Inner ring fire cover automatic forging press equipment and inner ring fire cover forging press process

Abstract

The application relates to an inner ring fire cover automatic forging and pressing equipment and an inner ring fire cover forging and pressing process, and belongs to the field of forging and pressing equipment. The equipment comprises a feeding mechanism, a forging and pressing mechanism, a conveying mechanism and a clamping mechanism. The forging and pressing mechanism is provided with a forging and pressing station for placing workpieces. The conveying mechanism comprises a feeding conveying section matched with the feeding mechanism, a clamping conveying section matched with the clamping mechanism and a connecting section connecting the feeding conveying section and the clamping conveying section. The feeding conveying section is provided with a screening assembly for limiting the workpieces input into the connecting section to be in a horizontal state, and the feeding mechanism is provided with a return chute arranged opposite to the screening assembly. The connecting section is provided with a heating assembly for heating the workpieces, and the side of the connecting section close to the clamping conveying section is provided with a correction mechanism for driving the workpieces input into the clamping conveying section to be vertically placed. The application has the effect of improving the forging and pressing efficiency of the inner ring fire cover.

Description

Technical Field

[0001] This application relates to the field of forging equipment, and in particular to an automatic forging equipment for inner ring flame caps and an inner ring flame cap forging process. Background Technology

[0002] In the field of inner ring flamethrower manufacturing, with the continuous development of industrial production, the requirements for production efficiency and quality of inner ring flamethrowers are increasing. To improve the performance of inner ring flamethrowers, forging is necessary. (Refer to...) Figure 1 Before forging, the workpiece 7 of the inner ring fire cover is cylindrical and has a circular top surface 71, an arc surface 72, and a connecting angle 73 located at the junction of the arc surface 72 and the circular top surface 71.

[0003] In the traditional production process of inner ring flame covers, manual assistance is usually required to forge the workpieces. Workers need to place the workpieces one by one into the designated position, which is not only inefficient but also prone to operational errors. Simple forging equipment lacks automation and also requires frequent manual operation, which not only results in unsatisfactory forging efficiency but also makes it difficult to guarantee the precision and quality of forging, thus affecting the production quality and efficiency of inner ring flame covers.

[0004] Regarding the aforementioned technologies, the inventors believe there is a need for a device that can improve the forging efficiency of the inner ring fire cap. Summary of the Invention

[0005] To improve the forging efficiency of the inner ring flame cap, this application provides an automatic forging equipment and process for the inner ring flame cap.

[0006] The technical solution provided in this application for an automatic forging equipment and forging process for an inner ring flame cap is as follows:

[0007] In the first aspect, this application provides an automatic forging equipment for inner ring fire caps, which adopts the following technical solution:

[0008] An automatic forging device for inner ring fire caps includes a feeding mechanism, a forging mechanism for forging workpieces, a transport mechanism for transporting workpieces, and a clamping mechanism for clamping workpieces from the transport mechanism to the forging mechanism. The forging mechanism has a forging station for placing workpieces. The transport mechanism includes a feeding transport section cooperating with the feeding mechanism, a clamping transport section cooperating with the clamping mechanism, and a connecting section connecting the feeding transport section and the clamping transport section. The feeding transport section is provided with a screening component to restrict workpieces input to the connecting section to be in a horizontal state, and the feeding mechanism is provided with a return trough arranged opposite to the screening component. The connecting section is provided with a heating component for heating workpieces, and the side of the connecting section near the clamping transport section is provided with a correction mechanism for driving workpieces input to the clamping transport section to be placed vertically.

[0009] By adopting the above technical solution, during the forging process, the workpiece is first transported to the loading and transport section of the transport mechanism by the loading mechanism. Through the setting of the screening component, the workpieces input to the connecting section of the transport mechanism are all placed horizontally, while the vertically placed workpieces are returned to the loading mechanism through the return chute. Then, through the transport of the connecting section of the transport mechanism, the workpieces can be heated by the heating component. After being heated, the workpieces are corrected by the correction mechanism and are all in a vertical state. Then, through the transport of the clamping loading section of the transport mechanism, the workpieces can be clamped by the clamping mechanism and placed in the forging station of the forging mechanism for forging. Through the cooperation between the above structures, it helps to improve the automation level and processing efficiency of forging.

[0010] Optionally, the feeding mechanism includes a feeding base, a feeding block assembly mounted on the feeding base and arranged on one side of the transport mechanism, and a feeding baffle arranged opposite to the feeding block assembly on the other side of the transport mechanism; the feeding block assembly includes a fixed block fixedly mounted on the feeding base, a sliding block sliding on the side of the fixed block facing away from the transport mechanism, and a lifting drive for driving the sliding block to rise and fall; the feeding base has a feeding groove for placing workpieces, and the feeding base has a feeding ramp at the feeding groove that is inclined downward toward the feeding block assembly; the tops of the fixed block and the sliding block have guide ramps that are inclined downward toward the transport mechanism.

