfer of the distribution box body 1 more flexible and efficient. The separation of the distribution box body 1 from the clamping assembly and its subsequent transfer can greatly improve the automation level of the production line, enhance the work efficiency of the operators, and improve the safety of the production site.

[0028] Referring to Figures 2 to 4 The plurality of guide wheels 241 are rotationally connected to the lifting plate 24.

[0029] Through the plurality of guide wheels 241, the movement of the distribution box body 1 becomes smoother and more stable. The specific operation steps are that manual or mechanical equipment connects the side of the distribution box body 1 with the side of the guide wheel 241, uses the contact point as a lever fulcrum, and through the rotation of the guide wheel 241, the distribution box body 1 can be moved stably under the guidance of the guide wheel. In this way, not only the stability during movement is improved, but also the adjustment of the distribution box body 1 becomes more convenient.

[0030] In addition, after the distribution box body 1 is moved to the lifting plate 24, manual adjustment of the relative position between the distribution box body 1 and the lifting plate 24 can be more easily and accurately. In this way, the handling operation is more easy and efficient, and the labor intensity is reduced. The design of the guide wheel 241 makes the positioning operation of the distribution box body 1 more convenient, thereby improving the overall operation efficiency and the comfort of the working environment.

[0031] Referring to Figure 2The air cushion 242 is fixedly connected to the lifting plate 24.

[0032] Through the air cushion 242, the height difference between the protruding surface of the guide wheel 241 and the upper surface of the lifting plate 24 can be effectively offset, ensuring that the distribution box body 1 is stably placed on the lifting plate 24. The air cushion 242 not only balances these height differences, but also further optimizes the handling process by adjusting the amount of gas injection.

[0033] Specifically, when the distribution box body 1 needs to be removed from the support frame 13, after the clamping assembly is separated from the clamping block 15 at the rear side of the distribution box body 1 by injecting more gas, the air cushion 242 can lift the distribution box body 1 away from the support frame 13, thereby achieving easier handling. This improves handling effectiveness and efficiency, reduces manual labor intensity, and makes mechanical equipment more smooth during operation.

[0034] In addition, in addition to the air cushion 242, other substitutes with similar material properties can also be selected to further optimize the operation effect during installation of the distribution box body 1. Through such substitute materials, the impact force of the lower side of the distribution box body 1 on the lifting plate 24 can be effectively reduced, avoiding damage to the lifting plate surface, thereby improving the surface quality, reducing wear and tear, and prolonging the service life of the equipment.

[0035] In summary, the design of the air cushion 242 improves the installation and handling process of the distribution box body 1, and the selection of other substitute materials not only enhances the stability of the operation, but also improves the durability and maintenance cost of the equipment.

[0036] Embodiment 2

[0037] This embodiment improves the positioning effect of the first clamping plate 16 and the second clamping plate 17 based on Embodiment 1; Referring to Figures 3 to 6 The positioning members 29 are detachably fixedly connected to the first clamping plate 16 and the second clamping plate 17, preferably through bolt and nut connection. Two positioning members 29 are detachably fixedly connected to the first clamping plate 16 and the second clamping plate 17, respectively. The positioning member 29 is used to improve the limiting effect of the first clamping plate 16 and the second clamping plate 17 on the peripheral slot of the clamping block 15.

[0038] After the first clamping plate 16 and the second clamping plate 17 on both sides are flipped and embedded in the clamping block 15, the limiting effect on the distribution box body 1 can be effectively achieved. This design ensures that the distribution box body 1 can be firmly maintained at the predetermined position when fixed with the clamping block 15, preventing deviation and thus ensuring the working stability of the distribution box body 1.

[0039] On this basis, by increasing the positioning member 29, the limiting effect on the clamping block 15 is further enhanced. The positioning member 29 not only accurately fixes the position of the distribution box body 1, but also effectively limits the relative position height. In this way, the action of the positioning member 29 supplements the restriction of the clamping block 15, further improving the installation stability of the distribution box body 1, making the distribution box body 1 more reliable in long-term use.