[0011] By adopting the above technical solution, the specific structure of the feeding mechanism is disclosed. During the feeding process of the workpiece, the lifting and lowering of the sliding block is driven by the lifting drive component, so that the sliding block can lift the workpiece in the feeding trough and slide down to the top surface of the fixed block under the guidance of the guide slope, and then input into the transportation mechanism. The feeding baffle can prevent the workpiece from falling and ensure that the workpiece is smoothly transported to the feeding and transportation section.

[0012] Optionally, the feeding base is provided with at least two sets of feeding block assemblies, and the height of the feeding block assemblies decreases sequentially along the direction away from the transport mechanism.

[0013] By adopting the above technical solution, the feeding base is equipped with at least two sets of feeding block components whose height decreases sequentially in the direction away from the transport mechanism, which helps to improve feeding efficiency.

[0014] Optionally, the transport mechanism includes a transport component that cooperates with the loading mechanism and a connecting component for transporting the workpiece from the transport component to the connecting section of the transport mechanism at the loading transport section. The screening component includes a screening turntable rotatably mounted on the transport component and a drive motor for driving the screening turntable to rotate. The screening turntable has screening blocks arranged circumferentially, and the screening blocks have screening portions that abut against the circular top surface of the workpiece.

[0015] By adopting the above technical solution, the specific structure of the screening component is disclosed. The drive motor drives the rotation of the screening turntable. When the workpiece is in a vertical state when it is conveyed to the screening component, the screening part of the screening block will abut against the side of the workpiece's circular top surface away from the feeding mechanism and continuously press down, so that the workpiece will be pushed out of the transport mechanism and returned to the feeding mechanism for re-feeding, thus realizing the workpiece screening process and ensuring that the workpieces input to the connecting section are all in a horizontal state.

[0016] Optionally, the connecting assembly includes a connecting support, a sliding plate slidably mounted on the connecting support, and a sliding cylinder for driving the sliding plate to slide. The sliding direction of the sliding plate is arranged perpendicular to the transport direction of the transport assembly. The sliding plate has a transport station for arranging workpieces and a limiting surface for restricting the input of workpieces located in the transport assembly.

[0017] By adopting the above technical solution, the specific structure of the connecting component is disclosed. During the process of the workpiece being transported from the transport component to the connecting section of the transport mechanism, the workpiece on the transport component enters the transport station. Then, through the drive of the sliding drive cylinder, the sliding plate slides in a direction perpendicular to the transport direction of the transport component. At the same time, the limiting surface of the sliding plate can restrict the re-input of the workpiece on the transport component, thereby realizing the orderly transport of the workpiece.

[0018] Optionally, the transport mechanism includes a connecting base, an arc-shaped base mounted on the top surface of the connecting base for workpiece sliding, and a sliding drive for driving the workpiece to slide at the connecting section. The heating assembly includes a heating tube sleeved on the arc-shaped base and a heating element wrapped around the outer wall of the heating tube. The heating tube has a heating gap for the arc-shaped base to pass through. The top surface of the connecting base is also provided with a flattening component on the side of the heating assembly facing the transport assembly for driving the workpiece to smoothly enter the heating gap.

[0019] By adopting the above technical solution, the heating tube of the heating assembly is sleeved on the arc-shaped base and has a heating gap. The heating element is wrapped around the outer wall of the heating tube, which can heat the workpiece sliding on the arc-shaped base to facilitate the subsequent forging process. The flattening assembly can drive the workpiece to enter the heating gap flat, ensuring the heating effect and subsequent processing quality.

[0020] Optionally, the correction mechanism includes a guide plate inclined downward toward the clamping and transport section, a correction roller rotatably mounted on the top surface of the guide plate, a correction bracket for mounting the correction roller, a correction motor for driving the correction roller to rotate, and an ejection assembly lifted and mounted on the guide plate; the side of the guide plate away from the clamping and transport section is arranged at the bottom of the heating assembly, and the correction roller has multiple inclined correction grooves that are angled to fit the workpiece.

[0021] By adopting the above technical solution, the specific structure of the correction mechanism is disclosed. The guide plate of the correction mechanism is inclined downward towards the clamping and transport section to facilitate the workpiece sliding. The correction roller rotates and the correction groove on it matches the connection angle of the workpiece, which can drive the workpiece input into the clamping and transport section to be placed vertically, so as to facilitate the clamping mechanism to clamp the workpiece and help improve the forging quality of the workpiece.

[0022] Optionally, the ejector assembly is offset from the centerline of the correction bracket. The ejector assembly includes an ejector component that is lifted and mounted on the guide plate and an ejector cylinder that drives the ejector component to rise and fall. The ejector component has a triangular cross-section.

[0023] By adopting the above technical solution, the ejector assembly is biased and arranged on the center line of the correction bracket. Together with the ejector with a triangular cross section and the ejector cylinder that drives its lifting and lowering, the workpiece can be accurately lifted on the guide plate, thereby adjusting the workpiece placement state and making the workpiece input to the clamping and transport section vertically placed, which is convenient for subsequent clamping and forging operations.

[0024] Optionally, the clamping mechanism includes a clamping bracket, a clamping block mounted on the clamping bracket for clamping the workpiece, a clamping cylinder for driving the clamping block to clamp, and a cross-shaped linear module for driving the clamping bracket to slide. The clamping block has a V-groove that mates with the workpiece. The clamping bracket is also provided with a feeding guide plate on the top surface of the clamping block. The forging mechanism is provided with a feeding groove on the side away from the transport mechanism, and the feeding groove is arranged opposite to the clamping mechanism. The feeding guide plate is arranged inclined downwards in the direction away from the clamping mechanism.

[0025] By adopting the above technical solution, during the workpiece clamping process, the workpiece is first arranged between two clamping blocks by the drive of the cross linear module, and then the clamping blocks clamp the workpiece by the drive of the clamping cylinder. Then, the workpiece is placed on the forging station of the forging mechanism by the drive of the cross linear module, realizing the transfer of the workpiece between the transport mechanism and the forging mechanism. The unloading guide plate can guide the workpiece to slide into the unloading groove to realize automatic unloading.

[0026] Secondly, this application provides an inner ring forging process for a heat spreader, employing the following technical solution:

[0027] A forging process for an inner ring flame cap includes the following steps:

[0028] S1. The lifting and lowering of the sliding block is driven by the lifting drive component in the feeding mechanism, so as to lift the workpiece in the feeding trough to the top surface of the fixed block and transport it to the feeding and transport section of the transport mechanism.

[0029] S2. A screening component is provided in the loading and transport section of the transport mechanism. The screening component is used to drive the workpiece to be transported horizontally to the connecting section of the transport mechanism, while the vertically placed workpiece returns to the loading mechanism through the return chute.

[0030] S3. A heating component is provided in the connecting section of the transport mechanism. The heating component has a heating gap for the arc-shaped base of the connecting section to pass through. A flattening component is provided on the side of the heating component near the feeding mechanism. The flattening component drives the workpiece to smoothly enter the heating gap.

[0031] S4. After being heated, the workpiece is vertically transported to the clamping and transport section of the transport mechanism after passing through the correction mechanism. The heated workpiece is then clamped by the clamping mechanism and placed in the forging station of the forging mechanism for forging.

[0032] S5. After the workpiece forging is completed, the clamping mechanism clamps the next heated workpiece and places it in the forging station. At the same time, the forged workpiece falls and is guided into the unloading groove by the unloading guide plate to complete the unloading.

[0033] In summary, this application includes at least one of the following beneficial technical effects:

[0034] 1. During the forging process, the workpiece is first transported to the loading and transport section of the transport mechanism by the loading mechanism. Through the setting of the screening component, the workpieces in the connecting section of the input value transport mechanism are all placed horizontally. The vertically placed workpieces are returned to the loading mechanism through the return chute. Then, through the transport of the connecting section of the transport mechanism, the workpieces can be heated by the heating component. After being heated, the workpieces are corrected by the correction mechanism and are all in a vertical state. Then, through the transport of the clamping loading section of the transport mechanism, the workpieces can be clamped and placed in the forging station of the forging mechanism for forging. Through the cooperation between the above structures, the automation level and processing efficiency of the forging process are improved.

[0035] 2. By setting the screening component, the drive motor drives the rotation of the screening turntable. When the workpiece is conveyed to the screening component in a vertical state, the screening part of the screening block will abut against the side of the workpiece's circular top surface away from the feeding mechanism and continuously press down, so that the workpiece will be pushed out of the transport mechanism and returned to the feeding mechanism for re-feeding, thus realizing the workpiece screening process and ensuring that the workpieces input to the connecting section are all in a horizontal state.

[0036] 3. By setting up the correction mechanism, the guide plate of the correction mechanism is inclined downward towards the clamping and transport section, which facilitates the workpiece to slide down. The correction roller rotates and the correction groove on it matches the connection angle of the workpiece, which can drive the workpiece input into the clamping and transport section to be placed vertically, so that the clamping mechanism can clamp the workpiece and help improve the forging quality of the workpiece. Attached Figure Description

[0037] Figure 1 This is a schematic diagram of the workpiece's structure.

[0038] Figure 2 This is a schematic diagram of the structure of the automatic forging equipment for the inner ring fire cap in the embodiments of this application.

[0039] Figure 3 This is a cross-sectional structural diagram of the feeding mechanism in the embodiments of this application.

[0040] Figure 4 This is a schematic diagram of the structure of the transport component in the embodiments of this application.

[0041] Figure 5 yes Figure 2 A magnified view of a portion of point A in the middle.

[0042] Figure 6 This is a schematic diagram of the structure of the connection component in an embodiment of this application.

[0043] Figure 7 This is a schematic diagram of the connecting section of the transportation mechanism in the embodiments of this application.

[0044] Figure 8 This is a schematic diagram of the structure of the heating component and the calibration mechanism in the embodiments of this application.

[0045] Figure 9 This is a cross-sectional schematic diagram of the correction mechanism in the embodiments of this application.

[0046] Figure 10 This is a schematic diagram of the clamping mechanism in the embodiments of this application.

[0047] Figure 11 yes Figure 10 A magnified view of a portion of point B in the middle.