[0040] In summary, the cooperation of the first clamping plate 16, the second clamping plate 17 and the clamping block 15, plus the auxiliary limiting design of the positioning member 29, forms a multiple fixing and limiting effect, significantly improves the installation stability of the distribution box body 1, and ensures its safe and efficient operation in use.

[0041] Referring to Figures 3 to 6 The rib 291 is provided on the positioning member 29.

[0042] Through the design of the rib 291, when the first clamping plate 16 and the second clamping plate 17 on both sides abut against the lower side of the clamping block 15, the limiting effect of the clamping block 15 can be effectively guaranteed, and the height position of the distribution box body 1 can be fixed. The setting of the rib 291 reduces the contact area between the positioning member 29 and the clamping block 15, thereby improving the stability of the clamping and reducing the friction.

[0043] The resistance generated by friction when clamping is reduced, so that the first clamping plate 16 and the second clamping plate 17 on both sides can be separated from the clamping block 15 more easily and stably when needed. During long-term use, the problem of adhesion between the clamping plate and the clamping block caused by dust or oil is avoided, and the phenomenon that the two clamping plates are difficult to move out of the outer slot of the clamping block 15 is prevented.

[0044] Therefore, the design of the rib 291 not only improves the stable clamping effect between the positioning member 29 and the clamping block 15, but also effectively avoids the obstacles that may occur during long-term use, ensuring smooth operation and long-term stable operation of the equipment.

[0045] Referring to Figure 6 The two limiting strips 210 for improving the limiting effect on the side edge of the clamping block 15 are respectively arranged on the first clamping plate 16 and the second clamping plate 17 towards the support frame 13.

[0046] By turning the first clamping plate 16 and the second clamping plate 17 on both sides towards the clamping block 15, and clamping the first clamping plate 16 and the second clamping plate 17 into the slot on the outer side of the clamping block 15, the distribution box body 1 can be effectively fixed to prevent it from deviating during use, thereby ensuring the stability and working accuracy of the distribution box body 1. This clamping method provides a strong limiting effect, so that the distribution box body 1 can be firmly maintained at the predetermined position.

[0047] In addition, the setting of the limiting strip 210 further enhances the fixing effect. The limiting strip 210 enhances the contact force between the first and second clamping plates 16 and 17 and the clamping block 15 by increasing the contact area with the side edge of the clamping block 15, thereby improving the limiting effect. This design makes the distribution box body 1 more stable and less likely to move or deviate.

[0048] Regarding the material of the limiting strip 210, a material with a surface having a pattern and a certain ductility, such as rubber, is preferred. The rubber material can effectively adhere to the clamping block 15, providing better friction and enhancing the fixing effect. At the same time, the ductility of the rubber material can effectively buffer part of the force transmitted by the clamping block 15, reducing the impact of vibration and impact on the distribution box body 1 and improving the stability of the overall system.

[0049] In summary, through the design of the limiting strip 210, the fixing of the distribution box body 1 is more secure, and the damage to the equipment caused by external impact is reduced, ensuring the long-term stable operation of the equipment.

[0050] Referring to Figures 2 to 3 , the reset assembly includes a driving plate 31 and two positioning discs 32. The driving plate 31 is slidingly connected to the side of the positioning plate 21 away from the distribution box body 1, each positioning disc 32 is slidingly connected to the positioning plate 21 and fixedly connected to the driving plate 31, and a second air cylinder 33 for driving the sliding of the driving plate 31 is arranged on one side of the driving plate 31.

[0051] When the distribution box body 1 needs to be removed from the support frame 13 or needs to be transferred, the second air cylinder 33 drives the driving plate 31 to move, and then the two positioning discs 32 work on the upper side bending surface of the adjacent first or second clamping plate 16 or 17, while the lower lifting plate 24 moves downward, causing the first and second clamping plates 16 and 17 on both sides to flip to the sides, and finally the first and second clamping plates 16 and 17 on both sides are separated from the clamping block 15, so that the distribution box body 1 is separated from the clamping assembly, and then the distribution box body 1 or other transfer equipment, such as a forklift, can be manually supported to transfer the distribution box body 1.