[0048] Figure 12 This is a schematic diagram of the structure of the collection mechanism in the embodiments of this application.

[0049] Explanation of reference numerals in the attached drawings: 1. Feeding mechanism; 11. Feeding base; 111. Feeding trough; 112. Feeding inclined surface; 12. Feeding block assembly; 121. Fixing block; 122. Sliding block; 123. Lifting drive component; 124. Guide inclined surface; 13. Feeding baffle; 14. Return trough; 2. Forging mechanism; 21. Unloading trough; 22. Forging station; 3. Transport mechanism; 31. Feeding and transporting section; 311. Transporting component; 3111. First support; 3 112. First sprocket; 3113. First chain belt; 3114. First motor; 312. Connecting assembly; 3121. Connecting support; 3122. Sliding plate; 31221. Transport station; 31222. Limiting surface; 3123. Sliding cylinder; 32. Clamping transport section; 321. Second bracket; 322. Second sprocket; 323. Second chain belt; 324. Second motor; 33. Connecting section; 331. Connecting base; 332. Arc-shaped base 333, Sliding drive component; 3331, Pushing component; 3332, Sliding drive cylinder; 3333, Transmission plate; 34, Screening assembly; 341, Screening turntable; 3411, Screening block; 34111, Screening section; 342, Drive motor; 35, Heating assembly; 351, Heating tube; 352, Heating element; 36, Flattening assembly; 361, Flattening plate; 362, Flattening motor; 4, Clamping mechanism; 41, Clamping bracket; 42, Clamping block ; 421, V-groove; 43, Clamping cylinder; 44, Cross-shaped linear module; 45, Unloading guide plate; 5, Correction mechanism; 51, Guide plate; 52, Correction roller; 521, Correction groove; 53, Correction bracket; 54, Correction motor; 55, Ejection assembly; 551, Ejector; 552, Ejection cylinder; 6, Collection mechanism; 61, Collection box; 62, Conveyor belt assembly; 7, Workpiece; 71, Circular top surface; 72, Arc-shaped surface; 73, Connecting angle. Detailed Implementation

[0050] The following is in conjunction with the appendix Figure 1-12 This application will be described in further detail.

[0051] This application discloses an automatic forging device for an inner ring fire cap, used for the automatic forging of workpiece 7. The structure of workpiece 7 can be referred to. Figure 1 Workpiece 7 and its related features will not be referenced separately in subsequent appearances.

[0052] Reference Figure 2 An automatic forging device for inner ring fire caps includes a feeding mechanism 1, a forging mechanism 2 for forging workpiece 7, a transport mechanism 3 for transporting workpiece 7, and a clamping mechanism 4 for clamping workpiece 7 from the transport mechanism 3 to the forging mechanism 2. The forging mechanism 2 has a forging station 22 for placing workpiece 7.

[0053] Reference Figure 2 and Figure 3 The loading mechanism 1 includes a loading base 11, a loading block assembly 12 mounted on the loading base 11 and arranged on one side of the transport mechanism 3, and a loading baffle 13 arranged opposite to the loading block assembly 12 on the other side of the transport mechanism. The loading base 11 has a loading groove 111 for placing workpieces 7, and a loading ramp 112 at the loading groove 111. The loading ramp 112 is inclined downwards towards the loading block assembly 12, allowing the workpieces 7 in the loading groove 111 of the loading base 11 to be smoothly transported to the transport mechanism 3 by the loading block assembly 12. The loading block assembly 12 includes a fixed block 121 fixedly mounted on the loading base 11, a sliding block 122 slidably mounted on the side of the fixed block 121 facing away from the transport mechanism 3, and a lifting drive 123 mounted on the loading base 11 for driving the sliding block 122 to rise and fall. The fixed block 121 and the sliding block 122 are arranged vertically on the loading mechanism 1. In this embodiment, the lifting drive component 123 is a lifting cylinder, and the piston rod of the lifting cylinder extends upward and is fixedly connected to the sliding block 122.

[0054] Reference Figure 3 To facilitate the smooth sliding of the workpiece 7 on the top of the sliding block 122 to the top surface of the fixed block 121, both the fixed block 121 and the sliding block 122 have guide ramps 124 on their tops. The guide ramps 124 are arranged downwards towards the direction of the transport mechanism 3, allowing the workpiece 7 located on the top surface of the sliding block 122 to slide to the top surface of the fixed block 121 under the guidance of the guide ramps 124. To improve the loading speed of the workpiece 7, the unloading base is provided with at least two sets of loading block assemblies 12, and the height of the loading block assemblies 12 decreases sequentially in the direction away from the transport mechanism 3. During the loading process of workpiece 7, due to the loading ramp 112 in the loading base 11, workpiece 7 located in the loading groove 111 will gather on the top surface of the sliding block 122 of the loading block assembly 12 away from the transport mechanism 3. The lifting drive 123 drives the sliding block 122 to rise, so that the workpiece 7 on the top surface of the sliding block 122 can slide to the ramp of the fixed block 121 under the action of the guide ramp 124. Then, the sliding block 122 of the adjacent loading block assembly 12 will continue to lift the workpiece 7, thereby realizing the process of loading workpiece 7 to the transport mechanism 3. In this embodiment, three sets of loading block assemblies 12 are provided on the loading base 11, and the height of the three sets of loading block assemblies 12 decreases sequentially in the direction away from the transport mechanism 3.

[0055] Reference Figure 2 and Figure 4The transport mechanism 3 is used to transport the workpiece 7 from the loading mechanism 1 to the clamping mechanism 4, so that the clamping mechanism 4 can clamp the workpiece 7. The transport mechanism 3 includes a loading transport section 31 that cooperates with the loading mechanism 1, a clamping transport section 32 that cooperates with the clamping mechanism 4, and a connecting section 33 that connects the loading transport section 31 and the clamping transport section 32. The loading transport section 31 includes a transport assembly 311 that cooperates with the loading mechanism 1 and a connecting assembly 312 for transporting the workpiece 7 from the transport assembly 311 to the connecting section 33 of the transport mechanism 3. The transport assembly 311 includes a first bracket 3111, two first sprockets 3112 rotatably mounted on the first bracket 3111, a first chain belt 3113 connecting the two first sprockets 3112, and a first motor 3114 that drives the first sprockets 3112 to rotate.

[0056] Reference Figure 4 and Figure 5 To ensure that all workpieces 7 input to the connecting section 33 are in a horizontal position, the transport mechanism 3 is equipped with a screening assembly 34 on the first support 3111 of the loading transport section 31. The loading mechanism 1 has a return trough 14 arranged opposite to the screening assembly 34, and the return trough 14 is inclined downward toward the loading trough 111. The screening assembly 34 includes a screening turntable 341 rotatably mounted on the first support 3111 and a drive motor 342 for driving the screening turntable 341. The screening turntable 341 has screening blocks 3411 arranged evenly in a circumferential direction, and each screening block 3411 has a screening part 34111 that abuts against the circular top surface 71 of the workpiece 7. When the vertically placed workpiece 7 is conveyed to the screening assembly 34, the drive motor 342 drives the screening turntable 341 to rotate, so that the screening part 34111 of the screening block 3411 can abut against the side of the circular top surface 71 of the workpiece 7 away from the feeding mechanism 1 and continuously press down, so that the originally vertically placed workpiece 7 will be pushed out of the transport assembly 311 and returned to the feeding trough 111 of the feeding mechanism 1 through the return trough 14 for re-feeding, thereby realizing the screening process.

[0057] Reference Figure 6The connecting assembly 312 includes a connecting support 3121, a sliding plate 3122 slidably mounted on the connecting support 3121, and a sliding cylinder 3123 for driving the sliding plate 3122 to slide. The sliding cylinder 3123 is located on the side of the connecting support 3121 facing away from the sliding plate 3122. The sliding plate 3122 has a transport station 31221 for arranging the workpiece 7 and a limiting surface 31222 for limiting the station input located in the transport assembly 311, and the sliding direction of the sliding plate 3122 is perpendicular to the transport direction of the transport assembly 311. In this embodiment, the connecting component 312 can transport one workpiece 7 to the connecting section 33 of the transport mechanism 3 at a time, that is, the transport station 31221 can only hold one workpiece 7. During the transport process, the workpiece 7 enters the transport station 31221 under the drive of the transport component 311, and then the sliding plate 3122 is driven by the sliding cylinder 3123 to slide towards the connecting section 33 of the transport mechanism 3, thereby transporting the workpiece 7 in the transport station 31221 to the connecting section 33 of the transport mechanism 3. At the same time, the limiting surface 31222 of the sliding plate 3122 can restrict the workpiece 7 on the transport component 311, restricting the continued transport of the workpiece 7 on the transport component 311.

[0058] Reference Figure 2 and Figure 7 The transport mechanism 3 includes a connecting base 331, an arc-shaped base 332 mounted on the top surface of the connecting base 331 for sliding of the workpiece 7, and a sliding drive component 333 for driving the workpiece 7 to slide at the connecting section 33. The sliding drive component 333 includes a pusher 3331 slidably mounted on the arc-shaped base 332, a sliding drive cylinder 3332 mounted on the bottom surface of the arc-shaped base 332, and a transmission plate 3333 mounted on the piston rod of the sliding drive cylinder 3332 and fixedly connected to the pusher 3331.

[0059] Reference Figure 8 To facilitate subsequent forging of workpiece 7, a heating assembly 35 for heating workpiece 7 is provided at the connecting section 33 of the transport mechanism 3. The heating assembly 35 includes a heating tube 351 sleeved on the arc-shaped base 332 and a heating element 352 wound around the outer wall of the heating tube 351. The heating tube 351 has a heating gap for the arc-shaped base 332 and workpiece 7 to pass through. To ensure that workpiece 7 can pass through the heating gap smoothly, a flattening assembly 36 is provided on the top surface of the connecting base 331 on the side of the heating assembly 35 facing the transport assembly 311. The flattening assembly 36 includes a flattening disc 361 rotatably mounted on the top surface of the connecting base 331 and abutting against the circular top surface 71 of workpiece 7, and a flattening motor 362 driving the flattening disc 361 to rotate. The rotation axis of the flattening disc 361 is spatially perpendicular to the transport direction of the connecting section 33 of the transport mechanism 3.