[0052] Not only does it improve the convenience of operation, but also prolongs the service life of related mechanical parts. The pneumatic system replaces the traditional mechanical operation mode, reducing mechanical wear and failure rate, and avoiding damage or delay of the distribution box body 1 caused by improper manual operation. Through precise control, the operation process is more stable and reliable.

[0053] Make the transfer of distribution box 1 more flexible and efficient. The separation of the distribution box 1 and the subsequent transfer of the clamping assembly can improve the degree of automation of the production line to a greater extent, enhance the work efficiency of the operator, and improve the safety of the production site.

[0054] The same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components; in the description of the present application, it is understood that if the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation of the present patent, for those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0055] The above is only the preferred embodiment of the present application, and does not limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A power distribution box, characterized in that, include: The distribution box (1) has a plurality of distribution frames (11) for installing power distribution components in one side chamber and a main switch (12) for controlling the plurality of power distribution components in the other side chamber. A support frame (13) is provided on the back of the distribution box (1) for limiting and fixing the distribution box (1). A support foot (14) is detachably connected to the lower side of the support frame (13). A locking component for limiting and locking the distribution box (1) is provided on the support frame (13). The locking component includes a locking block (15), a first locking plate (16), and a second locking plate (17). The locking block (15) is fixedly connected to the back of the distribution box (1). The first locking plate (16) and the second locking plate (17) are symmetrically hinged on the support frame (13) and limit and lock the locking block (15).

2. The power distribution box according to claim 1, characterized in that, The positioning component also includes: Positioning plate (21), the positioning plate (21) is fixedly connected to the support frame (13) on the side facing the distribution box (1), and two positioning posts (22) are fixedly connected on the positioning plate (21). Each positioning post (22) is used to limit the adjacent first positioning plate (16) or second positioning plate (17). A limiting plate (23) is slidably connected to the lower side of the support frame (13). A lifting plate (24) abuts against the limiting plate (23). The lifting plate (24) is slidably connected to the side of the support frame (13). A lifting groove (25) is provided on the lifting plate (24). A lifting block (26) is fixedly connected to the limiting plate (23). The lifting block (26) abuts against the inner wall of the lifting groove (25). The upper side of the lifting block (26) is an inclined surface. Linkage plate (27), which is hinged to limit plate (23), and a first cylinder (28) is provided on support frame (13), and the telescopic column of the first cylinder (28) is hinged to the other end of linkage plate (27); A reset assembly is disposed on a positioning plate (21).

3. The power distribution box according to claim 1, characterized in that, Positioning elements (29) are detachably fixedly connected to both the first positioning plate (16) and the second positioning plate (17). The two positioning elements (29) are detachably fixedly connected to the first positioning plate (16) and the second positioning plate (17), respectively. The positioning elements (29) are used to improve the limiting effect of the first positioning plate (16) and the second positioning plate (17) on the outer groove of the positioning block (15).

4. The power distribution box according to claim 3, characterized in that, Each of the positioning components (29) is provided with a rib (291).

5. The power distribution box according to claim 1, characterized in that, Both the first carding plate (16) and the second carding plate (17) are provided with limiting strips (210) on the side facing the support frame (13) to improve the limiting effect on the side of the carding block (15).

6. The power distribution box according to claim 2, characterized in that, A number of guide wheels (241) are rotatably connected to the lifting plate (24).

7. The power distribution box according to claim 6, characterized in that, An air cushion (242) is fixedly connected to the lifting plate (24).

8. The power distribution box according to claim 2, characterized in that, The reset assembly includes a drive plate (31) and two positioning discs (32). The drive plate (31) is slidably connected to the positioning plate (21) on the side away from the power distribution box (1). Each positioning disc (32) is slidably connected to the positioning plate (21) and fixedly connected to the drive plate (31). A second cylinder (33) is provided on one side of the drive plate (31) for driving the sliding of the drive plate (31).