[0060] Reference Figure 8and Figure 9 The transport mechanism 3 includes a second bracket 321, two second sprockets 322 rotatably mounted on the second bracket 321, a second chain belt 323 connecting the two second sprockets 322, and a second motor 324 driving the second sprockets 322 to rotate at the clamping transport section 32.

[0061] Reference Figure 8 and Figure 9 To ensure that the workpieces 7 transported to the clamping transport section 32 of the transport mechanism 3 are placed vertically for subsequent clamping operations, a correction mechanism 5 is provided on the side of the connecting section 33 near the clamping transport section 32 of the transport mechanism 3. The correction mechanism 5 includes a guide plate 51 inclined downwards toward the clamping transport section 32 of the transport mechanism 3, a correction roller 52 rotatably mounted on the top surface of the guide plate 51, a correction bracket 53 for rotating the correction roller 52, a correction motor 54 for driving the correction roller 52 to rotate, and an ejection assembly 55 vertically mounted on the guide plate 51. The side of the guide plate 51 away from the clamping transport section 32 of the transport mechanism 3 is located at the bottom of the side where the workpiece 7 is output from the heating assembly 35. The correction roller 52 has multiple inclined correction grooves 521 that mate with the connection angle 73 of the workpiece 7. The ejection assembly 55 is offset towards the centerline of the guide plate 51. The ejector assembly 55 includes an ejector 551 that is lifted and mounted on the guide plate 51 and an ejector cylinder 552 that drives the ejector 551 to rise and fall. The ejector 551 has a triangular cross-section. After the workpiece 7 is output from the heating assembly 35, most of the workpieces 7 are in a vertical state and can pass smoothly through the gap between the correction roller 52 and the guide plate 51. A few workpieces 7 are still in a horizontal state when they are output. At this time, under the drive of the ejector assembly 55, the connecting angle 73 at one end of the workpiece 7 is raised and cooperates with the correction groove 521 of the correction roller 52. Under the guidance of the correction groove 521, it gradually returns to the correct position, so that the workpieces 7 input to the transport mechanism 3 are all placed vertically.

[0062] Reference Figure 10 and Figure 11 The clamping mechanism 4 includes a clamping bracket 41, a clamping block 42 mounted on the clamping bracket 41 for clamping the workpiece 7, a clamping cylinder 43 for driving the clamping block 42 to clamp, and a cross-shaped linear module 44 for driving the clamping bracket 41 to slide. The clamping block 42 has a V-groove 421 that mates with the workpiece 7.

[0063] Reference Figure 10 and Figure 12To facilitate rapid unloading of the forged workpiece 7, a unloading trough 21 is provided on the side of the forging mechanism 2 away from the transport mechanism 3. The unloading trough 21 is arranged downwards away from the clamping mechanism 4 and is positioned opposite the clamping mechanism 4 on both sides of the transport mechanism 3. A unloading guide plate 45 is also provided on the top surface of the clamping block 42 of the clamping bracket 41, and the unloading guide plate 45 is arranged downwards towards the forging mechanism 2. After the workpiece 7 is forged, the falling workpiece 7 can enter the unloading trough 21 under the guidance of the unloading guide plate 45.

[0064] Reference Figure 12 The forging mechanism 2 is also provided with a collection mechanism 6 on the side away from the transport mechanism 3 for collecting the forged workpiece 7. The collection mechanism 6 includes a collection box 61 for collecting the forged workpiece 7 and a conveyor belt assembly 62 that cooperates with the discharge chute 21 for transporting the forged workpiece 7.

[0065] refer to Figures 1 to 12 A forging process for an inner ring flame cap includes the following steps:

[0066] S1. The lifting drive 123 in the feeding mechanism 1 drives the sliding block 122 to lift, the workpiece 7 in the feeding trough 111 is lifted and guided by the guide slope 124 to slide the workpiece 7 to the top surface of the fixed block 121. Then, the workpiece 7 is transported to the feeding and transport section 31 of the transport mechanism 3 by the guide slope 124 on the top surface of the fixed block 121. The feeding base 11 is equipped with multiple sets of feeding block assemblies 12, which can realize the rapid feeding of the workpiece 7.

[0067] S2. A screening component 34 is provided in the loading and transport section 31 of the transport mechanism 3. When the vertically placed workpiece 7 is transported to the screening component 34, the drive motor 342 drives the rotation of the screening turntable 341, so that the screening part 34111 of the screening block 3411 can abut against the side of the circular top surface 71 of the workpiece 7 away from the loading mechanism 1 and continue to press down, so that the originally vertically placed workpiece 7 will be pushed out of the transport component 311 and returned to the loading trough 111 of the loading mechanism 1 through the return trough 14 for reloading, so that the workpiece 7 transported to the connecting section 33 of the transport mechanism 3 is placed in a horizontal state.

[0068] S3. The loading and transporting section 31 of the transport mechanism 3 is equipped with a connecting assembly 312 for connecting the connecting section 33 of the transport mechanism 3. The connecting assembly 312 has a transport station 31221 for placing the workpiece 7 and a limiting surface 31222 for restricting the input of the workpiece 7 to the transport assembly 311. When a workpiece 7 enters the transport station 31221, the sliding cylinder 3123 drives the sliding plate 3122 to slide towards the connecting section 33 of the transport mechanism 3, thereby conveying the workpiece 7 on the transport station 31221 to the connecting section 33 of the transport mechanism 3. The limiting surface 31222 of the sliding plate 3122 restricts the workpiece 7 on the transport component 311, thereby realizing the orderly transport of the workpiece 7. A heating component 35 is also provided in the connecting section 33 of the transport mechanism 3. The heating component 35 has a heating gap for the arc-shaped base 332 of the connecting section 33 to pass through. A flattening component 36 is provided on the side of the heating component 35 near the feeding mechanism 1. The flattening motor 362 in the flattening component 36 drives the flattening plate 361 that abuts against the arc-shaped surface 72 of the workpiece 7 to rotate, thereby driving the workpiece 7 to smoothly enter the heating gap.

[0069] S4. The heated workpiece 7 is conveyed downward through the guide plate 51 of the correction mechanism 5. When the heated workpiece 7 is in a vertical state, the workpiece 7 can pass smoothly through the gap between the correction roller 52 and the guide plate 51. When the heated workpiece 7 is in a horizontal state, the ejector 551 will drive the connecting angle 73 at one end of the heated workpiece 7 to tilt up, so that the connecting angle 73 of the workpiece 7 will cooperate with the correction groove 521 of the correction roller 52 and gradually return to the correct position under the guidance of the correction groove 521, thereby realizing the correction of the workpiece 7. This makes the workpiece 7 in the clamping and transport section 32 arranged vertically. Then, the clamping cylinder 43 in the clamping mechanism 4 drives the clamping block 42 to clamp the workpiece 7, and the cross linear module 44 drives the workpiece 7 to be placed in the forging station 22 of the forging mechanism 2 for forging.

[0070] S5. After the workpiece 7 is forged, the clamping mechanism 4 clamps the next workpiece 7 and places it in the forging station 22. At the same time, the workpiece 7 that has completed forging enters the unloading groove 21 under the guidance of the unloading guide plate 45 to complete the unloading and realize the automatic forging process of workpiece 7.

[0071] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An inner ring fire cover automatic forging press equipment, characterized in that, The device comprises a feeding mechanism (1), a forging mechanism (2) for forging workpieces (7), a conveying mechanism (3) for conveying workpieces (7), and a clamping mechanism (4) for clamping workpieces (7) from the conveying mechanism (3) to the forging mechanism (2), and the forging mechanism (2) has a forging station (22) for placing workpieces (7); the conveying mechanism (3) comprises a feeding conveying section (31) matched with the feeding mechanism (1), a clamping conveying section (32) matched with the clamping mechanism (4), and a connecting section (33) connecting the feeding conveying section (31) and the clamping conveying section (32), the feeding conveying section (31) is provided with a screening assembly (34) for limiting workpieces (7) input into the connecting section (33) to be in a horizontal state, and the feeding mechanism (1) is provided with a return chute (14) arranged opposite to the screening assembly (34), the connecting section (33) is provided with a heating assembly (35) for heating workpieces (7), and the connecting section (33) is provided with a correction mechanism (5) for driving workpieces (7) input into the clamping conveying section (32) to be placed vertically on one side close to the clamping conveying section (32). The correction mechanism (5) comprises a guide plate (51) inclined downward toward the clamping conveying section (32), a correction roller (52) rotatably installed on the top surface of the guide plate (51), a correction support (53) for installing the correction roller (52), a correction motor (54) for driving the correction roller (52) to rotate, and an ejection assembly (55) installed on the guide plate (51) in a lifting manner; one side of the guide plate (51) away from the clamping conveying section (32) is arranged at the bottom of the heating assembly (35), and the correction roller (52) is provided with a plurality of correction grooves (521) inclined and matched with the connection angle (73) of the workpiece (7).

2. The automatic inner ring fire cover forging press equipment according to claim 1, characterized in that, The feeding mechanism (1) comprises a feeding base (11), a feeding block assembly (12) installed on the feeding base (11) and arranged on one side of the conveying mechanism (3), and a feeding baffle (13) arranged on the other side of the conveying mechanism (3) opposite to the feeding block assembly (12); the feeding block assembly (12) comprises a fixed block (121) fixedly installed on the feeding base (11), a sliding block (122) sliding on one side of the fixed block (121) away from the conveying mechanism (3), and a lifting driving member (123) driving the sliding block (122) to lift, the feeding base (11) has a feeding groove (111) for placing workpieces (7), and the feeding base (11) has a feeding inclined surface (112) inclined downward toward the feeding block assembly (12) at the feeding groove (111), the top of the fixed block (121) and the sliding block (122) has a guide inclined surface (124) inclined downward toward the conveying mechanism (3).

3. The automatic inner ring fire cover forging press equipment according to claim 2, characterized in that, The feeding base (11) is provided with at least two groups of feeding block assemblies (12), the heights of the feeding block assemblies (12) gradually decrease in sequence away from the conveying mechanism (3).

4. The automatic inner ring fire cover forging press equipment according to claim 1, characterized in that, The conveying mechanism (3) comprises a conveying assembly (311) matched with the feeding mechanism (1) at the feeding conveying section (31) and a connecting assembly (312) for conveying the workpieces (7) from the conveying assembly (311) to the connecting section (33) of the conveying mechanism (3), the screening assembly (34) comprises a screening turntable (341) rotatably installed on the conveying assembly (311) and a driving motor (342) for driving the screening turntable (341) to rotate, the screening turntable (341) is provided with screening blocks (3411) arranged in a circumferential direction, and the screening blocks (3411) are provided with screening portions (34111) abutting against the top surfaces of the workpieces (7).

5. The automatic inner ring fire cover forging press equipment according to claim 4, characterized in that, The connecting assembly (312) comprises a connecting support (3121), a sliding plate (3122) slidably installed on the connecting support (3121) and a sliding cylinder (3123) for driving the sliding plate (3122) to slide, the sliding direction of the sliding plate (3122) is perpendicular to the conveying direction of the conveying assembly (311), the sliding plate (3122) is provided with conveying stations (31221) for arranging the workpieces (7) and limiting surfaces (31222) for limiting the input of the workpieces (7) on the conveying assembly (311).

6. The automatic inner ring fire cover forging press equipment according to claim 5, characterized in that, The conveying mechanism (3) comprises a connecting base (331), an arc-shaped base (332) installed on the top surface of the connecting base (331) and used for sliding the workpieces (7) and a sliding driving member (333) for driving the workpieces (7) to slide at the connecting section (33), the heating assembly (35) comprises a heating pipe (351) sleeved on the arc-shaped base (332) and a heating member (352) wound on the outer wall of the heating pipe (351), the heating pipe (351) is provided with a heating gap for the arc-shaped base (332) to pass through, and the top surface of the connecting base (331) is further provided with a flattening assembly (36) for flattening the workpieces (7) to enter the heating gap on the side of the heating assembly (35) facing the conveying assembly (311).

7. The automatic inner ring cap forging press apparatus according to claim 1, wherein The ejecting assembly (55) is arranged on the center line of the correcting support (53), the ejecting assembly (55) comprises an ejecting member (551) liftably installed on the guide plate (51) and an ejecting cylinder (552) for driving the ejecting member (551) to lift, and the cross section of the ejecting member (551) is triangular.

8. The automatic inner ring cap forging press apparatus according to claim 1, wherein The clamping mechanism (4) comprises a clamping support (41), a clamping block (42) mounted on the clamping support (41) and used for clamping the workpiece (7), a clamping cylinder (43) for driving the clamping block (42) to clamp, and a cross linear module (44) for driving the clamping support (41) to slide, and the clamping block (42) has a V-shaped groove (421) matched with the workpiece (7); the clamping support (41) is further provided with a blanking guide plate (45) on the top surface of the clamping block (42), the forging and pressing mechanism (2) is provided with a blanking groove (21) away from the conveying mechanism (3), and the blanking groove (21) is arranged opposite to the clamping mechanism (4), and the blanking guide plate (45) is arranged downwardly inclined away from the clamping mechanism (4).

9. A process for the automatic forging of an inner ring flame cap, using the automatic forging equipment for an inner ring flame cap according to any one of claims 1 to 8, characterized in that, The method comprises the following steps: S1, lifting the workpiece (7) in the blanking groove (111) to the top surface of the fixed block (121) and conveying to the blanking conveying section (31) of the conveying mechanism (3) by driving the lifting of the sliding block (122) in the lifting driving part (123) of the blanking mechanism (1); S2, the blanking conveying section (31) of the conveying mechanism (3) is provided with a screening assembly (34), which is used for conveying the workpiece (7) in a horizontal state to the connecting section (33) of the conveying mechanism (3), and the vertically placed workpiece (7) is returned to the blanking mechanism (1) through the return groove (14); S3, the connecting section (33) of the conveying mechanism (3) is provided with a heating assembly (35), the heating assembly (35) has a heating gap for the arc-shaped base (332) of the connecting section (33) to pass through, and the heating assembly (35) is provided with a flattening assembly (36) close to the blanking mechanism (1), the flattening assembly (36) drives the workpiece (7) to enter the heating gap smoothly; S4, the heated workpiece (7) is conveyed to the clamping conveying section (32) of the conveying mechanism (3) in a vertical state after the correction mechanism (5), and then the heated workpiece (7) is clamped by the clamping mechanism (4) and placed in the forging and pressing station (22) of the forging and pressing mechanism (2) for forging and pressing; S5, after the workpiece (7) is forged and pressed, the clamping mechanism (4) clamps the next heated workpiece (7) and places it in the forging and pressing station (22), while the forged workpiece (7) falls and enters the blanking groove (21) through the guidance of the blanking guide plate (45), and the blanking is completed.

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